imix gyroscopic paint mixer instruction manual - chameleon imix rev3- english.pdf · imix...

iMix

Gyroscopic Paint Mixer

Instruction Manual

UM013 Rev 5

SPECIFICATIONS:

Model No: • iMix Gyroscopic Paint Mixer

Maximum Container and Contents Weight: • 35 KG’s

Maximum Container Dimensions - Height x Diameter (Major Axis): • 42.5 cm x 38 cm

Rotational Speed: • 100 – 220 RPM (3 speeds)

Power Supply: • 230V +/- 15% • 115V +/- 15%

• 244RPM at 50Hz, 4.8 RPM per 1 Hz

Mixer Dimensions: • 98.5 cm High • 73 cm Wide

• 78 cm Deep • Weight: 170 kg

Chameleon Colour Systems Limited,

Business Park, Weir Road, Tuam, Co. Galway, Ireland.

E-mail: [email protected] Website: www.chameleon.ie

Tel: Int + 353 93 25392 Fax: Int + 353 93 25394

Registered in Ireland No. 187752

V.A.T. Number : IE 6587752F

RPM

Chameleon Colour Systems iMix – USER MANUAL

of 33 UM013 Rev 5

CONTENTS PAGE

1. IMPORTANT NOTICE ........................................................................................................................... 3

2. SPECIAL FEATURES OF YOUR PAINT MIXER .......................................................................................... 4

3. INTRODUCTION ................................................................................................................................. 5

4. SAFETY FIRST ................................................................................................................................... 5

5. INSTALLATION AND POSITIONING ....................................................................................................... 9

6. MACHINE CONTROLS ....................................................................................................................... 11

7. MAINTENANCE ................................................................................................................................ 17

8. WARRANTY CARD ............................................................................................................................ 19

10. INSTALLERS CHECKLIST ................................................................................................................. 20


of 33 UM013 Rev 5

1. IMPORTANT NOTICE

DO NOT USE THIS MACHINE OR THIS RELY ON THIS USER

GUIDE UNTIL YOU HAVE READ THE USER MANUAL AND THE

MIXER INSTALLATION CHECK LIST HAS BEEN SIGNED

BEFORE OPERATING THIS MACHINE

IT IS NECESSARY TO READ THIS MANUAL CAREFULLY.

IF IN DOUBT, CONTACT CHAMELEON.

THIS MANUAL CONTAINS IMPORTANT

WARNINGS AND INSTRUCTIONS.

UNDERSTAND HOW TO OPERATE THE MACHINE AND

APPLICATIONS AND KNOW ITS LIMITATIONS.

MIS-USE and / or FAILURE TO OPERATE THIS MACHINE IN

ACCORDANCE WITH INSTRUCTION WILL VOID YOUR

GUARANTEE.

KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE

REFERENCE.

FOR TINS WITH WEIGHT EXCEEDING 7 KG IT IS DANGEROUS TO RUN A WORKING CYCLE AT HIGH

SPEED.


of 33 UM013 Rev 5

2. SPECIAL FEATURES OF YOUR PAINT MIXER

Features Value Unit of Measure

Load Capacity 35 KG

Maximum Diameter of Tin 380 MM

Maximum Height of Tin 425 MM

Side of Square Tins 240 MM

Automatically Selected Rotational Speed

With tin weight up to 7kgs

With tin weight up to 30kgs

With tin weight over 30kgs

Note: These are standard factory

settings and may be adjusted if required

147

101 - 88

88 - 76

RPM

RPM

RPM

Clamp pressure large

Clamp pressure Small / Medium

Note: These are standard factory

settings and may be adjusted if required

2.0 / 204

1.7 / 173

KN / KG

KN / KG

Power Supply Tension 230 +/- 15%

110 +/-15% -

Optional

V

V

No of Phase 2+gnd

Frequency 47/63 Hz

Maximum Absorbed Power 1.0 KVA

Noise <70 DB

Degree of Protection IP54

Inverter Type: Pix (TP/10106100)

Hi- speed 7 – 17.5 CM, Inverter Hz: Reading 30Hz

Med-speed 17.5 – 28 CM, Inverter Hz: Reading 22-19Hz

Low speed 28 + CM, Inverter Hz: Reading 19-16Hz

S000 Parameter settings: 220Volts

S300 Parameter settings: Pre-set to 7 Seconds

(NOTE: If an inverter setting is changed 7 seconds will default to 0.1)

S301 Parameter settings: Pre-set to 5 Seconds

(*) Advised speed adjustable on request

FOR TINS WITH WEIGHT EXCEEDING 7 KG IT IS DANGEROUS TO RUN A WORKING CYCLE AT HIGH SPEED

Optional Can Adaptor

All mixers can be supplied with an optional paint can adaptor which is used to centre the can and reduce

the stress on the shaker.


of 33 UM013 Rev 5

3. INTRODUCTION

Your CHAMELEON Gyroscopic Paint Mixer is a quality-built machine that offers

dependable performance throughout its lifetime.

