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    Molybdenum,

    Its Alloys, and Its

    Processing

    Table 1summarizes some of the properties ofmolybdenum and identi f ies competi t ive mater ia ls

    and mat er ia ls systems. While i t is tempt ing to

    bel ieve that appl i cations are control led by a single

    property, in truth many molybdenum appl ications

    exist because of a useful combination of several

    properties. For instance, hot strength is a critical

    property for high -tem perature tool ing l ike casting

    die inserts, but molybdenum s high resistance to

    fai lure by thermal shock and thermal fatigue are

    equal ly important. These qual i t ies relate to

    molybdenums unique combination of low heat

    capacity and high therm al conductivi ty, which

    min imizes thermal stresses. Molybdenum s long-

    standing use as a power semiconductor heat sink

    is due in part to its excellent thermal expansion

    match w ith si l icon, but i ts good electrical and

    thermal conductivi ty provide addit ional

    advantages compared to competi t ive m ater ia ls.

    Table I Isummarizes classes of molybdenum-

    based al loys and mat er ia ls systems that have

    evolved in order to optimize specific properties and

    improve performance. Each of the systems

    evolved in response to performance needs in

    certain applications. The carbide-stabilized alloy

    TZM is one of the oldest comm ercial alloys; MH C,

    stabi l ized wi th hafn ium carbide precipi tates, is a

    more recent memb er of the same family. Theseal loys improve molybdenum s hot strength, creep

    resistance, and recrystallization resistance.

    Al loying with tungsten also improves hot strength,

    but molybdenum-tungsten al loys f ind widest use

    in han dl ing m olten zinc, where they resist zinc

    corrosion. The Mo-3 0 wt . % W al loy is nearly as

    corrosion resistant as pure tungsten at a greatly

    reduced density and cost. Oxide-di spersed alloys

    impart extraordinary creep resistance at

    temperatures as high as 20 00 C. Molybdenum

    sheet clad with copper provides enhanced thermal

    and electrical conductivity and increased thermal

    expansion coefficient (CTE), allowing a good

    mat ch with ceramic substrates used in int egrated

    circuits. Copper-molybdenum powder composite

    mat er ia ls have the added advantage of i sotropic

    properties; if enhanced properties are required,

    they can also be clad with copper. Molybdenum -

    nickel laminates provide an easily soldered or

    brazed nickel surface, el imina ting environmental l y

    challenging nickel plating processes.

    Molybdenum is produced by both powder metal-

    lurgical (PM) a nd vacuum casting t echniques.

    Figu res 1 and 2i l lustrate the two

    processing routes schem aticall y. In the PM route,

    pure metal powder is made from high-puri ty

    s tar t ing mater ia l (amm onium d im o lybdate o r

    molybdenum tr ioxide) in a two-step hydrogen

    reduction process. This powd er is blended wi th

    consti tuents appropriate to t he al loys being

    manu factured. Blended powder is isostatical ly

    pressed to produce a preform, which is sintered at

    high tem peratures in hydrogen or vacuum to

    produce a b i l le t tha t i s 94%-97% o f

    molybdenum s pore-free density. Hot and cold

    processing operations are combined with

    appropriate intermediate and f inal anneal ing

    practices to m anufacture mil l products (plate,

    sheet, fo i l , ba r, rod, wire, and forgings).

    PM processing has the advantage of being a

    lower-cost route to produce mater ia l , and can

    produce shapes with relatively low scrap losses.

    2

    Table I . Pr oper ti es of Molybdenum

    Prop ert y Cl ass Pro perty Ap pl ica ti ons Com pet i ng M at eri al s

    H ot str en gth Li gh ti ng, fu rn aces, Tu ng stenhot tool ing

    Creep resistance Lighti ng, furnaces Tungsten , graphi te

    Wear resistan ce Hot tool ing, Tu ngstenant i-f r i ct ion coat ings

    M a ch i na b il i ty Fa b ri ca te d p a rt s f or a M a ny, m o st a r evariety of applicat ions more machinable

    Co rr osi on r esi st an ce M et al h an dl i ng N ob le m et al s,and casti ng graphi te

    Compat i bi l i ty with Glass melt ing electrodes, Plat inum , t in oxide,mo lten gla ss fur nace comp onents nickel all oys

    Adherence to glass Light ing components, Titanium ,substrates integr ated circuits chro mi um

    Etchabi l i ty Lighti ng com ponen ts, Ti tan ium ,integ rated circuits chro mi um

    L ow v ap or p r essu r e H i gh t em p er a tu r e Tu n gst en ,vacuum com ponents tanta lum

    Electron em ission Lam p com ponents Nickel , others

    Thermal expansion Si l icon power devices, W, W-Cu, AlSiC,integ rated circuits, AlN, AlGrhot work tool ing Tradit iona l tool ing material s

    Thermal conduct iv i t y Si l icon power devices, Copper, a luminum ,integ rated circuits, W, W-Cu, AlSiC,hot work tool ing AlN, AlGr

    Electri cal condu ctivity Silicon power devices, Copper, alu mi num ,integr ated circuits W, W-Cu, AlSiC,

    AlN, AlGrLow diffu sivity into Integr ated circuits, Ti,

    other materia ls f lat panel displays Cu-Al

    Low fr i cti on An ti - f r iction coat ings Carbon, brass

    Mechanical

    Chemical

    Physical

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    The oxide-doped alloys cannot be produced by

    m elting techniq ues at all. Powder processes are

    required to obtain th e f ine dispersion of oxide

    particles in the molybdenum matr ix that are

    responsible for these alloys extraordinary high-

    temperature mechanical properties. PM processing

    must be control led careful ly to avoid the

    detrimental effects of adsorbed oxygen and oxide

    fi lm s on powder particles. Al loys containing

    reactive metals like Ti, Zr, and Hf form very stable

    oxides that affect microstructure and can affect

    performance as well. Manufacturers, over the

    years, ma de great progress on these problem s,

    and PM processing now accounts for the vast

    major i ty of a l l molybdenum metal and al loy pro-

    duced in the world.

    Both vacuum arc-casting (VAC) and electron beam

    (EB) melt ing are used to cast molybdenum and i ts

    alloys. In the arc-casting process,

    molybdenum ingot is melted using a

    semi- continuous press-sinter-m elt (PSM)

    process. The process consolidates powd er

    blends into electrodes and melts the

    electrodes in a water-cooled copper crucibleunder vacuum. Arc-cast ingots are usually

    extruded in their first processing step to

    prevent hot cracking at grain boundaries

    and break dow n the l arge as-cast grains.

    EB melting also uses a water-cooled

    copper crucible to contain the melt. I t is

    usually performed under lower pressures

    than VAC m elting . EB m elting does not

    require virgin powd er; th is means that the

    process can be used to recycle process

    scrap. Because the heat used to m elt the

    mater ia l is appl ied independently of the

    heat to maintain the molten sol id i f ication

    pool, EB-melted ingots typical ly have

    smaller grain size than VAC ingots.

    Because of th is, EB-melted m ater ia l is

    often forged in the as-cast condit ion.

    Table I I . Molybdenum A lloys and Materi als Systems

    System Exam ple Propert i es o f I nterest

    Pure Mo 99.95 wt % Mo Elevated tem perature strength,thermal conduct ivi ty, therm al expansion

    Mo-W Im proved hot strength ;Zn corrosion resistance

    Subst i tut ional al loys

    Mo-Re Impr oved low temperature duct i l i ty

    TZM Imp roved hot strength and creep resistanceCarbide- stabi l ized al loys

    MHC High er hot strength and creep resistancethan TZM

    La O (ML,ODS-Mo) Outstanding hot strength and creep2 3

    resistanceOxide- dispersed systems

    YO (MY) Outstanding hot strength, creep resistance2 3

    Cu- Mo -Cu lam in ate Engi neered ther mal proper ti es

    Other system s Mo-Ni lam inate Solderabi l i ty

    M o-Cu pow der com posi t e I so t rop i c engineered the rm a l p rope rt i es

    3

    Figur e 1.Powder metallu rgical processin g of molybdenum metal products.

    Figur e 2.Processin g molybdenum via EB meltin g or arc-casti ng technol ogy. Cour tesy of PLANSEE Metall.

    Court esy of PLAN SEE Metall.

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    All ingot-casting techniques require a surfacepreparation step prior to forging or extrusion, in

    order to remove surface porosity and possible

    contaminants from the ingot mold. Cast al loys,

    while typically more expensive to produce than

    PM al loys, provide benefi ts for that addit ional cost.

    They are lower in impurities, especially volatile

    species that evaporate in the casting process.

