· pdf filedesign imacogroup 2 imaco group • filling machines ... anti spin device to...

16
Solutions packaging lines IMACO Group | 2017 Imaco Group years 20 We have been producing 20 years Solutions for filling, capping and labelling Filling and capping systems for tubes and cartouches capping | filling | labelling

Upload: dinhnhan

Post on 27-Mar-2018

215 views

Category:

Documents


0 download

TRANSCRIPT

Solutions packaging lines

IMACO Group | 2017

ImacoGroup

years20 We have been producing 20 years

Solutions for filling, capping and labellingFilling and capping systems for tubes and cartouches

capping | filling | labelling

Marketing, Design

ImacoGroup

2 Imaco Group

•FillingmachinesPolaris•AutomaticcappingmachinesHermes

•LabellingsystemsProxima•Machinesfortubesfilling

andsealingSigma,Sirius

Cosmetic • Food&Beverage • Petrochemistry

Project analysis

Production and assembly, comissioning

Imaco Group 3

Pharmacy • Chemistry

•FillingandcappingsystemfortubesandcartouchesGeus

•FillingandcappingmonoblocksSpectrum,Omega

•FillingofIBCcontainers,canysters,barrelsGemini1WF

•Completefillingandpackaginglines.•ATEXversionsavailablecomplieswithEU

guidelines2014/34/EU

After salesservice

PolarisAutomaticlinearfillingmachines

4 Polaris | linear filling machines

Solutions filling

Polaris FM massormagneticflowmetersPolaris GP gearorlobbepumps

Benefits: • Highlyaccurate • Easyoperation• CIP,SIPcleaning

The system can among others be used in the following industries:

• Foodandbeverageindustry • Cosmeticsindustry • Pharmaceuticalindustry • Chemicalindustry• Petrochemicalindustry

Automaticlinearfillingmachinesaredesignedtoautomaticallyfillliquidsintobottles,containersorjars.

Thevolumetobefilledcanbeadjustedbymeansofthetouchscreen.

PolarisAutomaticlinearfillingmachines

linear filling machines | Polaris 5

Solutions filling

Polaris P pistonfillerforliquidproductsPolaris PD pistonfillerfordenseproducts

The basic model of the machine includes:

• Rigidframe,executedinstainlesssteelAISI304.• PLC control, which enables to control different

functionsofthemachine.• Colourtouchscreen. • „Rise-while-fill“system• Pneumaticclosingofthefillingnozzles.• Producttankwithlevelcontrol.

Thedifferentdatalikefillingspeed,filledvolumeandupanddownmovementofthefillingnozzlesforthedifferentformatsisstoredinthememory.

Acordingthespeedrequirementsmachinescanbeequipped2–16fillingnozzles.

Hermes BCWSAutomaticlinearone-headcappingmachine

Benefits:

• awiderangeofcontainersuptoavolumeof30lcanbehandled

• easytoadjust• nobottleformatpartsareneeded• softstoppingsystemundercappinghead

The basic model of the machine includes:

• Rigidframe,executedinstainlesssteelAISI304• PLCcontrol,tocontroldifferentfunctions

ofthemachine• Colourtouchscreen• ServoorA/Cdrivencappinghead

Theautomaticlinearone-headcappingmachineHermesBCWSisdesignedtoclosevarioustypesofbiggercontainers(startingat1l)withscrewand/orpress-oncaps,withoutuseofastarwheel.Thecapisplacedautomaticallyontothecontainer.

Differenttypesofsortersareavailable:

•rotaryorientationsystem•waterfallsystem

6 Hermes BCWS | linear one-head capping machine

Solutions capping

Hermes 1MAutomaticrotarycappingmachine

Benefits:

• awiderangeofcapscanbehandledwiththissystem

• easytoadjust(parametersdownloadedfromtouchscreen)

• accuratecenteringofcontainersbymeansofastarwheel

The basic model of the machine includes:

• Rigidframe,executedinstainlesssteelAISI304• PLCcontrol,tocontroldifferentfunctions

ofthemachine• Colourtouchscreen• ServoorA/Cdrivencappinghead

TheHermes1Misaone-headautomaticcappingmachine,designedtoclosevarioustypesofcontainerswithscrewand/orpress-oncaps.

Differenttypesofsortersareavailable:•rotaryorientationsystem•waterfallsystem•vibratingbowl

rotary one-head capping machine | Hermes 1M 7

Solutions capping

ProximaLabellingsystem

Standard configuration:

• machineframewithstainlesspanels• conveyorsystem,atvariablespeed• DSPhold-downdevicewithstepmotor

• 1or2labelingheads• PLCwithtouchscreen

LabellingsystemProximaisuniversalandflexiblesystemdesignedtoapplyoneormoreself-adhesivelabelsonellipticalorflatcontainers.

Incombinationwithproductwraparounddevice(DRP)thesystemcanapplylabelsalsooncylindricalcontainers.Thistechnologywasdevelopedforthesectors:pharmaceuticals,cosmetic,chemicalsandfood.

8 Proxima | labelling system

Solutions labelling

SpectrumFillingandcappingmonoblock

A variety of dosing units, fully demountable for cleaning:

• Volumetricpistons(AISI316orceramic)• Lobepumps• Peristalticpump

Setof2/4positiveshutofffillingnozzles

Different types of sorters for under-cap/ cap/ cap-cover are available

• Rotarysorter• Waterfallsystem• Vibratingbowl

Servodrivencappinghead,withadjustabletorque.Antispindevicetostabilizebottleduringclosing.PLCwithcolourtouchscreen.Detection“missingunder–cap/cap/cap-cover”,rejectsystemfordefectivecontainer/cap(s).

• Rotaryfillingandcappingmachine,tofillliquidsintobottlesandclosingbyvarioustypesofcaps.

