increases the feed rate up to 400% using 4 inserts! kaiser - c... · (st12-c1116-45b-25) ø.531...

Increases the feed rate up to400% using 4 inserts!

Compared with competitor's cutter

(Full-scale)

Front & Back

ChamferingFace Milling

CATALOG No.

The Ultra High Feed Chamfer Mill


-

CATALOG No.EXi154-1-0309-1

Hole Dia.: ø.197 - ø3.937

Optimized Chamfering

Reduced number of tool holders and machining time.

Exclusive double-screw indexable inserts!

No.307A

For C-Cutter KAB Shanks,please refer to Kaiser catalog

One C-Cutter to cover a wide chamfering range.

Type AdapterSizeModel No. No. of

InsertsWeight(Lbs.)

C0525C1040C3060C50100

E

F

45º

L

D2

D1A

ADAP

TER

SIZ

E

• Long Type• Hexagon InsertFRONT CHAMFERING

Wide

Cha

mfe

ring

Ran

ge

The wide chamfering range saves on the number of tool holders required and thus tool changing time. Effective use of magizine pots and shorter machining times are achievable.

Long parallelogram-shaped inserts can achieve the ideal cutting performance for chamfering. With a double-screw design, strong and reliable clamping is achieved.

KAB Shank

Inserts

C-Cutter

0.200.571.585.90

1.1221.7722.5594.173

.9841.5752.3623.937

KAB2KAB4KAB5KAB6

10.335.02110.335.02210.335.02310.335.024

D1 D2 L A

.197

.3941.1811.969

.9841.3781.5752.559

1233

Type InsertScrew

Feed(IPR)

C0525C1040C3060C50100

E F C* Cast Iron SteelCutting Speed (SFM)

Aluminum.250.375.375.625

.004 - .006

.004 - .012

.008 - .016

.008 - .016

CW1206ACW1909ACW1909ACW3115A

.500

.750

.7501.250

.079 x 45º

.118 x 45º

.157 x 45º

.157 x 45º

10.335.03510.335.03610.335.03610.335.037

30 - 10065 - 165

250 - 500250 - 500

65 - 130130 - 250250 - 500250 - 500

65 - 130165 - 300300 - 600300 - 600

1. C* is maximum chamfer width.2. Inserts ordered individually.3. All insert types available with ZX coating. Add ZX after model number when ordering.4. Replacement insert screws available (10 screws and 1 wrench included per package).5. The table is just a reference to determine cutting conditions. It should be adjusted according to the condition of the machine tool and workpiece.

1. Wrench and screws are included. Inserts must be ordered separately.

TAP SIZE

M8 - M20

New series exclusively for chamfering metric tapped holes.

Eccentric Design for Tapped Holes

Model No.

R641 Fargo Ave., Elk Grove Village, IL 60007We are moving to a larger facility. Please use address below as of 11/09. 2600 Huntington Blvd., Hoffman Estates, IL 60169Tel: 847.228.7660 • Fax: 847.228.0881web: www.bigkaiser.com • e-mail: [email protected]

(Full-scale)

Chamfering

Back Chamfering

Face Milling

For multi-functional cutting

Competitor's cutter

Material: 1055Chamfering Amount: .040 x 45˚Feed Per Tooth: .004

4 inserts, small diameter and new coating achieve

Face milling is even possiblewith this chamfering cutter.

Minor cutting edge allows light face milling.

(Possible only with 45 degree chamfering type with .394” square insert)

ø1.142

12.95Feed(IPM)

Chamfering dia.

Number of teethCutting speed

(SFM)Spindle speed

(RPM)

Competitor'sTool

C-Cutter Mini(ST12-C1116-45B-25)

ø.531

1,646 7,040495 990

2 4

111

Small dia.

World'ssmallest

.197”

World's smallest.197” square insert is used.

World's smallest .197” square insert with 4 cutting edges.

C-Cutter Mini

Large cutting diameter with only 1 or 2 inserts.

Small cutting diameter and 4 inserts!!

