important installation instructions inside...important do not connect 32" tall panels to a...

2210 Second AvenueMuscatine, IA 52761-5257

70-001006/07/11

MODEL: CAPE

IMPORTANTCONCENSYS® INSTALLATIONINSTRUCTIONS INSIDE

ENGLISH VERSIONPOUR DES INSTRUCTIONS EN FRANCAIS, APPELER LE 800-822-7653

PARA INSTRUCCIONES EN ESPANOL, LLAME AL 800-822-7653

6 31530 52006 7

IMPORTANT

Do not connect 32" tall panels to a panel, orpanel/stacker assembly, 72" tall or taller.

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43-0150I(1/04)

SYSTEMS GUIDELINES - PANELSConcensys®

Read all instructions and review illustrationsbefore installing.

Illustration 1

Illustration 2

FOR ADEQUATE STABILITY of the AllsteelCompany’s Concensys® panel freestanding wall par-titions, one of two methods of stabilization must beadhered to:

METHOD 1. - Refer to Illustration 1. A parent panelrun must be a minimum of 48" and a maximum of 12feet, and must have a minimum of two return panelstotaling 20% of the length of parent run extended inopposing directions on each side of the parent run.

METHOD 2. - Refer to Illustration 2. A parent panelrun must be a minimum of 48" and a maximum of 12feet, and must have at least two return panels total-ing at least 60% of the length of the parent runextended in one direction. The minimum length of areturn panel(s) should total 72".

DEFINITIONS:

PARENT PANEL RUN - Panels (or a single panel)configured in a straight line intended to divide space.It is usually longer than the panels used to stabilizeit.

RETURN PANELS - Panels attached to a parent runfor the purpose of stabilizing it. Return panels mayalso have the effect of dividing space.

12' Maximum

48" Minimum

12' Maximum

48" Minimum

X plus Y must total the greater of:(A) 60% of the parent run length (note: add

12" if using 120° connectors), or(B) 72"

X

Y

NOTES

Return panels must be no more than 26" lower thanthe maximum height of the parent panel run.

When using 120° connectors, add 12" to eachreturn panel width specified in methods 1 and 2.

20% of parent run length (Min.)Note: Add 12" if using 120° connectors

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343-0402(1/02)

SYSTEMS GUIDELINES - OVERHEAD STORAGE UNITSConcensys®

Read all instructions and review illustrationsbefore installing.

Illustration 1

Illustration 2

Panels

Overheadstorage unit

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Panels


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Refer to Illustration 1. Units must be suspended onpanels of a corresponding width, or suspendedacross two panels with a combined width equal to thestorage unit width.

Refer to Illustration 2. More than two storage unitscan be suspended from a single panel only if returnpanels are positioned at each end of the storageunits.

Failure to install product as instructed, use of hardware other than that which is provided with the prod-uct, or failure to comply with all instructions can result in product failure and/or personal injury and/orproperty damage.

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Concensys ® PANEL CONNECTORS

43-0151XSIDE 1 OF 7 (1/04)

INSTALLATION GUIDELINESFor adequate stability of the Concensys wall partition system, one of the following methods of stabilization mustbe adhered to:Method 1: A parent panel run must be a minimum of 48" and a maximum of 12', and must have a minimum oftwo return panels totaling 20% of the length of the parent run, extended in opposing directions on each side ofthe parent run.Method 2: A parent panel run must be a minimum of 48" and a maximum of 12', must have at least two returnpanels (one at the beginning and at the end of the parent run) totaling 60+% of the length of the parent run,extended in one direction. The minimum length of return panels should total 72".Notes: Return panels must be no more than 26" lower than the maximum height of the parent panel run.

When using 120° connectors, add 12" to each return panel width specified in methods 1 and 2.

WARNING

Illustration 1. Basic Panel Connection:

Always use insidechannel whenattaching verticalconnectors

At a TEE, 90°, or Extended straight connection,remove baserail cover to install vertical connector (refer toIllustration 3)

Notes:·· At a TEE, 90°, 135°, 120° two-way, or Extended straight connection, baserail covers must be removed to install vertical connector.·· Begin panel connections at a 90°, TEE, or Cross connection.·· Ensure panels are level and tops of baserail covers are even (see Illustration 6a).·· If vertical connector is not driven down far enough, or driven down too far, misalignment between panel top cap and connector

transition piece may occur. Drive vertical connector down until top of connector aligns with top edge of panel fabric.

Do not use outsidechannel whenattaching verticalconnectors

~

Position vertical connectorbetween panels with connector atleast 1" above top of panel(s)

Attach top bracket usingfour 3/4" long oval headcountersunk screws

Position vertical connector overpanel connector tab and use ahammer with a nylon block (orrubber mallet) to drive verticalconnector onto connector tab(see notes below)

1

3

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43-0151XSIDE 2 OF 7 (1/04)

Illustration 2. Top Cap Installation:

Illustration 3. Baserail Covers:

Illustration 2a. Cableway Top Cap:

Illustration 3a. Baserail Cover Removal:

Illustration 3b. Baserail Cover Installation:

Illustration 2b. Low Profile Top Cap:1/2" long flat head undercutself-threading screw

Transition piece

Cableway cap

Transition piece

Top cap

Cablewaybase

Concensys panel

Baserail cover

Baserail coverremoval tool

1. At each end of baserail, use baserailcover removal tool to free bottom edgeof cover from baserail assembly.

2. Pivot bottom edge of baserail coverupward.

3. Separate top edge of baserail coverfrom top retaining hooks on glidetower assemblies.

Important: Use baserail cover removal tool at both ends of panel.Attempting to pull baserail cover bottom edge free byhand can cause the cover to twist, damaging the cover.

1. Angle baserail cover to allow top edge ofbaserail cover to pass between glidetowerretaining hooks (Point A) and glidetowerbaserail cover supports (Point B).

2. Insert baserail cover until slots on top edge ofbaserail cover captures top retaining hooks(Point C).

3. Pivot baserail cover downward and snap bottomedge of baserail cover over retaining clips(Point D).

Note: When properly positioned onto glidetowers,very little force is needed to snap baserailcover into position.

AC C

B

D

Baserailcover

Glidetower

Leveler


43-0151XSIDE 3 OF 7 (1/04)

Perform Steps 1 and8 as described above

Top cap

Bracket/transition

pieceassembly

3/4" long oval headcountersunk screw

Illustration 4. END Connector Kit:

Cableway cap

1. Insert bottom tab of transition piece (ensure protrusion on bottom tab seats into hole in baserail).2. Rotate transition piece top tab towards panel until hole on top tab snaps over protrusion under

panel connector tab (ensure sides of transition piece seat inside baserail covers).

Fabric-covered Vertical END cap:NO orientation (no plastic spacers)

Cableway base

END transitioncap

VerticalEND cap

VerticalEND cap

END top bracket


1/2" long flat head undercutself-threading screw 7

6

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2

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Illustration 4a. Cableway Option:

Illustration 4b. Low-Profile Option:

1" long roundhead screw

Painted Vertical END cap: Orientend with plastic spacers at bottom

Illustration 5. Wall Connector Kit:

Illustration 5A. Mark Wall Connector Location onto Wall:

Illustration 5B. Direct to Wall Connection (acceptable when compatibility with permanent wall hanger kit is not needed):


43-0151XSIDE 4 OF 7 (1/04)

1. Place wall connector onto end of panel andposition panel/wall connector against wall atlocation of wall connection.

2. Adjust leveling glides, at bottom of panel, asneeded to level panel.If low point of floor is at the wall, adjustleveling glides out enough to compensatefor the rise in the floor.If high point of floor is at the wall, adjustleveling glides in enough to compensate forthe drop in the floor.