    Al loying is accomplished in the m elt, where i t is

    more l ikely to be homogenized than in sol id-statesintering. Since the technologies use a deoxidizer,

    excess oxygen is not a problem . Oxygen contents of

    10 ppm or less are normal in cast mater ia l .

    In all of these processing techniques,

    thermomechanical processing serves two roles: to

    create a useful f inal product form, and to impart the

    required mechanical properties. Manufacturers

    employ var ious hot, warm, and cold deformation

    processes in combination with annealing steps to

    produce the desired microstructures and properties

    in f in ished products. Round, f lat, and shape

    rol l ing, rod and wire drawing, rotary forging,

    swaging, forming and deep drawing are al l used to

    process molybdenum.

    Appl icat ions

    Molybdenum touches our l ives every day, but inways that are usual ly invisib le to the end u ser.

    Tradit ional appl ications consume signif icantvolumes of mater ia l , but new appl ications are

    emerging that promise to supplant and surpass

    many tradit ional appl ications.

    Light ing

    Lighting is the oldest appl ication for m olybdenum

    metal. In fact, some appl ications in th is market

    are nearly unchanged from the ear l iest appl ications.

    Figu re 3i l lustrates the most highl y evolved

    example of the tradit ional tungsten f i lament

    incandescent lam p: the autom otive halogen

    headlamp. The high temperatures in halogen

    lamps require a pure silica (quartz) glass envelope.

    Molybdenum seal ing r ibbons provide a transit ion

    from the external lamp wir ing to the internal

    refractory metal components. Molybdenum s low

    thermal expansion coeff icient and good bonding

    with si l ica glass make i t ideal for th is appl ication.

    The profile of the strip used in the sealing ribbons is

    engineered to minimize stresses in the glass arising

    from expansion mismatches during manufa ctur ing

    and operation. Molybdenum reflector caps controlthe shape of the lamp beam, so that i t does not

    impa ir the vision of oncoming dr ivers. Str ip used

    for reflectors must meet stringent surface finish and

    ducti l i ty requirements because i t is drawn i nto the

    cup shape at high speeds. Strip failure during

    drawing creates significant productivity losses, and

    may result in damage to expensive mult i -cavity

    tool ing. Molybdenum also f inds appl ication in

    other tradit ional l ighti ng appl ications such as

    discharge lamps.

    A example of an emerging l ighting appl ication is

    shown in Fi gur e 4. The cold cathode

    fluorescent lamp (CCFL) il luminates liquid crystal

    flat pan el displays (FPDs). The dram atic increase in

    sales of FPDs drives demand for molybdenum in

    these lamps. Molybdenum hol low cathode cups

    replaced the formerly used nickel cups due to its

    better sputter resistance and emissivity, while doped

    molybdenum lead pins replaced Kovar, offering a

    much higher thermal conductivi ty and al lowing

    lower lamp tem peratures. The rapidly evolving high

    brightness l ight emitt ing diode (HBLED) technology

    may also be an area wh ere copper-clad

    molybdenum or Mo- Cu composites are needed.

    Even though HBLEDs are extremely efficient in

    4

    Figu re 3.Aut omotiv e halogen lam p, show in g m olybdenum sealing ribbons and reflector caps.

    Court esy of PLANSEE Metall.

    Figu re 4.

    Cold cathode fluorescence lamp (CCFL) and m olybdenum components.

    Clockw ise from upper left: examples of lamp geomet ries,

    molybdenum cups, Mo/Mo/Dum et electode assembly, HT pins.

    Cour tesy of PLANSEE Metall.

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    comparison to tradit ional incandescent l amps, t hey

    sti l l generate high power densit ies that require

    eff icient heat removal.

    Table I I Isumm arizes the status of l ighting

    appl ications. Tradit ional appl ications depend

    primari ly on molybdenums elevated temperature

    strength and creep resistance, and its chemicalcompatib i l i ty w ith the gl ass systems and hal ogen

    gases present in lam ps. Molybdenum s attractive

    thermal properties (conductivi ty and expansion)

    and electrical conductivity are also factors in these

    appl ications. Because of molybdenum s unique

    property suite, no suitable replacement m ater ia ls

    have yet been found. Emerging appl ications l ike

    CCFLs rely on the same suite of properties,

    combined with sputter resistance and emissivity,

    while HBLEDs exploit the thermal and electrical

    properties of molybdenum . In these appl ications,

    there are numerous al ternatives to m olybdenum.

    Time an d the evolution of device design wi l l

    determine the ul t imate optimal mater ia l choices.

    The m ater ia l competi t ion is particular ly robust in

    the area of HBLEDs, where many of the well-

    developed thermal management mater ia ls also

    compete, and where design im provements may sti l l

    significantly reduce thermal loads on the devices.

    Emerging appl ications, whi l e not yet consumi ng as

    much powder as tradit ional ap pl ications, have

    high growth rates. The quanti ty of molybdenum

    powder required to serve tradit ional markets is

    Table I I I . Characteri st i cs and Statu s of Li ghtin g I ndu str y App li cati ons

    Ap p li ca t io n M o Pr od u ct El eva t ed - te mp er at ur e Ch em i ca l Ph ysi ca l Al t er na ti veMechanical Propert ies Propert i es Propert i es Mat erial s

    Tr adi t ional appl icat ions

    Halogen lamps

    Dischargelamps

    Sealing andsupport wire

    Reflector caps

    Sealing foil

    CCFL lamps

    HBLED lamps

    CCFL: Mo cup and pin

    for electrode

    HBLED: MoCu or

    Cu-Mo-Cuheat sink

    CCFL: Strength for

    seali ng process

    Creep resistance

    CCFL: Compatible

    with mercury

    CCFL: Electron

    emission,thermal andelectricalconductivity

    Sputterresistance

    HBLED: Thermal

    and electricalconductivity

    CTE

    CCFL: Ni & Ni a l loy Nb Kovar

    HBLED: Cu Al AlSiC Al N Etc.

    Strength forseali ng process

    Creep resistance

    Corrosionresistanceagainst l ampgases

    Good bondstrength withglass

    High melt ingpoint

    CTE

    Thermaland electricalconductivity

    None

    Mo powder demand: ~ 1300 mt / y r Marke t sta tus: shr i nk ing

    Emerging appl icat ions

    Mo powder demand: ~ 100 mt / y Marke t sta tus: rap id l y g row ing

    5

    Figu re 5.

    Glass m elting furn ace components. Top left to bott om left: furn ace protection

    shi elds, glass-meltin g electrodes, m olbdenum glass sti rrers. Right: schematic

    of glass-meltin g fur nace show in g m olybdenum appli cations.

    Court esy of PLANSEE Metall.

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    signifi cant now, but is decreasing. The extent towhich emerging m arkets wi l l replace tradit ional

    markets wi l l depend cri t ical ly upon the evolution of

    the appl ications within the markets, and upon

    molybdenum s abi l i ty to succeed against competing

    m aterials. Cost is a significant factor in all these

    appl ications.

    The tradit ional l ighting appl icationsare commodity- l ike businesses, and require low

    costs. The emerging appl ications, aimed at th e

    high- volume consumer markets, are also highly

    cost-sensit ive. Mater ia l cost stabi l i ty and t igh t

    control of manu factur ing costs are im portant factors

    for success in this market.

    Glassmaki ng and

    High-temperature

    Furnaces

    Glass manufacturing and furnace construction have

    long been important appl ications for molybdenum.Molybdenums high-temperature strength,

    fabr icabi l i ty, and compatib i l i ty with most glass

    composit ions make i t an ideal choice in

    glassmaking. Fi gur e 5i l lustrates a typical

    glass-melt ing furnace instal lation with

    molybdenum components. Molybdenums strength,

    creep resistance, and erosion resistance in glass

    melts m ake i t ideal for sti r rers, g lass melt ing

    electrodes (GMEs), and furnace shields, all of whichmust resist stresses and erosion imposed by the

    mol ten glass. Moly bdenum also resists glass

    corrosion, and the smal l amount s that dissolve in

    the melt do not discolor the glass. Molybdenum

    can be made wi th very low carbon con ten t (< 20

    wt. ppm ), preventing the formati on of CO bubbles2

    Table I V. Char acter i sti cs and Statu s of Glass and Fur nace I nd ustr y App li cation s

    Glass tankcomponents

    GMEs

    Stirrers

    Shields

    Dies for glassfibermanufacture

    Vacuumfurnaces

    Hydrogenatmospherefurnaces

    Heat shields

    Heat ingelements

    Supportstructures

    Boats

    Setter t i les

    Strength

    Creep resistance

    Melt ing point

    Thermaland electricalconductivity

    Low vaporpressure

    Graphite

    Tungsten

    Tantalum

    Ceramics

    Compatibil itywith hydrogen

    Strength

    Creep resistance

    Corrosionresistance i nmolten glass

    No discolorati onof glass

    No format ion

    o f CO bubb les2

    Melt ing point

    Thermaland electricalconductivity

    Noble metals

    Nickel baseal loys

    SnO

    Refractories

    Mo powder demand: ~ 400 mt / y Marke t sta tus: shr i nk ing

    Emerging appl i cat ions

    Mo powder demand: ~ 300 mt / y Marke t sta tus: sl ow ly g row ing

    Tradi t ional appl i cat ions

    Ap p li ca ti o n M o Pr od u ct El eva te d- t em p er at ur e Ch em i ca l Ph ysi ca l Al t er na ti veMechanical Propert i es Propert ies Propert i es Mat erial s

    Figu re 6.