Feed rate = Number of teethFeed per toothSpindle

speed

Cutting speed

Cutting diameterSpindlespeed

Small dia.

Compared with 1 or 2 inserts per cutter, a 4 insert cutter multiplies feed rate.

Maverick design. Ultra high feed by 4 inserts.

Latest coatings [ACP200/300] increases the cutting speed.

Wear resistant multi-layer PVD coating increases the cutting speed!!

Effect1

Effect2

Effect3

High speedback chamfering!!

High speed back chamfering reduces hand de-burring!!

Cuttingefficiency

is improved by8 times ST12-C1012-45B-20

-35ST12-C1116-45B-25

-40ST16-C1520-45B-50ST20-C1924-45B-60ST20-C2232-45B-50

-80ST32-C3242-45B-65

-100

øD1øDFig.FaceMillingModel No.

CM04…

CM05…

CM10…

øCmaxøCminøD2 L Hmin1 Hmin2Insert

Model No.Number of TeethL1

Fig. 2Fig. 1

ST12 C 10 12 45 B- - 20-

1

2

22

3

3

.500

.673

.815

.972

1.287

1.681

.472

.472

.630

.787

.787

1.260

.354

.378

.520

.677

.756

1.205

3.6614.2523.8584.4494.8435.6305.1186.2996.8908.307

.7871.378.984

1.5751.9692.3621.9693.1502.5593.937

.394

.433

.591

.748

.866

1.260

.472

.630

.787

.945

1.260

1.654

.039

.016

.024

.024

.016

.016

.146

.244

.248

.248

.488

.488

L1

L

øCm

ax

øCm

in

øCm

ax

øD

øCm

inøD2

øD1

45°Hmin2

Hmin1

Fig. 3

L1

L

øCm

ax

øCm

in

øD

øCm

ax

øCm

in

øD2

øD1

LL1

øCm

ax

øCm

ax

øD

øD2

øD1

45°

øCm

in

øCm

in

Hmin2

Hmin1

45°Hmin2

Hmin1

3

4

NEW

NEW

NEW

NEW

NEW

NEW

NEW

1 2

FRONT & BACK CHAMFERING

NEW SERIESADDED • Model Description

Projection Length Back Chamfering

Chamfering Angle Maximum Cutting Dia.

Minimum Cutting Dia. Chamfering

Shank Dia.

1. Wrench and screws are included. Inserts must be ordered separately (10/pkg).2. In case of chamfering, chatter may occur due to increasing cutting force when plunge cutting. Please try a different model with less inserts.

Multi-Insert Type

For cutting conditions, refer to Table A on page 5.

Indicates Long Type

Increased spindle speed byultra compact diameter.

A smaller tool diameter means fasterspindle speeds.