3. Ensure panel and wall connector are plumagainst wall and lightly mark wall at top andbottom edge of wall connector (if markingwall is not acceptable, use masking tape).

4. Set panel and wall connector aside.

1. With notched end down and facing away fromwall, position wall connector against wall andalign top and bottom of wall connector withlocating marks on wall.

2. Mark wall connector hole locations onto wall.Each hole location requires mounting hardware.Set wall connector aside.

3. Predrill holes for mounting hardware as needed.4. Relocate wall connector and attach to wall with

appropriate hardware (2-1/2" long wood screwsinto studs, or molly-type fasteners into dry wall).

Notes: Customer provides appropriateattachment hardware - wood screwsinto studs (2-1/2" long minimum), orMolly-type fasteners into dry wall.Holes in wall connector are providedfor #8 screws.

Panel

Level

Wall connector

Wall connector

Locating mark

Locating mark

Notch

Customer provided hardware(2-1/2" long wood screws intostuds, or molly-type fastenersinto dry wall)


43-0151XSIDE 5 OF 7 (1/04)

Illustration 5. Wall Connector Kit (cont):

Illustration 5B. Direct to Wall Connection (cont):

5. Install transition piece onto end of panelfacing wall.

6. Position panel into wall connector.7. Refer to Illustration 5D (Low Profile Top

Cap Connection) or Illustration 5E(Cableway Top Cap Connection) forattaching panel to wall connector.

Notes: Customer provides appropriate attachmenthardware - wood screws into studs (2-1/2" longminimum), or Molly-type fasteners into drywall.Holes in wall connector brackets are providedfor #8 or #10 screws.

Illustration 5C. Offset Wall Connection (allows for compatibility with permanent wall hanger kit):

Wall connector

Transition piece (ensure protrusion onbottom tab seats into hole in baserail)

Panel

1. On center line of locating marks, position wallconnector brackets against wall as shown.

2. Mark wall connector bracket hole locations ontowall. Each bracket requires two mounting hard-ware connections. Set wall connector bracketsaside.

3. Predrill holes for mounting hardware as needed.4. Relocate wall connector brackets and attach to

wall with appropriate hardware (2-1/2" long woodscrews into studs, or molly-type fasteners intodry wall).Wall connector

bracket

Center lineof locatingmarks

Wall connector bracket

6"

1/4"

Customer providedhardware (2-1/2" longwood screws intostuds, or molly-typefasteners into drywall)

Locating mark

Locating mark


43-0151XSIDE 6 OF 7 (1/04)

Illustration 5. Wall Connector Kit (cont):

Illustration 5C. Offset Wall Connection (cont):

5. Install transition piece onto end of panelfacing wall.

6. Position panel next to wall connectorbrackets.

7. With notched end up and facing panel,position wall connector onto top connec-tor bracket (between top and secondmounting holes) at approximately a 45°angle. Rotate wall connector to a verticalposition and slide connector down overbottom connector bracket and panelconnector tab (if necessary, use a ham-mer and nylon block to drive wall con-nector down).

8. Refer to Illustration 5D (Low Profile TopCap Connection) or Illustration 5E(Cableway Top Cap Connection) forattaching panel to wall connector.

9. Insert foam strip, as a light gap filler,between wall connector and wall.

Illustration 5D. Low Profile Top Cap Connection: Illustration 5E. Cableway Profile Top Cap Connection:

Top cap

3/4" long oval headcountersunkscrews

1" long roundhead screw

1/2" long flat head undercutself-threading screw

Wall connector

Wall connector

Top bracket

Top captransitionpiece

Transition piece (ensure protrusion onbottom tab seats into hole in baserail)

Panel

Panel

Top cap

3/4" long ovalhead countersunkscrew

Wall connector

Top bracket

Cablewaytop captransitionpiece

Cableway base

Panel

Notch


43-0151XSIDE 7 OF 7 (1/04)

Illustration 6. Variable Height Connection:

Illustration 6a. Panel Connection:

A

Illustration 6c. Variable Height Filler - for Cableway Option:

Illustration 6b. Variable Height Bracket:

Top cap (snapsonto panel)

Top cap(snapsonto panel)

Variable heightfiller (sized tofit variableheight connection)

Variable-height filler - cut filler (with afine-tooth saw) so that filler top will alignwith top of taller panel and filler bottomwill align with top surface of lower paneltop cap (feature A ), or top surface ofcountertop (not shown).

IF A LOW PANEL(S) IS POSITIONED BETWEENTWO TALLER PANELS:

• Insert, but leave loose, the screws in the connectorbrackets of the lower panel(s).

• Place the cableway base(s) on the lower panel(s) -spread the taller panels apart, as required.

• Tighten the screws in the connector brackets for thelower panel(s) by accessing through the round holesin the cableway base.

• Tighten the cableway base screws and snap on thecableway cap.

Cableway base/cap

Transition piece

3/4" long oval head countersunk screw

Install a drill point screw through notch inbracket and into variable height connector

Vertical connector

Variable height bracket(see Illustration 6b)

Variable height bracketTop bracket (For low-profile top cap option,connect transition piece and end transitioncap. See Illustration 6d.)


Transition piecewith end transitioncap

End transitioncap (snapsonto transitionpiece)

Flat head threadcutting screw Flat head thread

cutting screw

Illustration 6d. Variable Height Filler - for Low-Profile Top CapOption (wood and painted):


Top bracket(snaps ontotransitionpiece)Transition piece

Important: To ensure veriable-heightfillers fit properly, panels mustbe level and tops of baserailcovers must be even.

43-0181ESIDE 1 OF 2 (12/00)

PANELPANEL DOORDOORConcensysConcensys ®®

Illustration 1. Connect Door Panel to 82" High Panels (Door is Factory Assembled with a Right-HandOrientation):

Illustration 2. Convert Right-Hand Door to a Left-Hand Orientation:

Install door panel between two 82"high panels with standard panelconnector kits (Refer to Concensys®

Panel Connectors InstallationInstructions).

Factory Assembled as Right-Hand

Field Converted to Left-Hand

Remove screws fromDoor Jamb and fromDoor/Jamb Assembly

Door/JambAssembly

Door Jamb

Rotate Door/Jamb Assemblyand Door Jamb, and reinstallscrews

43-0181ESIDE 2 OF 2 (12/00)

PANELPANEL DOORDOORConcensysConcensys ®®

Illustration 3. Connect Door Panel to Wall Connector Kit:

Illustration 4. Lower Threshold to Floor:

Install 82" high wall connector kit(Refer to Concensys® PanelConnectors Installation Instructions).Do not Install transition pieceshipped with wall connector kit. Usetransition piece shipped with paneldoor (screw transition piece to wall).

Door Jamb

Threshold

After door is installed and leveled, loosen(do not remove) bottom screw on each sideof door frame. Push threshold down untilthreshold rests on floor. Retighten screw.

Attach door frame to wall-mountconnector of wall connector kit(at center and bottom position).

1. Refer to Concensys® Panel ConnectorsInstallation Instructions to install 82" high wallconnector kit. Do not install transition pieceshipped with wall connector kit.

2. Install transition piece shipped with door panel.Screw transition piece to wall.

3. Refer to Concensys® Panel ConnectorsInstallation Instructions to attach top of doorpanel to top of wall-mount connector.

4. Remove screws securing door jamb (ordoor/jamb assembly) to vertical door frame. Setdoor jamb (or door/jamb assembly) aside.