To take full advantage of the mixer's capabilities, you should understand its features and

proper operation. Before operating the mixer, read this manual completely and save it

for future use.

BE SURE TO FOLLOW ALL SAFETY INSTRUCTIONS.

ATTENTION:

NEVER SHAKE GASOLINE BASED MATERIALS IN THIS MIXER.

THIS MACHINE IS NOT EXPLOSION-PROOF. MISUSE CAN

RESULT IN FIRE OR EXPLOSION.

4. SAFETY FIRST

NOTE: ALWAYS FOLLOW THESE SAFETY PRECAUTIONS WHEN

OPERATING.

- KNOW THE MACHINE.

Read the owner's manual carefully. Learn the machine's applications

and limitations.

- PACKAGING MATERIAL.

Remove all packaging material before operating the machine.

- THE MIXER IS NOT AN EXPLOSION-PROOF MACHINE.

Use extreme caution when working with solvent-based cleaning agents. Never smoke

or expose solvent-based cleaning agents to open flames or sparks. Be sure the shaker

is completely dry and well ventilated before restarting it. Any remaining solvent

vapours can result in fire or explosion. Work in a well-ventilated area.

- DISCONNECT THE ELECTRIC PLUG.

Unplug the mixer before cleaning maintenance work.


of 33 UM013 Rev 5

- DO NOT USE EXTENSION CORDS.

- BE SURE TO USE THE PROPER POWER SOURCE.

- TURN THE MACHINE OFF WHEN NOT IN USE.

- AVOID DANGEROUS ENVIRONMENTS.

Do not use the machine in a damp or wet environment. Keep the work area well lighted.

- SECURE THE WORK.

When mixing cans or pails, always hook the hold-down spring to the can handle. When

mixing boxed cans or containers without handles, always secure the hold-down spring to

the latch provided to prevent spring movement during mixing.

- FASTEN ALL CONTAINER LIDS TIGHTLY.

Be certain all lids are secure before placing the container in the machine. The pressure

from the clamping jaw WILL NOT seal a lid in place.

- KEEP THE WORK AREA CLEAN.

Cluttered areas and benches invite accidents. To prevent accidents, be sure all electrical

cords are out of the way.

- PROTECT CUSTOMERS.

All customers should be kept away from the work area. Only properly trained staff

should operate the machine.

- KEEP THE MACHINE CLEAN.

Clean all surfaces with a mixture of lukewarm water and mild detergent.

DO NOT CLEAN WITH FLAMMABLE MATERIALS.

- SERVICE PROPERLY.

Follow the maintenance and service procedures outlined in this manual. If problems

occur, contact CHAMELEON Colour Systems, Technical Service or your agent.

4.1 Meeting security requirements

The machine must only be used by trained personnel, who have carefully read the user

manual, since dangers could arise and accidents could happen causing injury to persons

and property otherwise. Improper use or action carried out on the equipment by non-

trained personnel, and failure to respect the instructions concerning use and

maintenance shall bring about the termination of the guarantee provided by the

manufacturer.

The main areas of possible risk are:

• The working area

• The electrical installations

Access to these areas must not be given to any persons other than those trained in the

use of the machinery and the maintenance engineers who are well aware of the

consequences of improper use and unsuitable action taken on the machinery and relative

sub-systems.

ACCESS TO THE ELECTRICAL INSTALLATIONS IS PERMITTED ONLY TO

ENGINEERS SPECIALISED IN THE MACHINERY. THE LID MUST BE KEPT STRICTLY

CLOSED DURING NORMAL OPERATION.


of 33 UM013 Rev 5

4.2 Components and arrangements concerning safety

The machine is equipped with the following safety arrangements:

• An Emergency Stop Button

• A sensor which detects the Door is open

4.3 Remaining risks table for the operator

Irrespective of the measures taken in the machine design with a view to guaranteeing a

safe utilization of the plant, situations can arise which can reasonably be foreseen, for

which only the reduction of the risk is possible but not complete elimination.

