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ILS FLP WG 13x3 45WILS FLP WG 13x3 45W

� Physics and Basic Structure

� LED Benefits

� About Citizen

� ILS LED Fitting

� Technical Specification

� Actual test report of 13X3 45w (Lux level)

� Features

� Specifications

� Drawing

� Fixture Specification datasheet

� Heat Sink Details

� Comparison with Existing HPMV Fittings

� Payback Detail

� Capital Budgeting

� Life cycle cost

� Guarantee / warranty

� Benefits

� CO2 Reduction Details

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�LED LAMP

�LED DRIVER

�FIXTURE & HEAT SINK

�COMPARISON & PAYBACK

�FINANCIAL

�ENVIRONMENT

� LED LIGHTING SYSTEMS BY ILS

�Physics & Basic Structure:

� Aluminum indium gallium phosphate ( AllnGap) and indium

gallium nitride(InGaN) are the two most common LED

technologies, displacing older gallium arsenide phosphide

(GaAsP) LEDs.

� LEDs are solid state semiconductor devices that convert

electrical energy directly into light.

� LED technology to produce brighter , more efficacious, long

life, energy saver and colorful as well as white illumination

LEDs has increased the tremendous possibilities of using this

LED technology into range of lighting applications.

� The manufacturing of LEDs uses a process know as epitaxy

in which crystalline layers of different semiconductor material

are grown on top of one another.

� LED having ever highest efficiency compare to other like CFL,

Mercury, incandescent, sodium lamp etc.

� Very low power consumption

� Very Long life and Less maintenance cost.

� No production of UV light.

� Produce directional light- useful for directing light on specific

areas rather than a diffused glow.

� Very low environment impact- due to very long life very low

generation of lighting waste compared with conventional

lights.

�Benefits :

� LED LAMP

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� CITIZEN is Japan based world No. 1 Company

in Electronics.

� 1970 - Founded as a joint venture between the

Japanese firm Citizen Watch Co., Ltd. and the

U.S.'s Bulova Watch Company, Inc., with paid-in

capital of 90 million yen.

� 1983 - Launch of CITILED chip LEDs.

� LED Lamp Manufacturing Plant is in Japan.

� Compact, lightweight, and long service life.

� Environmentally- friendly light source for next

generation, accompanied with aesthetic design

and functionality.

� Citizen Electronics meets customers needs by

utilizing our original packaging technology and

providing various products characterized by high

power, high efficiency, and high color rendering.

� Chip on Aluminum technique (Citizen Electronics

has acquired a patent for this technique)

�About CITIZEN

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LED Fittings which technically designed by ILS is

playing major role in lamp efficiency and lamp life.

� Type of LED : Multichip ,latest technology, Highest Heat discharging, High Light , Bean strength. (120 lumen/ per watt)

� Thermal management : Unique Aluminum Heat Sink (Alu. Alloy: Lm06) as per actual requirements and datasheet of LED Lamp from Citizen.

� Junction Temperature : Junction Temperature ( TJ ) is critical parameter for life of LED Lamp. ILS Fittings are having TJ 80°C compare to other supplier’s fittings TJ is up to 120 ° C

� Case temperature : Case surface Temp= Room temp + 15°C.

� Heat Dispassion :The heat sink is directly mounted on fixture.

� Temperature Class : T6� Viewing Angle : 120° (as actually require)� Lamp Life :

Min 90000 hrs, to Max 120000 hrs at 70% efficiency.

