index [] · compound) for drywall joint finishing application. all products are produced as per...

Index

Message From The President

About MGC

Products

Organization Chart

Company Certificates

Technical Data Sheet

Certifications

Approvals & References

Dear business partners, 2016 was a challenging year for businesses across many branches in the region in general and in KSA in particular. The outlook for 2017/2018 range from modest growth to slight shrinkage of market size, with a rather pessimistic expectation of the building materials sector.

However, we believe there is a great opportunity in it. Economic pressure is a very effective driver for change and increasing cost of labor, fuel, electricity, water etc. shall accelerate the acceptance of dry wall partitions in all market segments.

As new techniques usually enter the market from the top, architects and consultants for premium hotels and public buildings were the first to specify dry wall systems and asking for system guarantees followed by projects in the commercial market. However, the penetration of dry wall construction in GCC markets and specifically in KSA is far below US or European levels.

What ambitions do we have?• We are already the biggest manufacturer of gypsum plasterboard in the GCC with > 40 Mm2 output per

year. We want to further extend that position but at the same act as a catalyst to convert the market from pure commodity selling to solutions and system oriented sales and become the preferred system supplier for dry wall partition and suspended ceilings in the Middle East.

• We want to take the lead in developing KSA to reach US/European level of per capita consumption of Plasterboard from current 1.3 in KSA to 5-7m2 within the next 10 years!

How we want to do it?• Only the fittest survive and we want to be the fittest– our factory set up is based on German /

Canadian machinery and we have a team of Western experts to run operations based on World Class Manufacturing Best Practice Methodology.

• We developed Mada Plus Systems within the last 2 years and build a team of qualified specification engineers.

• We commissioned our own Metal Profile production using state of the art, high speed, European machinery from April 2017. We have collaborated with leading European metal profile manufacturer, PROTEKTOR, to bring to market high quality product and expertise.

• To serve our clients with our extensive sales network in KSA and other GCC countries, supported with two big warehouses in Dammam and Riyadh.

• We will offer trainings for applicators in our new dry wall academy in Riyadh from June 2017

Once again, we are aware of the challenges of the economic frame conditions but we want to focus on the opportunities rather than complaining about the obstacles and with your support we shall be able to deliver our contribution to an expected success story of light weight construction in the Middle East.

Looking forward to a fruitful cooperation and a shared success

Stefan TrojerPresident

MESSAGE FROM THE PRESIDENT

Saudi Arabia

www.madagypsum.com

Cairo

Khobar

Riyadh

Jeddah

Dubai

Sales & Marketing Office In Saudi Arabia & Middle East

Egypt

UAE

Doha

Jeddah:Tel.: + 966 12 606 8875

Fax: + 966 12 606 8872

Northern Region:Tel.: + 966 55 536 1370

Head OfficeP.O.Box 31542 , Yanbu Al Sinayah 51000

Kingdom of Saudi Arabia

Tel.: + 966 14 325 3253 / Fax: + 966 14 325 0420

Dammam & Bahrain:Tel.: + 966 53 333 0480

Qatar: Doha

Tel.: +974 33 169 722

Riyadh:Tel.: + 966 11 219 0566

Fax: + 966 11 293 5752

UAE & Oman:Tel.: + 971 4 338 0818

Iraq

Om

an

Bahrain

Lebanon

Jordan

Syria

Egypt: Cairo

Tel.: + 2 012 8215 3521

YanbuAl Sinayah

Kuwait

BRANCHES

About MGC

About MGC

Mada Gypsum Company (MGC) is a member Al Rajhi Building Solutions which is a sector under the roof of Al Rajhi Holding. MGC was established in 2008 in Yanbu Industrial City with an initial factory setup consisting of a 10 Mm2 Plasterboard line and a 140,000 tons calcinations & plaster plant. In the last 8 years the capacity of plasterboard and stucco was extended whilst new products were added to the product portfolio. MGC currently have a production capacity of 400,000 t/yr of plas ters, 42 Mm2/yr of gypsum wallboard with two board lines, 2 Mm2 of Cement boards, besides production capacity of laminated gypsum ceiling tiles, dry mix and wet mix products. Production is using natural gypsum extracted in the north of Yanbu area and flash calcining process to produce stucco. Wallboard lines are equipped with state of the art control equipment to ensure full compliance with health/safety and quality standards. Besides this, MGC is also working on several other projects to enhance our range of products and services. Prominent among these projects is the expansion of Plasterboard recycling facility, collaboration with Protektor of Germany to produce state of the art metal profiles plant and new cement based dry mix production line. Once these products are integrated in MGC product lineup, MGC will have one of the most diverse and exhaustive product range in the Middle East to provide full systems solutions to its customers.

Quality Assurance

MGC employs strict quality control process with the help of state of the art in-house laboratory to assure our customers receives the best quality at all times. Our products are also certified by some of the world’s leading laboratories and is ISO 9001 certified. MGC has also implemented WCM (World Class Manufacturing) process to improve all steps of the production process, ensuring a stable production at the highest standards.

Our Mission

Educate and develop the market for Dry Lining systems and solutions while developing the DIY market and converting the old brick wall tradition into a new state of the art dry lining.

Our Vision

MGC aims to be the most competitive & diversified supplier of Gypsum boards and related products in the MENA region, creating value for all stakeholders.

ABOUT MGC

Our Quarry

MGC owns and Operates its own gypsum quarry. Based on a complete geological study, MGC set up a mining plan that helps identify the areas to be excavated. Once excavated, a Moisture Analyzer device in the quarry checks the quality of the gypsum, which is sent to the factory once it is approved. Once in the factory, the gypsum undergoes more tests, before and after the crushers. All of these processes guarantee that only the highest quality raw materials, which reach up to 98% purity, and 95% whiteness, are used in the manufacturing of our products.

Plaster production and raw materials

MGC uses Grelbex and Claudius-Peters calcinations with a production capacity of 400,000 tons to ensure the best quality of raw materials for plasterboards and ready-mixes as well as finished product plasters.

Plasterboard Production:

MGC uses two Gyptech lines with installed production capacity of 42 Mm2/yr square meters annually. The advanced technology in the production lines enables us to offer a wide spectrum of plasterboard types, thicknesses, widths, and lengths to meet all customer requirements. The plasterboards are produced according to ASTM c1396 & EN 520 standards.

Procem Production

MGC is the first producer of light aggregate non-fiber cement board using Gyptech lines with installed capacity of 2 Mm2/yr square meters annually with a variety of thicknesses and lengths. The finished boards are then cured to optimize the hydration of the binder maximizing the strength to match the highest quality. The cement boards are produced according to ASTM c1325 & EN 12467 standards.

ABOUT MGC

Metal Profiles

MGC uses latest high speed roll forming Dallan lines (speed up to 120m/min) to create a wide variety of different types of metal profiles in thicknesses varying from 0.55 to 1.5 mm. MGC also has strategic collaboration with Protektor of Germany to produce under license the state of the art Maxi-tech® Profiles which is a unique range of profile using up to 20% lower steel and at the same time providing economic, ergonomic and ecological benefits to the customers. . Metal profiles are produced according to ASTM c645 standards.

Ceiling Tiles Production

Using Giben lines, MGC plasterboards are used as input boards to create ceiling tiles in wide range of designs and thicknesses. The ceiling tiles are produced according to ASTM c1396 & EN 520 standards.

Ready-mix

MGC uses it’s own mixing station to mix calcined stucco with special additives to create gypsum based Renders, which has wide application in wall plastering field. In addition MGC also produce wet mix (Jointing Compound) for Drywall joint finishing application. All products are produced as per their relevant standards.

Drywall Accessories and screws

MGC has partnerships with some of the top manufacturers of accessories and screws around the world that share its production values and commitment to the highest qualities.

Environmental Responsibility

MGC is committed to establish & maintain high standards of EHS (Environment – Health – Safety). MGC invested recycling technologies to help preserve the environment, while installing an ammonium scrubbing line to remove 100% of the Sulphur from flue gases.MGC is currently also the only local manufacturer to have the Plasterboard recycling facility which allows MGC to take back waste material from project and/or plant reject and convert them back into finished goods.

ABOUT MGC

MADA PLUS SYSTEMSMada Plus drywall systems are non-load bearing, light in weight and easy to install. Comprising of plasterboards/cement boards screw-fixed on either side of light gauge metal structures (Tracks and Studs), sealed with joint tapes and other insulators and filled to get even smooth and homogenous surface. Mada Plus drywall systems are offered as both standard off the shelf requirements, and tailor made according to the specifications of the project.

� Performance Aspects to consider while choosing a system � Wall Dimensions (HxWxL)

� Fire resistance

� Acoustical resistance

� Impact resistance

� Mold resistance

� Performance � Fire proection - up to 3hrs

� Sound insulation - up to 65 dB

� Impact Rating

Advantages of a closed system against open systemsAcquiring all segments of a complete system from a single source (Closed Systems) guarantees the effectiveness of the system, and ensures the performance of the dry-walls as per the required standards since it was pre-tested by international laboratories around the world.

What does the Mada system include?

Boards Plasterboards Cement Boards Ceiling Tiles

Framing Wall ProfilesShaft Wall Profiles

Ceiling Profiles

FinishingScrews Anchors Sealant Insulation

Joint TapsJointing Compound

Plasters Renders

MADA PLUS SYSTEMS

Recycling FacilityMada Gypsum Company

has its own recycling facility for Plasterboard, thus

offering projects additional opportunity to gain LEED

points.

Guaranteed System

Performance Mada Plus systems are tested at intentionally

reputed 3rd party laboratories for

Fire & Acoustics performance thus

offering proven performance to the

customer. MGC offers 10 years warranty for all

its products and system

performance.

Customized Systems In addition

to standard applications, Mada’s strong specification engineering team can work

with the designers and architects of specific projects

to offer systems suiting specific needs of a particular

projects.

Technical Literature Mada Plus Systems are supported by

several technical literatures (system book, system

selector, installation manuals etc.) to help the project

identify the right system as well as correct method

of application. In addition, a wide range of typical

drawings are made available to easily integrate Mada Plus

Systems within the overall project masterplan.