RISK EN392 PRECAUTION

Injuries or crushing during 1.6.4 Wear protective safety

Loading and unloading operations 4.1.1 Gloves and shoes during

Loading and unloading

Abrasions and injuries caused by 1.6.4 Wear protective safety gloves

Sharp edges or parts of containers 4.1.1

4.4 Noise level produced by the machine

The level of continuous acoustic pressure, as measured during operation at full load is less

than 50 dB.

4.5 Mobile and Radio Telephones

Mobile and Radio Telephones must not be used in the proximity of the machine.

Disturbances cannot otherwise be excluded which could interfere with the correct

functioning of the mixer.

4.6 Accessories

The installation of accessories on the machine and the addition of other modifications

need the express approval of the manufacturers.

No modifications may be introduced which could interfere with the safety of the machine's

operation.


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4.7 List of the regulations referred to

1) 89/392 Directive of 14/06/1 993, subsequent integration DL n°.626 01

19/09/1994, directives attached

2) EN 294 Plant safety - safety distances to prevent access to hazardous areas with

greater skill

3) EN 349 Plant safety - minimum spaces to prevent crushing

4) EN 418 Plant safety -system for emergency stop

5) EN 60204 Plant electrical equipment

6) EN 1050 Plant safety-risk assessment

7) EN 12100-1 Plant Safety-General Design Principles

8) EN 12100-2 Plant Safety-General Design Principles


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5. INSTALLATION AND POSITIONING

While the packaging consists of recyclable material for the main part, it is recommended

that it be kept for any future movement.

In case of any evident signs of damage to the packing case and to the external parts of

the mixer, it is recommended that the mixer should not be installed. The matter should

be communicated both to the carrier, making use of the appropriate space in the

dispatch documents, and to the retailer, who shall provide detailed instructions as to the

procedure to be followed for possible repair or substitution.

5.1 Advance preparation for correct installation

In order to obtain the best operating results, the area where the equipment is to be

installed must meet the following requirements:

• Clean location and free of dust

• Soft flooring, stable with anti-dust varnish or tiles, free of vibration, on which to

place the mixer

• Adequate ventilation

• Equipped with electrical power sockets and earthed.

The mixer requires the following minimum necessary LOCAL CONDITIONS:

Electric Power:

(Continuous required) 1.2KVA

Floor weight tolerance 1000 Kg/m2

Temperature 18°- 40° C

Humidity 20-65%

Maximum noise level 50 dB (A)

Vibrations of a continuous mechanical or impulse nature are not tolerated.

5.2 Removing the crate

Position the packaged machinery in the vicinity of the installation site.

Remove the cover and the systems for fixing the crate then position the equipment on

the floor in its appointed place. If need be, mount the wheels provided to facilitate

movement over very short distances.

Remove all remaining packaging, blocking systems etc. present inside the gyroscopic

rotating system.


of 33 UM013 Rev 5

5.3 Levelling

The mixer is equipped with four anti vibratory supports necessary for the levelling of the

entire system. For levelling, apply a level with the following characteristics:

Accuracy: 0, 1 mm/m

Foot: 300 mm

The following procedure should be followed:

Position the level at the top of the apparatus, in a longitudinal direction.

Regulate the anti-vibratory feet to find the best level longitudinally.

Rotate the level transversal to the apparatus.

Regulate the anti-vibratory feet to find the best level transversally.

Repeat the previous steps alternately on the four anti-vibratory feet to obtain, in both

directions a difference in level contained within the value of 0.2 mm/m. Once these

conditions are reached, the apparatus can be considered as sufficiently level.

5.4 Normal machine use

The iMix system is a mixer for mixing non-gasoline based paints and varnishes,

contained in metal or plastic tins of dimension and weight as indicated in the technical

specifications.

The machine may be used only within the limits as indicated in the technical specifications

and with the method as indicated in the instruction manual.

