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Solutions packaging lines
IMACO Group | 2017
ImacoGroup
years20 We have been producing 20 years
Solutions for filling, capping and labellingFilling and capping systems for tubes and cartouches
capping | filling | labelling
Marketing, Design
ImacoGroup
2 Imaco Group
•FillingmachinesPolaris•AutomaticcappingmachinesHermes
•LabellingsystemsProxima•Machinesfortubesfilling
andsealingSigma,Sirius
Cosmetic • Food&Beverage • Petrochemistry
Project analysis
Production and assembly, comissioning
Imaco Group 3
Pharmacy • Chemistry
•FillingandcappingsystemfortubesandcartouchesGeus
•FillingandcappingmonoblocksSpectrum,Omega
•FillingofIBCcontainers,canysters,barrelsGemini1WF
•Completefillingandpackaginglines.•ATEXversionsavailablecomplieswithEU
guidelines2014/34/EU
After salesservice
PolarisAutomaticlinearfillingmachines
4 Polaris | linear filling machines
Solutions filling
Polaris FM massormagneticflowmetersPolaris GP gearorlobbepumps
Benefits: • Highlyaccurate • Easyoperation• CIP,SIPcleaning
The system can among others be used in the following industries:
• Foodandbeverageindustry • Cosmeticsindustry • Pharmaceuticalindustry • Chemicalindustry• Petrochemicalindustry
Automaticlinearfillingmachinesaredesignedtoautomaticallyfillliquidsintobottles,containersorjars.
Thevolumetobefilledcanbeadjustedbymeansofthetouchscreen.
PolarisAutomaticlinearfillingmachines
linear filling machines | Polaris 5
Solutions filling
Polaris P pistonfillerforliquidproductsPolaris PD pistonfillerfordenseproducts
The basic model of the machine includes:
• Rigidframe,executedinstainlesssteelAISI304.• PLC control, which enables to control different
functionsofthemachine.• Colourtouchscreen. • „Rise-while-fill“system• Pneumaticclosingofthefillingnozzles.• Producttankwithlevelcontrol.
Thedifferentdatalikefillingspeed,filledvolumeandupanddownmovementofthefillingnozzlesforthedifferentformatsisstoredinthememory.
Acordingthespeedrequirementsmachinescanbeequipped2–16fillingnozzles.
Hermes BCWSAutomaticlinearone-headcappingmachine
Benefits:
• awiderangeofcontainersuptoavolumeof30lcanbehandled
• easytoadjust• nobottleformatpartsareneeded• softstoppingsystemundercappinghead
The basic model of the machine includes:
• Rigidframe,executedinstainlesssteelAISI304• PLCcontrol,tocontroldifferentfunctions
ofthemachine• Colourtouchscreen• ServoorA/Cdrivencappinghead
Theautomaticlinearone-headcappingmachineHermesBCWSisdesignedtoclosevarioustypesofbiggercontainers(startingat1l)withscrewand/orpress-oncaps,withoutuseofastarwheel.Thecapisplacedautomaticallyontothecontainer.
Differenttypesofsortersareavailable:
•rotaryorientationsystem•waterfallsystem
6 Hermes BCWS | linear one-head capping machine
Solutions capping
Hermes 1MAutomaticrotarycappingmachine
Benefits:
• awiderangeofcapscanbehandledwiththissystem
• easytoadjust(parametersdownloadedfromtouchscreen)
• accuratecenteringofcontainersbymeansofastarwheel
The basic model of the machine includes:
• Rigidframe,executedinstainlesssteelAISI304• PLCcontrol,tocontroldifferentfunctions
ofthemachine• Colourtouchscreen• ServoorA/Cdrivencappinghead
TheHermes1Misaone-headautomaticcappingmachine,designedtoclosevarioustypesofcontainerswithscrewand/orpress-oncaps.
Differenttypesofsortersareavailable:•rotaryorientationsystem•waterfallsystem•vibratingbowl
rotary one-head capping machine | Hermes 1M 7
Solutions capping
ProximaLabellingsystem
Standard configuration:
• machineframewithstainlesspanels• conveyorsystem,atvariablespeed• DSPhold-downdevicewithstepmotor
• 1or2labelingheads• PLCwithtouchscreen
LabellingsystemProximaisuniversalandflexiblesystemdesignedtoapplyoneormoreself-adhesivelabelsonellipticalorflatcontainers.
Incombinationwithproductwraparounddevice(DRP)thesystemcanapplylabelsalsooncylindricalcontainers.Thistechnologywasdevelopedforthesectors:pharmaceuticals,cosmetic,chemicalsandfood.
8 Proxima | labelling system
Solutions labelling
SpectrumFillingandcappingmonoblock
A variety of dosing units, fully demountable for cleaning:
• Volumetricpistons(AISI316orceramic)• Lobepumps• Peristalticpump
Setof2/4positiveshutofffillingnozzles
Different types of sorters for under-cap/ cap/ cap-cover are available
• Rotarysorter• Waterfallsystem• Vibratingbowl
Servodrivencappinghead,withadjustabletorque.Antispindevicetostabilizebottleduringclosing.PLCwithcolourtouchscreen.Detection“missingunder–cap/cap/cap-cover”,rejectsystemfordefectivecontainer/cap(s).
• Rotaryfillingandcappingmachine,tofillliquidsintobottlesandclosingbyvarioustypesofcaps.