� Actual Testing Report for lamp life: Maximum tested for 34,000 Hrs with efficiency 90.3% (provided by CITIZEN)

�ILS LED FITTINGS:

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� Technical Specification

: Product Code : ILS FLP WG 13x 3 45 W

LED Brand CITIZEN (Made in JAPAN)

LED MODEL NO CLL030-1206A1-50KL1A1

LIGHT OUT PUT 1685 x 3 5055 LUMENS

COLOUR (CCT) 5000K

CRI 65 RA

LED WATTAGE 13 x 3 = 39 W

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LED FITTING COST 9000/-

3 Mtr

25 LUX25 LUX25 LUX25 LUX 25 LUX25 LUX25 LUX25 LUX

20 LUX20 LUX20 LUX20 LUX

Mounting From Ground Level

3

M

t

r

� ElectricalINPUT VOLLATGE 243

INPUT AMP 0.17

P.F. 0.999

WATTS 42

LIGHT OUT PUT

3 Mtr3 Mtr

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� ACTUAL TEST REPORT OF

Product Code : ILS FLP WG 13x 3 45 W

3 Mtr

3

M

t

r

20 LUX20 LUX20 LUX20 LUX 60 LUX60 LUX60 LUX60 LUX

.

� Universal AC input / Full range

� Protections: Short circuit , Overload

� 100% full load burn-in test

� All using long life electrolytic capacitors

� Withstand 300VAC surge input for 5 second

� High operating temperature up to 70

� Withstand 5G vibration test

� High efficiency, long life and high reliability

� No load power consumption<1.5

SUNLIT ELECTRO CONTROLS P.V.T LTD

Model No : BB56V720MA

� Input voltage range: 90V -270V

� Input frequency : 50/ 60

� Output voltage :- 56V DC

� Output current :- 720MA

� Total harmonic distortion :- MAX 20%

� Power factor :- 0.99

� Manufacturer :

� Features:

� Technical Specification:

� LED DRIVER

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½” BSW HOLE FOR MOUNTING

CABLE ENTRY

THREADED NIPPLE

ARRANGEMENT FOR EASY

REMOVAL OF BODY FOR

MAINTENANCE WITHOUT

DISTURBING CABLING.

GLASS (TOUGHENED)

LED LAMP WITH

BOROSILICATE GLASS

WIRE GUARD

CHAIN / “ J ” HOOK

270 mm

490

mm

60

� Drawing:

� FIXTURE & HEAT SINK

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� Fixture Specification Datasheet:

Flameproof

Group

I, IIA & IIB As per IS:2148/04 &

IS:2206

Weatherproof IP:65 As Per IS:2147/1962

Material Cast Aluminum alloy LM6 / C.I

Finish Inside/outside Light Grey Epoxy

powder coating shade no. 631 As per

IS:5.

Earthing 1 inside & 2 Outside earthing screws

of M^ size with 2 no's plain washers.

Gasket ‘ O’ Ring endless neoprene rubber

gasket.

Cable entries 2 Nos. ¾” BSC/ET entry from side.

Wire guard M.S. wire guard (5mm wire)with

white epoxy powder coating.

Glass type ‘A’ Heat resistant clear toughened

glass

Light Fitting Suitable for 45w, 60w LED lamp

with LED driver.

Terminals 4 Way open strip type terminals

All contacts will be wired up to terminals

Flameproof

Certification:

• Chief Controller of Explosives, Nagpur.• Central Mining Research Institutes, Dhanbad.

• Director General of Mines Safety,

Dhanbad.(Oil Mines)

• DG FASLI, Bombay.

• Beuro of Indian Standards, Bombay.

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� Heat Sink Details:

� A heat sink is a term for a component or assembly that

transfers heat generated within a solid material to a

fluid medium, such as air or a liquid.

� A heat sink is physically designed to increase the

surface area in contact with the cooling fluid

surrounding it, such as the air. Approach air velocity,

choice of material, fin (or other protrusion)design and

surface treatment are some of the design factors which

influence the thermal resistance, i.e. thermal

performance, of a heat sink.

� To understand how heat sinks work, think of heat

energy itself as behaving very much like an electrical

current, and temperature rise as the thermal equivalent

of voltage drop. We also have to introduce a property of

materials and objects known as thermal resistance,

which behaves in a very similar way to electrical

resistance: the more heat energy .flowing. through it,

the higher the temperature rise across it.