World'sSmallest

Hexagon Insert

3 4

ST10 C 06 08 45 B- - 16-

ST10-C0608-45B-16ST10-C0409-45B-20ST10-C0611-45B-20

-35ST16-C1222-45B-40

øD1øD

CM04….236.157 .236

.236 .315

.472

.236

.472

CM05…

CM05…

CM10…

øCmin2 øCmaxøCmin1øD2 L Hmin1 Hmin2L1øD3

3.0713.3863.1893.7804.606

.630

.787

.7871.3781.575

12

2

3

.346

.386

.472

.890

.394

.394

.394

.630

.224

.213

.291

.433

.224

.303

.386

.665

.315

.354

.433

.866

.039

.020

.016

.012

.150

.213

.217

.488

.061

.043

.043

.114

LL1

F

øD3

Hmin2Hmin1

øD2

øD1

øCm

ax

øCm

in2

øCm

ax øD

øCm

in1

45ºL1

L

øCm

ax

øCm

in1

øCm

ax

øD F

øCm

in2

øD2

øD3

øD1

45ºHmin2Hmin1

L1

L

øDøC

max

øCm

ax

øCm

in1

øCm

in2

øD1

øD2

F

øD3Hmin2Hmin1

45º

NEW

NEW

NEW

NEW

øD1øD øCmaxøCminøD2 L HminL1

ST10-C0204-45-15-25

ST10-C0207-45-20-35

ST16-C0515-45-50ST16-C0214-30-40ST16-C0916-60-40

ST10 C 02 04 45- - 15-

1

2

343

45°

45°

45°30°60°

.248

.319

.622

.626

.650

.394

.394

.630

.630

.630

.236

.307

.598

.606

.614

.079

.079

.197

.079

.354

.157

.276

.591

.551

.630

.016

.016

.016

.008

.031

3.0713.4653.1893.7804.8034.1344.134

.591

.984

.7871.3781.9691.5751.575

CM04…

CM05…

CM10…CM10…CM10…

Hmin

LL1

øCm

ax

øCm

in øD

øD2

øD1

L1

L

øCm

ax

øCm

in øD

øD2

øD1

Hmin

L1

L

øCm

ax

øCm

in øD

øD2

øD1

øC

Hmin

L1

L

øCm

ax

øCm

in

øD

øD2

øD1

Hmin

øD1øD

CM04…

CM05…

øD2 Hmin1 Hmin2L L1

ST10-CM08-45B-19-35

ST12-CM10-45B-25-45

ST12-CM12-45B-29-53

ST16-CM14-45B-33-61

ST16-CM16-45B-37-69

ST20-CM18-45B-42-78

ST20-CM20-45B-46-86

Z

1

2

2

2

2

2

2

.362

.445

.528

.610

.693

.776

.858

.394

.472

.472

.630

.630

.787

.787

.248

.315

.382

.453

.531

.587

.665

.252

.217

.299

.382

.465

.547

.630

.260

.327

.394

.465

.543

.598

.677

.331

.413

.496

.579

.661

.744

.827

.039

.020

.020

.020

.020

.020

.020

.146

.197

.205

.209

.213

.224

.228

.057

.065

.073

.078

.081

.094

.096

3.1893.8193.8984.6854.0164.9614.2135.3154.3315.5914.9616.3785.0796.654

.7481.378.984

1.7721.1422.0871.2992.4021.4572.7171.6543.0711.8113.386

.512

.669

.827

.9841.1421.2991.457

1.1421.4571.7722.0872.4022.7173.031

ødT HT ødB HB

CM08CM10CM12CM14CM16CM18CM20

.268 (M8).335 (M10).406 (M12).472 (M14).551 (M16).610 (M18).689 (M20)

.142

.193

.197

.205

.209

.220

.220

.260 (M6).354 (M8)

.433 (M10)

.551 (M12)

.630 (M14)

.709 (M16)

.146

.181

.185-

.209

.209

.213

øCmin1 øCmin2 øCmax

HT

Z

ødT

HB

Z

ødB

F

Hmin2Hmin1

45º

LL1

øCm

ax

øCm

ax

øD

øCm

in2

øCm

in1

øD2

øD2

øD1

L1L

øDøC

max

øCm

ax øCm

in1

øD1 øD

2

F

øD2

øCm

in2

45ºHmin2Hmin1

NEW

FRONT & BACK CHAMFERING BOLT HOLE & TAP HOLE CHAMFERING

Single Insert Type Bolt Hole & Tap Hole TypeTap Size: M8 - M20

Tap Hole Bolt Hole

FRONT CHAMFERING

World'sSmallest

Hexagon Insert

Fig. 2Fig. 1 Fig. 3 Indicates Long Type Indicates Long Type

Fig. 2Fig. 1 Fig. 3 Fig. 4Indicates Long Type

1. Wrench and screw are included. Inserts must be ordered separately (10/pkg). For cutting conditions,refer to Table A on page 5.

NEW SERIESADDED

NEW SERIESADDED • Model Description

• Model Description


Chamfering Angle Maximum Cutting Dia.

Minimum Cutting Dia. Chamfering

Shank Dia.

Projection Length Chamfering Angle

Maximum Cutting Dia. Minimum Cutting Dia.

Chamfering Shank Dia.