• pharmaceutical,cosmetic,chemicalanddietarysupplements

• 16positionintermittentstar-wheelbyCAMdrive• Motorwithencoder,todetermineexactposition

ofthemachine

• Detection“missingbottle”,machinestopsautomaticallyifbottleisoutofposition

• Driveninfeed/outfeedconveyorwithvariablespeed(inlineorcurvedexecution)

• Maximummechanicalspeed3600pcs/hour

filling and capping monoblock | Spectrum 9

Solutions fillingand capping

Spectrum RP 6000Highspeedfillingandcappingmonoblock

A variety of dosing units, fully demountable for cleaning:

• Volumetricpistons(AISI316orceramic)• Lobepumps• PeristalticpumpSetof4/6positiveshutofffillingnozzles

Different types of sorters for under-cap/ cap/cap-cover are available

• Rotarysorter• Waterfallsystem• Vibratingbowl

2servodrivencappingheads,withadjustabletorque.Antispindevicetostabilizebottleduringclosing.PLCwithcolourtouchscreen.Detection“missingunder–cap/cap/cap-cover”,rejectsystemfordefectivecontainer/cap(s).

• Rotaryfillingandcappingmachine,tofillliquidsintobottlesandclosingbyvarioustypesofcaps.

• Pharmaceutical,cosmetic,chemicalanddietarysupplements

• 32positionintermittentstar-wheelbyCAMdrive–doubleindex

• Motorwithencodertodetermineexactpositionofthemachine

• Detection“missingbottle”,machinestopsautomaticallyifbottleisoutofposition

• Driveninfeed/outfeedconveyorwithvariablespeed(inlineorcurvedexecution)

• Maximummechanicalspeed7200pcs/hour

10 Spectrum RP 6000 | High speed filling and capping monoblock

Solutions fillingand capping

Gemini 1WFWeightfillingsystem

Filling can be done by: • gravity• externalpump• pressednitrogen

FillingofIBCcontainers,canistersorbarrelswhichareplacedonpallets.Thepalletistransportedtothefillingpositioneitherbyanoperatororbyadrivenrollerconveyor.

Oncethepalletreachestherequiredposition,itisstoppedautomatically.Thefillingnozzleismountedonamovablejibarm.

weight filling system | Gemini 1WF 11

Solutions filling drums

Gemini 1WF IBCWeightfillingsystem

No dripping. Whenthefillingcycleiscompleted,thefillingnozzleisclosedinsidethecontainer.

PLCwithcolourtouchscreen,tostorefillingparameters.

Easyonehandoperation.Aftercorrectpositoningofthefillingnozzle,thefillingcycleisactivated.Thearmisfixedautomaticallyintherightpositionabovethebungholeandthefillingnozzlemovesdownwards.

Dependingontheactivatedprocedure,fillingcanbedoneabovelevel,belowlevelorjustabovelevel.

12 Gemini 1WF | weight filling system

Solutions filling IBC

GeusAutomaticfillingsystem

Geusisfullyautomaticmachinewithtubesmagazineand tubes insert station which place the tubes intotheindexingtable.

Filling systems

• gearpumps• lobbepumps• peristalticpumps• volumetricpistons

Geus is suitable tofill tubesandcartouchesaswell.Capsofcartouchesareorientedby“waterfallsystem”.

Benefits

Machinehasahighuniversalityandflexibility.Changingoftubeformatsisveryeasyandquick.Machineiseasyforcleaning(hygienictricloverconnectiononproductcontactparts).Sealcanhavevariousshapes.Machine ready to be connected with hydraulicextruder.Fillingofhighlyviscousproducts.

Geus outputupto3000pcs/hour

Tubefillingsystemsaredesignedforfillingandclosingofmetaltubes-versionK,plasticandlaminatedtubesversionP.

Theuniversalmachinesforbothplasticandmetaltubesisavailablealso-versionPK.

automatic filling system | Sirius Sigma Geus 13

Solutions filling tubes and cartouches

Sigma Automaticfillingsystem

Sigma is fully automaticmachinewith tubesmaga-zine and tubes insert station which place the tubesintotheindexingtable.

Volumetric filling system

Benefits

Machinehasahighuniversalityandflexibility.Chang-ingof tube formats isveryeasyandquick.Machineis easy for cleaning (hygienic triclover connectiononproductcontactparts).

Sigma outputupto2600pcs/hour

Closingofthemetaltubesisdonebyfoldingandclosingtheplasticandlaminatedtubesbysealing,usingpressurizedhotairLeister.

Themachinesaresuitableespeciallyforthefoodstuffandcosmeticindustries.ForplasticandlaminatedtubesthesealingisprovidedbyhotairsystemLeister.

14 Sigma | automatic filling system

Solutions filling tubes

SiriusSemi-automaticfillingsystem

Siriussemi-automaticmachine.Designedformanualinfeedoftubesbutwillautomaticallyfillandsealthetubes.

Benefits

Machinehasahighuniversalityandflexibility.Changingoftubeformatsisveryeasyandquick.Machineiseasyforcleaning(hygienictricloverconnectiononproductcontactparts).

Sirius outputupto1500pcs/hour

Machineareequippedwithacuttingunit,whichguaranteestheperfectdesignoftheseal.

Closingjawsareequippedwithexchangeablecharacterstomarkthecode,batchanddate.

semi-automatic filling system | Sirius Sigma Geus 15

Solutions filling tubes and cartouches

IMACO Group, s.r.o. | Czech Republic | imaco.cz | [email protected]

Solutions packaging lines

ImacoGroup

years20 We have been producing 20 years

Solutions for filling, capping and labellingFilling and capping systems for tubes and cartouches

capping | filling | labelling