� All semiconductor devices have some electrical

resistance, just like resistors and coils, etc. This means

that when power diodes, power transistors and power

MOSFETs are switching or otherwise

controlling reasonable currents, they dissipate power as

heat energy.

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Sr

no.

Characteristics LED (Proposed)

HPMV (As per

existing)

1 Power consumption

45 watt 160 Watt

2 Initial Cost 9000 4500

3 Running Power Cost- One YEAR

1360 4838

4 Maintenance cost-One Year

0 1200

5 Total cost/year 1360 6038

6 Lamp Efficiency 108-120 Lumen/watt

40-45 Lumen/watt

7 Restart Time 2 Sec 120 seconds

8 Lamp Life 90,000 Hours @ 70 % Effi.

5000 Hours

9 Environment impact

Very low High

10 Maintenance time Very low High

11 Maintenance cost Very low High

12 Initial Cost High Low

�COMPARISION - LED V/S EXISTING LAMP FITTING

� COMPARISON & PAYBACK

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� PAYBACK DETAILS

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� LED FITTING COST 9000/-

� FINANCIAL

� LIFECYCLE COST

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� GUARANTEE OF LED LAMP :- 2 YEARS

� GUARANTEE OF THE DRIVER :- 2 YEARS

� GUARANTEE OF LUMENS EFFI. :- 90% (2 YEARS)

ACTUL TEST REPORT

� GUARANTEE /WARRANTY

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www.ils.ccwww.ils.cc

� Monthly Energy Savings from kWh Reduction 41.4

� Annual Energy Savings from kWh Reduction 496.8

�CO2 Emissions Reduction (Lbs) 660.744

� ENVIROMENT BENIFIT

� CO2 REDUCTION

� LED lights are a wonderful invention that has changed the

way the world is lit.

� LED lights are four times more efficient than a regular incandescent light bulb and last 10 times as long.

� LED lights are considerably less expensive to operate,

however are a little more expensive to purchase.

� LED lighting requires only one third of the energy that an

� incandescent bulb will use. A single 18-watt LED light can replace a 75-watt incandescent and in the lifetime of

the LED light, will save 570kWh of energy.

� LED lighting in which even one bulb will keep one half of a

ton of carbon dioxide out of the atmosphere through the

lifetime of the bulb instead of using incandescent bulbs.� Switching also keeps sulfur oxide and nuclear waste out of

the atmosphere as well, leading to a cleaner world and one

that will last much longer. By simply switching, our

environment could easily revitalize itself without having to

deal with the excess carbon dioxide, sulfur oxide and nuclear waste emissions that are currently being released

into the atmosphere every day.

� ENVIRONMENT

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� High Quality Thermal Management by unique

aluminum Heat Sink.

� ILS LED Lamp We are Controlling TJ Much

Better Junction Temperature in ILS LED Lamp is

< 80° C. (Other Supplier’s light is having TJ up to

120°c )

� Technically Designed high quality Fitment/

Fixture as per actual requirements of CITIZEN.

� Maintaining the maximum power quality.

� Dealing directly with customer's – No Extra

marketing & Retailing cost.

� We can design the products as per customer

requirements.

� 100% Technical support & tested product’s.

� Highest Guarantee period -2 Years ( lumens

maintain 90 %, CCT, CRI )

� Specially concentrating on industrial products.

� We are Intelligent In Flameproof LED Lamps.

� LED LIGHTING SYSTEMS BY ILS

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Have a nice day.

Plot No.209/9, GEB Office Road, G.I.D.C. Ankleshwar- 393002

Gujarat , INDIA. OFFICE – 02646-220245, FAX- 02646-222713

Email :-

swagatank@gmail.co

m, info@ils.cc

Mob. No :-

+91-9227882313

+91-9428886668

Please send us an email if you have any

question or ask more detail information. We will

respond it as soon as possible.