1. Wrench and screw are included. Inserts must be ordered separately (10/pkg).2. Centering is not possible.

For cutting conditions,refer to Table A on page 5.

ST10 C M08 45 B- - 19-• Model Description


Chamfering Angle Tap Size

Chamfering Shank Dia.

Fig. 2Fig. 1

θ

θθ

θθ

1. Wrench and screw are included. Inserts must be ordered separately (10/pkg).2. For (Long Type), standard insert is recommended rather than "SE" (Sharp Edge) insert to avoid chatter.

For Long Type cutting conditions,refer to Table B on page 5. For Standard Model cutting conditions, refer to Table A on page 5.

Fig.Model No. Insert Model No.

OffsetF

Fig.Model No. Insert Model No.

Fig.Model No.

Body

Insert Model No.

Tap Hole Bolt HoleStandard Long

NEW

NEW

NEW

NEW

World'sSmallest

Hexagon Insert

World'sSmallest

Hexagon Insert

-

OffsetF

5 6

CM0402CM0502CM0502SECM10C1CM10C1SE

.156

.197

.394

1

2

3

S2SS-T6

S2TS-T6

S4S-T15

.008

.008

.008

rI.C. øDFig. Insert ClampingScrew Set

Anti-seizeLubricant

BN-5

CM 0204 ACP300 øDr

45º

øDøD rr

1

ACP200/ACP300 DS20ACP200 ACP300 DS20

NEW

.002 - .008.002 - .004.003 - .008.002 - .010.002 - .012

.002 - .016

.002 - .004

.003 - .012

.004 - .020

.004 - .020

330 - 1,155198 - 330330 - 825

330 - 1,155330 - 2,640

ACP200ACP300

DS20, ACP300

.001 - .005

.002 - .008

.001 - .005

66 - 330165 - 52899 - 330

ACP200ACP300

INDEXABLE INSERTS

CUTTING CONDITIONS

Sold Separately Front & Back Chamfering for Stainless

Chamfering for Aluminum

Front & Back Chamfering for M8 Tap Hole

NEW

Fig. 2Fig. 1 Fig. 3

Insert Classifications

Table A (Standard Models)

Table B (Bolt Hole & Tap Hole Long Type)

Newly Introduced SE (Sharp Edge) Type!!

Multi-layer PVD coating on carbide base with nanoscale TiAIN & AICrN. Excellent performance and wear resistance.

DLC coating on carbide base with very smooth surface for a low coefficient of friction. Excellent performance against built-up edge.

For all steel & stainlesssteel materials.

For aluminum & non-ferrous materials.

• Model Description

Nose Radius Grade

Effective Cutting Length C-Cutter Mini

Sharp edge prevents burrs. Recommended for stainless steel & mild steel.

SE in the model number means Sharp Edge Type.

Model No.Insert Grade

1. Inserts are available in packages of 10 pcs. Please specify model number and grade. (ie: CM0502-ACP200)2. 10 screws and 1 wrench are included in Insert Clamping Screw Set.3. It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained.

1. The table is just a reference to determine cutting conditions. It should be adjusted according to the condition of the machine tool and workpiece.2. Wet cutting is recommended to obtain a good surface finish.3. In case built-up edge occurs cutting aluminum and stainless steel, use soluble oil.

1. The table is just a reference to determine cutting conditions. It should be adjusted according to the condition of the machine tool and workpiece.2. For stainless and pre-hardened steels, Standard Model, not Long Type, is recommended.