    Typical m olybdenum vacuum furn ace and component s.

    Bottom right: load support stru ctu re. Top right: Heating elements and heat shi elds.

    Court esy of PLANSEE Metall.

    6

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    in the molten glass due to reaction between glassand carbon in solution.

    Figu re 6i l lustrates typical app l ications in the

    vacuum furnace industry. Pure molybdenum,

    oxide-dispersion strengthened alloys such as ML or

    ODS Mo, and TZM are used because of their high

    temperature strength and creep resistance.

    Molybdenum s low vapor pressure at h igh

    temperature means that i t does not contaminate

    workloads, an important factor when heat treating

    reactive metals l ike t i tanium . Molybdenum is used

    for support structures, heat shields, heating

    elements, and al l manner of vacuum furnace

    hardware. Molybdenum s poor oxidation resistance

    prevents its use in oxygen-containing atmospheres,

    but it is used extensively for furnace boats, setter

    t i les, heating elements, and load-bearing

    components in hydrogen atmosphere furnaces.

    Unl ike the refractory metals tantalum and niobium,

    molybdenum forms no deleterious hydrides.

    Hydrogen gas protects molybdenum against

    oxidation, providing an ideal environment.

    Table I Vsummarizes the status of glass

    melting and furnace appl ications. Molybdenum

    has held a signif icant posit ion in the glass melt ing

    industry since the advent of electrically boosted

    furnaces to increase productivi ty. Several mat erialstheoretical ly can compete with molybdenum in

    certain areas, but none ha s a combination of

    properties l ike molybdenum s. For examp le t inoxide and platinum are used in n iche appl ications

    requiring specific chemical characteristics or other

    properties, but they cannot compete w ith

    molybdenums overall cost-effectiveness.

    Imp rovements in eff iciency gained by furnace

    design and operating practice have resulted in a

    slowly decl in ing demand for molybdenum in

    these applications.

    Competing mater ia ls have had an effect on

    molybdenum consumption in the furnace industry,

    especially in vacuum furnace technology. Graphite

    is a strong competitor for vacuum furnaces in

    general duty appl ications. Molybdenum s place

    in the vacuum furnace industry is in appl ications

    that require the ul t im ate in cleanl iness and

    contamination- free operation. Superal loys and

    high-tech materials systems are processed in

    al l -m olybdenum furnaces. This segment h as seena sl ight growth with t im e. With the increasing

    interest in nuclear technology, there may be an

    increase in demand for fuel sintering furnaces,

    which typical ly use molybdenum components.

    Mater i al Form in g

    Molybdenum and i ts al loys have made important

    contr ibutions to hot metal forming. Molybdenumshigh strength at elevated temperatures, creep

    resistance, and resistance to thermal shock and

    fatigue make i t the mater ia l of choice for

    demanding appl ications. Hot work tool ing is

    manufactured from TZM or MHC, because of their

    improved strength and creep resistance over pure

    molybdenum. Fi gur e 7i l lustrates two

    wel l know n appl ications for these al loys:

    isothermal forging dies and components, and

    piercing plugs for stainless steel tube forming.

    Molybdenums unique high-temperature

    mechanical properties and wear resistance allow it

    Figu re 7.

    Traditional molybdenum applications in hot metal formi ng. U pper right: TZ M

    and MHC isotherm al forging die components used to m anufacture aircraft gas

    turbi ne (upper left) components. Lower right: T ZM piercing plugs for the

    m anu facture of pierced stain less steel tubin g (lower left). Cour tesy of PLANSEE Metall.

    Figu re 8.

    Emerging application s of mol ybdenum alloys (right) and products made using

    them (left). Top to bottom : MHC dies for brass extrusion, TZM

    inserts for Al and Mg die-casti ng, TZM hot ru nn er die in serts for

    plastic in jection m olding. Cour tesy of PLANSEE Metall. 7

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    to forge nickel base superalloys in thesuperplastic deformation regime. The machining

    savings that accrue by producing a near net shape

    part easily justify the expense of using massive

    molybdenum die sets, in forging presses operating

    in control led environments to p revent oxidationof the tool ing. Piercing plugs operate in am bient

    atmospheres, and the same strength and w ear

    resistance enable significant increases in

    productivi ty in tube-making mil ls.

    The molybdenum tr ioxide that forms during usecan also provide some lubricity, reducing friction

    and im proving internal surfaces of the f in ished

    product.

    Fi gur e 8i l lustrates several emerging

    appl ications for molybdenum tools. Some of these

    were identi f ied in th e past, but ear l ier a l loys could

    not provide the required performance.

    Improvements in molybdenum al loy properties and

    increased dem ands for productivi ty and qual i ty

    have made them feasible, and they now consume

    substantia l am ounts of mat er ia l . TZM al loy has

    been used for many years as a die insert material

    for brass extrusion dies, but was relegated to

    leaded brass alloys and small sizes because of

    strength l im itations. The higher strength MHC

    alloy can extrude a wider range of stronger, more

    abrasive alloys, and can produce larger sizes.

    Molybdenum has also been used for inserts in

    aluminum and magnesium die casting dies where

    Table V. Character ist ics and Statu s of Materi al Form in g Appli cati ons

    Isothermalforging

    Tube form ing

    Molten Znhandl ing

    TZM and MH Cforging diesand accessories

    TZM piercingplugs

    Mo-W moltenZn tooling

    Metalextrusion

    Plasticinjectionmold ing

    Al and Mgcasting

    MHC dies

    TZM hotrunner nozzles

    TZM tool inserts

    Extrusion and casting:

    High temperaturestrength

    Creep resistance

    Thermalconductivity andheat capacity(therm al shockresistance)

    Wear resistance

    Stell ite

    CuBe

    Steel

    Plastic injectionmolding: Good corrosion

    resistanceagainst plasticsat mediumtemperatures

    Casting: Stable to Al,

    Mg, Zn attack

    High temperaturestrength

    Creep resistance

    TZM, MHC:None identif ied

    MoW al loys: Corrosion

    resistance i nmolten Zn

    Goodhot strength

    Thermalconductivity andheat capacity

    (therm al shockresistance)

    Wear resistance

    None

    Mo powder demand: ~ 100mt /y Marke t sta tus: stab le

    Emerging appl icat ions

    Mo powder demand: ~ 10 mt / y Marke t sta tus: g row ing

    Tradi t ional appl i cat ions

    Ap p li ca t io n M o Pr od u ct El eva t ed - te mp er at ur e Ch em i ca l Ph ysi ca l Al t er na ti veMechanical Propert i es Propert ies Propert ies Materi als

    8

    Figu re 9.Medical X-ray tube (right) and molybdenum components. Left, top to

    bott om : rot atin g anodes, rotors, and cathodes. Cour tesy of PLANSEE Metall.

    X-Ray TargetCathode components

    Rotor

    Mounting

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    hot cracking is a problem. Molybdenums

    combination of low heat capacity and low thermal

    expansion m ake i t signif icantly m ore resistant t o

    surface cracks from thermal shock. Increasing

    demands for qual i ty in automotive castings, and

    casting d esign th at has pushed tradit ional d ie

    materials to their limits, spurred an increased use

    of TZM in critical regions of casting tools.

    Manufacturers of p lastic in jection-m olded

    components are finding advantages for TZM

    tool ing, despite the fact that their operating

    temperatures are much lower than

    tradit ional metalworking or metal casting

    processes. TZM s excellent strength, corrosion

    and erosion resistance, and thermal stabi l i ty al l

    contribute to its selection in this application.

    Table Vprovides an overview of the m ater ia l

    forming industry and molybdenums place in i t .