5.5 Improper use

The iMix system is an automatic mixer, which must not be used, among other cases, in

the following situations, which present risks or dangers:

• With screens or protections removed

• With parts or components not fixed correctly

• With unsuitable equipment

• With tins of dimension or weight in excess of the machine's specifications

• With safety devices excluded (bypassed), modified or tampered with

5.5.1 Use not catered for

The iMix system for mixing paints and varnishes has not been designed to be used in line

with other machines in order to constitute a complex single production unit. In particular,

interlocking devices have not been allowed for, either in the normal controls or in the

emergency stop.


of 33 UM013 Rev 5

6. Machine Controls

6.1 General issues

The machine is equipped with an electronic control system, contained partly in the

control display and partly in the electrical power switchboard, which carries out the

following tasks:

• Handling the control buttons and messages from and for the display panel

• Handling the system for clamping of tins

• Handling the work cycles of products for treatment

• Handling the gyroscopic system in speed and position

6.2 User interface

The operator interacts with the machinery by means of the control panel. On this are

located all the commands and the displays for diagnostic messages relating to the

functioning of the system.

5. Manual Operation of the clamp system

1. Machine start button

3. LCD display

2. Program selection 4. Increase and decrease cycle / time selection

6. Stop / Reset button. Activating this button will stop a cycle and return the cradle to the upright position and open the clamp. If activated in standby mode, it will detail the number of cycles the machine has completed.

7. Emergency Stop


of 33 UM013 Rev 5

1. START Button for starting the cycle This button activates the process of tin agitation. As the cycle is progressing, the

time frame set on the display starts to flash.

2. PROGRAM Button

The inverter parameters can be configured and modified through this push-

button.

3. DISPLAY

This shows the mixing time, the selected rotation speed and also the fault

messages in case of operating malfunction.

4. Set Time, “+” and “-” buttons

The required mixing cycle is set with the “+” and “-“buttons. The cycle

setting must be between 1 and 9. To increase the time on the display,

press the “+” button, to decrease the time setting press the “-“button. The

number that appears on the display is the time that the mixer will mix for.

5. UNCLAMP Button (the arrow button, located to the right of the “start”

button)

By pressing this button, the mixing arms can be disabled.

6. Stop / Reset

To stop the machine during cycle the Stop / Reset Button should be used to

and not the Emergency Stop. Should the machine need to be brought to the

zero position the stop reset button will perform this action.

7. Emergency Stop

In the event of an emergency the Emergency Stop button should be

pressed to automatically stop the machine and cut the power off. The

Emergency Stop Button should never be used to stop the machine in normal

operating circumstances. If this button is used in and emergency then when

reactivated, the stop /reset must be pressed to reset the machine for

normal operation.

6.3 Switching on the machine

The machine is switched on by means of the following operational sequences:

1. Mains Power is turned On – located on the back right hand side of the machine

2. Door must be closed

3. Emergency Stop Switch is released

4. Check the display has been switched on and that no irregularities are shown

5. Place Can in machine and select Time

6. Press Start

Control Panel


of 33 UM013 Rev 5

6.4 Placing Containers Inside the Machine

The tin should be placed near the machine. For the movement of products in excess of

10 Kg, it is recommended that a suitable system of transport and handling be employed.

Where possible, it is recommended that the lifting handles, provided on some kinds of

containers, be removed, if this is not possible, elastic tape should be used to prevent the

handles swinging during shake operation.

1. Open the door and extract the sliding tray using the retaining lever as depicted in

Figure 3 below:

2. It is recommended that the arms be distanced so as to have a space of at least 20

mm from the top of the tin to the top plate. In opposite cases, where the tin is small

and the arms are very far away, the machine will automatically bring the arms closer

until clamping is effected

3. Place the can on the grooved loading plate, checking that the container is sufficiently

concentric to the rotation axis of the plate itself: although extreme precision is not

necessary, accurate centralization avoids the creation of vibrations. The concentric

grooving of the rubber supports assists this operation.

4. Push the sliding tray with tin inside the machine until the retaining system locks. Close

the door.

IT WILL NOT BE POSSIBLE TO CLOSE THE DOOR AND THUS TO START THE

WORKING CYCLE UNTIL THE SLIDING TRAY IS CORRECTLY LOCKED

Figure 3: Sliding Tray


of 33 UM013 Rev 5

6.5 Program Selection

1. The rotation speed will be automatically selected based on the height and weight

of the tin. Typically the speeds are based on the parameters below.

With tin weight up to 7 Kg select: HI

With tin weight over 7 and up to 24 Kg select MID

With tin weight over 24 Kg select: LOW

FOR TINS WITH WEIGHT EXCEEDING 7 KG IT IS DANGEROUS TO RUN A

WORKING CYCLE AT HIGH SPEED.