5. At the center and bottom access holes in verti-cal door frame, drill a 9/16" diameter hole throughboth walls of door frame vertical tube andthrough wall-mount connector.

6. Drill a 7/16" or 1/2" diameter hole through 9/16" holein outer wall of door frame vertical tube.

7. Install screws through door frame vertical tubeand into wall-mount connector (through holesdrilled in Steps 5 and 6).

8. Reinstall door jamb (or door/jamb assembly).

To prevent the possibility of serious eyeinjury, always wear eye protection whenusing power tools.

WARNING

43-0157I(12/00)

COUNTERTOPS AND WOOD SHELVESCOUNTERTOPS AND WOOD SHELVESConcensysConcensys ®®

Illustration 1

Illustration 2

Illustration 2 Illustration 3Illustration 1

Connectingbracket

R.H. supportbracket

L.H. supportbracket

Connecting bracket:Use at junction oftwo countertops

R.H. supportbracket

L.H. supportbracket

Woodscrew

Countertops (Models with a RL, RH, or RSprefix are routed at one end to fit at a vari-able height connection):

• Insert support brackets and position asdefined in Illustration 1.

• Position countertops and insert screws asdefined in Illustration 2.

Wood Shelves:• Insert support brackets and position as defined in

Illustration 1.• Position shelves and insert screws as defined in

Illustration 2 or 3.

Note: When unit spans multiple panels, install extrabracket at the center position. Attach bracketwith wood screws.

Insert supportbrackets

Shelf support (used to connect two shelves at 90°).Remove release paper andposition as shown.

R.H. supportbracket

Wood shelf

Machine screwL.H. support bracket

R.H. supportbracket (this end)Machine screw

L.H. support bracket

Wood cornershelf

Cornerbracket

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43-0161GSIDE 1 OF 2 (11/03)

OVERHEAD STORAGE UNITSConcensys®

Installation (shelf and cabinet installation is the same):1. Attach overhead storage unit to panel by inserting end panel hooks into panel slots.2. Tap down on each end panel to fully seat hooks.3. Pivot retaining clips toward panel to lock overhead storage unit in place.

Removal (shelf and cabinet removal is the same):1. Pull retaining clips away from panel.2. Carefully lift overhead storage unit upward to unseat end panel hooks from panel slots.3. Remove overhead storage unit from panel.

Illustration 1. Attach Overhead Storage Unit:

Illustration 2. Shelf Divider (optional accessory):

End panelhooks


Panel slots

Retainingclip

1. Position shelf divider at an angle, as shown, and insert flange underneath lip of storage shelf back stop.2. Rotate shelf divider down into position.3. Move shelf divider to the desired position by lifting up on front of divider (approx. 15°) and sliding divider from

side-to-side.

43-0161GSIDE 2 OF 2 (11/03)

OVERHEAD STORAGE UNITSConcensys®

Illustration 4. Overhead Storage Unit Ganging (at seam of two inline overhead storage units):

Overheadstorage units

Screw

Ganging strap

Hinge bracket

1. Remove screws at end of each overhead storage cabinet hinge bracket.2. Insert screws through holes in ganging strap and reinstall screws into overhead storage cabinet hinge brackets.3. Fully tighten screws.

Illustration 3. Overhead Shelf Unit Ganging (at seam of two inline overhead shelf units):

Overheadshelf unit

Overheadshelf unit

Screw

Screw

Gangingbracket

Overhead shelfunit bottom flange

Gangingbracket

1. Hook ganging bracket over bottom flange of each overhead shelf unit.2. Install screw into ganging bracket hole.3. Fully tighten screw.

Illustration 2. Peninsula Installation:

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43-0169HSIDE 1 OF 2 (3/03)

PENINSULA / D-TOP / QUARTER-ROUNDConcensys®®

Attach support column to worksurface withfour machine screws (from hardware pack)

Lay worksurface upside down ontocardboard or a carpeted surface

At desired height ,attach RH and LHsupport bracketsinto panel slots

Retainer clip and screw (fromhardware pack), install intoeach support bracket

Illustration 1. Support Column Attachment:

IMPORTANT

Retainer clips (with screws), must beinstalled in all applications.

Illustration 2a. Attachment to a Panel:

Peninsula

Peninsula D-top

Threadedinsert

Threadedinsert

Supportcolumn

(install perIllustration 1)

Attach peninsula to eachsupport bracket with twomachine screws (fromhardware pack)

Illustration 3. D-top Installation:

Illustration 2. Peninsula Installation (cont):

Illustration 2b. Attachment to a Worksurface:

43-0169HSIDE 2 OF 2 (3/03)

PENINSULA / D-TOP / QUARTER-ROUNDConcensys®®

Attach flat bracket to primary worksurfaceand peninsula worksurface with twelve(six per worksurface) wood screws (fromhardware pack)

Attach flat bracket (one per side ofD-top) to primary worksurface andD-top worksurface with four (twoper worksurface) machine screws(from hardware pack)

Note: Quarter-round attachmentto primary worksurface isthe same as depicted here.

Attach each tie bracket (one per sideof peninsula) with four flathead screws(from hardware pack)

Attach tie bracket with centerline 11/4"(minimum) in from D-top edge (oneper side of D-top) with four flatheadscrews (from hardware pack)

Attach tie bracket next to primaryworksurface support leg (one perside of D-top) with four flatheadscrews (from hardware pack)

Primary worksurface

Primaryworksurface

Primaryworksurface

Peninsula

D-top

Support column (installper Illustration 1)

Support column(install per

Illustration 1)

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Threadedinsert

Install each tie bracket with centerline

11 /4" (m

inimum) in from peninsula edge

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43-0176KSIDE 1 OF 6 (11/02)

Concensys®

WORKSURFACE SUPPORTS

All worksurface supports shown here may not be used in a particular installation; refer to the appropriate illustrations for product being installed.

Illustration 1. General Arrangement:

Center supportbracket (seeIllustration 4)

Worksurface-to-panel support bracket(see Illustration 5)

Cantilever supportbracket (seeIllustration 7)

Flat bracket (see Illustration 8)

Corner support bracket(see Illustration 9)

Support leg (seeIllustration 3)

Full end panel support(see Illustration 2)

Worksurface bracketkit (see Illustration 6)

Failure to install product as instructed, use ofhardware other than that which is provided withthe product, or failure to comply with all warninginstructions can result in product failure and/orpersonal injury and/or property damage.

WARNING IMPORTANT

Worksurface supports are tested to support theweight of Concensys® worksurfaces plus 4.5 lbs. perlinear inch evenly distributed along the worksurfacelength or 200 lbs. of concentrated load.

43-0176KSIDE 2 OF 6 (11/02)

Concensys®

WORKSURFACE SUPPORTSIllustration 2. Full End Panel Support:

Illustration 2a. Assemble Full End Support Panel:

Illustration 2b. Attach Panel Attachment Bracket and Anti-Dislodgement Bracket to Panel Frame:

Left-Hand Application Right-Hand Application

Step 2. Install glides at bottom endof end panel.

Step 1. Install machine screwsthrough worksurfaceattachment bracket andinto full end panel.

Step 3. Install twomachinescrews throughworksurfaceattachmentbracket andinto inserts inbottom ofworksurface.

Step 2. Turn leveling glidesuntil glides are flatagainst floor.

Illustration 2b. Attach Full End Panel Support andWorksurface:

Step 1. Insert panel attachmentbracket tabs into panel slotsand lift bracket, hookingtabs behind panel frame.