• pharmaceutical,cosmetic,chemicalanddietarysupplements
• 16positionintermittentstar-wheelbyCAMdrive• Motorwithencoder,todetermineexactposition
ofthemachine
• Detection“missingbottle”,machinestopsautomaticallyifbottleisoutofposition
• Driveninfeed/outfeedconveyorwithvariablespeed(inlineorcurvedexecution)
• Maximummechanicalspeed3600pcs/hour
filling and capping monoblock | Spectrum 9
Solutions fillingand capping
Spectrum RP 6000Highspeedfillingandcappingmonoblock
A variety of dosing units, fully demountable for cleaning:
• Volumetricpistons(AISI316orceramic)• Lobepumps• PeristalticpumpSetof4/6positiveshutofffillingnozzles
Different types of sorters for under-cap/ cap/cap-cover are available
• Rotarysorter• Waterfallsystem• Vibratingbowl
2servodrivencappingheads,withadjustabletorque.Antispindevicetostabilizebottleduringclosing.PLCwithcolourtouchscreen.Detection“missingunder–cap/cap/cap-cover”,rejectsystemfordefectivecontainer/cap(s).
• Rotaryfillingandcappingmachine,tofillliquidsintobottlesandclosingbyvarioustypesofcaps.
• Pharmaceutical,cosmetic,chemicalanddietarysupplements
• 32positionintermittentstar-wheelbyCAMdrive–doubleindex
• Motorwithencodertodetermineexactpositionofthemachine
• Detection“missingbottle”,machinestopsautomaticallyifbottleisoutofposition
• Driveninfeed/outfeedconveyorwithvariablespeed(inlineorcurvedexecution)
• Maximummechanicalspeed7200pcs/hour
10 Spectrum RP 6000 | High speed filling and capping monoblock
Solutions fillingand capping
Gemini 1WFWeightfillingsystem
Filling can be done by: • gravity• externalpump• pressednitrogen
FillingofIBCcontainers,canistersorbarrelswhichareplacedonpallets.Thepalletistransportedtothefillingpositioneitherbyanoperatororbyadrivenrollerconveyor.
Oncethepalletreachestherequiredposition,itisstoppedautomatically.Thefillingnozzleismountedonamovablejibarm.
weight filling system | Gemini 1WF 11
Solutions filling drums
Gemini 1WF IBCWeightfillingsystem
No dripping. Whenthefillingcycleiscompleted,thefillingnozzleisclosedinsidethecontainer.
PLCwithcolourtouchscreen,tostorefillingparameters.
Easyonehandoperation.Aftercorrectpositoningofthefillingnozzle,thefillingcycleisactivated.Thearmisfixedautomaticallyintherightpositionabovethebungholeandthefillingnozzlemovesdownwards.
Dependingontheactivatedprocedure,fillingcanbedoneabovelevel,belowlevelorjustabovelevel.
12 Gemini 1WF | weight filling system
Solutions filling IBC
GeusAutomaticfillingsystem
Geusisfullyautomaticmachinewithtubesmagazineand tubes insert station which place the tubes intotheindexingtable.
Filling systems
• gearpumps• lobbepumps• peristalticpumps• volumetricpistons
Geus is suitable tofill tubesandcartouchesaswell.Capsofcartouchesareorientedby“waterfallsystem”.
Benefits
Machinehasahighuniversalityandflexibility.Changingoftubeformatsisveryeasyandquick.Machineiseasyforcleaning(hygienictricloverconnectiononproductcontactparts).Sealcanhavevariousshapes.Machine ready to be connected with hydraulicextruder.Fillingofhighlyviscousproducts.
Geus outputupto3000pcs/hour
Tubefillingsystemsaredesignedforfillingandclosingofmetaltubes-versionK,plasticandlaminatedtubesversionP.
Theuniversalmachinesforbothplasticandmetaltubesisavailablealso-versionPK.
automatic filling system | Sirius Sigma Geus 13
Solutions filling tubes and cartouches
Sigma Automaticfillingsystem
Sigma is fully automaticmachinewith tubesmaga-zine and tubes insert station which place the tubesintotheindexingtable.
Volumetric filling system
Benefits
Machinehasahighuniversalityandflexibility.Chang-ingof tube formats isveryeasyandquick.Machineis easy for cleaning (hygienic triclover connectiononproductcontactparts).
Sigma outputupto2600pcs/hour
Closingofthemetaltubesisdonebyfoldingandclosingtheplasticandlaminatedtubesbysealing,usingpressurizedhotairLeister.
Themachinesaresuitableespeciallyforthefoodstuffandcosmeticindustries.ForplasticandlaminatedtubesthesealingisprovidedbyhotairsystemLeister.
14 Sigma | automatic filling system
Solutions filling tubes
SiriusSemi-automaticfillingsystem
Siriussemi-automaticmachine.Designedformanualinfeedoftubesbutwillautomaticallyfillandsealthetubes.
Benefits
Machinehasahighuniversalityandflexibility.Changingoftubeformatsisveryeasyandquick.Machineiseasyforcleaning(hygienictricloverconnectiononproductcontactparts).
Sirius outputupto1500pcs/hour
Machineareequippedwithacuttingunit,whichguaranteestheperfectdesignoftheseal.
Closingjawsareequippedwithexchangeablecharacterstomarkthecode,batchanddate.
semi-automatic filling system | Sirius Sigma Geus 15
Solutions filling tubes and cartouches
IMACO Group, s.r.o. | Czech Republic | imaco.cz | [email protected]
Solutions packaging lines
ImacoGroup
years20 We have been producing 20 years
Solutions for filling, capping and labellingFilling and capping systems for tubes and cartouches
capping | filling | labelling