2. Press the “START” button to begin the working cycle as programmed.

Tin Unloading

On completion of the cycle the clamp arms will automatically separate. Open the

door and extract the sliding tray as depicted in Figure 4 using the retaining lever.

The machine is ready for running a new working cycle.

ENSURE THE INSTRUCTIONS (TIME AND ROTATION SPEED) PROVIDED BY THE

PAINT AND VARNISH MANUFACTURERS ARE FOLLOWED.

Figure 4: Extracting the Sliding

Tray


of 33 UM013 Rev 5

6.6 Cleaning

• DISCONNECT THE MACHINE FROM THE ELECTRICAL SUPPLY BEFORE

CARRYING OUT ANY CLEANING OPERATION.

• USE INDIVIDUAL ITEMS OF PROTECTION DURING ALL CLEANING

OPERATIONS.

• USE EXCLUSIVELY GREASE REMOVING PRODUCTS, WHICH ARE

EMPLOYED IN NORMAL DOMESTIC USE.

• FOLLOW SCRUPULOUSLY THE INSTRUCTIONS PROVIDED BY THE

MANUFACTURERS AS STATED ON THE ORIGINAL CONTAINER OF THE

PRODUCT.

• NEVER CLEAN THE PERSPEX GLASS DOOR AND INSPECTION PANEL WITH

TINNERS OR SOLVENT BASED CLEANING LIQUIDS.

• EXCESSIVE USE OF THE GREASE REMOVER CAN BE ENVIRONMENTALLY

HARMFUL.

Cleaning at regular intervals guarantees the safety of machine operations. Clean the

machine carefully every week, removing dust, grime and foreign matter. To avoid

damaging the display unit, it is recommended that this be cleaned exclusively with a

damp cloth, avoiding the use of liquids or additives.

On completion of cleaning operations, the lubrication procedure is recommended (see

Section 7. Maintenance Chart).

6.7 Switching off and protection

To protect the machinery it is recommended that oil, or equivalent protective substances

be applied to the non-painted metallic parts of the gyroscope movement.

Close the door completely, wind the supply cable in a way that it will not become

damaged, then locate the machine in an area away from frost, sources of heat, the

possibility of any tampering with and from any improper use on the part of strangers or

children. Use, wherever possible, the original packaging.


of 33 UM013 Rev 5

7.0 Maintenance

7.1 General

Prior to dispatch all equipment is tested and carefully checked by the Manufacturer. It is

important to remember however, that the machine still requires ordinary attention to be

paid, such as, for example, a systematic control of the safety systems, a lubrication of

the mechanical moving parts etc.

Operations of checking and maintenance are necessary to maintain the technical

conditions, the production and safety as envisaged by the manufacturer.

ONLY TRAINED PERSONNEL MUST BE REQUESTED TO

PERFORM SUCH OPERATIONS.

7.2 Repairing

• Use only reliable and properly fitting tools.

• Only use CHAMELEON COLOUR SYSTEMS parts for replacements.

• Before the equipment is released for use following servicing, checks must be

carried out to ensure that all the settings are correct and the control and safety

systems are working properly.

7.3 Tightening of the Transmission Belts: (Quarterly)

Procedure

1. Disconnect the machine

from the electrical supply.

2. Remove the machine from

the wall by about 80 cm

3. Remove the rear panel (10

self – tapping screws using

Philips screwdriver).

4. Apply the 15 mm spanner

provided to the tensioning

screw located on the slide

into which the motors are

fitted, until correct tension

is obtained.

5. The trapezoidal belt

controlled by the 0,18 KW

motor (the small one on

the left), reaches the ideal

tension when an

application on the centre

line of the free track of a

force of about one

Kg produces approximately

20 mm flexion as depicted in Fig 6.

6. Applying the same force to the “Poly V belt”, this will reach correct tension when

the flexion of the free track is about 10 mm as depicted in Fig 6.

7. Reassemble the rear panel and reposition the machine, respecting the installation

lay out.

8. Verify the proper machine functioning using 10 Kg tin.

Figure 6: Tensioning of Belts


of 33 UM013 Rev 5

7.4 Cleaning and Lubrication of the Clamp: (Weekly)

Procedure

1. Disconnect the machine from the electrical

supply.