Step 1. Install sheet metalscrews through topholes of each pair of panelattachment bracketholes and into topholes of full endpanel support.

Step 2. Insert anti-dislodgementbracket tab into panelslot and align bottomhole of bracket with tophole of full end panelsupport.

43-0176KSIDE 3 OF 6 (11/02)

Concensys®

WORKSURFACE SUPPORTSIllustration 3. Support Leg:

Assembly:1. Assemble support leg, panel attachment bracket, and flat bracket in a configuration where the leg is under the

largest worksurface.2. Right-hand configuration is shown. Attach panel attachment bracket to opposite side of support leg for a left-hand

configuration. Flip flat bracket over for left-hand applications.

Step 3. Install sheet metalscrews through topholes of each pair ofpanel attachmentbracket holes andinto top holes ofsupport leg.

Note: Insert color matchedhole plugs into holeson opposite side ofsupport leg.

Step 4. Turn leveling glides until glidesare flat against floor.

Step 5. Install two flat head sheet metalscrews through larger holes in flatbracket and into top of support leg.

Note: Right-hand application shown. Flipbracket over for left-hand application.

Step 2. Insert anti-dislodgementbracket tab into panelslot and align bottomhole of bracket with tophole of full end panelsupport.

Step 1. Insert panel attachmentbracket tabs into panelslots and lift bracket,hooking tabs behindpanel frame.

Step 6. Install machinescrews throughObround holes inflat bracket and intoinserts in bottom ofworksurface.

Step 7. Connect tie plate between twoworksurfaces. Install flat headsheet metal screws throughholes in tie plate and intoworksurfaces.

IMPORTANT

The primary uses of support legs are at 90° panel junctions and/or to support adjoining worksurfaces. Whenused to support a single worksurface, the worksurface grommet hole will be partially blocked. If full accessof grommet hole is required, replace support leg with a cantilever support bracket.

43-0176KSIDE 4 OF 6 (11/02)

Concensys®


Illustration 5. Worksurface-to-Panel Support Bracket:

Illustration 6. Worksurface Bracket Kit:

Illustration 4. Center Support Bracket:

Note: Use center support bracket with worksurfaces longerthan 621/4".

1. Install center support bracket onto panel.2. Position and attach worksurface with wood screws.

1. Install worksurface-to-panel supportbracket onto panel.

2. Position and attach worksurface withwood screws.

1. Install right-hand and left-hand brackets onto panel.2. Position and attach worksurface with wood screws.

Left-handbracket

Right-handbracket

Center supportbracket (insert inleft-hand side of

panel connection)

Worksurface-to-panelsupport bracket

Install at273/4" for a291/2" high

worksurface


worksurface


worksurface

43-0176KSIDE 5 OF 6 (11/02)

Concensys®


Illustration 7a. Preassemble Cantilever Support Bracket:

Machinescrew

Machinescrew

Single-SidedApplication

Mountingangle

Nut

Mountingangle Nut

Cantileversupportbracket

Double-SidedApplication

24" deep right-handapplication (align

mounting angle withrear notch)

30" deep right-handapplication (align

mounting angle withfront notch)

Double-sided application(fasten mounting angles alignedwith rear set of notches for 24"

deep application (shown); oraligned with front set of notches

for 30" deep application)

Use round holes forConcensys® application

Square holes used forTerrace® application

Cantileversupportbracket

Position mountingangle with slottedholes toward top

Identifies proper positionof mounting angle (as

shown) for use with 30"deep worksurfaces

Identifies proper position ofmounting angle for use with

24" deep worksurfaces

Position mountingangle with slottedholes toward top

Illustration 7. Cantilever Support Bracket:

Illustration 7. Cantilever Support Bracket (cont):

43-0176KSIDE 6 OF 6 (11/02)

Concensys®


Illustration 8. Flat Bracket:1. Attach flat bracket onto return worksurface.2. Position worksurface/bracket assembly and

secure to primary worksurface with woodscrews.

Primary worksurface (supported at each end)

Return/bridge worksurface

Machine screwsWood screws

Notch indicates rear of flat bracket

Illustration 9. Corner Support Bracket:

Note: To be used at rear of corner worksurfaces.1. Install corner support bracket onto panel.2. Position and attach worksurface with wood screws.

Corner supportbracket (insert

bracket tabs intopanel notches)

Cornersupportbracket

CONCENSYS®

panelsFront ofCONCENSYS®

corner worksurface

Illustration 7b. Hang Cantilever Bracket onto Panels:

• Tie plate can be attached to adjacentworksurfaces to ensure alignment ofworksurfaces at the leading edge

Sheet metalscrew

Machine screw(through bracket intoinserts in worksur-

face)

Tie plate

• Drive bracket down with a rubbermallet to ensure bracket is firmlyseated into panel slots.

Do not use a single-sided config-ured bracket to support the end of aworksurface at an in-line panel junc-ture. Failure to follow this warningcan result in product failure, per-sonal injury, or property damage.

WARNING


worksurface


worksurface

343-0477ESIDE 1 OF 6 (7/10)

FlexconnectTM ELECTRICAL SYSTEM (8-wire)INS

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Connection to a power source, by a licensed electrician, and quantity of receptacles used for a given cir-cuit must be in compliance with all national and local electrical codes. Connect a maximum of 13 recep-tacles (12 in Canada, and fewer in certain U.S. locales) to one circuit. Consult applicable national andlocal electrical codes.Disconnect electrical connections between panels prior to removal of a mechanical connection. Ensurethat the power supply is disconnected prior to disconnecting any electrical components.When electrical components are interconnected from one panel to another, the panels must be mechan-ically connected per the appropriate panel-to-panel installation instructions.Failure to observe these warnings could result in a fire or electrical shock.

WARNING

All SeriesIllustration 1. General Configuration and Component Identification:

All SeriesIllustration 2. Electrical Wiring Diagrams:

GREEN/BARE GREEN/BARE

GRN/BARE

GRN/BAREGREEN/BARE

Component Identification: Color of terminal ends and

receptacle backs are BLACK.

Component Identification: Color of terminal ends and

receptacle backs are RUST.

Power harness 871224

Power harness

8712XX

Notes: All electrical components

are UL Listed to UL1286

and UL183.

By pulling on terminal

housing at end of cable

assemblies, Power and

Pass-Thru harnesses can

be stretched up to 3

1

/2".

4 hot / 2 neutral / 2 ground systems:

color of terminal ends are black.

3 hot / 3 neutral / 2 ground systems:

color of terminal ends are rust.

Pass-Thru harness 8711XX

Pass-Thru cable 8710XX

•Connect to previously installed cable

•Stretch, as required, to proper position

•Snap onto mounting bracket

343-0477ESIDE 2 OF 6 (7/10)

FlexconnectTM ELECTRICAL SYSTEM (8-wire)To facilitate ease of configuration of electrical components:

• All Series – At least one power harness should be used at a Tee connection, when all 3 panels are powered.

• All Series – At least two power harnesses should be used at a Cross connection, when all 4 panels are powered.

• All Series – A power harness should be used in a panel positioned at the end of a panel run (See Illustration. 3).

• All Series – A power harness should be used in a panel, adjacent to a power pole location, into which a ceiling in-

feed is to be connected.

• All Series – Power harness should be used in panels adjacent to 18" wide panels.

• All Series – When multiple 18" wide panels are used at a Tee or Cross junction, an additional 18" wide pass-thru

cable is required.

