implementation of the european classification system

Implementation of the European classification system

– state of play of the product standard EN 16034

EI230-C5-Sa – do you know what does it mean?

Dipl.-Ing. (FH) Andreas Matschi

ift Rosenheim

2 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016

© ift RosenheimDipl.-Ing. (FH) Andreas Matschi

EI2 30-C5-Sa – do you know what does it mean?

From the door approval to the door CE Marking!

The product standard EN 16034 for windows,

doors and gates with fire resistance and/or smoke

control characteristics will come!

Consequence for the building practice!



50 Jahre ift-Historie 1966 – 201650th Anniversary ift-History 1966 - 2016

1966

Das erste Gebäude

The first ift building

Prof. Seifert erster Leiter ift Rosenheim

Prof. Seifertfirst director of ift Rosenheim

Das ift und seine Aufgaben wachsen weiter

ift and its tasks growth further

Prof. Josef Schmid

Brandschutzzentrum in Nürnberg

The fire testing centerin Nuremberg

ift Neubau

New ift building

1967

Der erste Umzug– das Institut wird

erwachsen

The Second building the institute grows

1973

1982

1994

2000

2001

2001

ift Schallschutzzentrum Stephanskirchen

ift acoustic protectioncenter Stephanskirchen

2003

Prof. Ulrich Sieberath

2004

2010

Fassadenprüfstand Deggendorf, max. Probekörper 10 x 14 m

Curtain walling test rigin Deggendorf

Dr. Helmut Hohenstein

2016

ift Technologiezentrumin Rosenheim

ift technology centerIn Rosenheim



Standorte, Deutschland

locations, Germany

Theodor-Gietl-Str. 7-9, RosenheimTegernseestraße 14, Rosenheim

Lackermannweg 2, Stephanskirchen Großwalding, Deggendorf

Tegernseestraße 11, Rosenheim

Tillystraße 2, Nürnberg

Labor-Standorte iftlocations of ift laboratories

a

Theodor-Gietl-Str. 4, Rosenheim



Standorte, Deutschland

locations, Germany

ift Technologiezentrum, Am Oberfeld 21, Rosenheim

ift technology center, Am Oberfeld 21, Rosenheim

Labor-Standorte iftlocations of ift laboratories

a



International representation



All tests from a single source!

Wind resistance

Sound insulation

Fire and smoke protection

Emissivity

Water tightness

Shock resistance

Heat protection

Air permeability

DurabilityBurglar and explosion resistance

Solar protection

Anlagen_Präsentation_neu/Filme/Brandschutz_MA.wmv

Anlagen_Präsentation_neu/Filme/Brandschutz_MA.wmv

Anlagen_Präsentation_neu/Filme/Dauerfunktion.mpg

Anlagen_Präsentation_neu/Filme/Dauerfunktion.mpg

Anlagen_Präsentation_neu/Filme/Schlauchtest_Fassade3.wmv

Anlagen_Präsentation_neu/Filme/Schlauchtest_Fassade3.wmv

Anlagen_Präsentation_neu/Filme/Einbruch_mechanisch.wmv

Anlagen_Präsentation_neu/Filme/Einbruch_mechanisch.wmv

Anlagen_Präsentation_neu/Filme/Schallpruefung.wmv

Anlagen_Präsentation_neu/Filme/Schallpruefung.wmv



Official accreditations for all relevant characteristics

notified Body 0757

DIN EN ISO 17025 Prüfstelle / testing body

DIN EN ISO 17020 Inspektionsstelle /

inspection body

DIN EN ISO 17065 Produktzertifizierung /

product certification

DIN EN ISO/IEC 17021 QM/UM/Energie/Arbeits-und Gesundheitsmanagementsystem /

QM/environmental management/energy/work and health management system



Timeframe for EN 16034 UAP (NWI 00033473)

Registration of NWI 2013-09-12;

Stage 30.99

Send draft for UAP to CCMC

3,5 months

(Assessm. + Transl.)