2. Extract the sliding tray then proceed to

clean the cylindrical guides with

subsequent lubrication with a modest

quantity of mineral lubrication oil.

3. Remove the clamping arms.

4. Clean the running guides of the arms

removing soil and residual used oil; apply

a modest quantity of grease of both sides

of the guide.

5. Bring the clamping arms together.

6. Proceed to clean and lubricate as

described in point 4 the remaining parts of

the guide.

Note: If the Lead Screws get contaminated with paint, this may

prevent the clamping system from clamping the can correctly

Figure 7: Cleaning and Lubrication of Clamp


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8.0 REGISTRATION OF OWNERSHIP - WARRANTY CARD

Warranty card must be returned within 21 days of purchase. Warranty does not take

effect until this card is received by CHAMELEON COLOUR SYSTEMS LTD.

Do not sign this warranty card until you have read and understood the

instructions concerning the operation, limits of use and safety features of your

new machine.

Your signature indicates your compliance with this obligation.

Owners Name:

Address:

Telephone/Fax No:

Make and Model of Machine:

Location of Machine:

Serial Number:

Date of Purchase:

Signature: |

Owner/ Manager Installer

Please return this card to:

CHAMELEON COLOUR SYSTEMS LTD.

BUSINESS PARK

WEIR ROAD

TUAM CO. GALWAY

IRELAND

TEL.: +353 93 25392

FAX. +353 93 25394

E-Mail: [email protected]


of 33 UM013 Rev 5

9.0 WARRANTY & CLAIM PROCEDURE

Chameleon Colour Systems warrants its equipment to be free of defects in materials and workmanship, to the original user, for a period of one year from

date of purchase. The Registration of Ownership – Warranty Card must be completed and returned to Chameleon Colour Systems within 21 days of purchase.

Chameleon Colour System’s warranty covers replacement of parts only

and covers full repairs when carried out at the Chameleon premises. The warranty is applicable to the original owner only and is non-transferable.

The equipment must be used, operated and maintained in accordance with all instructions, precautions and warnings contained in the user manual. For the

purpose of this warranty, damage caused by accident, abuse, modification, improper cleaning or lack thereof, or improper operation, is not covered. Cleaning and general maintenance is the responsibility of the owner/operator

and is not covered by the warranty.

Chameleon Colour System’s liability is limited to the replacement of parts found to be defective and does not include damage or any other expenses of any kind incurred in connection with the purchase and use of the equipment.

All parts required for warranty service are invoiced to the client with payment

due under our standard credit terms. Where warranty is approved, we will issue a credit for the full value of the replacement parts invoiced less transport charges unless otherwise agreed.

A valid claim lists model number, serial number, date of installation and lists all

parts used.

Major parts replacement may require the return of the defective parts. If uncertain, call for further instructions. All returns must be authorised and no return will be accepted without prior notification.

Signed by:

_________________________________ Customer Authorised Signature & Date


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INSTALLERS CHECKLIST. [Read owners manual first.]

NO DESCRIPTION. CHECKED. 1. Remove all packaging from machine.

2. Check machine is level on floor. 3. Check for correct power source.

Instruct Users on Do’s and Don’ts and proper use 1. Do not use The Emergency Stop Switch as an On / Off Switch. 2. Never attempt to open the door during the shake cycle Wait until the shaker has come to a complete stand still. 3. DO NOT USE EXTENSION CORDS AND ALWAYS DISCONNECT THE ELECTRIC PLUG When cleaning or doing maintenance work ______________

4. Instruct end user on safety features of mixer. . 5. Check maintenance procedure with end user. 6. Check Trouble shooting with end user. 7. Complete and return warranty card. .

Signature of Installer:

Date:


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EC-Declaration of Conformity

We,

Chameleon Colour Systems,

Weir Road, Tuam,

Co. Galway, Ireland.

declare that:

Name: iMix

Description: Paint Mixer

Purpose: Of mixing paints and varnishes non-flammable, contained in metal or plastic tins

of dimensions and weights as indicated in the technical specifications.

are in compliance with the following directives:

Electromagnetic Compatibility Directive 89/336/EEC

61000-6-3:1998 + A1:2000 to 61000-6-3:1998+A2002 to 61000-6-3:1998

EN61000-6-2:1998 +A1:2001 to EN61000-6-2:1998+A2:2003 to

EN61000-6-2:1998 EN61000-6-2:1998

EN61000-3-2:2000 EN61000-3-3:1995 + A1:2001 to EN61000-3-3:1995

Equipment classification: Residential and Industrial

Machinery Directive 2006/42/EC Low Voltage Directive 73/23/EEC

According to the harmonized standards:

EN60204- 1, EN1088, BS EN 418:1992 & EN1050, EN 12100-1, EN 12100-2

Mr. Padraic Timon

Managing Director

NOTE: The declaration of conformity will lose its validity if any

changes or modifications are made to the

machine without the manufacturer’s

approval.