• Stride/Terrace – Power harnesses should be used in the baserail area and the beltline area of a panel where a jumper

cable connects between the baserail and the beltline - the jumper cable must be routed vertically

through an adjacent panel.

Power harness

If panel at the end of a run is powered,

reverse orientation of harness in last panel

End of panel run

To install receptacle,

place receptacle into

power block and slide

receptacle sideways

until receptacle snaps

into a locked position

To remove receptacle,

depress locking tab and

slide receptacle sideways

to disengage, then pull

receptacle outward

Insert a flat blade screwdriver

between locking tab and flange

of mounting bracket; rotate to

depress locking tab and slide

outward

All SeriesIllustration 3. Powering last panel, at end of panel run:

All SeriesIllustration 5. Power Block Removal: All SeriesIllustration 6. Receptacle Installation/Removal:

Power or pass-thru harness

This terminal may be connected or not connected

Engage power block onto

mounting bracket into a

snapped (locked) position

Mounting

adapter

(see note)

Power block

of power or

pass-through

harness

Note: When mounting power blocks produced after May 1, 1996,

to Concensys

®

panels having a mounting bracket with a

short flange (manufactured prior to approximately

September 15, 1996):

Fully press the mounting adapter onto the flange of the

mounting bracket.

Contact Customer Service for mounting adapter, 13-2050, as

required.

All SeriesIllustration 4. Power/Pass-Thru Harness Installation in Panel Baserail Area:

343-0477ESIDE 3 OF 6 (7/10)

FlexconnectTM ELECTRICAL SYSTEM (8-wire)

Power block mount -

snap into slots in

horizontal channel

P

o

w

e

r

b

lo

c

k

-

S

n

a

p

in

t

o

p

o

w

e

r

b

lo

c

k

m

o

u

n

t

Power

block

Mounting bracket

Screw

For ConcealedReceptacles

For ExposedReceptacles

Terrace®Illustration 7. Panel BeltLine Area Electrical Installation:

Note: When receptacle outlets

are concealed within the

beltline area, it is neces-

sary to hinge mount beltline

tiles on both sides of panel.

Jumper cable -

Route into

adjacent panel,

route vertically,

then back into

same panel

Alternate routing

of jumper cable

Terrace®Illustration 8. BeltLine to Baserail ElectricalConnection:

Sheet metal

screw

Electrical mounting

bracket

Spacer

bracket

Panel frame horizontal

cross member (bottom

of a 13" opening)

Terrace®Illustration 9. Electrical Installation in Areas otherthan Baserail and Beltline:

Note: Use spacer bracket to mount electrical

mounting brackets:

• To horizontal frame member at top of belt-

line area of 56" tall and taller panels, and

• To any segment kit horizontal member.

CAUTION Terrace® Series

• The interior of panels is NOT to be used for routing electrical cords or extension cords. DO NOT rout cords through

panel junctions.

• Belt rail tiles must be hinge-mounted on both sides of panel when receptacles outlets are concealed within the beltline

area.

343-0477ESIDE 4 OF 6 (7/10)

FlexconnectTM ELECTRICAL SYSTEM (8-wire)

Illustration 10. Stride Panel Beltline Area Electrical Installation:

Powerblock

CAUTION• The interior of panels is NOT to be used for routing electrical cords or extension cords. DO NOT rout cords through panel junctions.

Jumper cable - routeinto adjacent panel,vertically, and then

back into samepanel.

Illustration 11. Stride Beltline to Baserail ElectricalConnection:

Use wire tie to securein-feed cable to panelsupport - positionnearest to cableterminal housing

Panel support

Ceiling in-feed cable: model8719(12/18) position powerpole into top of any panel;connect to the end of apower block in an adjacentpanel.

Illustration 12. Stride Ceiling In-Feed Installation into Baserail Area:

Illustration 13. Stride Ceiling In-Feed Installation into Beltline Area:

Use wire tie tosecure in-feed cableto horizontal mem-

Ceiling in-feed cable 8719(12/18) –position power pole into top of anypanel; connect to the end of apower block in an adjacent panel.

Mounting bracket kit

Power

Block

Jumper cable - route

into adjacent panel,

vertically, and then

back into same

panel.

Ceiling in-feed cable: model

8719(12/18) position power

pole into top of any panel;

connect to the end of a

power block in an adjacent

panel.

Use wire tie to secure

in-feed cable to panel

support - position

nearest to cable

terminal housing

Panel Support

Ceiling in-feed cable: model 8719(12/18)

position power pole into top of any panel;

connect to the end of a power block in an

adjacent panel.

Use wire tie to

secure in-feed cable

to horizonal member.

Terrace 2.6® Installation Packet

343-0477ESIDE 5 OF 6 (7/10)

FlexconnectTM ELECTRICAL SYSTEM (8-wire)All SeriesIllustration 14. Base or Ceiling Side In-Feed Installation:

Improperly installed electrical components can fail resulting in personal injury and/or property damage.Connection of the in-feed device to the power source should be performed by a licensed electrician in com-pliance with all national and local electrical codes.

To prevent personal injury, ensure in-feed power is disconnected before component installation.

WARNING

Illustration 14a. Remove In-Feed Cover:

Illustration 14c. Pass In-Feed Connector Through Baserailcover:

Illustration 14e. Connect Infeed Connector: Illustration 14f. Reattach In-Feed Cover:

Illustration 14d. Reassemble Swivel Joint:

Illustration 14b. Disconnect Swivel Joint and Remove Swiveltabs:

In-feed cover - install

after power in-feed

and baserail cover is

in place

Note: In-feed cable can be shortened. Remove and reapply

UL listing/schematic, near end of cable, as needed.

180° swivel joint

Swivel joint - disconnect

and hook into in-feed

connector

Swivel joint

In-feed connector

In-feed

connector

In-feed connector

Baserail cover

Baserail cover

Baserail cover

Baserail cover

Power block

In-feed

connector

In-feed cover -

remove and save

Screw - remove

and save

Screw

Swivel tab - remove

and save

Swivel tab

Route cable to power source (refer to wiring diagram

on page 1 for proper wiring connections)

343-0477ESIDE 6 OF 6 (7/10)

FlexconnectTM ELECTRICAL SYSTEM (8-wire)8000® SeriesIllustration 15. Ceiling In-Feed Installation into Baserail Area:

Concensys®Illustration 16. Ceiling In-Feed Installation into Baserail Area using Integrated Power Pole (870071):

Note: For information regard-

ing installation of power

poles, refer to the

appropriate panel

series Power Pole

Installation Instructions.