Wide Area of Application Mada Plus systems cover wide area of

application including hotels, educational & commercial

facilities, recreational centers among others thus offering

something for all needs.

On Site Technical Support

For selected locations Mada can provide onsite

technical support to teach the applicators for correct

application of dry wall partition to achieve system

performance.

MADA PLUS SYSTEMS

Products Chart

Plaster Boards

Cement Board (PROCEM)

Ceiling Tiles

Ceiling Frames

Shaft Frames

Wall Frames

Maxi Tech

Boards

Product Category

Screws

Anchors

Jointing Compound

Sealant

Brackets

Tapes

Insulation

Renders

Plaster

FinishingFraming

PRODUCTS

System Sales

Export Sales

Organization Structure

KSA Sales

Production Department

Maintenance Department

Quarry Operations

Technical Marketing

Marketing Communication & Branding

Accounting Department

Quality Department

CSD Department

Logistics Department

HR & Admin Manager

Purchasing Department

R & D Director

CSD Manager

Plant Manager

Marketing Manager

Sales Director

Finance Controller

PRESIDENT

ORGANIZATION CHART

COMPANY CERTIFICATES

Commercial Registration


Membership of Yanbu Chamber of Commerce & Industry


GOSI


ZAKAT

TECHNICAL DATA SHEET INDEX

MADA BOARDS

MADA PLUS REGUALR PLASTERBOARD ........................................................................................................................................................................................ 1

MADA PLUS MOISTURE RESISTANT PLASTERBOARD ............................................................................................................................................... 2

MADA PLUS FIRE RESISTANT PLASTERBOARD .................................................................................................................................................................... 3

MADA PLUS FIRE & MOISTURE RESISTANT PLASTERBOARD ................................................................................................................................ 4

MADA PLUS IMPACT RESISTANT PLASTERBOARD ......................................................................................................................................................... 5

MADA PLUS SHAFTBOARD ................................................................................................................................................................................................................................ 6

MADA PROCEM CEMENT BOARD ............................................................................................................................................................................................................ 7

MADA FRAMING

MADA DEFLECTION HEAD TRACK (DHT) ........................................................................................................................................................................................ 8

MADA WALL TRACK (U-TRACK) .................................................................................................................................................................................................................... 9

MADA MAXI-TEC WALL STUD (C-STUD) ........................................................................................................................................................................................... 10

MADA WALL STUD (C-STUD) ........................................................................................................................................................................................................................... 11

MADA J RUNNER-DEFLECTION HEAD TRACK ........................................................................................................................................................................... 12

MADA J RUNNER .............................................................................................................................................................................................................................................................. 13

MADA CH-STUD ................................................................................................................................................................................................................................................................. 14

MADA E-STUD ...................................................................................................................................................................................................................................................................... 15

MADA FIXING CHANNEL ....................................................................................................................................................................................................................................... 16

MADA FLAT STRAP ......................................................................................................................................................................................................................................................... 17

MADA RESILIENT CHANNEL ............................................................................................................................................................................................................................ 18

MADA MAIN CHANNEL ........................................................................................................................................................................................................................................... 19

MADA FURRING CHANNEL ................................................................................................................................................................................................................................ 20

MADA WALL ANGLE (L-ANGLE) ................................................................................................................................................................................................................... 21

MADA FINISHING

MADA TRUBOLT STUD ANCHOR ................................................................................................................................................................................................................ 22

MADA UDZ WEDGE ANCHOR ......................................................................................................................................................................................................................... 23

MADA DROP-IN ANCHOR .................................................................................................................................................................................................................................... 24

MADA WAFER HEAD SELF DRILLING SCREW .......................................................................................................................................................................... 25

MADA SELF TAPPING SCREW ........................................................................................................................................................................................................................ 26

MADA SELF DRILLING SCREW ...................................................................................................................................................................................................................... 27

MADA LAMINATING SELF TAPPING SCREW .............................................................................................................................................................................. 28

MADA PROCEM SELF DRILLING SCREW ........................................................................................................................................................................................ 29

MADA HEX HEAD SELF DRILLING SCREW .................................................................................................................................................................................... 30

MADA HEX WASHER HEAD SELF DRILLING SCREW .............................................................................................................................................................. 31

MADA C-CLAMP ................................................................................................................................................................................................................................................................. 32

MADA THREADED ROD ........................................................................................................................................................................................................................................... 33

MADA ADJUSTABLE FURRING CHANNEL CLIP ....................................................................................................................................................................... 34

MADA SLOTTED L-BRACKET ............................................................................................................................................................................................................................ 35

MADA ROCKWOOL INSULATION .............................................................................................................................................................................................................. 36

MADA GLASSWOOL INSULATION ........................................................................................................................................................................................................... 37

MADA FIBER JOINT TAPE ...................................................................................................................................................................................................................................... 38

MADA PAPER JOINT TAPE .................................................................................................................................................................................................................................... 39

MADA METAL CORNER TAPE ........................................................................................................................................................................................................................... 40

MADA MULTIUSE JOINTING COMPOUND ..................................................................................................................................................................................... 41

MADA PROCEM CEMENT JOINTING COMPOUND .............................................................................................................................................................. 42

MADA CONTROL JOINT (EXPANSION JOINT) ........................................................................................................................................................................... 43

MADA ACOUSTIC V-BRACE .............................................................................................................................................................................................................................. 44

MADA CLOSED CELL RESILIENT TAPE ............................................................................................................................................................................................... 45

MADA BACKING ROD ................................................................................................................................................................................................................................................ 46

MADA FIRE GUARD ACRYLIC SEALANT ............................................................................................................................................................................................ 47

MADA W-ANGLE ............................................................................................................................................................................................................................................................... 48

MADA BULL NOSE BEAD ..................................................................................................................................................................................................................................... 49

MADA CORNER BEAD (EXTERNAL) ........................................................................................................................................................................................................ 50

MADA CORNER BEAD (INTERNAL) ......................................................................................................................................................................................................... 51

MADA L-BEAD ...................................................................................................................................................................................................................................................................... 52

MADA LC BEAD (J-SHAPED) ............................................................................................................................................................................................................................. 53

MADA STOPPING BEAD ......................................................................................................................................................................................................................................... 54

MADA ACCESS PANEL .............................................................................................................................................................................................................................................. 55

MADA THIN COAT RENDER ................................................................................................................................................................................................................................ 56

MADA HAND APPLIED RENDER .................................................................................................................................................................................................................. 57

MADA MACHINE APPLIED RENDER ...................................................................................................................................................................................................... 58

MADA STANDARD PLASTER ............................................................................................................................................................................................................................. 59

MADA FRENCH PLASTER ...................................................................................................................................................................................................................................... 60

MADA FRENCH ADHESIVE ................................................................................................................................................................................................................................. 61


“MGC reserves the right to update technical parameters as per its own discretion. For official use of this TDS please consult Mada Technical department”

Product Description Mada Plus Plasterboards are produced from high purity natural gypsum core being sheeted in a closely adhering best selected paper liners. Mada Plus Regular Plasterboard has fiber glass which improves strength and Sag Resistance. It is lightweight for use in standard internal wall and ceiling applications.

Field of ApplicationMada Plus Regular Plasterboard is used in Residential Buildings, Commercial Buildings, Hospitals, Airports, Educational Institutions and other such applications.

Manufacturing StandardsMada Plus Plasterboards are produced to ASTM C1396 / C1396M & EN 520 Type A standards. Tested accordance to ASTM E84 & ASTM 473

MADA PLUS REGULAR

PLASTERBOARD

Advantages

•Light weight construction, easy & fast installation

• Improved strength & sag resistant•Good fire protection•Good sound insulation & good

thermal insulation“Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”

Product Characteristics

•Length : Standard length is 2400mm & 3000mm. Special length is 1800mm to 4500mm

•Width : 1200mm & 1220mm.•Thickness : 9.5mm, 12.5mm, 15mm

& 16mm.• Edge : Tapered, Square, Beveled & Round.•Color : Ivory / Grey• Fire Rating (Mada System application)

- Tested as per ASTM E119•Acoustic Rating (Mada System

application) - Tested as per ASTM E90

Technical Specification

ASTM C473-06a Plaster Board Thickness (mm)

Parameters 9.5 12.5 15 16

Weight (kg / m2) +/- 0.2 7.0 9.8 11.0 11.7

Min Board Density (kg / m3) 736 784 733 731

Flame Spread Index Nil Nil Nil Nil

Smoke Developed Index Nil Nil Nil Nil

Asbestos (% by weight) Nil Nil Nil Nil

Flexural Strength (N)(Ⱶ) >400 493 620 645

Flexural Strength (N)(ǁ) >160 264 310 326

Nail Pull Resistance (N) >260 425 485 561

Material Storage & Handling Conditions•Mada Plus Plasterboards to be

stored on pallets or on a pack of boards and supported evenly on a firm, dry, level and structurally sound floor. Load up to 4 pallets of Plasterboards on each other.

•Do not store any other material on top of Plasterboards.

•Protect Plasterboards from direct rain, sunlight or other extensive weather conditions.

•Mada Plus Plasterboards to be stored in dry area inside the building which is ready to receive drywall fixings.

Material Packing Details

Board Thickness (mm)

Boards / Pallet

9.5 90

12.5 66

15.0 54

16.0 54

MADA BOARDS

1



MADA PLUS MOISTURE RESISTANT

PLASTERBOARDProduct Description

Mada Plus Plasterboards are produced from high purity natural gypsum core being sheeted in a closely adhering best selected paper liners. Mada Plus Moisture Resistant Plasterboard has fiber glass which improves strength and Sag resistance. It is lightweight for use in standard internal wall and ceiling applications where Moisture Resistant properties is required.

Field of ApplicationMada Plus Moisture Resistant Plasterboard used in Residential Buildings, Commercial Buildings, Hospitals, Airports, Educational Institutions and other such applications.