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APPENDIX I

iMix

Gyroscopic

Paint

Mixer

SPARE PARTS GUIDE

Chameleon Colour Systems Limited,

Business Park, Weir Road, Tuam, Co. Galway, Ireland.

E-mail : [email protected] Website : www.chameleon.ie

Tel: Int + 353 93 25392 Fax: Int + 353 93 25394

Registered in Ireland No. 187752

V.A.T. Number: IE 6587752F

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ACCESS PANEL / OUTER STRUCTURE

ITEM

PART NO

DESCRIPTION

1

101.0

1.3

35

Machin

e structu

re

2

101.0

1.2

24

Casto

r wheel

3

101.0

1.2

36

Adju

sta

ble feet

4

--

Cover

5

101.0

6.1

09

Control panel

6

101.0

6.0

56

Assem

bled m

ushro

om

shaped

em

erg

ency red b

utton

7

101.0

1.3

44

Assem

bly d

oor

8

101.0

1.1

62

Handle

9

101.0

1.2

33

Grid

10

--

Scre

w

11

101.0

1.1

63

Rear panel

12

101.0

1.1

56

Conta

iner adapte

r

13

--

Fixed w

heel pin

14

--

Fixed w

heel hex n

ut

15

101.0

1.2

24/1

Fixed w

heel

16

101.0

6.0

02

Power switch

17

101.0

6.0

03

Flange p

ower switch

18

101.0

1.1

65

Hin

ge

19

101.0

1.3

36

Pers

pex p

anel

20

101.0

6.1

07

Bre

aker

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GEAR DRIVE AND POWER SUPPLY

ITEM

PART NO

DESCRIPTION

6

101.0

1.5

62

Electrical serv

ice b

ox

7

101.0

1.1

18

12-g

roove V

-belt p

ulley

8

--

Safe

ty w

asher

9

101.0

1.1

19

V-b

elt p

ulley

10

101.0

1.1

38

Washer

11

--

Scre

w

12

101.0

1.2

29

PolyV. belt

13

101.0

1.2

30

V-b

elt type 1

3x1650 A

-65

15

101.0

6.0

22

Core

hitch P

G13

16

101.0

6.0

37

Power flex

17

101.0

1.1

82

0.1

8 k

W m

oto

r

18

--

Scre

w

19

--

Nut

20

--

Key supplied w

ith m

oto

r

21

101.0

1.1

24

V-p

ulley

22

--

Scre

w

23

101.0

1.1

38

Washer fo

r 0.1

8 k

W m

oto

r

24

101.0

1.2

92

Com

plete

moto

r support

25

--

Scre

w

26

--

Nut

27

101.0

1.2

13

0.9

kW

220V m

oto

r

28

--

Scre

w

29

--

Nut

30

--

Key supplied w

ith m

oto

r

31

101.0

1.6

50

Poly p

inion

32

--

Scre

w

33

101.0

1.1

38

Washer

34

101.0

3.1

37

Com

plete

electric g

roup

35

101.0

6.1

00

Inverter

7 o

f 33

UM013 R

ev 4

CENTRAL FLANGE ASSEMBLY

ITEM

PART NO

DESCRIPTION

1

101.0

1.1

11-A

Central flange

2

--

Scre

w

3

101.0

1.2

42

6009 2

RS b

earing

4

101.0

1.2

42

6009 2

RS b

earing

5

--

Washer

6

--

Self-lockin

g n

ut

7

101.0

1.1

54

M3 rin

g a

nd p

inion (plastic g

ear)