Ceiling in-feed cable 8719(12/18) -

Power pole can be installed:

Into top of ELL/TEE/CROSS

panel junctions where all panels

are of equal height, or

At the end of any panel run

Ceiling in-feed

cable 8719(12/18) -

Position power pole

into top of 90°, Tee, or

Cross connectors

Panel support

Panel support

Use wire tie to secure in-feed cable to panel support

Plug into power

block

Use clamp to secure in-feed cable to panel

support (attach with screw and nut)

Use wire tie to secure in-feed

cable to panel support - position

nearest to cable terminal housing

Panel support

P

lug in

to P

ow

er B

lock

Ceiling in-feed cable: model

8719(12/18) position power pole into

top of any panel; connect to the end

of a power block in an adjacent panel

Stride/TerraceIllustration 17. Ceiling In-Feed Installation into Baserail Area:

Terrace®Illustration 18. Ceiling In-Feed Installation into Beltline Area:

Use wire tie to secure in-feed cable to horizontal mem-

ber - position through slot in horizontal member

P

lug in

to P

ow

er B

lock

Ceiling in-feed cable 8719(12 or 18) – position power pole into top of

any panel; connect to the end of a power block in an adjacent panel

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43-0245B

SIDE 1 OF 2 (12/00)

INTEGRATED POWER POLEConcensys ®

Illustration 1 Illustration 2

Replace top bracket

(90°, tee, or cross)

with end brackets

Remove power pole cover,

loosen screw, extend bracket

downward aligning with the

appropriate notch, and retighten

screw

– with cableway panels,

align as shown

– with low-profile panels,

align with lower notch

Illustration 3

Illustration 4

Illustration 5

4.1 Slide the transition piece into proper position

4.2 Install cableway base/cover (ore low-profile top caps)

4.3 If a power in-feed cable is being used:

a. Route cable as shown in Illustration 6

b. Remove one of the knock-outs from the power pole

c. Install the J-box, using the fitting provided with the power in-feed cable

d. Connect wiring, within the J-box (by a licensed electrician)

e. Install the J-box cover

J-box

Transition piece

Cover

Cover

Nut

Screw

Ceiling trim plate

5.1 Snap power pole cover onto the power pole

5.2 Position ceiling trim plates above and below drop-

ceiling tiles, and secure with screws, inserted from

below, and nuts, positioned above the drop-ceiling

Position transition piece over the power pole and

slide into an upward position

Set power pole into position with the tab of the

positioning plate positioned into the hole at the

end of the end panel bracket

43-0245B

SIDE 2 OF 2 (12/00)

INTEGRATED POWER POLEConcensys ®

Illustration 6

Connection to the power source should be performed by a licensed electrician in compliance with all national

and local electrical codes. Failure to observe this warning could result in a fire.

Connect to building power source, by a licensed electrician,

in compliance with national and local electrical codes

See Detail 1

Detail 1

Feed the in-feed cable through the vertical panel

connector (from the bottom), through the power pole

and terminate at the junction box installed at the top

of the power pole

Connect the male terminal end of the

in-feed cable to the end of a power

block

WARNING

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43-0192FSIDE 1 OF 2 (8/03)

PERMANENT WALL HANGER KITConcensys®

#1

#2

#3

#4

#5

#6

#7

#8

#9

#10

#11

Appropriate fasteners must be used in specified holes, for specified applications:Position fasteners

For this application in these holes And

• An overhead unit and a worksurface 1, 2, 4, 7, & 10 – – – –

• Only a full-height overhead unit 1, 2, & 3 Cut the standard at the bottom ofthe overhead unit

• Only a worksurface at 291/2" height 7 & 10 Cut the standard

• Only a worksurface at 281/2" height 8 & 10 at the top

• Only a worksurface at 261/2" height 8 & 10 of the worksurface

Floor to topof wall track

69" high panels = 653/4"64" high panels = 603/4"

Center line to center line of functioning slots = nominal componentwidth minus 13/8" (i.e. for a 30" wide cabinet use 285/8").

Use either:Top 0.169 dia. hole for #8 fasteners, orBottom 0.196 dia. hole for #10 fasteners

For vertical modularity with the Concensys®

panel system1/2"+ Dimension that panel levelers are extended± Dimension that floor is unlevel

Position end with notch at bottom – for modularitywith 64" high panels, cut standard at this notch.

Overheadstorage

unit

Worksurface

HolePattern

Floor

Slottedstandard

Ensure 90°positioning

An improperly installed permanent wall hanger kit and attached components can fail and/or fall resulting in severeinjury to yourself or others. Follow the important instructions listed below and all the installation guidelines in thisinstruction sheet:• Do not attach permanent wall hanger kit to any wall construction other than noted above, including masonry walls.• Use only the appropriate fasteners at each mounting hole location as defined below.• Do not attach worksurfaces to slotted standards with cantilever brackets.• Do not attach multiple stacked overhead units onto wall hanger kit.

WARNING

• Customers must provide attachment hardware. Either;1. #10 screws with metal “Molly” or “Toggle” type fasteners of an appropriate size for 5/8" (or thicker) drywall, mounted into

drilled holes, or2. #10 wood screws 2" long (minimum) for attachment directly into wood studs.

43-0192FSIDE 2 OF 2 (8/03)

PERMANENT WALL HANGER KITConcensys®

To achieve proper modularity with the Concensys®

Panel System, position slotted standards in relationto wall partitions as shown.

Refer to panel installation instructions for attachment ofpanels to a permanent wall. (Make panel attachmentbefore mounting adjacent wall track.)

9/32"

Note:When wall tracks interact with panels, verticalalignment between the two must be ensured.

Center line to center line offunctioning slots = nominal

component width minus 13/8"(i.e. for a 30" wide cabinet

use 285/8").

Center line to center line offunctioning slots = nominal

component width minus 13/8"(i.e. for a 30" wide cabinet

use 285/8").

Center cavitycan be utilizedto conceal tasklight cords.

Side-by-side applications sharea common, center standard.

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43-0601FSIDE 1 OF 8 (5/03)

FREESTANDING DESK APPLICATIONSCadenceTM

Failure to install product as instructed, use of hardware other than that which is provided with the prod-uct, or failure to comply with all instructions can result in personal injury.

WARNING

Illustration 1. Configure Full End Panel Support to a Left-Hand or Right-Hand Application:

Full end panel supportassembled for left-handapplication

Full end panel supportassembled for right-handapplication

Attachment bracket

Machine screwMachine screw

Attachment bracket

Leveler Leveler

43-0601FSIDE 2 OF 8 (5/03)


Illustration 2. Primary Desk with Modesty Panel:

Full end panelsupport

Modesty panel

Worksurface

3rd - Wood screws(three per modesty

panel, at each end andat center location):Install through topflange of modesty

panel and intoworksurface.

2nd - Sheet metal screws (three per side of modesty panel):Install through modesty panel and into full end panel supports.

1st - Machine screw (three per full endpanel support): Install into worksurface

inserts.

CadenceTM worksurfaces, full end panel supports, and modesty panels can be configured as freestanding desks. Forease of assembly, assemble unit upside down onto cardboard or a carpeted surface.

43-0601FSIDE 3 OF 8 (5/03)


Illustration 3. Primary Desk with Gussets:

Full end panelsupport

Gusset - Position rear edgeof gusset 17/8" from rearedge of worksurface (gus-set should run parallel withrear edge of worksurface).

Worksurface

3rd - Wood screws (threeper gusset): Install

through top flange ofgusset and into

worksurface.

2nd - Sheet metal screws (two per gusset): Installthrough gusset and into full end panel supports.

1st - Machine screw (three per fullend panel support): Install into

worksurface inserts.

CadenceTM worksurfaces, full end panel supports, and gussets can be configured as freestanding desks. For ease ofassembly, assemble unit upside down onto cardboard or a carpeted surface.

Note: Dependent on user preference, cosmetic side(flat side) of gusset can face either front orrear edge of worksurface.

43-0601FSIDE 4 OF 8 (5/03)


Illustration 4. Bridge and Return Attachment:

Illustration 4A. Attach Modesty Panel Bracket:

1. Place primary desk upside down onto cardboard or a carpeted surface.2. On side of primary desk that bridge or return is to be attached, position modesty panel bracket against interior surface of full

end panel support.If assembling a U-shaped configuration with a peninsula, align holes in bottom flange of modesty panel bracket with the firstpair of holes in bottom of full end panel support.For all other configurations, align holes in bottom flange of modesty panel bracket with the second pair of holes in bottom offull end panel support.