Manufacturing StandardsMada Plus Plasterboards are produced to ASTM C1396 / C1396M & EN 520 Type A & H1 standards. Tested accordance to ASTM E84 & ASTM 473

Advantages


• Improved strength & sag resistant•Good fire protection•Good sound insulation & good

thermal insulation

“Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”




& 16mm.•Edge : Tapered, Square, Beveled &

Round.•Color : Green / Grey• Fire Rating (Mada System application)






Weight (kg / m2) +/- 0.2 7.2 9.5 11.4 12.1














Board Thickness (mm)

Boards / Per Pallet

9.5 mm 90

12.5 mm 66

15.0 mm 54

16.0 mm 54

MADA BOARDS

2



Product Description Mada Plus Plasterboards are produced from high purity natural gypsum core being sheeted in a closely adhering best selected paper liners. Mada Plus Fire Resistant Plasterboard is lightweight for use in standard internal wall and ceiling applications where Fire protection is required.

Field of ApplicationMada Plus Fire Resistant Plasterboard used in Residential Buildings, Commercial Buildings, Hospitals, Airports, Educational Institutions and other such applications.

Manufacturing StandardsMada Plus Plasterboards are produced to ASTM C1396 / C1396M Type X & EN 520 Type I, F standards. Tested accordance to ASTM E84 & ASTM 473

Advantages


•Good fire protection•Good sound insulation & good

thermal insulation


Product Characteristics•Length : Standard length is 2400mm

& 3000mm. Special length is 1800mm to 4500mm



Round.•Color : Pink / Grey•Fire Rating (Mada System


•Acoustic Rating (Mada System application) - Tested as per ASTM E90




Weight (kg / m2) +/- 0.2 8.4 11.1 13.6 14.5














Board Thickness Boards Per Pallet

9.5 mm 90

12.5 mm 66

15.0 mm 54

16.0 mm 54

MADA BOARDS

MADA PLUS FIRE RESISTANT PLASTERBOARD

3



Product Description Mada Plus Plasterboards are produced from high purity natural gypsum core being sheeted in a closely adhering best selected paper liners. Mada Plus Fire & Moisture Resistant Plasterboard is lightweight used for standard internal wall and ceiling applications where Fire & Moisture Resistant properties are required.

Field of ApplicationMada Plus Fire & Moisture Resistant Plasterboard used in Residential Buildings, Commercial Buildings, Hospitals, Airports, Educational Institutions and other such applications.

Manufacturing StandardsMada Plus Plasterboards are produced to ASTM C1396 / C1396M Type X & EN 520 Type I, F & H1 standards. Tested accordance to ASTM E84 & ASTM 473

Advantages•Light weight construction, easy &

fast installation•Good fire protection•Good sound insulation & good

thermal insulation“Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”

Product Characteristics•Length : Standard length is 2400mm

& 3000mm. Special length is 1800mm to 4500mm



Round.•Color : Green / Grey•Fire Rating (Mada System


•Acoustic Rating (Mada System application) - Tested as per ASTM E90

Material Storage & Handling




Weight (kg / m2) +/- 0.2 8.5 11.1 13.7 14.6








Conditions•Mada Plus Plasterboards to be







9.5 mm 90

12.5 mm 66

15.0 mm 54

16.0 mm 54

MADA BOARDS

MADA PLUS FIRE &

MOISTURE RESISTANT

PLASTERBOARD

4



Product Description Mada Plus Plasterboards are produced from high purity natural gypsum core being sheeted in a closely adhering best selected paper liners. Mada Plus Impact Resistant Plasterboard consists of a high density reinforced gypsum core with glass fibers and special additives encased in a very heavy natural finish strong paper liners. It is specially designed to provide exceptional impact resistant, non-combustibility & fire resistance.

Field of ApplicationMada Plus Impact Resistant Plasterboard is used in areas subjected to crowd pressure and impact damage Ex: Corridors & Circulation areas in Residential Buildings, Commercial Buildings, Hospitals, Airports, Educational Institutions and other such applications.

Manufacturing Standards

Mada Plus Plasterboards are produced to ASTM C1396 / C1396M Type X & EN 520 Type D, F, I & R standards. Tested accordance to ASTM 1629, ASTM E84 & ASTM 473 “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”





Round.•Color : Yellow / Grey•Fire Rating (Mada System application)






Weight (kg / m2) +/- 0.2 9.78 12.87 15.45 16.48















9.5 mm 90

12.5 mm 66

15.0 mm 54

16.0 mm 54

MADA BOARDS

MADA PLUS IMPACT

RESISTANTPLASTERBOARD

5



Product Description

Mada Plus Plasterboards are produced from high purity natural gypsum core being sheeted in a closely adhering best selected paper liners. Mada Plus Fire & Moisture Resistant Shaft board is a factory produced 600mm wide plasterboard offering intrinsic properties of fire and moisture resistance plasterboard, has accrued moisture resistant. This specific property is due to special additives such as water repellent agents in its core in addition to fire retarding agents.

Field of Application

Mada Plus Fire & Moisture Resistant Shaft board is an ideal product for prorogated measurable fire resistance of shaft wall systems for lifts, Stairwells, Service shafts and other such applications.


Mada Plus Plasterboards are

produced to ASTM C1396 / C1396M

& EN 520 Type I, F & H1 standards.

Tested accordance to ASTM E84 &

ASTM 473

“Part of Mada Plus Drywall System: System

performance warranty only by using the

proposed Mada plus system products.”


•Length : 3000mm

•Width : 600mm.

•Thickness : 25mm

•Edge : Square Edge & Beveled Edge.

•Color : Green/ Grey

•Fire Rating (Mada System

application) - Tested as per ASTM

E119

•Acoustic Rating (Mada System

application) - Tested as per ASTM

E90



Parameters 25.0

Weight (kg / m2) +/- 0.2 18.3

Min Board Density (kg / m3) 732

Flame Spread Index Nil

Smoke Developed Index Nil

Asbestos (% by weight) Nil

Flexural Strength (N)(Ⱶ) 1029

Flexural Strength (N)(ǁ) 453

Nail Pull Resistance (N) 673








25 mm 40

MADA BOARDS

MADA PLUS SHAFT BOARD

6



Product Description Mada Procem is a light weight cement board product composed of Portland cement, light aggregate material and silica sand. Equipping with world class manufacturing process from Europe, our board acquires the physical properties, durability and strength of cement and easy workability due to its up to 15% lighter than other type of cement board. It is a non-asbestos A1 non-combustible building material reinforced with Fiber-mat. Mada PROCEM comes with various thicknesses which are suited for various applications. It can be used both for exterior and interior purposes.

Field of ApplicationIt can be used in areas requiring high impact resistance (e.g. Corridors), wet area (e.g. washroom, kitchen, sauna) as well as an underlayment for tiles, floor & roof.

Manufacturing StandardsMada Procem cement board are produced to American ASTM C1325 & EN12467 standards“MGC reserves the right to update technical parameters as per its own discretion. For official use of this TDS please consult Mada Technical department”

Product Characteristics•Length : Standard length is

1800mm. Special length is upto 3000mm can be produced.

•Width : 1200mm .• Thickness : 12.5mm, 15.0mm & 20.0mm•Edge : Round.•Color : Grey•Fire Rating (Mada System application)


application) -Tested as perASTM E90

Material Storage & Handling Conditions• Mada Procem cement board to be stored

on pallets or on a pack of boards and supported evenly on a firm, dry, level and structurally sound floor.

• Protect Mada Procem cement board from


Parameters 12.5 15 20

Weight (kg / m2) +/- 0.2 15.60 15.45 16.48

Min Board Density (kg / m3) 1150 1030 1030

Flame Spread & Smoke Develpoment, Index, Asbestos (% by weight)

Nil Nil Nil

Flexural Strength (MPa)(Dry) 9.65 7.15 6.15

Flexural Strength (N)(Wet) 8.31 6.88 5.80

Thermal Conductivity (W/m.K) 0.076 - -

Thermal Expansion (x 10-6 K) Nil Nil Nil

Water Absorption < 5% < 5% < 5%

direct rain, sunlight or other extensive weather conditions.

• Mada Procem cement board to be stored in dry area inside the building which is ready to receive drywall fixings.

• Cover it with Plastic sheet or Tarpaulin. Use fork lift for the horizontal transportation and designed hoists for vertical transportation of pallets.

• Loose Mada Procem cement boards must be handled by two people. The board must be lifted in a vertical direction to avoid breaking due to flexing.



12.5 mm 30

15.0 mm 30

20.0 mm 30


MADA BOARDS

MADA PROCEM

7



Product Description

Mada Deflection Head Track fabricated from Cold rolled galvanized steel are used at the soffit to support the wall studs. Mada’s Deflection Head track features knurled faces without compromising the strength or thickness of the steel.


Applicable for Non load bearing Partition system, Liner System, Stud ceiling system and other such applications.


Mada Metal Profile comply to ASTM C645, ASTM A653, ASTM A641, ASTM C955 and ASTM A1003

Advantages

•Light weight construction•Easy & fast installation•Good fire protection•Good sound insulation•Environment friendly“Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”

General NoteThe products should not be used for purposes other than those shown on the Mada Technical Proposal.

Material Storage & Handling Conditions

•Products are supplied in pack and sub–pack quantities and should be handled in accordance with the recommendations contained in AS 1470 – Health and Safety at Work Principles and Practice..

•Where mechanical lifting or moving


Technical Parameters Detail

Coating Z120, Z180 & Z275

Yield Strength 240MPa - 310MPa

Tensile Strength 340MPa - 420MPa

Material Galvanized Steel

Flanges (mm) 50/50

Length 3000 mm

Thickness (mm), [TCT] 0.50, 0.55, 0.60, 0.70, 0.80, 0.90, 1.0, 1.20 & 1.50.

Sizes (mm), [Depth] 42, 50, 60, 62, 70, 75, 90, 92, 100, 125, 150 & 200

equipment is required, trained and licensed operators are to be used.

•Metal products should be stored in an environmentally–friendly area away from airborne contaminants such as acid and salt sprays.

•People with sensitive skin conditions should seek medical advice before prolonged handling of metal products; hands should be washed before eating and for personal hygiene.

•Non–fogging goggles (AS/NZS 1336) should be worn when cutting metal sections.

Cold-Formed Steel Design References•North American Specification for the

Design of Cold-Formed Steel Structural Members (AISI S100, AISI S200).