8

--

Scre

w

9

101.0

1.1

39

Spacer

8 o

f 33

UM013 R

ev 4

SLIDING GUIDE RAILS

ITEM

PART NO

DESCRIPTION

1

101.0

1.6

52

Slidin

g g

uid

es

2

--

Scre

w

3

101.0

1.6

21

Upper lim

it switch

4

101.0

1.2

38

Bearing 6

002 2

RS

5

--

Seeger ring

6

101.0

1.6

44

Lower lim

it switch

7

101.0

1.5

38

Cone-s

haped torq

ue p

rote

ction

8

--

Scre

w

9 o

f 33

UM013 R

ev 4

DRIVE SHAFT ASSEMBLY

ITEM

PART NO

DESCRIPTION

1

101.0

1.5

58

Central shaft

2

101.0

1.2

37

6001 2

RS b

earing

3

--

Key

4

101.0

1.2

39

6202 2

RS b

earing

5

101.0

1.5

59

Arm

opening shaft

6

--

Key

7

--

Key

8

101.0

1.1

52-A

Bevel gear Z 3

0 M

1,5

ø15

9

--

Seeger ring

10

101.0

1.1

27-A

Lower support

11

101.0

1.2

40

6004 2

RS b

earing

12

--

Scre

w

13

101.0

1.1

51-A

Bevel gear Z 3

0 M

1,5

ø20

14

101.0

1.1

37

Lead scre

w spacer

15

101.0

1.1

36

Half-m

oon clam

p

16

101.0

1.1

26-A

Upper support

17

--

Scre

w

18

101.0

1.2

37

6001 2

RS b

earing

19

101.0

1.2

40

6004 2

RS b

earing

20

101.0

2.1

48A

Lead scre

w

21

--

Key

22

101.0

1.6

23

Drive shaft

23

101.0

1.1

35

Hexagonal gro

oved shaft spacer

24

--

Seeger ring

25

--

Seeger ring

26

101.0

1.1

53 F

E

Z16 M

3 b

evel pinion

0 o

f 33

UM013 R

ev 4

LOWER ARM

ITEM

PART NO

DESCRIPTION

1

101.0

1.5

40

Lower arm

2

101.0

1.6

11

Guid

e

3

101.0

1.1

43

left n

ut

4

101.0

1.1

41

Nut re

tain

er

5

--

Scre

w

6

101.0

1.2

44

Ball coupling b

ox

7

--

Seeger ring

8

101.0

1.2

74

FE

Sto

p

9

--

Scre

w

10

--

Scre

w

11

--

Nut

12

101.0

1.5

64

Sid

e p

late

13

--

Scre

w

1 o

f 33

UM013 R

ev 4

MOVING CARRIAGE

ITEM

PART NO

DESCRIPTION

1

101.0

1.1

14-B

Movin

g carriage

2

101.0

1.1

71

Lever re

turn

spring

3

101.0

1.5

07

3205 A

2 R

S b

earing

4

--

Spring p

in

5

101.0

1.1

45

Movin

g carriage g

uid

es

6

--

Scre

w

7

101.0

1.1

38

Carriage reta

inin

g w

asher

8

--

Scre

w

9

101.0

1.5

26

Bearing d

isc

10

101.0

1.1

55

Sto

p rin

g h

ook

11

101.0

1.2

16

Handle

12

--

Nut

13

101.0

1.5

25

Idle table shaft

14

--

Scre

w

15

101.0

1.5

56

Score

d v

ulcanized control ta

ble

2 o

f 33

UM013 R

ev 4

UPPER ARM

ITEM

PART NO

DESCRIPTION

1

10.1

01.5

39

Upper arm

2

101.0

1.6

11

Guides

3

101.0

1.2

41

2RS 6

006 2

RS g

uides

4

101.0

1.2

41

2RS 6

006 2

RS g

uides

5

6

101.0

1.7

19

Pinion d

rive

7

--

Seeger Ring

8

101.0

1.5

61

Vulcanized control ta

ble

9

101.0

1.1

70

Pin

10

101.0

1.1

41

Nut re

tainer

11

--

Scre

w

12

101.0

1.1

44

Right nut

13

101.0

1.6

12

Upper casing

14

--

Scre

w

15

101.0

1.2

96

Tooth

ed b

elt H

TD 8

008MBH20

16

101.0

1.7

18

Tim

ing p

ulley

17

101.0

1.5

57

Control ta

ble shaft

18

--

Seeger Ring

19

--

Scre

w

20

--

Key

21

101.0

1.5

64

Side p

late

22

--

Scre

w

23

--

Scre

w

24

--

Nut

25

--

Scre

w

26

--

Seeger Ring

imix gyroscopic paint mixer instruction manual - chameleon imix rev3- english.pdf · imix...

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