3. Install two sheet metal screws through holes in bottom flange of modesty panel bracket and into full end panel support.4. Install a wood screw through top flange of modesty panel bracket and into primary desk worksurface.5. Remove front machine screw securing full end panel support to worksurface. Save screw for later use.

Modesty panelattachment bracket

Remove front machinescrew (save screw forlater use)

Sheet metal screw

First pair of holes - use forU-shaped configuration withpeninsula

Second pair of holes - usewith all other configurations

Wood screw

Primary desk

Note: If attaching bridge or return to a panel hung worksurface, attach modesty panelbracket to full end panel support prior to attaching full end panel support to primaryworksurface.

43-0601FSIDE 5 OF 8 (5/03)


Illustration 4. Bridge and Return Attachment (continued):

Illustration 4B. Attach Return or Bridge to Primary Desk:

Bridge Attachment:

1. Use three sheet metal screws to attach bridge modestypanel to modesty panel bracket (attached to primarydesk full end panel support). Repeat procedureat opposite end of modesty panel.

2. Attach a flat bracket to each primary deskworksurface. Align center line locating notchwith front edge of primary worksurface andrear edge with modesty panel top flange.Attach each flat bracket with six woodscrews.

3. Position bridge worksurface onto flat brackets.Check alignment of bridge worksurface witheach primary worksurface. Install six woodscrews through each flat bracket and into bridgeworksurface. Install wood screws through bridgemodesty panel (at each end and at center location)and into bridge worksurface.

4. Reinstall machine screw removed in Illustration 4A.Step 5.

Return Attachment:

1. Use three sheet metal screws to attach returnmodesty panel to modesty panel bracket(attached to primary desk full end panel sup-port). Attach a full end panel support toopposite end of modesty panel (refer to pri-mary desk assembly instructions).

2. Attach flat bracket to primary desk work-surface. Align center line locating notchwith front edge of primary worksurfaceand rear edge with modesty panel topflange. Attach flat bracket with sixwood screws.

3. Position return worksurface ontoflat bracket and full end panelsupport. Attach full end panelsupport to return worksurfacewith three machine screws(refer to primary desk assem-bly instructions). Check align-ment of return worksurface withprimary worksurface and installsix wood screws through flatbracket and into return worksur-face. Install wood screwsthrough return modesty panel (ateach end and at center location)and into return worksurface.

4. Reinstall machine screw removed inIllustration 4A. Step 5.

Sheet metalscrew

Wood screw Wood screw

Center linelocating notch

Front edgeof primaryworksurface

Wood screw

Flat bracket

Return/bridgeworksurface

Return/bridgemodesty panel

Modesty panelbracket

~

Rear edge

Top flange

43-0601FSIDE 6 OF 8 (5/03)


Illustration 5. Support Leg:

Flat bracket

Machine screw

Notch - Position at rearand shared worksurfaceside of support leg. Flatbracket should not inter-fere with worksurfacegrommet.

Support leg

Note: Use desk support legs to:

· Attach a bridge to a peninsula (refer toIllustration 6).

· Attach a return or bridge to a cornerdesk (refer to Illustration 7).

43-0601FSIDE 7 OF 8 (5/03)


Illustration 6. Attach a Return or Bridge to a Peninsula Worksurface Using a Support Leg:

1. Position support leg under peninsulaworksurface. Align flat bracket centerline locating notch with front edge ofpeninsula worksurface and rear edgewith modesty panel top flange. Attachsupport leg to peninsula worksurfaceby installing two machine screwsthrough flat bracket and into inserts inpeninsula worksurface.

2. Use three sheet metal screws toattach peninsula modesty panel tosupport leg.

3. Use three sheet metal screws toattach return/bridge modesty panel toopposite side of support leg.

4. Position return/bridge worksurfaceonto flat bracket. Install two machinescrews through flat bracket and intoinserts in return/bridge worksurface.Install wood screws through return/bridge modesty panel (at each endand at center location) and intoreturn/bridge worksurface.

Sheet metalscrew

Sheet metal screw

Wood screw

Center linelocating notch

Peninsulaworksurface

Machine screw

Flat bracket

Return/bridgeworksurface

Return/bridgemodesty panel

Return/bridge modesty panel

Support leg

~

~

43-0601FSIDE 8 OF 8 (5/03)


Illustration 7. Corner Desk:

1. Assemble return desks using support legs under return desk side of worksurface.

2. Use three sheet metal screws to attach a corner desk modesty panel to each support leg.

3. Use six sheet metal screws to attach corner desk support leg to free ends of corner desk modesty panels.

4. Position corner desk worksurface onto flat brackets. Install two machine screws through each flat bracket and into inserts incorner desk worksurface. Install two machine screws through each corner desk modesty panel and into inserts in corner deskworksurface. Install wood screws through remaining holes in corner desk modesty panels and into corner desk worksurface.

Sheet metal screw

Sheet metal screw

Sheetmetalscrew

Wood screw

Wood screw

Corner desk support leg

Machinescrew

Machinescrew

Corner deskworksurface

Corner desk modesty panel

Corner deskmodesty panel

Support leg

Woodscrew

Machinescrew

Cornerworksurface

Return worksurface

Return desk

Return desk

Center linelocatingnotch

Flatbracket

~

~

Worksurface Placement• Panel will function with worksurfaces positioned at any of the

offered heights.

• Data and electrical ports are always located above worksurfaces.

Commercially Available Data Modules designed to fit a 1.37 x2.68 opening can be used with a grommet.

Pass Through Power Harness can be used if one port is to beused as a data port, or if only one receptacle is used.Routing Electrical Harness from Adjacent Panel:1. Remove tiles from one side of panel frames.

2. Route electrical harness through slots in sides of panelframes and through vertical connector. Note: Route electricalharness around light block strip (do not remove, tear, or dam-age light block strip).

Jumping from Baserail to Beltline Area:1. Remove all tiles from panel frame.

2. Route electrical jumper through slots in panel frame horizontalmember.

CCoonncceennssyyss®®IINN

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343-0217D(11/07)

Models: 991XXXX (porting on

one side, as depicted)

992XXXX (porting on

both sides)

NOTE

Refer to Concensys® Panel Connectors Instruction Sheet 43-0151 for panel-to-

panel connections, and for additional information concerning electrical installation,

refer to the installation instructions provided with electrical components.

Topcap

Top

Tile

Beltline

Cover

Bottom

Tile

Figure 1

Figure 8

Figure 10

2

3

4

Top

Tile

Clip

Intermediate

Tile

Clip

Bottom

Tile

Clip

Figure 7

Power and Data

Management

Note:

When setting up a

configuration as shown

in Figure 9, you can not

use the data port in the

kickplate on either side,

due to electrical conduit

interference.

Note:

An alternative set-up

would be to use a jumper

from the base and pick

of the power block you

do not plan on running

data through. (Figure 10)

Note:

A CDP kit is also an option

for data when these electrical

situations are unavoidable.

Tile Removal/Replacement:

1. When removing the tile below beltline,it is necessary to remove the beltlinecover. (Figure 2-4) (topcap also needsto be disassemble from the panel toremove all other tiles)

2. Slide the tile upward to disengage thebottom & intermediate tile clips.

3. Pull the bottom of the tile awayfrom the panel.

4. Slide the tile down to disengage thetop tile clips.

Figure 2

Beltline cover notch

Figure 3

Insert kickplate tool

into beltline cover notch

Figure 4

Rotate kickplate tool

down to disengage

the tops of both sides

of the beltline cover

Figure 5

To reinstall beltline

cover, align beltline

cover slot with cover

bracket on panel. Snap

cover into place.