•Analysis and Design of Cold Formed Members is according to LRFD & ASD Method.

•Cold-Formed Steel Design, Fourth Edition by Wei-Wen Yu & Roger A. LaBoube

MADA DEFLECTION HEAD TRACK

(DHT)

MADA FRAMING

8



Product Description Mada Wall Track fabricated from Cold rolled galvanized steel are used at the floor and soffit to support the wall studs. Mada’s track features knurled faces which is the pattern of small ridges formed on the track to prevent screws from slipping and damaging the board, without compromising the strength or thickness of the steel

Field of ApplicationApplicable for Non load bearing Partition system, Liner System, Stud ceiling system and other such applications.

Manufacturing StandardsMada Metal Profile comply to ASTM C645, ASTM A653, ASTM A641, ASTM C955 and ASTM A1003

Advantages•Light weight construction•Easy & fast installation•Good fire protection•Good sound insulation•Environment friendly “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”


Material Storage & Handling Conditions•Products are supplied in pack and

sub–pack quantities and should be handled in accordance with the recommendations contained in AS 1470 – Health and Safety at Work Principles and Practice.

•Where mechanical lifting or moving equipment is required, trained and licensed operators are to be used.






Flanges (mm) 32/32, 30/30, 29/29

Length 3000 mm

Thickness (mm), [TCT] 0.50, 0.55, 0.60, 0.70, 0.80, 0.90, 1.0, 1.20 & 1.50.

Sizes (mm), [Depth] 42, 50, 60, 62, 70, 75, 90, 92, 100, 125, 150 & 200




Cold-Formed Steel Design References

•North American Specification for the Design of Cold-Formed Steel Structural Members (AISI S100, AISI S200).




MADA FRAMING

MADAWALL TRACK

(U-TRACK)

9



Product Description Mada Maxi-Tec Wall Stud shows how ecology, economy and ergonomics can be ideally combined in dry wall construction systems. Mada Maxi-Tec Wall Stud have punched cable lead through openings 250 mm from the end of the profile and then every 500 mm; these can easily be opened on site by applying light pressure (e.g. by means of a screwdriver). In addition to the already mentioned special openings also standard openings located in the back of each profile can be used for installations. Expanded cutouts are feasible as well.

Field of ApplicationApplicable for Partition system, Liner System, Stud ceiling system and other such applications.

Manufacturing StandardsASTM C645, ASTM A641, ASTM C955 and ASTM A1003

Advantages

•For efficient, ergonomic & economic working

•For working on a high quality level•For sustainable connections•Simplifies the work of the

installations fitter significantly “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”

General Note

The products should not be used for purposes other than those shown on the Mada Technical Proposal.










Flanges (mm) 34/34, 36/36, & 34/36

Lip (mm) 4.5, 5.0, 5.5 & 6.0

Length Minimum 3mtrs and varies as per requirement

Thickness (mm), [TCT] 0.50, 0.55, 0.60, 0.70, 0.80, 0.90, 1.0, 1.20 & 1.50.

Sizes (mm), [Depth] 48, 58, 68, 88, 98, 123 & 148




• Non–fogging goggles (AS/NZS 1336) should be worn when cutting metal sections.




• Cold-Formed Steel Design, Fourth Edition by Wei-Wen Yu & Roger A. LaBoube

MADA FRAMING

MADA MAXI-TEC®

WALL STUD (C-STUD)

10



Product Description Mada Wall Studs fabricated from Cold rolled galvanized steel are used as the vertical member of the partition. System with a friction fit between the bottom and top tracks. Mada studs features knurled faces and reinforcing ribs along the stud design. The ribs provide added strength, are less prone to twist and creating “high-shoulders” when finishing gypsum board.

Field of ApplicationApplicable for Partition system, Liner System, Stud ceiling system and other such applications.





sub–pack quantities and should be handled in accordance with the recommendations contained in AS 1470 – Health and Safety at Work Principles and Practice..







Flanges (mm) 32/32, 34/34, 36/36, 32/34 & 34/36

Lip (mm) 4.5, 5.0, 5.5 & 6.0

LengthMinimum 3mtrs and varies as per project requirement

Thickness (mm), [TCT] 0.50, 0.55, 0.60, 0.70, 0.80, 0.90, 1.0, 1.20 & 1.50.

Sizes (mm), [Depth] 40, 48, 60, 68, 73, 90, 98, 148 & 198




Cold-Formed Steel Design References•North American Specification for

the Design of Cold-Formed Steel Structural Members (AISI S100, AISI S200).




MADA FRAMING

MADAWALL STUD

(C-STUD)

11



Product Description Mada J Runner Deflection Head Tracks are light weight steel sections roll formed using corrosion resistant Hot-Dipped Galvanised steel coils confirming to ASTM 653. J Runner Deflection Head Tracks provide a friction fit for the stud and also provide a slip joint to allow any movement of the structure.They are positioned at the top to guide CH-Studs. And they are suitable for Fire & Non Fire Rated Shaft wall Systems.

Field of ApplicationApplicable for Shaft Wall Partition, Fire rated Stud ceiling system at Staircase, lift shafts and other such applications.







•Metal products should be stored in






Flanges (mm) 75/50

Length 3000 mm

Thickness (mm), [TCT] 0.55, 0.80, 0.90, 1.0 & 1.20

Sizes (mm), [Depth] 66, 102, & 152

an environmentally–friendly area away from airborne contaminants such as acid and salt sprays.








MADA FRAMING

MADAJ RUNNER -

DEFLECTION HEAD TRACK

12



Product Description Mada J Runner Tracks are light weight steel sections roll formed using corrosion resistant Hot-Dipped Galvanised steel coils confirming to ASTM 653. J Runner Tracks are forming the Horizontal element of a shaft wall structure into which the vertical CH-Stud and E-Stud are fixed. They are positioned at Floor to guide CH-Studs, and as a wall track for the bottom fixing of the Shaft wall System. And they are suitable for Fire & Non Fire Rated Shaft wall Systems.



Advantages

•Light weight construction•Easy & fast installation•Good fire protection•Good sound insulation•Environment friendly “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”

General Note











Flanges (mm) 57/25

Length 3000 mm

Thickness (mm), [TCT] 0.55, 0.80, 0.90, 1.0 & 1.20

Sizes (mm), [Depth] 66, 102, & 152








• Cold-Formed Steel Design, Fourth Edition by Wei-Wen Yu & Roger A. LaBoube

MADA FRAMING

MADAJ RUNNER

13



Product Description Mada CH-Studs are light weight steel sections roll formed using corrosion resistant Hot-Dipped Galvanised steel coils confirming to ASTM 653. These Studs form the vertical elements of a shaft wall structure braced into horizontal head and bottom J-Tracks. The CH Studs are designed to provide friction-fit contact for 25 mm Shaft Board as shaft liner. CH Studs normally space at every 600 mm to suit the width of the Shaft Board panel.



Advantages




•Products are supplied in pack and sub–pack quantities and should be handled in accordance with the recommendations contained in AS 1470 – Health and Safety at Work Principles and Practice.








Flanges (mm) 38/35

Lip (mm) 4.5, 5.0, 5.5 & 6.0


Thickness (mm), [TCT] 0.55, 0.80, 0.90, 1.0 & 1.20

Sizes (mm), [Depth] 64, 100, & 150








MADA FRAMING

MADACH-STUD

14



Product Description

Mada E-Stud are light weight steel sections roll formed using corrosion resistant Hot-Dipped Galvanised steel coils confirming to ASTM 653. The E Studs are extremely light in weight and are used for starter studs, intersections, door openings and end studs. A 25 mm gaps between the flange allows friction-fit contact for the 25 mm Shaft Board as shaft liner.


Applicable for Shaft Wall Partition, Fire rated Stud ceiling system at Staircase, lift shafts and other such applications.












Flanges (mm) 25/19

Lip (mm) 4.5, 5.0, 5.5 & 6.0


Thickness (mm), [TCT] 0.55, 0.80, 0.90, 1.0 & 1.20

Sizes (mm), [Depth] 64, 100, & 150









MADA FRAMING

MADAE-STUD

15



Product Description

Mada Fixing Channels are produced from cold rolled galvanized steel coils. They are primarily used to cover up the horizontal cut joints of gypsum boards. They are also used for brazing twin frame wall system. They are also used to support medium to heavy weight fixtures.










Coating Z180 & Z275




Flanges (mm) 12/12, 11/11, 10/10

Length 3000 mm

Thickness (mm), [TCT] 0.55, 0.60, 0.70, 0.80, 0.90, 1.0, 1.20 & 1.50

Sizes (mm), [Depth] 72, 152









MADA FRAMING

MADAFIXING

CHANNEL

16



Product Description

Mada Flat Straps are produced from cold rolled galvanized steel coils. They are primarily used to cover up the horizontal cut joints of gypsum boards. They are also used for brazing twin frame wall system. They are also used to support medium to heavy weight fixtures.




Advantages





•Where mechanical lifting or moving equipment is required, trained and



Coating Z180 & Z275




Length 3000 mm

Thickness (mm), [TCT] 0.55, 0.60, 0.80, 0.90, 1.0, 1.20 & 1.50

Sizes (mm), [Depth] 62 and varies as per project requirement

licensed operators are to be used. •Metal products should be stored in








MADA FRAMING

MADAFLAT STRAP

17



Product Description

Mada Resilient Channel is designed to improve the sound insulation of plasterboard walls. The profile assists in isolating the plasterboard from the supporting surface hence reducing the area of contact and dissipating the level of sound transferring through the metal section.


Applicable for Drywall Partition system, Liner system, Shaft system and other such applications.



Advantages

•Resilient channel act as an acoustical barrier by disrupting the path of sound waves attempting to pass through wall and floor assemblies and into adjoining rooms. In order to achieve the desired sound rating, however, it is critical that the resilient channels and plasterboard components be correctly installed.


General Note



•Products are supplied in pack and sub–pack quantities and should be handled in accordance with the recommendations contained in AS 1470 – Health and Safety at Work






Flange 14 mm

Length 3000 mm

Thickness (mm), [TCT] 0.40, 0.50, 0.55, 0.60, 0.70, 0.80, 0.90 & 1.20.