    Here the emerging appl ications are evolutionary in

    nature, representing extensions of applications long

    known for molybdenum and i ts al loys. The

    tradit ional appl ications provide a stable market,

    whi le the em erging appl ications are growing.

    Medical

    Medical appl ications of molybdenum are almost

    exclusively components of h igh-energy rotatin g

    anode tubes used in computerized axial

    tomography (CAT) scanners. Some molybdenum isalso used i n t he detector a rrays of CAT scanners,

    but here i t competes against tun gsten, which

    absorbs the scattered radiation even more

    effectively than molybdenum. Fi gur e 9

    i l lustrates molybdenum appl ications in a typical

    rotating anode X-ray tube. The rotating anode, the

    tubes "business end," uses pressed, sintered, and

    forged TZM. The anode contain s a focal track of

    W-Re al loy m anufactured integral ly with th e rest of

    the target in this process. Electrons emitt ed by the

    cathode assembly bombard the W- Re track as the

    anode rotates, causing the track to emit X-rays.

    The electron beam heats the W-Re track nearly to

    i ts melt ing point immediately underneath the

    beam, generating enormous amounts of heat. The

    tube stores this heat in a graphite heat sink brazed

    to the TZM t arget, and then re-radiates i t from the

    heat sink to the surrounding environment, w hich in

    the case of the tube assembly is an oil bath.

    The rotor used to spin the target also reaches high

    temperatures, so it is made from TZM alloy.

    The rotor is designed to l imi t the am ount of heat

    transferred down the shaft to the bearings.

    Table VI . Characteri st i cs and Statu s of Medi cal App li cati ons

    X-ray tubes

    X-ray detectors

    Rotating anodes

    Bearings androtors

    Cathode p arts

    Collimatorcomponents

    High temperaturestrength

    Creep resistance None identif ied

    Tubes: Thermal

    conductivity CTE

    Collimators: Radiation

    absorption

    Dimensional

    control of sheet

    Surface finish

    Tubes: Tungsten

    Collimators: Tungsten

    Tungstenheavy alloy

    Mo powder demand: ~ 350mt /y Marke t sta tus: sl ow ly g row ing

    Tradi t ional appl icat ions

    App l i ca t i on M o Pr oduct El eva t ed - t em pe ra t ur e Chem i ca l Physi ca l Al t er nat i ve

    Mechanical Propert i es Propert i es Propert i es Ma terial s

    Figu re 10.

    Traditional m olybdenum electronic applications. Clockwi se from upper left:

    Di odes used for low power rectification, m olybdenum heat sink s used in t hat

    application , molybdenum base plates for high-power sem icondu ctors, assembled

    power semi conduct or packages. Court esy of PLANSEE Metall.

    9

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    X-ray tu be components are a tradit ional

    appli cation. The designs are high ly evolved, and

    the higher power densities they require push the

    mater ia ls to th eir l imit s. Larger and larger targets

    spinning at faster and faster speeds are needed to

    handle the energy deposited by the electron beam.

    Weight restrictions driven by stress and balance

    considerations continue to force reduction in

    molybdenum weight in the targets. As a result, the

    amount of powder required to serve the m edical

    industry grows only slowly.

    Table VIsummarizes these considerations.

    Given the unique engineering requirements of X-ray

    tube design, molybdenum is one of only a few

    alternatives now avai lable.

    Electronics

    Electronic applications have required molybdenum

    from the ear l iest days. Molybdenum s elevated

    temperature strength and creep resistance,

    compatib i l i ty with tube glass formulations, low

    vapor pressure, and compatib i l i ty with standard

    metalworking technologies made i t an optim choicein vacuum tubes. These applications

    consumed a signif icant amount of mater ia l for

    many years. With the advent of sol id-state

    electronics, i t appeared that m olybdenums place

    in the industry might disappear. However,

    molybdenums unique combination of physical

    properties (excel lent thermal expansion m atch with

    si l icon, good electr ical and thermal conductivi ty) ,

    good m echanical properties at am bient

    temperatures, ease of plating, and compa tib i l i ty

    with existing brazing and solder ing technologies

    made i t the mater ia l of choice for construction of

    these devices as well. Mol ybdenum is used

    extensively in the industry as a heat sink m ater ia l

    for rectifier diodes in consumer goods, and for

    high- power semiconductors used in motor control

    and pow er generation. Figu re 10i l lustrates

    some of these compon ents. The smal l heat sink s

    are manufactured by the mil l ions dai ly in highly

    automa ted pressing and sinter ing operations, whi le

    the heat sinks for large power devices are typically

    made from sheet that is stamped, machined, and

    plat ed to exacting specifications. These tradit ional

    appl ications consume molybdenum at growth rates

    that m irror the overal l economic development

    of the world, an d are t ied to rai l transportation,power generation, and capital investment in

    manufactur ing plant equipment.

    Molybdenum is also found in tool ing and other

    equipment used to manufacture electronic devices

    and mult i layer circui t board assembl ies.

    Molybdenum sheet is used in m asks to apply circui t

    inks in mult i layer ceramic circui t board assembl ies.

    In the same technology, molybdenum powders

    formulated to specific particle size distributions are

    contained in inks that create the circuits on these

    boards.

    Arc chambers of ion im planter equipments used to

    dope semiconductors are often entirely made of

    molybdenum or TZM enabl ing a long service l i fe in

    the highly corrosive environment created by the

    chemicals used in this process.

    Appl ications for molybdenum are also emerging in

    the integrated circui t and power semiconductor

    areas. Fi gur e 11i l lustrates a few.

    Integrated circuits are built on ceramic substrates

    having higher thermal expansion coeff icients than

    si l icon. Molybdenums thermal expansion

    coefficient (CTE) must be modified to provide an

    acceptable expansion m atch. This can be done by

    cladding molybdenum sheet with copper, bycreating a MoCu powder composite ma ter ia l , or

    even by cladding this composite mater ia l with

    copper. This approach can produce tail ored

    thermal properties and im proved device

    performance. Telecommunications growth is a

    maj or dr iving force in th is market. The expansion

    of m obi le te lephone technology around the globe

    created a large demand for integrated circuits,

    which generate high power densit ies and requireadvanced thermal management mater ia ls. The

    same ma ter ia ls used in te lecommuni cation have

    recently found a ppl ication in h eat sinks for

    integrated gate bipolar transistor (IGBT) power

    modules used in hybrid vehicles.

    Figu re 11.

    Emerging molybdenum electronic applications. Clockwi se from upper left:

    Radio frequency in tegrated circuit for telecommun ications,

    PVD-coated Cu-Mo-Cu h eat sin ks for radio frequency packages, nick el plated

    baseplates for power electroni cs, tw o IGBT power modules for hybri d vehicles.

    Center: Cu-CuMo-Cu clad sheet m icrostru cture.Cour tesy of PLANSEE Metall.

    10

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    Table VI Isummarizes molybdenum usagein electronic applications. The traditional

    applications use more or less material in concert

    with the general world economy, a nd particular ly

    in relation to capita l- intensive investments.

    The emerging appl ications show rapid growth in

    mater ia l consumption, an d are l ikely to surpass

    the tradit ional app l ications.

    Table VI I . Characteri st i cs and Statu s of Electr onic Appl ications

    App l i ca t i on M o Pr oduct El eva t ed - t em pe ra t ur e Chemi ca l Physi ca l Al t er nat i veMechanical Propert ies Propert ies Propert ies Mat erial s

    Tradi t ional appl i cat ions

    Powersemiconductors

    Multi layerceramic boardmanufactur ing

    Devicemanufactur ing

    Semiconductors: Mo

    semiconductorbase plates

    Mo gla ssdiode pins

    Multi layer boards: Fine powders

    Sheet masksfor circuitapplication

    Device

    manufactur ing: Ion implanter

    par ts

    Radio

    frequency,server, andprocessorchips

    IGBTs forhybrid cars

    Cu-Mo-Cu

    MoCu

    Cu-MoCu-Cu

    None iden ti f ied None identi f ied

    CTE

    Thermal andelectricalconductivity

    Cu Al AlSiC Al N Others

    None identif ied

    Mult i la ter boards Controlled

    etchabilityDevicemanufacturing: Corrosion

    resistanceagainstdopantchemicals

    Semiconductors: CTE

    Thermal andelectricalconductivity

    Multi layer boards: Powder

    sinteringpropertiesmatchinga luminasubstrates

    Resistan ce t o

    erosion frommetal powder-f i l led inks

    Strength andstiffness

    Flatn ess contr olof sheet

    Power semi-conductors:

    AlSiC

    Multi layer boards: Glass ceram ic

    boardsemployingal ternate inkformulat ions

    Mo powder demand: ~ 400 mt / y r Marke t sta tus: stab le

    Mo powder demand: ~ 350 mt / y Marke t sta tus: rap id l y g row ing

    Emerging appl icat ions

    11

    Fi gur e 12.