Beltline

Cover

Bracket

Beltline

Cover

Slot

Beltline

Cover

Notch

Figure 9

Concensys®IN

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SSTACKING PANEL (GLASS)

343-0700CSIDE 1 OF 4 (9/07)

Improperly installed stacking panels can collapse resulting in severe injury. Follow these important safety tips:• Add no more than two stacking panels to any straight base panel.• Attach overhead storage components onto bottom stacking panels (connected to straight base panel) only.• Glass panes with chipped or cracked edges/corners should be replaced.• A severe impact or drop may cause immediate breakage or enough damage so that the item breaks later for no

apparent reason.

WARNING

Before installing glass stacking panel to base panel, glass stacking panelmust be disassembled:1. Refer to Illustration 1. Use a Phillips screwdriver to loosen (not remove) two

HAT channel tensioning screws.With hands, hold glass panes in place (on both sides of stacking panel). Lifttop hat channel and tilt top of glass pane away from panel. Lift glass panefree of stacking panel (remove one pane at a time). Extreme care should betaken in handling glass panes to prevent chipping of edges or scratches ofsurface.

2. Refer to Illustration 2. Tilt tops of side covers towards center of stackingframe and lift covers free of bottom HAT channel slots.

3. Refer to Illustration 3. Lift up on one side of bottom glass channel until notchon side of channel is clear of vertical support of panel frame. Lift channelfree of frame.

Attach stacking panel to base panel:1. Refer to Detail A. Install connector spacers onto top of base panel connectors.2. Refer to Detail A. On each end of base panel top, position a stacking connector bracket

overtop threaded holes closest to sides of panel. Secure stacking connector brackets tobase panel using screws provided.

3. Place light block strip onto top of base panel.4. Place stacking frame onto base panel.5. Refer to Illustration 3. On each side of stacking frame, install a screw through stacking

panel, light block strip, and into a threaded hole in base panel top.Install bottom HAT channel spacers into stacking panel bottom tube slots.

6. Refer to Detail A. Install stacking connectors onto sides of stacking frame. Ensure stack-ing connectors slide down firmly onto connector spacers. (Note: If needed, use a nylonblock and mallet to tap stacking connector into place.)

7. Fully inspect edges and corners of glass for chips and cracks prior to reassembly.8. Reassemble stacking panel.

HATtensioning

screw

Glass

Top HAT channel (labeled“TOP HAT CHANNEL”) - liftup on top hat channel to freeglass panes on both sides ofpanel

Stackingpanel

Stacking panel

Stackingconnectorbracket

Stackingconnector

Bottom HAT channel

Screw

Bottom HATchannelspacer

Light blockstrip

Base panel

Detail A

Illustration 1

Illustration 2

Illustration 3

Connectorspacer

Base panelconnector

Bottom HATchannel spacer

Light blockstrip

Base panel

See Detail A

Screw

Side cover

Bottom HAT channelSpacer

~

~

343-0700CSIDE 2 OF 4 (9/07)

Concensys® STACKING PANEL (FABRIC)

Improperly installed stacking panels can collapse resulting in severe injury. Follow these important safety tips:• Add no more than two stacking panels to any straight base panel.• Attach overhead storage components onto bottom stacking panels (connected to straight base panel) only.

WARNING

Before installing fabric stacking panel to base panel, fab-ric stacking panel must be disassembled (refer toIllustration 2):1. Slide tile upward to disengage the bottom clip.2. Pull bottom of the tile away from the stacker frame.3. Slide the tile down to disengage the top tile clips.

Attach stacking panel to base panel:1. Refer to Detail A. Install connector spacers onto top of

base panel connectors. 2. Refer to Detail A. On each end of base panel top, position

a stacking connector bracket overtop threaded holes clos-est to sides of panel. Secure stacking connector bracketsto base panel using screws provided.

3. Place light block strip onto top of base panel.4. Place stacking frame onto base panel.5. Refer to Illustration 3. On each side of stacking frame,

install a screw through the stacking panel, the light blockstrip, and into a threaded hole in base panel top.

6. Refer to Detail A. Install stacking connectors onto sides ofstacking frame. Ensure stacking connectors slide downfirmly onto connector spacers. (Note: If needed, use anylon block and mallet to tap stacking connector intoplace.)

7. Reattach fabric tile to stacking panel.

Stacking panel

Stackingconnectorbracket

Stackingconnector

Stacking panel

Screw

Light blockstrip

Base panel

Detail A

Illustration 2

Connectorspacer

Base panelconnector

Light blockstrip

Base panel

See Detail A

Screw

~

INS

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Illustration 1

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Illustration 2

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343-0700CSIDE 3 OF 4 (9/07)

Concensys® STACKING PANEL (GLASS & FABRIC)


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Illustration 1Detail A Detail B

Illustration 2

Illustration 3

Refer to Illustration 1. Single or double high stacking panelconfigurations must have adjacent return panels or full lengthconnectors.Use only base panel connectors that are as tall, or taller, thanthe tallest adjacent base panel (see Detail A). Substitutingstacking connectors is not permitted (see Detail B).

Refer to Illustration 2. Stacking panel configurations that createa variable height will require the use of a variable height finishkit as listed in the pricer (brackets included in kit). Variableheight configurations of 50" or more are not supported with thestandard variable height finish kit.

Refer to Illustration 3. Use the base panel hardware whenstacking panels match existing base panel configuration.When the stacking panel configuration does not match theexisting base panel configuration, additional brackets and tran-sition pieces will be required (e.g. Cross, Tee, Straight, Ell,End). Refer to the Brackets and Transition Pieces table below.Stacking panels attached to a 69" and 82" high base panel thatresults in an overall height of 95" and 108" respectively, require

BRACKETS AND TRANSITION PIECES

Brackets Transition Pieces

Straight Straight75-7650 75-7660

75-7661

75-7662

75-7663

75-7664

75-7651

75-7652

75-7653

75-7654

75-7655

75-7659

P/N P/N

Ell Ell

Tee Tee

Cross Cross

EndTop End

Extended Straight

Variable Height

The appropriatevariable heightfinish kit goeshere

Ell bracket(P/N 75-7651)

Tee bracket(P/N 75-7652)

Straight bracket(P/N 75-7650)

Cross bracket(P/N 75-7653)

343-0700CSIDE 4 OF 4 (9/07)

Concensys® STACKING PANEL (GLASS & FABRIC)


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Illustration 4

Illustration 5

Refer to Illustration 4. When using overhead storage on theend of a run, or on a return panel, a full length panel endcover is required for adequate stability.When overhead storage is not used, a 13" panel end covercan be installed.

FOR ADEQUATE STABILITY of Concensys panelswith stacking panels resulting in an overall heightabove 82", one of the following methods of stabiliza-tion must be adhered to:Method 1 - Refer to Illustration 5. The length of the

parent panel run must be a minimum of48" and a maximum of 12 feet and musthave a minimum of two return panelsthat are 42" wide, or wider, extending inopposing directions on each side of theparent run.

Method 2 - Refer to Illustration 5. The length of theparent panel run must be a minimum of48" and a maximum of 12 feet and musthave at least two return panels that are42" wide, or wider, extended in onedirection. The minimum length of areturn panel(s) must total 84".

Overhead storage

Stacking panel

Full length panel end cover

42" min.

12 feet max.

82" basepanel

108"maximum

height

13" panel end cover

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2210 Second AvenueMuscatine, IA 52761-5257

70-001006/07/11

important installation instructions inside...important do not connect 32" tall panels to a...

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