Sizes (mm)40 x 13.545 x 17

Principles and Practice.•Where mechanical lifting or moving





Installation Guidelines

Common errors involve using screws that are too long, locating them directly over a framing member, or making contact with the framing member. This gives sound vibrations a direct path to the stud.


MADA FRAMING

MADA RESILIENT CHANNEL

18



Product Description

Mada Main Channels forms the primary frame of the drywall ceiling framework. Mada’s Main channel are rolled formed with a knurled faces without compromising the strength or thickness of the steel. The main channels are suspended from the ceiling roof with hooked wire, adjustment clip or rigid hangers.


Applicable for Ceiling system, Cinema System and other such applications.


Advantages











Flanges (mm) 10/10, 11/11, 12/12

Length 3000 mm

Thickness (mm), [TCT] 0.45, 0.50, 0.55, 0.60, 0.70, 0.80, 0.90, 1.20 & 1.50.

Sizes (mm), [Depth] 38 & 45










MADA FRAMING

MADAMAIN

CHANNEL

19



Product Description

Mada Hat shaped rigid Furring Channels are designed for furring out any surface for application of final finish. Hat furring channel forms the secondary frame of the drywall ceiling framework. Mada’s hat furring channel are rolled formed with a knurled face for easier screw penetration.


Applicable for Ceiling system, Liner System and other such applications













Flanges (mm) 22/22

Length 3000 mm

Thickness (mm), [TCT] 0.45, 0.50, 0.55, 0.60, 0.70, 0.80, 0.90 & 1.20.

Sizes (mm), [Depth] 70 x 3585 x 50









MADA FRAMING

MADAFURRINGCHANNEL

20



Product Description

Mada Wall Angle forms the periphery of the drywall ceiling framework. The wall angle is fixed to the wall with the help of anchors and serves as support for the intermediate channels. The wall angle are rolled formed with knurled faces without compromising the strength or thickness of the steel.


Applicable for Ceiling system, Partition System, Liner System, Cinema system and other such applications



General NoteThe products should not be used for purposes other than those shown on the Mada Technical Proposal. Material Storage & Handling Conditions•Products are supplied in pack and









Length 3000 mm

Thickness (mm), [TCT] 0.45, 0.50, 0.55, 0.60, 0.70, 0.80, 0.90 & 1.20.

Sizes (mm), [Depth]

25 x 2535 x 3550 x 50Unequal angle as per project requirement









MADA FRAMING

MADAWALL ANGLE

(L-ANGLE)

21



Product Description

Trubolt Stud Anchor is a true-to-size, heavy duty, torque controlled expansion anchor, for permanent anchoring into concrete. The anti-rotation expansion sleeve is designed to grip the sides of the hole, preventing anchor rotation during installation.


Applicable in CMU walls, Solid concrete walls, concrete (slab, beams, columns, etc.)

Manufacturing StandardsBody : cold formed steel, DIN 1654, part 2 or 4 / Zinc electroplated Zn5C/Fe (5 μm), NFA 91102, Sleeve : S355 MC as per NF EN 10-149-2, Nut : steel strength grade 6 or 8, ISO 898-2 & Washer : steel, NF E 25513, 25514

Advantages

•Exclusive design – for fast & easy setting for quicker installation

•Chamfered head - to protect the threads during installation

•Sleeve with three legs - to distribute the expansion stress on the whole cone

•Rolled thread - to increase strength “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”

General Note



•Mechanical handling – The dimensions of the packaging / pallet vary depending upon the product size. To avoid potentially overloading a lift truck, it is important that any effect on load centres is considered.


Fixing Method Through fixture

Coating Galvanized

Setting Method Torque controlled

Material Cold Formed Steel

Supplier SPIT or other equivalent approved by Mada

Maximum Shear Load 14.9 kN(C20/C25)

Maximum Tensile Load 9.1 kN(C20/C25)

Sizes (mm)

M6 x 55M6 x 65M8 x 65M8 x 95

Packing 100Pcs/Box50Pcs/Box

•Manual handling – Anchors are supplied in a variety of lengths and the weight of these varies slightly. Puncture resistant gloves should be used when handling anchors.

•Storage – Store in cartons supplied and in dry conditions.

•Fire fighting measures – The products do not pose a fire hazard. However, the protective coating may be combustible and emit hazardous fumes. Suitable extinguishing media - water, foam, carbon dioxide or dry powder.


Torque controlled expansion anchor, installed by hammering the bolt through the fixture. Expansion clip profile ensures the anchor pre-grips the hole surface prior to setting. Tightening the anchor pulls into the expansion sleeve expanding the clip and securing the fixture against the substrate


MADA FINISHING

MADATRUBOLT

STUDANCHOR

22



Product Description

The UDZ Wedge Anchor combines the principle of a bolt anchor with that of a simple hammerset anchor, where no tightening torque is required. The anchor expands automatically under the load of the application and pulls the cone into the expansion sleeve.


Applicable for fixing of hangers, brackets, and all kind of drywall profiles to concrete slabs where high work load, safety and extreme rapidity of installation is required.

Manufacturing StandardsEuropean Technical Approval UDZ - ETAG 001-6 N° 05/0038

Advantages

•Fast hammer set installation•Expansion barb: prevents the anchor

from falling out•No tightening torque required:

expands automatically under load•Approved for use in both cracked

and non-cracked concrete•Small drill diameter “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”



•Mechanical handling – The dimensions of the packaging / pallet vary depending upon the product size. To avoid potentially overloading a lift truck, it is important that any


Fixing Method Through fixture

Coating Galvanized

Setting Method Hammerset

Material Cold Formed Steel

SupplierSPIT or other equivalent approved by Mada

Maximum Shear Load2.5 kN(C20/C25)

Maximum Tensile Load1.5 kN(C20/C25)

Sizes (mm) M6 x 40

Packing 100Pcs/Box

effect on load centres is considered.•Manual handling – Anchors are

supplied in a variety of lengths and the weight of these varies slightly. Puncture resistant gloves should be used when handling anchors.


•Firefighting measures – The products do not pose a fire hazard. However, the protective coating may be combustible and emit hazardous fumes. Suitable extinguishing media - water, foam, carbon dioxide or dry powder.


The UDZ anchor is a hammerset anchor: No need to apply a torque on the anchor to make the expansion. 2 to 5 hammer are necessary to set the anchor in the hole.A two steps installation anchor: Drill, hammer and the anchor is set!!


MADA FINISHING

MADAUDZ WEDGE

ANCHOR

23



Product Description

The Drop-In Anchor is an all steel, medium duty, displacement setting, expansion anchor designed to provide a permanent anchorage point in concrete. Its internal thread allows it to be used with both machine bolts and threaded rod, placing no restrictions on fixture thickness. The Anchor requires the use of the correct setting tool to ensure full expansion of the anchor body. The setting tool also acts as visual check for correct setting of the anchor.


Suspension anchor used in Ceiling system

Manufacturing StandardsBody stainless steel A4 X5 Cr Ni Mo 17-12-2, expansion cone stainless steel A4 X5 Cr Ni Mo 17-12-2.

Advantages•The anchor’s internal thread

facilitates the use of machine bolts and threaded studs of any length, removing restrictions on fixture thickness.

•The setting tool provides a visual expansion check for correct setting of the anchor.




•Mechanical handling – The dimensions of the packaging / pallet



Fixing Method Fixture Aligned

Coating Galvanized

Anchoring Method Expansion

Material Carbon Steel

Setting Method Displacement

SupplierSPIT or other equivalent approved by Mada

Maximum Shear Load6.5 kN(C20/C25)

Maximum Tensile Load5.2 kN(C20/C25)

Sizes (mm)M6 x 25M8 x 30M10 x 40

Packing 100Pcs/Box

vary depending upon the product size. To avoid potentially overloading a lift truck, it is important that any effect on load centres is considered.

•Manual handling – Anchors are supplied in a variety of lengths and the weight of these varies slightly. Puncture resistant gloves should be used when handling anchors.




Female, internally threaded, hammer set anchor. Flush fix design is preset by inserting into the drilled hole and hammering the internal expansion cone inside the body of the anchor using the setting tool.

MADA FINISHING

MADADROP-IN ANCHOR

24



Product Description

Wafer Head self-drilling screws with a

head diameter of 11mm are designed

for assembling steel framing

components for up to 3.0mm thick.


Designed for metal-to-metal fixing of

light gauge steel framing.


Mada Drywall Screws comply to ASTM

C1002-98 & EN 14566 - Type A1

Advantages

•The additional bearing forces provided by a wider head mean fewer screws are required

•Excellent choice for general purpose, light-to-medium-duty use

• #2 Phillips point reduces the risk of cam-out







Head Type Wafer Head

Coating Yellow Zinc or White Zinc

Thread Type Single Lead

Drive Type #2 Phillips

Material Hardened Steel, AISI 1018 or equivalent steel

Case Hardness Minimum Rockwell C44

Sizes (mm)M4.2 x 13M4.8 x 19

Packing1000Pcs/Box500Pcs/Box

•Manual handling – Screws are supplied in a variety of lengths and the weight of these varies slightly. Puncture resistant gloves should be used when handling screws.


•Specific end use – There is a risk from sharp ends (drill point).



•Overdriving may result in failure of the fastener or strip out of the work surface.

•The wafer head to be fully seated when the head is flush with the work surface.

MADAWAFER HEAD

SELF DRILLING SCREW

MADA FINISHING

25



Product Description

Self Tapping bugle head screws is the ability of the screw to advance while creating its own thread. It is used for fastening drywall and other accessories mounting on steel structures below 0.8mm thick.


Applicable for all Drywall systems and other such applications. Requires less torque to drive than a standard twin fast drywall screw.


Mada Drywall Screws comply to ASTM C1002

Advantages

•Designed specifically for use in drywall

•Distributes bearing stress over a wider area than flat heads

•Provides good control in driving•Fine thread, sharp point drywall

screw“Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”

General Note






Head Type Bulge

Coating Yellow Zinc, White Zinc or Black Phosphate





Sizes (mm)

M3.5 x 25M3.5 x 30M3.5 x 35M3.5 x 45M3.5 x 55M3.5 x 60M4.2 x 70

Packing 1000Pcs/Box



•Specific end use – There is a risk from sharp ends.