UAP

5 months

DAV after 3,0 months

DOP (DAV + 9 months)

Start of co-existence

period

DOW (applied 3 years) Obligation of CE marking

DAV = Definitive text available DOP = Date of publication DOW = Date of withdrawal

Technical work

CEN/CMC Processing and/or translation

UAP

End 2014-10-01

2015-04-30 (CEN)

2018-12-01 (EC)

End 2014-07-06

EC: 2015 Dez. 01

(OJEU:2015-07-10)

EN 16034 - European product standard for testing pedestrian

doorsets, industrial, commercial, garage doors and windows – fire

resistance and/or smoke control characteristics

Start of coexistence phase and

hence start of CE marking on

01.12.2015

Publication in the European

Official Journal on 10.07.2015

End of coexistence phase and

hence mandatory CE marking on

01.12.2018

BUT!

New European Official Journal 13.11.2015

Start coexistence period: 1.09.2016

End coexistence period: 1.09.2019

BUT!

repeated postponement!

New European Official Journal 10.06.2016

Start coexistence period: 1.11.2016

End coexistence period: 1.11.2019



The 10 steps to CE marking!

Step 1: Define your product type! (pedestrian/industrial door, window…)

Step 2: Determine your product families!

Step 3: Do you already have valid evidence? If not, then agree the necessary

test specimen planning with the Notified Product Certification body (NPC body)!

Step 4: Do you already have valid EXAP reports?

Step 5: Do you already have classification reports?

Step 6: Describe the technical documentation for surveillance and, as manufacturer,

introduce factory production control!

Step 7: Initial audit then continuous surveillance by the NPC body

Step 8: Conformity assessment by the NPC body

Step 9: Certificate of constancy of performance issued by the NPC body

Step 10: CE marking and creation of the declaration of performance by the manufacturer



Harmonised product standards

Steps 1 to 3: Definition of product type, product family, type-

testing

Source: EN 16034:2014, Figure 1

Beuth Verlag GmbH, Berlin



Test standards incl. field of

direct application

Classification standard and

standards for extended

application

Normative references

Steps 1 to 3: Definition of product type, product family, type-

testing

Source: EN 16034:2014, Figure 1




- Fire resistance (E / EW / EI1 / EI2)

Step 4: Test and field of direct application –

The 7 performance characteristics

fire resistance test

Glass intumescent

Furnace camera

Cotton pad test

Product characteristics / performance characteristics

Sources: EN 13501-2:2009

EN 16034:2014, Table 1


- Self-closing (C) and

- Durability of self-closing

against degradation (0-5) and ageing (achieved)

- Ability to release (released) and

- Durability of the ability to release (release maintained)

01_Start.mpg

02_Aufschäumen.mpg

02_Aufschäumen_Ofenkamera.mpeg

04_Wattebauschtest.mpg

04_Wattebauschtest.mpg



Step 4: Extended application

Additional requirements – e.g. interchangeability of hardware

1. For this purpose, a performance description for

hardware is produced in accordance with

DIN EN 16035 (HPS).

2. This document is a compilation of all

documentary evidence and should thereby

simplify the interchangeability of hardware

based on the standardised data collection.

3. This performance description must be part of

the technical documentation for the extended

application report in accordance with EN 15725.

4. The diversity of variants covered by the

extended application is based on the

standard series EN 15269 and EN 17020.



Step 4: exchange of hardware?

In coordination with the Notified Product

Certification body (NPC body)