    Traditional m olybdenum coatin g applications. Clockwi se from low er left:

    coating a shaft for w ear resistance, mol ybdenum -coated synch roni zer rings,

    m olybdenum w ire for flam e spray coating. Court esy of PLANSEE Metall.

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    Coatings

    Figur es 12an d 13i l lustrate tradit ional

    coating appli cations. Flame spraying has been used

    for years to improve the wear and friction propertiesof automotive components like gears, synchronizers,

    and piston r ings. Recently, engineered molybdenum

    powders have taken a more promin ent role in these

    appl ications, using plasma spray technology. The

    powders are often al loyed with nickel and chromium

    to produce highly corrosion resistant coatings.

    The composit ional f lexibi l i ty an d im proved

    performance has al lowed molybdenum thermal

    spray powders to gain the l ion s share of thetradit ional coating market. Even so, th is tradit ional

    market is not growing, but stable.

    Figur es 14an d 15i l lustrate coating

    appl ications that are growing steadi ly, aft er several

    years of very rapid growt h. They are in the

    Table VI I I . Characteri st i cs and Status of Coatin g Appl ications

    Flamespraying ofwear par ts

    Plasmaspraying ofwear par ts

    Mo spray wire

    Mo and Moalloy powderblends

    PVD coatingof TFT-LCDan dsolar pan els

    Mo and Moalloy sputteringtargets

    None identif ied

    Good el ectri calconductivity

    No diffusion ofMo into Al, Cuand gla ss

    Cu and Alalloys

    Ti

    Cr

    Organicmater ia lswith spincoating

    Good adhesionto glass

    Good etchingbehavior

    Compatibil itywith processingenvironments

    High yield strengthcontrib utes to goodwear properties

    Corrosionresistanceagainst oils

    Low fr i ction

    Good wearresistance

    Carbon

    Brass

    CrN (pistonrings)

    Mo powder demand: ~ 500mt /y Marke t sta tus: stab le

    Emerging appl i cat ions

    Mo powder demand: ~ 2000 mt /y Market status: steadi ly growing

    Tradi t ional appl icat ions

    Ap p li ca ti o n M o Pr od uct El ev at ed - te mp er at ur e Ch em i ca l Ph ysi ca l Al t er na ti veMechanical Propert ies Propert i es Propert ies Materi als

    12

    Figu re 13.

    Thermal spray coating w it h powders. Clockw ise from u pper left: engineered powder

    for plasm a spray applications, plasm a spray torch, aircraft engine empl oying plasm a

    spray coatin gs. Courtesy of H.C. Starck, I nc.

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    solid-state electronics area, where sputtered

    molybdenum coatings are used in the production of

    solar cel ls and thin f i lm transister f lat panel

    displays (TFT-FPDs). Molybdenum bonds well to

    glass, matches the thermal expansion of the glassor silicon substrate well, forms a stable diffusion

    barrier, and is compatible with processing

    environments used during device m anufactur ing.

    Figu re 14shows the growth in glass

    substrate sizes for flat panel display manufacturing

    over the past several years. The nested blue

    squares illustrate the glass panel sizes that are

    coated using various generations of the technology

    (each glass panel yields multiple FPD glasses).

    Early in development of FPD manufactur ing

    processes, molybdenum targets were sized to equal

    the glass substrate being coated. This required

    manu facturers to f ind ways to rol l larger and larger

    plates. The largest m olybdenum targets made were

    the Generation 5 t argets. At th is point in the

    process evolution, equipment designers realized

    they would soon exceed the abi l i ty of m i l ls to rol l

    individual molybdenum targets. Succeeding

    generations continued to coat larger and larger

    glass panels, but sputtering is now accomplished

    with an array of narrow and long molybdenum

    targets, each with i ts own magnetron. An example

    of such a target array is also shown in

    Figu re 14. Molybdenum tubular targets are

    also avai lable. Figu re 15shows examples of

    both f lat targets and cyl indr ical targets.

    Table VI IIsummarizes tradit ional andemerging coating appl ications. Whi le wire and

    powder demand for tradit ional thermal spray

    appl ications is stable, the amount of molybdenum

    required for emerging appl ications in the sputter ing

    target market continues to increase at a steady

    rate, after several years of rapid growth . Here

    success depends upon molybdenums physical and

    chemical properties, not on i ts high- temperature

    strength and creep resistance, properties that havebeen responsible for molybdenums success in its

    tradit ional app l ications.

    Fi gur e 14.

    Emerging coating application s in fl at panel display (FPD) technology. Clockw ise from top

    left: Modern w all-moun ted FPD, Gen 6/7 target array, schematic of relative production

    glass sizes as a function of process generation (dim ensions in mm ), moun ted Gen 5 target.

    Cour tesy of PLANSEE Metall.

    ???

    2200x2700

    1800x2300

    1431x1700x10

    880x980x10

    500x500x6

    Gen 8

    Gen 7

    Gen 6

    Gen 5

    Gen 4

    Gen 3

    Figu re 15.

    Targets can be manu factured as flat panels bonded to copper substrates

    (right t op, bottom ), or as tu bul ar targets (left). Cour tesy of PLANSEE Metall.

    13

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    Summary

    Table I Xsummarizes characteristics of

    tradit ional and emerging appl ications, and

    presents estim ates of the molybdenum

    powder required to serve each application

    type in 2005 . There is a shift in the

    properties that dr ive m olybdenum s use in

    emerging markets. Elevated temperature

    strength and creep resistance have been key

    in tradit ional appl ications, but emerging

    appl ications take advantage of

    molybdenums unique combination of

    physical properties (coefficient of thermal

    expansion, thermal conductivity, electrical

    conductivi ty) and chemical properties

    (compatib i l i ty with the appl ication

    environment). This change br ings with i t

    more competi t ion. Elevated temperature

    mechanical properties are directly correlated

    with melt ing temperature, l imit ing the

    number of potentia l competi t ive mater ia ls.

    Physical properties do not necessarily

    correlate with melt ing temperature, and

    this al lows a w ider spectrum of competi tvematerials. In fact, creative materials system

    design w ith composite m ater ia ls can readi ly

    create new materials systems capable of

    competing with molybdenum and in some

    cases exceeding molybdenums performance in

    emerging app l ications.

    Emerging applications are also concentrated in

    markets like consumer electronics that are

    extremely price sensitive. Cheaper alternati ve

    solutions are constantly being evaluated in these

    appl ications, and mat er ia ls substi tution is

    commonplace. Molybdenum has always been a

    target for substitution because of its cost.

    It is not used unless it confers a clear performance

    advantage or an overal l cost benefi t.

    Molybdenum has not previously faced the breadth

    of potentia l competi t ion that i t now faces in

    emergin g applicatio ns. There are reasons for

    optimism, as wel l as caution regarding the growth

    of molybdenum appl ications, as noted in thefol lowing points:

    Tradit ional app l ications are mainly based

    on m olybdenums uniqu e mechanical properties at

    elevated tem peratures, with very few mater ia l

    al ternatives (optimism);

    Demand for tradit ional appl ications is

    stable or shrinking (caution);

    Mater ia l requirements for emerging

    applications are already one third of those for

    tradit ional appl ications and have potentia l

    for strong growth (optimism);

    Emerging appl ications are mainly based on

    molybdenum s chemical and physical properties

    with many competing m ater ia ls whose pr ices are

    lower and less volati le (caution);

    Emerging appl ications are mainly in the

    price-sensitive electronics and automobile industry(caution); and

    Averaged over all products, raw material

    costs account for 60 % or more of total p roduction

    costs, and are the main cost driver (caution).

    The stable or decl in ing nat ure of tradit ional

    appl ications means that n ew appl ications based on

    molybdenums unique suite of mechanical,

    physical, and chemical properties are critical to the

    health of the molybdenum metal industry.

    Molybdenum technologists have establ ished an

    enviable record of new product generation over the

    years, and there is every reason to expect them to

    continue to identi fy new opportunit ies for growth.

    However, to be successful in emerging markets

    where cost is constantly under pressure, reasonable

    and stable raw mater ia l pr ices are requirements.