•The Bugle head to be fully seated when the head is flush with the work surface.

MADASELF TAPPING

SCREW

MADA FINISHING

26



Product Description

Self Drilling bugle head screws also

known as Tek screws, eradicate the

need for a pre-drilled hole and allow

drilling and tie to be done in the same

motion. It is used for fastening drywall

and other accessories mounting on

steel structures from 0.90mm up to

3.0mm thick.


Applicable for all Drywall systems and other such applications. Requires less torque to drive than a standard twin fast drywall screw.

Manufacturing StandardsMada Drywall Screws comply to ASTM C954

Advantages



•Provides good control in driving•Fine thread, sharp point drywall

screw “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”




•Manual handling – Screws are


Head Type Bulge






Sizes (mm)

M3.5 x 25M3.5 x 30M3.5 x 35M3.5 x 45M3.5 x 55M3.5 x 60M4.2 x 70

Packing 1000Pcs/Box

supplied in a variety of lengths and the weight of these varies slightly. Puncture resistant gloves should be used when handling screws.





•Overdriving may result in failure of

the fastener or strip out of the work

surface.

•The Bugle head to be fully seated

when the head is flush with the work

surface.


MADASELF DRILLING

SCREW

MADA FINISHING

27



Product Description

Laminating bugle head screws are

designed to temporarily attach Mada

plasterboard to plasterboard when

gluing or laminating. This screw

features a coarse thread design and

great holding power.


Temporarily attach Mada plasterboard

to plasterboard when gluing or

laminating. Suitable for Partition,

Shaftwall & Cinema Wall system.


Advantages•For temporary fastening of gypsum

board to gypsum in laminated drywall construction

• #2 Phillips point reduces the risk of cam-out



Material Storage & Handling Conditions•Mechanical handling – The

dimensions of the packaging / pallet vary depending upon the product size. To avoid potentially overloading a lift truck, it is important that any effect on load centres is considered.

•Manual handling – Screws are supplied in a variety of lengths and the weight of these varies slightly. Puncture resistant gloves should be



Head Type Bulge

Coating Yellow Zinc or White Zinc or Black Phosphate

Thread Type Coarse Thread


Fastener Point Grabber


Thread Length L + 0-.1.5

Sizes (mm)

M3.5 x 32M3.5 x 38M5.0 x 30M5.0 x 48M5.0 x 60

Packing 1000Pcs/Box

used when handling screws.•Storage – Store in cartons supplied

and in dry conditions.•Specific end use – There is a risk

from sharp ends.•Firefighting measures – The

products do not pose a fire hazard. However, the protective coating may be combustible and emit hazardous fumes. Suitable extinguishing media - water, foam, carbon dioxide or dry powder.


•Overdriving may result in Torsional failure of the fastener or strip out of the substrate.

•The fastener must penetrate beyond the metal structure a minimum of 3 pitches of thread.

•The fastener is fully seated when the head’s bearing surface is flush with the drywall

•Use standard screw gun with depth sensitive nose piece. Suggested screw gun for optimum performance is 4 amps minimum and 0 to 4,000 rpm.

MADA LAMINATING

SELF TAPPINGSCREW

MADA FINISHING

28








•The CSK flat head to be fully seated when the head is flush with the work surface.



Product Description CSK Flat Head Self Drilling screw with ribs under head has the ability to advance while creating its own thread and also CSK drill for seating of screw head. It is used for fastening Mada Procem cement board and other accessories mounting on steel structures up to 1.20mm thick.

Field of ApplicationApplicable for all Cement Board Drywall systems and other such applications. Requires less torque to drive than a standard twin fast drywall screw.


Advantages



•Provides good control in driving•Fine thread, drill point drywall screw “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”

General Note





Head Type CSK Flat Head






Sizes (mm)

M3.9 x 20M3.9 x 25 M3.9 x 35 M3.9 x 45

Packing 1000Pcs/Box

MADAPROCEM SELF

DRILLING SCREW

MADA FINISHING

29



Product Description Hex head self drilling screws are used to fasten metal to metal or metal and other accessories from 0.8mm up to 3.0mm thick. It has very good tensile strength.High-torque hex head for fast framing and metal work

Field of ApplicationApplicable for all Drywall systems and other such applications. Other metal-to-metal applications where high torque is required.

Manufacturing StandardsHex Head self drilling screws comply to DIN 7504K

Advantages•A fine thread screw for metal-to-

metal framing applications •High torque hex head, which can be

easily removed when necessary •Self tapping drill point is designed

for penetration into heavy gauge metal



Material Storage & Handling Conditions•Mechanical handling – The dimensions

of the packaging / pallet vary depending upon the product size. To avoid potentially overloading a lift truck, it is important that any effect on load centres is considered.

•Manual handling – Screws are supplied in a variety of lengths and


Head Type Hex Head




Sizes (mm)

M4.8 x 19M4.8 x 25M4.8 x 32M4.8 x 50


the weight of these varies slightly. Puncture resistant gloves should be used when handling screws.



• Firefighting measures – The products do not pose a fire hazard. However, the protective coating may be combustible and emit hazardous fumes. Suitable extinguishing media - water, foam, carbon dioxide or dry powder.

Installation Guidelines•Use a standard screwgun with a depth-

sensitive nose piece. Suggested screwgun specification for optimal performance – 4 amps minimum and RPM range of 0 to 2,500.

•The Hex head is fully seated when the head is flush with the work surface.

•Overdriving may result in failure of the fastener or strip out of the work surface. The fastener must penetrate beyond the metal a minimum of three thread pitches.


MADAHEX HEAD

SELF DRILLING SCREW

MADA FINISHING

30



Product Description Hex washer head self drilling screws are used to fasten metal to metal or metal and other accessories from 0.8mm up to 3.0mm thick. It has very good tensile strength.High-torque hex head for fast framing and metal work.

Field of ApplicationApplicable for all Drywall systems and other such applications. Other metal-to-metal applications where high torque is required.

Manufacturing StandardsHex Washer Head self drilling screws comply to DIN 7504K

Advantages•A fine thread screw for metal-to-

metal framing applications •High torque hex head, which can be

easily removed when necessary •Self tapping drill point is designed

for penetration into heavy gauge metal



Material Storage & Handling Conditions•Mechanical handling – The

dimensions of the packaging / pallet vary depending upon the product size. To avoid potentially overloading a lift truck, it is important that any effect on load centres is considered.

•Manual handling – Screws are supplied in a variety of lengths and



Head Type Hex Head with Washer




Sizes (mm)

M5.5 x 20M5.5 x 25M5.5 x 32M5.5 x 50M6.3 x 50


the weight of these varies slightly. Puncture resistant gloves should be used when handling screws.



• Firefighting measures– The products do not pose a fire hazard. However, the protective coating may be combustible and emit hazardous fumes. Suitable extinguishing media - water, foam, carbon dioxide or dry powder.

Installation Guidelines•Use a standard screwgun with a depth-

sensitive nose piece. Suggested screwgun specification for optimal performance – 4 amps minimum and RPM range of 0 to 2,500.

•The Hex head is fully seated when the washer head is flush with the work surface.

•Overdriving may result in failure of the fastener or stripout of the work surface. The fastener must penetrate beyond the metal a minimum of three thread pitches.

MADAHEX WASHER

HEAD SELF DRILLING SCREW

MADA FINISHING

31



Product Description

C-Clamp is designed to hold primary ceiling channel to soffit by means of threaded rod. This C-Clamp can accommodate 38mm & 45mm main channel.


Applicable for Ceiling system, Cinema

System and other such applications.

Manufacturing StandardsConfirms ASTM C645 & EN 14195. Specially engineered product to hold primary ceiling channel to soffit by means of threaded rod.

Advantages•Strengthening connection between

suspension threaded rod and primary channel

•Light weight construction•Easy & fast installation•Useful for high performance

applications in ceiling system “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”

General Note








Coating Zinc Coating Z120


Diameter (mm) 6, 8 & 10

Flange Size (mm) 35/35

Width (mm) 40 & 48

Thickness [TCT] 0.50, 0.55, 0.60, 0.80 & 0.90

Packing 500pcs/Box








MADAC-CLAMP

MADA FINISHING

32



Product Description Threaded Rods are designed to be used in high tensions. The Threaded rod features thread along the entire length. Threaded rods are used to suspend ceilings with one end fixed to the concrete slab / Beams or any other structure with suitable fixings and the other end to the ceiling framework.

Field of ApplicationApplicable for Ceiling system, Cinema System and other such applications.

Manufacturing StandardsConfirms ASTM A123, ASTM A307 Grade A, ASTM C645 & EN 14195. Specially engineered product for suspension of ceiling system.

Advantages•Strengthening connection between

drop-in anchor and primary channel•Light weight construction•Easy & fast installation•Useful for high performance

applications in ceiling system “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”









Thread Type Coarse Thread



Diameter (mm) 6, 8 & 10

Length(mm) 2000 & 3000









MADA THREADED

ROD

MADA FINISHING

33



Product Description Mada Adjustable Furring Channel Clips are used to provide adjustment for masonry walls, CMU, block wall & ceiling. This eliminates the need for packers and extra fasteners & more accurate installation. Once the clip is securely fastened onto the wall or ceiling, the furring channel can be snapped in without the need of any extra fasteners. This clip can accommodate 75mm & 85mm furring channel.

Field of ApplicationApplicable for drywall lining partition & Ceiling system

Manufacturing StandardsConfirms ASTM C645 & EN 14195. Specially engineered product to hold furring channel to wall/ceiling by means of Trubolt anchor.