Material

Carbon SteelPre-hardened Steel ＜HRC40

Stainless SteelCast Iron

Aluminum/Unalloyed Steel

DryWet

Dry/WetDry

Dry/Wet

Insert Grade CoolantCutting Speed(SFM)

Feed (IPT)

Material

Carbon SteelCast Iron

Aluminum/Unalloyed Steel

WetDryWet

Insert Grade CoolantCutting Speed(SFM) Feed (IPT)

Chamfering Face Milling

APPLICATION EXAMPLES

Chamfering Dia.Number of Teeth

Cutting Speed (SFM)Spindle Speed (RPM)

Feed (IPM)

Competitor's Cutter(ST20-C2232-45B-50)

ø1.1811

4621,4905.87

ø1.1024

5942,05032.24

C-Cutter Mini

Material: 304 StainlessChamfer: .118 x 45°Feed Per Tooth: .004

with TiAIN coated carbide insert

Result better cutting efficiency

Material: A380Chamfer: .020 x 45°Feed Per Tooth: .004

Material: Cast IronHole Dia.: .260Chamfering Dia.: .331

Competitor's Cutter(ST12-C1116-45B-25)

ø1.5753

6601,59018.78

ø.4724

1,98015,920250.79

C-Cutter Miniwith non-coated carbide insert

Result

Chamfering Dia.Number of Teeth


Feed (IPM)

better cutting efficiency

Competitor's Cutter(ST10-CM08-45B-19)

991,140.0022.24

4955,680.004

22.36

C-Cutter Miniwith non-coated carbide insert


Feed (IPR)Feed (IPM)

Result better cutting efficiency10


Compared with competitor's cutter

(Full-scale)

Front & Back

ChamferingFace Milling

CATALOG No.

The Ultra High Feed Chamfer Mill


-

CATALOG No.EXi154-1-0309-1

Hole Dia.: ø.197 - ø3.937

Optimized Chamfering

Reduced number of tool holders and machining time.

Exclusive double-screw indexable inserts!

No.307A

For C-Cutter KAB Shanks,please refer to Kaiser catalog

One C-Cutter to cover a wide chamfering range.

Type AdapterSizeModel No. No. of

InsertsWeight(Lbs.)

C0525C1040C3060C50100

E

F

45º

L

D2

D1A

ADAP

TER

SIZ

E

• Long Type• Hexagon InsertFRONT CHAMFERING

Wide

Cha

mfe

ring

Ran

ge

The wide chamfering range saves on the number of tool holders required and thus tool changing time. Effective use of magizine pots and shorter machining times are achievable.

Long parallelogram-shaped inserts can achieve the ideal cutting performance for chamfering. With a double-screw design, strong and reliable clamping is achieved.

KAB Shank

Inserts

C-Cutter

0.200.571.585.90

1.1221.7722.5594.173

.9841.5752.3623.937

KAB2KAB4KAB5KAB6

10.335.02110.335.02210.335.02310.335.024

D1 D2 L A

.197

.3941.1811.969

.9841.3781.5752.559

1233

Type InsertScrew

Feed(IPR)

C0525C1040C3060C50100

E F C* Cast Iron SteelCutting Speed (SFM)

Aluminum.250.375.375.625

.004 - .006

.004 - .012

.008 - .016

.008 - .016

CW1206ACW1909ACW1909ACW3115A

.500

.750

.7501.250

.079 x 45º

.118 x 45º

.157 x 45º

.157 x 45º

10.335.03510.335.03610.335.03610.335.037

30 - 10065 - 165

250 - 500250 - 500

65 - 130130 - 250250 - 500250 - 500

65 - 130165 - 300300 - 600300 - 600

1. C* is maximum chamfer width.2. Inserts ordered individually.3. All insert types available with ZX coating. Add ZX after model number when ordering.4. Replacement insert screws available (10 screws and 1 wrench included per package).5. The table is just a reference to determine cutting conditions. It should be adjusted according to the condition of the machine tool and workpiece.

1. Wrench and screws are included. Inserts must be ordered separately.

TAP SIZE

M8 - M20

New series exclusively for chamfering metric tapped holes.

Eccentric Design for Tapped Holes

Model No.

R641 Fargo Ave., Elk Grove Village, IL 60007We are moving to a larger facility. Please use address below as of 11/09. 2600 Huntington Blvd., Hoffman Estates, IL 60169Tel: 847.228.7660 • Fax: 847.228.0881web: www.bigkaiser.com • e-mail: [email protected]

increases the feed rate up to 400% using 4 inserts! kaiser - c... · (st12-c1116-45b-25) ø.531...

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