    14

    Table I X. App li cati on Characteri st i cs and

    Estimated 2005 Powder D emand

    Tradit ional :

    Stable or slowlygrowing markets

    Molybdenum powder demand, mt :

    Light ing 1300Glass/ Furnace 700

    Mater ia l form ing 100

    Medical 350

    Electronics 400

    Coating 500

    Other 3000

    Tota l 6350

    Lighting 100

    Mater ial form ing 100

    Electronics 350

    Coat ing 2000

    Tota l 2550

    Emerging:

    Steadily growingmarkets

    Very im portant Less i mportant Im portant Li m i ted

    Appl i cat io n Elevated- tempera ture Chemi cal Physical Al ternat i veMechanical Propert ies Propert ies Propert i es Ma terial s

    Elevated- tempera ture Chemi cal Physical Al ternat iveMechanical Propert ies Propert i es Propert ies Materi als

    Un im portant Very i mportant Very Im portant M any

    Molybdenum powder demand, mt :

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    AUSTRALIA

    Moly M ines Ltd46- 50 Kings Park Road, West Perth,WA 60 05, AUSTRALIATe l: + 6 1 8 9 4 2 9 3 3 0 0 ;

    Fa x: + 6 1 8 9 4 2 9 3 3 9 9Emai l : in fo@ molymines.comWebsite: www.molymines.com

    AUSTRIA

    Interalloys Trading & Business ConsultingGmbHFloragasse 7, A-1 040 Vienna, AUSTRIATe l: + 4 3 1 5 0 4 6 1 3 8 ; Fa x: + 4 3 1 5 0 4 6 1 9 2Emai l : in tera l@ ycn .com

    Plansee SE660 0 Reutte, AUSTRIATe l: + 4 3 5 6 7 2 6 0 0 0 ; Fa x: + 4 3 5 6 7 2 6 0 0 5 0 0Emai l : in fo@ plansee .comWebsite: ww w.plansee.com

    Treibacher Industrie AGAuer-von-Welsbach, Strasse 19330 Althofen, AUSTRIATe l: + 4 3 4 2 6 2 5 0 5 ; Fa x: + 4 3 4 2 6 2 5 0 5 8 4 16Emai l : f e rd inand .kamp l@ t reibacher .comWebsite: www.treibacher.com

    BELGIUM

    Sadaci NVLangerbruggekaai 13, B-9000 Gent, BELGIUM.Te l: + 3 2 9 2 5 4 0 5 1 1 ; Fa x: + 3 2 9 2 5 4 0 5 7 1Email: daisy.sergeant@ sadaci.be

    Website: www.sadaci.be

    CANADA

    Oriental Minerals Inc24t h Floor, 11 11 West Georgia Street, Vancouver,BC, V6E 4M3, CANADATe l: + 1 6 0 4 6 8 1 5 7 5 5 ; Fa x: + 1 6 0 4 6 8 4 2 9 9 0Emai l : in fo@ or ien ta lm inera ls .comWebsite: www .or ientalminerals.com

    CHILE

    Codelco Chil eHuerfanos 1270, Sant iago, CHILETe l: + 5 6 2 6 9 0 3 4 0 6 ; Fa x: + 5 6 2 6 9 0 3 3 6 6Email: vperez@ codelco.cl

    Website: www.codelco.cl

    Estudios Antofagasta Copper LtdaAhumada 11, Oficina 613, Sant iago, CHILETe l: + 5 6 2 3 7 7 5 0 0 0 ; Fa x: + 5 6 2 3 7 7 5 0 9 6Emai l : gsanchez@ aminera ls.clWebsite: www.antofaga sta.co.uk

    Molibdenos y Metales SAHuerfanos 812, 6th Floor, Sant iago, CHILETe l: + 5 6 2 3 6 8 3 6 0 0 ; Fa x: + 5 6 2 3 6 8 3 6 5 3Emai l : in fo@ molymet .clWebsite: www.molymet.cl

    CHINA

    Chaoyang Jinda Molybdenum Co LtdNo 78 8 Sect ion 4, Longshan Street, Chaoyang,Liaoning, 122000, CHINATe l: + 8 6 4 2 1 2 9 7 6 8 8 8 ;Fa x: + 8 6 4 2 1 2 9 7 6 6 6 6Emai l : j i ndamo lybdenum@ 163.comWebsite: www.j indamoly.com

    Grand Bui ld Metal International Co Ltd100 2B East Ocean Centre, 98 Granvi l le Road,Kowloon, Hong Kong, CHINATe l: + 8 5 2 3 5 4 2 5 6 5 9 ;Fa x: + 8 5 2 3 5 4 2 5 65 5Emai l : g randbu i ld@ grandbu i ld .com.hk

    Huludao Hongda Moly Co LtdNo 16-1 3-14 -15 Sou th Boha i St ree t,Lianshan Distr ict , H uludao,L iaon ing 125 001 , CHINATe l: + 8 6 4 2 9 8 5 8 6 6 6 6 ; Fa x: + 8 6 4 2 9 2 1 3 9 8 8 8E m ai l : d r ea m l i a ng @ 2 6 3 . n e tWebsite: www.hongdamoly.com

    Jiangsu Fengfeng Tungsten andMolybdenum Mater ia ls Co LtdTang Jia Se,The Northern Suburbs of Dongtai,Jiangsu 224200, CHINATe l: + 8 6 5 1 5 5 2 7 3 3 1 1 ;

    Fa x: + 8 6 5 1 5 5 2 7 1 2 3 7E m ai l : d j p p aa @ 1 2 6 . co mWebsite: www .fengfeng.com.cn

    Jinduicheng M olybdenumGroup Co Ltd17th Floor, Jie Rui Mansion,No 5 West section of the second South Ring Road,Xian, Shaanxi 710068, CHINATe l: + 8 6 2 9 8 8 3 7 8 6 7 6 ;Fa x: + 8 6 2 9 8 8 3 7 8 7 7 1Emai l : j ck@ jdcmmc.comWebsite: www.jdcmm c.com

    Luoyang Luanchuan MolybdenumGroup Co Ltd374 Junshan West Road,

    Luanchuan County, Luoyang,Henan 47150 0 , CHINA

    Te l: + 8 6 3 7 9 6 6 8 1 9 8 5 5 ;Fa x: + 8 6 3 7 9 6 6 8 1 9 8 54E m ai l : w e n hu i w @ 1 2 6 . co mWebsite: ww w.clcmo.com

    15

    LISTof MEMBERSR

    INTERNATIONAL MOLYBDENUM ASSOCIATIONSecretary-General: Michael Maby Technical Director: Nicole Kinsman

    HSE Managem ent Team : Sandra Carey and Wieslaw Piatki ewi cz

    MembershipWelcome to:

    Comm ercial Met als Co , a US company i nvolved inm arketin g, distribut ion and project in vestm ent on m oly

    related product s

    Dala M ining LLC, a private com pany in corporated

    in t he Republic of Kazakhstan, w orkin g on thedevelopment of the Kokt enkol m olybdenum project

    Glencore In ternat ional AG, a Sw iss company tradingFerro Molybdenum and Molybdenum Oxide

    Hal dor Topsoe A/S, a Dani sh consum er ofm olybdenum com pounds used in m anufacturi ng of

    catalysts, and a suppl ier of technology for sul phu ric acid

    recovery from m olybdenum sul phide and other metal

    sulphi de roaster of f-gasses

    Joe H Smi th Co Ltd , a long-term distri but or inSouth ern U SA for a major US producer

    Oriental Minerals Inc, a Canadian -basedexploration and m ine development com pany, wi th a

    diverse port foli o of precious and base metals projects in

    South Korea. The Com pany's current projects inclu de

    the Sangdong tu ngsten-m olybdenum m in e, historically

    one of the largest past produci ng tun gsten m in es in the

    world

    Stainless Steel World Conference

    As an official "Supporter" of theseconferences w hich a re organised every t wo

    years by "Stainless Steel World", IMOA draws

    the attention of readers to the 2007 event

    which will be held from 6-8 November in

    Ma astricht. For further informa tion, visit

    th eir website - www.stainless-steel-world.net,or contact t hem by email

    [email protected] Fax No: +31 575 511099

    REACH .

    Molybdenum Consor t i um

    formed by IMOA .

    Member compani es and

    non-member s i nvi t ed t ojoi n.