Advantages

•Light weight construction•Easy & fast installation•Useful for high performance

applications in furring lining partition









Metal Profile Accompany 75mm & 85mm Hat Shaped Furring Channel

Anchor SizeM6 x 55mmM6 x 65mmM6 x 95mm

Adjustable Thread anchor bolt for adjustment

Load Capacity 0.20 kN

Thickness [TCT] 0.55 mm

Packing [Unit] Clip, Anchor, Nut & Washer









MADA ADJUSTABLE

FURRING CHANNEL CLIP

MADA FINISHING

34



Product Description Mada specially design L-bracket is typically used to transfer loads in external wall/heavy load attachment/high rise partition where deflection allowance is needed. The rigid structure in the shape of an L, one arm fixed to a vertical (Stud) surface, the other fixed to the support such as Wall, Ceiling, Slab, etc.

Field of ApplicationApplicable for specially design drywall partition, ceiling & shaft systems

Manufacturing StandardsConfirms ASTM C645 & EN 14195. Specially engineered product to optimize strength & serviceability design performance on the drywall systems.

Advantages•Light in weight•Easy & fast installation•Economical “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”











Thickness [TCT] 1.50mm & 3.0mm

Type Slotted Bracket With Mini Holes

Size [mm]

50 x 45 x 7550 x 75 x 7550 x 80 x 7550 x 125 x 75

Mini Hole Diameter M5 & M5.5

Slotted Hole Diameter M8 & M10









MADASLOTTED

L-BRACKET

MADA FINISHING

35



Product Description Rockwool is an insulating material manufactured from natural minerals mainly basalt which is melted at very high temperature and spun using advanced production techniques. The fibers are then bonded with minimum quantity of thermosetting resin binder and special additives. It has good Thermal & Acoustic properties, Rockwool is light in weight, strong, re-silent, and easy to handle and cut to suit intricate shapes.

Field of ApplicationApplicable for all Drywall Systems and all such applications.

Manufacturing StandardsRockwool insulation complies to ASTM C665, ASTM C177, ASTM C518, BS 874:1986 & BS 476

Advantages

•Rot-proof, non-hygroscopic, will not sustain vermin and will not encourage growth of bacteria, mould or fungi.

•Rock wool is classified as zero depletion potential (odp) and zero global warming potential (gwp) and help in reducing green house effect.



Material Storage & Handling Conditions•Handling – unpack material

at application site to avoid unnecessary handling of product. Keep work areas clean.

•Avoid unnecessary handling of scrap material and debris by placing such



Color Light Green

Rigidity Flexible

SupplierSaudi-Rockwool or other equivalent approved by Mada

Water Vapor Transmission

<3 ASTM E96

Thickness (mm) 50, 75, 100

Density (kg/m3) 40, 48, 60, 80, 100

Service Temperature 6500C

Thermal Conductivity 0.036 – 0.040 (w/mK)

NRC 0.7-1.0 ASTM C423

Flame Index <10 ASTM E84

Smoke Developed <20 ASTM E84

Fungal Resistance Nil ASTM C665

Packing (1.2 x 0.6)m / Slab

materials in suitable containers, which should be kept as close to the work area as possible.

•Ensure good ventilation. Local exhaust ventilation may be required if the method of use produces dust levels which exceed applicable exposure limits

•Avoid excessive eye and skin contact with dusts and fibers.

•Use recommended cleanup procedures to avoid buildup of dusts and fibers in the work area.

•Material Storage - keep material in original packaging until it is to be used. Store material to protect against adverse conditions including precipitation.

•Health Hazard - Inhalation: inhalation of dust can cause nose, throat lungs and upper respiratory tract irritation. Persons exposed to dust may be forced to leave area because of nuisance conditions such as coughing, sneezing and nasal irritation. Eye Contact: direct contact will cause some mechanical irritation. Skin Contact: may cause transitory mechanical dermatitis.

MADA ROCKWOOL INSULATION

MADA FINISHING

36



Product Description Glasswool insulation is an insulating material which consist of fine, long, inorganic fibers bonded together by high temperature binder. It has good acoustic properties, light weight, high tensile strength and exceptional resilience. Glasswool Insulation is non corrosive to metal and does not support mold grow.

Field of ApplicationApplicable for all Drywall Systems and all such applications.Manufacturing StandardsRockwool insulation complies to ASTM C665, ASTM C177, ASTM C167, ASTM C168, ASTM C553 & BS 476

Advantages•Glasswool is inorganic. Does not

encourage growth of fungi and vermin.

•Glasswool is chemically inert. Application does not cause or accelerate corrosion. Glass wool is rot proof and odorless.



Material Storage & Handling Conditions•Handling – unpack material

at application site to avoid unnecessary handling of product. Keep work areas clean.

•Avoid unnecessary handling of scrap material and debris by placing such materials in suitable containers, which should be kept as close to the



Color Light Yellow

Rigidity Flexible

SupplierAFICO Insulation or other equivalent approved by Mada

Water Vapor Sorption <0.2% by Volume ASTM C1104

Thickness (mm) 50, 75, 100

Density (kg/m3) 12, 16, 24

Service Temperature 2600C

Thermal Conductivity 0.039 – 0.040 (W/mK)

Thermal Resistance 1.28 – 1.35 (m2.K/W)

NRC 0.8-1.0 ASTM C423

Flame & Smoke Index 0 ; ASTM E84

Fungal Resistance Nil ASTM C665

Packing (1.2 x 20)m / Roll

UL Classified

work area as possible. •Ensure good ventilation. Local

exhaust ventilation may be required if the method of use produces dust levels which exceed applicable exposure limits

•Avoid excessive eye and skin contact with dusts and fibers.

•Use recommended cleanup procedures to avoid buildup of dusts and fibers in the work area.

•Material Storage - keep material in original packaging until it is to be used. Store material to protect against adverse conditions including precipitation.

Health Hazard - Inhalation: inhalation of dust can cause nose, throat lungs and upper respiratory tract irritation. Persons exposed to dust may be forced to leave area because of nuisance conditions such as coughing, sneezing and nasal irritation. Eye Contact: direct contact will cause some mechanical irritation. Skin Contact: may cause transitory mechanical dermatitis.

MADA GLASSWOOL INSULATION

MADA FINISHING

37



Product Description

Fiber joint tape is composed of twisted

strands of fiber glass woven at right

angles to one another for reinforcing

drywall joints. It is suitable for Hand

or Mechanical application with

Mada’s jointing compound.


Fiber joint tape is self adhering fiber

mesh tape for use with Quick Set,

FasTrack and other setting type joint

compounds.

Manufacturing StandardsMada’s Fiber Joint Tape comply to ASTM C475 & ASTM C 840.

Advantages

•Easy to apply. •Eliminates need for embedding

coat. •Fuses with compound to create

stronger joints. •Resists mold and mildew•Eradicates bedding coat and

provides smooth finished joints.




General Note



•All materials should be delivered in their original, unopened packages and stored off the ground in an enclosed shelter and protected from



Width (mm) 50

Length (m) 90

Mesh Size (mm) 2.85 x 2.85

Mass (g/m²) 65

Tensile Strength(N/50mm)

400

Packing 24Rolls/Cartoon

weather. Damaged or deteriorated materials should be removed.

•Good housekeeping and regular safe removal of waste materials are recommended. Avoid contact with eyes, skin and clothing. Minimize generation of dust.

•STACKING - Fiberglass Mesh Tape should not be stacked more than two pallets in height.

•Store in a cool, dry ventilated area away from sources of heat, moisture and incompatibilities.

•Environmental Toxicity - This product has no known adverse effect on ecology.


Position the Mada fiber tape and spread jointing compound along each joint.To minimize the risk of cracking, ensure jointing compound is pushed through the fiber tape well into any gaps between the plasterboards / cement board

MADAFIBER JOINT

TAPE

MADA FINISHING

38



Product Description

Paper Joint Tape is non-elastic and will create stronger joints. The Paper joint tape must be completely saturated and embedded into the base coat to avoid air bubbles. It is suitable for Hand or Mechanical application with Mada’s jointing compound.


Paper joint tape is self adhering use with Quick Set, FasTrack and other setting type joint compounds.

Manufacturing StandardsMada’s Paper Joint Tape comply to ASTM C475 & ASTM C 840.

Advantages•Easy to apply. •Eliminates need for embedding

coat. •Fuses with compound to create

stronger joints. •Resists mold and mildew•Eradicates bedding coat and

provides smooth finished joints.•Paper tape is stronger and resists

stretching and wrinkling.• It can be used in corners due to its

crease down at centre. “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”

General Note


Material Storage & Handling Conditions•All materials should be delivered in

their original, unopened packages and stored off the ground in an



Width (mm) 50

Length (m) 75

Paper Thickness 210-220 μm

Moisture 4.5% - 5.5%

Mold Test Score 10 ASTM D3273

Packing 24Rolls/Cartoon

enclosed shelter and protected from weather. Damaged or deteriorated materials should be removed.

•Good housekeeping and regular safe removal of waste materials are recommended. Avoid contact with eyes, skin and clothing. Minimize generation of dust.

•STACKING – Paper Joint Tape should not be stacked more than two pallets in height.

•Store in a cool, Dry ventilated area away from sources of heat, moisture and incompatibilities.

•Environmental Toxicity - This product has no known adverse effect on ecology.


Position the Mada Paper joint tape and spread jointing compound along each joint.To minimize the risk of cracking, ensure jointing compound is pushed through the paper tape well into any gaps between the plasterboards

MADA FINISHING

MADAPAPER

JOINT TAPE

39



Product Description Paper faced metal corner tape is made up of strong paper tape reinforced with two parallel corrosion resistant metal strips. They are ideally used for protection of Internal and External corners, Archways and unusual angles.

Field of ApplicationApplicable for all Drywall applications, internal or external corner which are 90 degrees or not 90 degrees.

Manufacturing StandardsMada’s Paper Joint Tape comply to ASTM C475 & ASTM C 840.

Advantages•Metal corner tapes are durable and

long lasting• Has great flexibility and can be used for

internal or external corners for all angles

•Resists dents, paint chipping, shrinkage and cracking problems.

•Straightens common framing irregularities for vertical off angles

•Fast and easy installation “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”



•All materials should be delivered in their original, unopened packages and stored off the ground in an enclosed shelter and protected from weather. Damaged or deteriorated materials should be removed.