Combinations (allocation) of the hardware

into Product families

Specification (HPS – hardware

performance sheet) of the hardware

recommended

Submission of the test reports selected by

NPC body

Assessment realized by the NPC body

Inclusion into test report for EXAP

After that is the using of this hardware

possible



Step 4: extended field of application – status quo

Standard Content Date of

publication

pages

EN 15269-1 doors, gates and windows – general

requirements

2010-03 24

EN 15269-2 Pivoted steel doors 2012-09 112

EN 15269-3 Pivoted doors and timber windows 2012-08 80

EN 15269-5 Pivoted steel and tube frame doors 2014-06 125

prEN 15269-6 Sliding timber doors 2014-06 75

EN 15269-7 Steel sliding doorsets 2009-11 155

EN 15269-10 Steel rolling shutters 2011-04 69

prEN 15269-11 Fire resistant operable fabric curtains 2013-05 75

EN 15269-20 Smoke control for hinged and pivoted

steel, timber and metal framed glazed

doorsets

2009-09 46



Standard Content Inquiry as pages

prEN 17020-1 Pivoted steel doors 2016-06-23 ca. 41

prEN 17020-2 Steel rolling shutters 2016-06-23 ca. 64

prEN 17020-3 Steel sliding doorsets 2016-06-23 ca. 60

prEN 17020-4 Pivoted metal framed glazed doorsets 2016-06-23 ca. 42

prEN 17020-5 Pivoted doorsets and timber windows

Step 4: extended field of application – status quo



Step 5: Classification

Performance criteria

E for doors/shutters (Etanchéité)

EI for doors/shutters and thermal insulation (Isolation)

EW for doors/shutters and limitation of radiation penetration (Radiation)

Additional identification marks:

C for self-closing (Closing)

S for limitation of leakage rate (Smoke)

Classification: e.g. „T 30-1 door“ in future „EI2 30-C5-Sa“

„T 30-1 RS door“ in future „EI2 30-C5-S200“



Step 5: Classification – implementation in Germany

Source: Con. Prod. List 2014/2

German Inst. for Building Technology



The Product Contact Points.

In Germany, this is the BAM (Bundesanstalt für Materialforschung und –prüfung)

in Berlin.

Important:

In addition to the normal tasks of Contact Points for other product fields, the

Product Contact Points for the construction industry should also provide

information on regulations that apply to the fitting, assembly or installation of a

certain construction product type.

List_Contact_country_points_construction

Step 5: Classification – classes in other EU countries

List_Contact_country_points_construction.pdf



After testing the building components,

test reports are produced.

The test reports contain details on the

field of direct application.

Documentary evidence

These details in the test reports and the details

in the extended application reports are taken

into account in the classification report.

That means:

The classification report describes the

diversity of variants and the achieved classes of the

construction and, with other technical documents,

serves as basis for the factory production control,

third-party surveillance and CE marking.

Steps 6 and 7: Classification and technical documentation

of surveillance



An important part of the standard deals with the evaluation of conformity /

assessing the constancy of performance.

The procedure comprises the following 4 parts:

- Type testing (TT), incl. direct and extended fields

of application

- Factory production control (FPC)

- Initial inspection and surveillance of FPC

- Continuous surveillance and approval of FPC

General

Step 8: Evaluation of conformity / assessment of constancy

of performance



Distribution of tasks

Tasks of manufacturer

Tasks of the notified

product certification body (NPC body)

Step 8: Evaluation of conformity / assessment of constancy

of performance

Source: EN 16034:2014, Table ZA 3




Annex ZA of the product standard specifies the methods for the assessment and

verification of the constancy of performance.

Certificate of constancy of performance by the notified product certification body.

The manufacturer issues a declaration of performance for each product covered

by a harmonised standard.

This declaration of performance must accompany the product.

The CE mark with details of the notified body must be affixed to the product.

The Annexes – Annex ZA

Step 9: The certificate of constancy of performance

Source: EN 16034:2014, Fig.ZA 1




Step 11: CE marking – on an example of exterior door as

fire-resistant assembly



Clause 7 of product standard:

On every door/window is to be attached easy

readable marking with the at least following

information:

Manufacturer (name or contact data,

e.g., code or address)

Produkttype and/or –name;

Serial number or reference number

of the product;

Classification of fire resistance and/or

smoke control and/or self-closing.

Step 10: Marking and

CE-marking

and



Manufacturer provides

the product for using and

provides DoP and CE

Construction site

Client

13

EASYWIN™ Fabrikstraße 123

D-35123 Musterstadt Deutschland

Fenster Model: HM-4711

LE/DoP-Nr. : 001/CPR/2013-07-01

EN 14351-1:2006+A1:2010

Fenster im Wohnungs- und Nichtwohnungsbau

Schlagregendichtheit 7A

Widerstandsfähigkeit gegen Windlasten C3/B4

Schallschutz 32 dB (-1; -5)

Wärmedurchgangskoeffizient 1,3 W/(m²K)

Strahlungseigenschaften - Gesamtenergiedurchlassgrad: 0,55 - Lichttransmissionsgrad: 0,75