    See IMOA websi te for detai ls

    (i n Engli sh and Chi nese)

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    DENMARK

    Haldor Topsoe A/SNymoellevej 55, DK-2800 Lyngby, DENMARKTe l: + 4 5 4 5 2 7 2 0 0 0 ; Fa x: + 4 5 4 5 2 7 2 9 9 9Emai l : ca ta lys t@ topsoe .dkWebsite : w ww.topsoe.com

    FRANCE

    Ampere Al loys12 Mail Jol iot Cur ie,Saint Ouen LAumone (95), 95310 FRANCETe l: + 3 3 1 3 4 3 2 4 0 0 7 ; Fa x: + 3 3 1 3 0 3 7 0 5 8 4Email: f .celer ier@ amperealloys.com

    Arcelor Mittal Purchasing5 Rue Luigi Cherubini93212 La Plaine Saint-Denis Cedex, FRANCETe l: + 3 2 2 5 3 3 3 6 1 3 ; Fa x: + 3 2 2 5 3 3 3 6 0 1Email: car l . landuydt@ purchasing.arcelor .comWebsite: www.arcelor .com

    Molycorp Inc129 rue Servient, 69 003 Lyon, FRANCETe l: + 3 3 4 7 8 6 3 7 9 3 6 ; Fa x: + 1 2 8 1 2 7 6 9 3 1 7Emai l : gdebeco@ molycorp .comhttp:/ /www.molycorp.com

    GERMANY

    CM ChemieMetal l GmbH Bitter fe ldChemiePark Bit ter feld-Wolfen, Areal E,Niels-Bohr-Strae 5, D-06749 Bit ter feld, GERMANYTe l: + 4 9 3 4 9 3 6 0 4 0 0 0 ; Fa x: + 4 9 3 4 9 3 6 0 4 0 0 1Emai l : in fo@ chemiemeta l l . deWebsite: www.chemiemetal l .de

    GfM Fesil GmbHSchif ferstrasse 200, D-47 059 Duisburg, GERMANYTe l: + 4 9 2 0 3 3 0 0 0 7 0 ; Fa x: + 4 9 2 0 3 3 0 0 0 7 1 1 0Emai l : in fo@ gfm- fesi l . deWebsite: www.gfm-fesi l .de

    Grondmet Metal l -und Rohstoffver tr iebsGmbHLuegallee 55, 4 054 5 Dsseldorf Oberkassel,

    GERMANYTe l: + 4 9 2 1 1 5 7 7 2 5 0 ; Fa x: + 4 9 2 1 1 5 7 7 2 5 5 5Emai l : in fo@ grondmet .deWebsite: www.grondmet.de

    FW Hempel M etal lurg ical GmbHLeopoldstr . 16, D-40 211 Dsseldorf , GERMANYTe l: + 4 9 2 1 1 1 6 8 0 6 0 ; Fa x: + 4 9 2 1 1 1 6 8 0 6 4 8Emai l : in fo@ meta l lu rg ical .deWebsite: www.metal lurgical.de

    Metherma GmbHArnheimer Str . 103D-40 489 Dsseldorf , GERMANYTe l: + 4 9 2 1 1 4 0 8 0 8 4 0 ; Fa x: + 4 9 2 1 1 4 0 7 1 2 6Emai l : mo lybdenum@ metherma.de

    HC Starck GmbHIm Sch leeke 78 - 9 1 ,

    D-38 642 Goslar , GERMANYTe l: + 4 9 5 3 2 1 7 5 1 0 ; Fa x: + 4 9 5 3 2 1 7 5 1 6 1 9 2Emai l : in fo@ hcsta rck .comWebsite: www.hcstarck.com

    IRAN

    Pars Molybden CoNo 46 Bahar Al ley, South Shiraz StMolla Sadra Ave, 14358 Tehran, IRANTe l: + 9 8 2 1 8 0 6 3 9 1 7 ; Fa x: + 9 8 2 1 8 0 6 1 4 7 6Emai l : in fo@ parsmo lybden.com

    ISRAEL

    Comm odit y Resources IncDor Dor VDorshav 4, Jerusalem 931 17, ISRAELTe l: + 9 7 2 2 5 6 1 0 6 5 8 ; Fa x: + 9 7 2 2 5 6 1 0 6 6 0

    Emai l : jdm@ at tg lobal .ne tMetal-Tech LtdRamat Hovav, PO Box 2412,Beer-Sheva 84874, ISRAELTe l: + 9 7 2 8 6 5 7 2 3 3 3 ; Fa x: + 9 7 2 8 6 5 7 2 3 3 4Emai l : genera l@ meta l - tech .co. i lWebsite: www.metal- tech.co. i l

    JAPAN

    Kohsei Co LtdKohsei Building, 2-11 Kobunacho NihonbashiChuo-ku, 103-0024 Tokyo, JAPANTe l: + 8 1 3 5 6 5 2 0 9 0 1 ;Fa x: + 8 1 3 5 6 5 2 0 9 0 5Emai l : i t ibu@ kohse i . co . jpWebsite: www .kohsei.co. jp

    Mitsubishi Corp16-3 Konan 2 -chome, M ina to -ku ,Tokyo 108-8228, JAPANTe l: + 8 1 3 6 4 0 5 3 2 7 3 ;Fa x: + 8 1 3 6 4 0 5 88 7 1Emai l : yu j i . fukumoto@ mi tsub ish icorp .comWebsite: ww w.mit subishicorp.com

    Sojitz CorpFerroalloys Section 1Iron Ore and Ferroalloys Dept1 -20 Akasaka 6 -chome, M ina to -ku ,Tokyo 107-8655, JAPANTe l: + 8 1 3 5 5 2 0 3 5 2 9 ;Fa x: + 8 1 3 5 5 2 0 3 5 1 7Emai l : ma tsumura.h i rosh i@ so ji t z . comWebsite: ww w.soji tz.com

    Taiyo Koko Co Ltd3-1, 3-chome Marunouchi, Chiyoda-ku,Tokyo 100-0005, JAPANTe l: + 8 1 3 3 2 1 6 6 0 4 1 ; Fa x: + 8 1 3 3 2 1 6 6 0 4 5Emai l : t r ade@ ta iyokoko .co . jp

    KAZAKHSTAN

    Dala M ining LLC050043, Koshek Batyr , 5, Almaty,KAZAKHSTANTe l: + 7 3 2 7 2 2 6 6 8 2 0 ; Fa x: + 7 3 2 7 2 2 6 6 8 2 3Emai l : in fo@ da lamin ing .kz

    LUXEMBOURG

    Traxys Europe SA3 rue Pletzer, Centre Helfent, L-80 80 Bertrange,LUXEMBOURG

    Te l: + 3 5 2 4 5 9 9 9 9 1 ; Fa x: + 3 5 2 4 5 9 9 9 9 2 2 3Email: heinz.duecht ing@ traxys.com

    MEXICO

    Mexicana de Cobre SA de CVAv Baja Cali fornia 200, Col. Roma Sur06760 Mexico DF, MEXICOTe l: + 5 2 5 5 5 2 6 4 7 7 7 5 ;Fa x: + 5 2 5 5 5 2 6 4 7 7 6 9Emai l : a r ch iba ldo .deneken@ mm.gmex ico .comWebsite: www .gmexico.com

    Molymex SA de CVTehuantepec No 90 Col. Centenario,Hermosil lo, Sonora 83260, MEXICOTe l: + 5 2 6 6 2 2 8 9 3 6 4 0 ;Fa x: + 5 2 6 6 2 2 8 9 3 6 5 0Emai l : admin is t rac ion@ molymex.com.mx

    Website: www.molymex.com.mx

    PERU

    Southern Copper CorporationAv Caminos del Inca 171Chacarilla del Estanque, Surco, Lima 33, PERUTe l: + 5 1 1 5 1 2 0 4 4 0 ; Fa x: + 5 1 1 2 1 7 1 3 5 1Email: jd lheros@ southernperu.com.peWebsite: w ww.southernperu.com

    RUSSIA

    Baltic Enterprise Ltd40, The 17th Line, VO, Saint-Petersburg,1991 78 , RUSSIATe l: + 7 8 1 2 3 2 5 8 6 8 8 ;Fa x: + 7 8 1 2 3 2 5 8 6 8 7

    E m ai l : b m @ s ol i . ruWebsite: www.soli . ru

    JSC Polema CorpPrzhevalskogo Str 3, Tula, 300 016 , RUSSIATe l: + 7 0 9 5 6 3 3 1 1 7 7 ; Fa x: + 7 0 9 5 6 3 3 1 5 2 7Emai l : po lema@ metho ld ing .comWebsite: www.polema.ru

    SWEDEN

    AB FerrolegeringarPO Box 71 63, Sveavgen 9, 103 88 Stockholm,SWEDENTe l: + 4 6 8 4 5 4 6 5 6 0 ; Fa x: + 4 6 8 7 9 6 0 6 3 6Emai l : in fo@ ferro legeringar .seWebsite: www.ferroleger ingar.se