Luftdurchlässigkeit 4

Erstprüfungen durchgeführt und Klassifizierungsberichte erstellt durch ift Rosenheim NB-Nr. 0757

13




LE/DoP-Nr. : 001/CPR/2013-07-01

EN 14351-1:2006+A1:2010









13




LE/DoP-Nr. : 001/CPR/2013-07-01

EN 14351-1:2006+A1:2010









Leistungserklärung LE/DoP-Nr. 001/CPR/2013-07-01

1. Kenncode des Produkttyps: HM-4711

2. Ident.-Nr.: 130701/HM-4711/743

3. Verwendungszweck: Fenster im Wohnungs- und Nichtwohnungsbau

4. Hersteller: EASYWIN™ Fabrikstr. 123 D-35123 Musterstadt

5. Bevollmächtigter: ./.

6. System zur Bewertung der Leistungsbeständigkeit: 3

7. Harmonisierte Norm: EN 14351-1:2006+A1:2010

8. Notifizierte Stelle: ift Rosenheim NB-Nr. 0757 hat als notifiziertes Prüflabor im System 3 die Erstprüfungen durchgeführt und die Prüf- und Klassifizierungsberichte ausgestellt.

9. Wesentliche Merkmale:

Wesentliches Merkmal Leistung Harmonisierte techn.

Spezifikation


EN 14351-1:2006

+ A1:2010

Gefährliche Substanzen -

Widerstandsfähigkeit gegen

Windlasten

C3/B4

Tragfähigkeit von

Sicherheitsvorrichtungen

-


Wärmedurchgangskoeffizienten 1,3 W/(m²K)

Strahlungseigenschaften

- Gesamtenergiedurchlassgrad

- Lichttransmissionsgrad

0,55

0,75


10. Die Leistung des Produkts gemäß den Nummern 1 und 2 entspricht der erklärten Leistung nach Nummer 9.

Verantwortlich für die Erstellung der Leistungserklärung ist allein der Hersteller gemäß Nummer 4.

Unterzeichnet für den Hersteller und im Namen des Herstellers von:

Torsten Müller (techn. Leiter) Musterstadt, den 01.07.2013

CE for the product

on accompanying

documents

DoP goes to the

client (also

electronically)

Identifiable

thro

ugh

identity

num

be

r of

the

DoP

Step 10: procedure CE / declaration of performance



Step 10: CE with one click?

System supplierSystem documentation

Inte

rface

ift – online

Application

-

System softwareIn

terf

ace

LicenseeUser related

documentation



Today (ABZ – national technical certificate)

Doors – from approval to CE marking

In future (EN 16034)

Consequence for the practise!

Test reports

Test and classification report

Expert opinion summary

Documents A and B

Approval by the DIBt

Certificate of conformity

Test reports

Report on field of extended application

Surveillance documents

Classification report with techn. documents

Classification report of the not. body

Declaration of conformity

Certificate of constancy of performance

Declaration of performance



The 10 steps to CE marking!

Step 1: Define your product type! (pedestrian/industrial door, window…)

Step 2: Determine your product families!

Step 3: Do you already have valid evidence? If not, then agree the necessary

test specimen planning with the Notified Product Certification body (NPC body)!

Step 4: Do you already have valid EXAP reports?

Step 5: Do you already have classification reports?

Step 6: Describe the technical documentation for surveillance and, as manufacturer,

introduce factory production control!

Step 7: Initial audit then continuous surveillance by the NPC body

Step 8: Conformity assessment by the NPC body

Step 9: Certificate of constancy of performance issued by the NPC body

Step 10: CE marking and creation of the declaration of performance by the manufacturer



EI2 30-C5-Sa – do you know what does it mean?

From the door approval to the door CE Marking!

The product standard EN 16034 for windows,

doors and gates with fire resistance and/or smoke

control characteristics will come!

Consequence for the building practice!

Many thanks for your attention!

Dipl.-Ing.(FH) Andreas Matschi

www.ift-rosenheim.de

© ift Rosenheim

The content is protected by copyright. Any use of text, images and content must be

confirmed with the PR & Communication department of the ift Rosenheim.

implementation of the european classification system

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