    Outokumpu Stainless AB

    PO Box 74, S-774 22 Avesta, SWEDENTe l: + 4 6 2 2 6 8 1 0 0 0 ; Fa x: + 4 6 2 2 6 8 1 3 0 5Emai l : in fo .sta in less@ outokumpu.com

    Scandinavi an Steel ABBirger Jar lsgatan 15, SE 111 45 Stockholm,SWEDENTe l: + 4 6 8 6 1 4 2 8 5 0 ; Fa x: + 4 6 8 6 1 1 6 4 3 4Email: metals@ scandinaviansteel.se

    SWITZERLAND

    Cronimet Suisse AGAllmendstrasse 11, CH-6312 Steinhausen,SWITZERLANDTe l: + 4 1 4 1 7 4 8 5 0 4 0 ; Fa x: + 4 1 4 1 7 4 8 4 2 0 1Email: tendoornkatt . f r i tz@ cronimet.ch

    Glencore International AGBaarermattstrasse 3, CH-6341 Baar, SWITZERLANDTe l: + 4 1 4 1 7 0 9 2 0 0 0 ; Fa x: + 4 1 4 1 7 0 9 3 0 0 0Emai l : in fo@ glencore.comWebsite: w ww.glencore.com

    UK

    Adams Metals Ltd1 Milkhouse Gate, Guildford, Surrey, GU1 3EZ, UKTe l: + 4 4 1 4 8 3 5 7 7 9 0 0 ; Fa x: + 4 4 1 4 8 3 5 7 8 0 0 8To l l F re e: + 1 8 0 0 4 7 3 8 4 2 7 ;Fa x: + 1 8 0 0 4 7 3 8 4 2 8Emai l : in fo@ adamsmeta ls .comWebsite: www.adam smetals.com

    Alfred H Knight International LtdEccleston Grange, Prescot Road, St Helens,Merseyside WA10 3 BQ, UK

    Te l: + 4 4 1 7 4 4 7 3 3 7 5 7 ; Fa x: + 4 4 1 7 4 4 2 7 0 6 2Emai l : enqu i r ies@ ahkgroup .comWebsite: www.ahkgroup.com

    Derek Raphael & Co Ltd8-10 Castle Street, Cirencester,Gloucestershire GL7 1QA, UKTe l: + 4 4 1 2 8 5 8 8 5 8 2 1 ; Fa x: + 4 4 2 0 7 5 0 4 8 4 8 3Emai l : a raphae l@ derek- raphae l . co .ukWebsite: www.derek-raphael.co.uk

    Alex Stewart (Assayers) LtdCaddick Road, Knowsley Industrial Estate,Merseyside L34 9ER, UKTe l: + 4 4 1 5 1 5 4 8 7 7 7 7 ; Fa x: + 4 4 1 5 1 5 4 8 0 7 1 4Email: enquir ies@ alexstewart.comWebsite: w ww.alexstewart.com

    Wogen Resources Ltd

    4 The Sanctuary, Westminster , London,SW1P 3JS, UKTe l: + 4 4 2 0 7 2 2 2 2 1 7 1 ; Fa x: + 4 4 2 0 7 2 2 2 5 8 6 2Emai l : A l lan .ker r@ wogen .comWebsite: www.wogen.com

    Wyseway (UK) LtdPower Road Studios, 11 4 Power Road,Chiswick, London W4 5PY, UKTe l: + 4 4 2 0 8 7 4 2 3 4 2 0 ; Fa x: + 4 4 2 0 8 7 4 2 3 4 2 1Emai l : ma i l@ wyseway.co .uk

    USA

    Albemarle Corp451 Flor ida Street, Baton Rouge, LA 70801, USATe l: + 1 2 2 5 3 8 8 8 0 4 2 ; Fa x: + 1 2 2 5 3 8 8 7 6 8 6Emai l : ch r is_ kn igh t@ albemar le.com

    Website: www.albem arle.comBarex Resources Inc105 B Van Hout en Avenue, Passaic Park,NJ 07055-5518 , USATe l: + 1 9 7 3 7 7 8 6 4 7 0 ;Fa x: + 1 4 1 3 4 6 0 7 9 3 0Email: nrs@ barexresources.com

    Bear Metal l urg ical Co679 East But ler Road, But ler , PA 16002, USATe l: + 1 7 2 4 2 8 3 6 8 0 0 ;Fa x: + 1 7 2 4 2 8 3 6 0 7 8Emai l : m ike .bourgeo is@ bearmet .com

    The Chem- Met CoP O Box 819 , Cl in ton , MD 20735- 0819 , USATe l: + 1 3 0 1 8 6 8 3 3 5 5 ;Fa x: + 1 3 0 1 8 6 8 8 9 4 6

    Emai l : a fox@ chem-metco .com

    Climax Molybdenum CoOne North Central, Phoenix, AZ 85 004 , USATe l: + 1 6 0 2 3 6 6 8 1 0 0 ;Fa x: + 1 6 0 2 3 6 6 7 3 2 9Emai l : c l imax@ phe lpsdodge.comWebsite: www.cl imaxmolybdenum.com

    Commercial Metals Co205 0 Center Avenue, Suite 25 0, Fort Lee, NJ0 7 6 4 7 , U S ATe l: + 1 2 0 1 3 0 2 0 8 8 8 ;Fa x: + 1 2 0 1 3 0 2 9 9 1 1Emai l : j z@ cmc.comWebsite: www .cmc.com

    Comsup Commodities Inc220 0 Fletcher Avenue, 7th Floor, Fort Lee, NJ0 7 0 2 4 , U S ATe l: + 1 2 0 1 9 4 7 9 4 0 0 ;Fa x: + 1 2 0 1 4 6 1 7 5 7 7Emai l : comsup@ comsup inc.com

    CRI/Criterion IncTwo Greenspoint Plaza, Suite 1 000 ,16825 Northchase Dr ive, Houston, TX 77060,USATe l: + 1 2 8 1 8 7 4 2 6 6 1 ; Fa x: + 1 2 8 1 8 7 4 2 5 8 0Email: ken.darmer@ cri-cri ter ion.com

    Gulf Chemical & Metal lurg i cal CorpPO Box 2290, Freeport, Texas 77542-2290, USATe l: + 1 9 7 9 2 3 3 7 8 8 2 ; Fa x: + 1 9 7 9 2 3 3 7 1 7 1Emai l : kev in. jones@ gu l fchem.com

    Kennecott Molybdenum Co

    8315 West 3595 Sou th,PO Box 6001, Magna,U t a h 8 4 0 4 4 - 6 0 0 1 , U S ATe l: + 1 8 0 1 2 5 2 3 0 0 0 ; Fa x: + 1 8 0 1 2 5 2 3 2 9 2Emai l : cowley j@ kennecot t . com

    Osram Sylvania Products IncHawes Street, Towanda, PA 18848, USATe l: + 1 5 7 0 2 6 8 5 0 0 0 ; Fa x: + 1 5 7 0 2 6 8 5 1 1 3Emai l : susan .dunn@ sylvan ia .comWebsite: www .sylvania.com

    Powmet In cPO Box 5086, 2625 Sewell Street, Rockford,IL 61125 , USATe l: + 1 8 1 5 3 9 8 6 9 0 0 ; Fa x: + 1 8 1 5 3 9 8 6 9 0 7Emai l : wc t@ powmet .com

    Shangxiang Mi nmetals Inc

    150 N Santa Anita Avenue, Suite 500, Arcadia,CA 91006, USATe l: + 1 6 2 6 4 4 5 8 9 4 6 ;Fa x: + 1 6 2 6 4 4 5 6 9 4 3Emai l : georgesong@ emeta lmarke t . com

    Sheng Tong Enterprises (USA) Corp17870 Cast leton Street, Suite 240,City of Industry, CA 9174 8, U SATe l: + 1 6 2 6 5 8 1 7 1 0 5 ;Fa x: + 1 6 2 6 5 8 1 7 1 9 5Emai l : j iwe i j ia@ r isingst . comWebsite: w ww.r isingst.com

    Joe H Smith Co LtdPO Box 837, Cypress , TX 774 10 , USATe l: + 1 2 8 1 4 6 9 7 1 1 0 , Fa x: + 1 2 8 1 8 9 0 6 5 4 1Emai l : khsmi th@ sbcg loba l .ne t

    Thompson Creek Metals Co945 West Kenyon Avenue, EnglewoodCO 80110-3469 , USATe l: + 1 3 0 3 7 6 1 8 8 0 1 ;Fa x: + 1 3 0 3 7 6 1 7 4 2 0Emai l : margo l@ tcrk .comWebsite: w ww.thom psoncreekmetals.com

    LISTof MEMBERS continued