•Good housekeeping and regular safe removal of waste materials are recommended. Avoid contact with eyes, skin and clothing. Minimize



Width (mm) 50

Length (m) 30

Paper Thickness 210-230 μm

Metal Type Galvanized Steel

Zinc Plate 12 - 18μm

Metal Width 11 mm

Metal Thickness (mm) 0.22 – 0.23

Weight (g/pc) 1450

generation of dust.•STACKING – Corner Tape should not

be stacked more than two pallets in height.

•Store in a cool, Dry ventilated area away from sources of heat, moisture and incompatibilities.

• Environmental Toxicity - This product has no known adverse effect on ecology.

Installation GuidelinesCut the metal corner tape to desired length, fold down center and press into bed of joint compound with metal side against walls. Remove extra compound with taping knife, allow to dry. Apply a fill coat of compound over the metal corner tape. Feather coat slightly beyond taping coat; let dry and smooth with wet sponge if necessary. For inside corners, apply compound to one side and let dry, then cover other side. Apply another coat of compound feathering slightly beyond the prior coat; let dry and smooth with wet sponge if necessary

MADA FINISHING

MADAMETAL

CORNER TAPE

40



Product Description Mada Gypsum Multi use Jointing Compound is a ready mix calcium carbonate based joint filler with vinyl binders and high value additives which provides superior performance compared to ordinary ready mixed products.

Field of ApplicationProper concealment (joints, fasteners, trims) of drywall partition & ceiling systems.

Manufacturing StandardsMada’s Multi use Jointing compound comply to ASTM C475 Standard Specification for Joint Compound for finishing gypsum board.

Advantages•Ready to be used directly from the

bucket•Creamy and smooth consistency•Outstanding slip and bond• Joint finishing is fast, easy, and

smooth, reducing work efforts and improving appearance and quality of the job

•Easy workability, easy filling, fast drying, easy to sand



Material Storage & Handling Conditions•Keep containers closed when not in

use. Minimize generation of dust. Avoid inhalation of dust and contact with an eyes and skin.

•Wear recommended personal


Density (kg/ltr) 1.74

Type Ready mix

Use Hand or mechanical tool application

Humidity Resistance 95% RH

Light Reflection 0.75

Shelf life 9 Months under proper storage conditions

Packing 28kg/Bucket

protective equipment when handling..

•Use good safety and industrial hygiene practices.

•Store at room temperature in a dry location, keep product out of direct sunlight at all times.

•Do not freeze.•Ecotoxicological Information - This

product has no known adverse effect on the ecology. A large discharge directly into waterways would not be expected to kill aquatic life.

Installation GuidelinesWhen taping and finishing joint, thinning with water may improve application. Add clean water in half-pint increments, remix and trial apply until preferred consistency is reached. Over-dilution causes abnormal shrinkage, poor bond and other negative effects. Do not mix with any other material.


MADA FINISHING

MADA MULTIUSE JOINTING

COMPOUND

41



Product Description

It is high performance cementations jointing compound for joint area surface and also repair joints of cement board. It is 2 component: Part-A is a powder based on special cement. Part-B is a liquid based on acrylic polymer and special additives.


Proper concealment (joints, fasteners, trims) of cement partition & ceiling systems.

Manufacturing StandardsSpecialized product tested accordance to ASTM D4541.

Advantages

•High adhesion strength, high flexibility•Good waterproofing, good weather

resistance •Fast dry and low smell•Long bucket life•Can be sanded and painted “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”


Material Storage & Handling Conditions•Handling precautions - Use with

adequate ventilation and do not breathe dust, avoid contact with skin, eyes or clothing, wash hands thoroughly after handling

•Storage precautions - Store in a cool, well-ventilated place, keep away from moisture and water. Keep container tightly closed when not in use



Base (A) Special cement

Appearance (A) Grey powder

Base (B) Acrylic polymer

Appearance (B) White viscous

Mixing ratio A/B = 3/1 part by weight

Bucket life 6-8 hours (Open Bucket)

Packing 28kg/Bucket

Surface dry 15 - 20 minutes

Recoating dry 1 - 2 hours

Sand able 10 - 16 hours

Paint able 24 hours

Bond strength 0.7 N/mm2

Shelf life18 Months under proper storage conditions

•Toxicological Information - Skin contact: May cause irritation. Repeated exposure may cause burns and tissue damage. Eye contact: May cause irritation. Prolonged contact may cause corneal damage. Inhaled : Prolonged or excessive inhalation may cause respiratory tract irritation


Mix Cement Jointing Compound on ratio Part-A/B = 3/1 part by weight. Stir to be homogeneous and stand for 5 minutes to delete air bubbles before use.First layer, apply Cement Jointing Compound onto joints area, put jointing tape and press it onto Cement Jointing Compound.Allow it to dry for 1 hour before apply 2nd and 3rd coat (200mm width and 300mm width respectively). For the 2nd and 3rd coat can be done after the 1st coat and 2nd coat dried 1 hour respectively. Allow it to dry for 10-16 hours before sanding and it can be painted after 24 hours.

MADA FINISHING

MADAPROCEM CEMENT

JOINTING COMPOUND

42



Product Description Control joints are predetermined separations that is designed to relieve internal stress created by expansion and contraction of the plasterboard, commonly created from thermal or humidity movement, while external stresses are generally a result from physical movement of the structure.

Field of ApplicationApplicable for Drywall Partition system, Liner system, Shaft system, ceiling system and other such applications.

Manufacturing StandardsSpecially engineered product Confirms ASTM C840 & ASTM C1047

Advantages•Light weight construction•Easy & fast installation•Help relieve some of the stresses

commonly associated with cracking “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”





•Metal products should be stored in an environmentally–friendly area



Material Galvanized Steel & PVC

For PVC Thickness >2 - 2.5mm

For Galvanized Thickness >0.5 - 0.6mm

Length (mm) 3000

Movement +/- 6mm

Packing 25Pcs / Box

away from airborne contaminants such as acid and salt sprays.

Installation Guidelines•Control joints shall be installed

where indicated on the plans.•A control joint shall be installed

where a partition, wall, or ceiling traverses a construction joint in the base building structure.

•Control joints shall be installed where a wall or partition runs in an uninterrupted straight plane exceeding 9mtrs.

•Control joints in interior ceilings with perimeter relief shall be installed so that linear dimensions between control joints do not exceed 15000mm and total area between control joints does not exceed 230 m²

•A control joint or intermediate blocking shall be installed where ceiling framing members change direction

•Where a control joint occurs in an acoustical or fire-rated system, backing shall be provided behind the control joint, refer Mada standard typical drawing.

MADA FINISHING

MADA CONTROL JOINT

(EXPANSION JOINT)

43



Product Description Acoustic V-brace is designed for brazing twin stud frames and to enhance its acoustic performance. V-brace is made from spring steel to optimize acoustic performance.Spring steel acoustic brace (For bracing twin wall partitions). Note: This product is not for use in ceiling applications.

Field of ApplicationApplicable for Non load bearing Partition system, Liner System, Twin Frames, Cinema System and other such applications.

Manufacturing StandardsConfirms EN 14195. Specially engineered product to optimize acoustic performance on the drywall partition system.

Advantages•Strengthening brace for twin wall

partitions•Vibration isolation•Sound isolation•Useful for high performance

applications such as in cinema systems







Coating Black Phosphate

Material Annealed Spring steel



Color Black

Width 42 mm

Length 105 mm

Thickness [TCT] 0.90 mm










MADA FINISHING

MADA ACOUSTIC V-BRACE

44



Product Description

Closed Cell Resilient Tape is a soft

closed-cell foam rubber based on

EPDM which is self-adhesive on

one side. This product is used for

protecting, damping, insulating and

sealing. Furthermore it is especially

used, where a high chemical- and

temperature resistance is required


Applicable for all Drywall Systems.

Manufacturing StandardsASTM D1056-78 RE41/42 BC, DIN 7726, SAE J 18-79 – RE41/42BC, AFNOR NF R 99211-80 – 2C 08 B4 C2

Advantages

•Ageing, weathering and ozone

resistance along with an excellent

working temperature easy to apply,

closed cell good water resistant

highly flexible and compressible

•Will not penetrate any water or

liquids and has excellent uv and

ozone resistance.

•A shock absorber due to the

excellent cushioning characteristics

its inherits




General Note

The products should not be used for

purposes other than those shown on

the Mada Technical Proposal.



Appearance Round

Adhesive Solvent Acrylic - Permanent

Color Black

Thickness (mm) 5

Width (mm) 51

Length (m) 15

Density (kg/m3) 110 – 150

Tolerances +/- 5%

Chemical Resistance Very good

Presentation Slit Continuous Rolls


•STORAGE AND SHELF LIFE - Indefinite,

when stored in cool, dry conditions.

•There are no health hazards

associated with the normal use of

closed cell resilient tape.






closed cell resilient tape.

MADA FINISHING

MADACLOSED CELL

RESILIENTTAPE

45



Product Description

Backing Rod is a round foam rod

primarily used as a backing strip for

expansion joints or as a gap filler for

any open joints so caulking can be

applied to finish filling the void and

create an air-tight and water-tight

seal.


Backing rod used to partially fill deep

cracks and joints before applying

Mada sealant

Manufacturing StandardsConfirms ASTM C645 & EN 14195. Specially engineered product to hold primary ceiling channel to soffit by means of threaded rod.

Advantages

•Odorless

•Easy to apply, closed cell

•Good water resistant

•Highly flexible and compressible




General Note







Backing Rod

Limitations


Appearance Round

Stain & color Changes None

Chemical Type Polyethylene

Color White / Grey

Thermal conductivity 0.026kcal/mhc

Diameter (mm) 10 & 20

Length (m) 500 & 200

Density (g/cm3) 0.04

Deflection 4 PSI @25%

Water Absorption 0.02 gm/cc

Chemical Resistance Very good

Service Temperatures -400C to +800C

•Limits the amount and depth of sealant applied to a joint.

•Backing Rod is not suitable for use with hot pour sealants.

•Do not over compress or stretch during installation.


Joint or opening must be kept clean, dry and free of obstructions. Do not puncture, Stretch, or overly Compress. Backing Rod is an ideal non-absorbent compressible backup material inserted into a joint to control sealant depth. It creates a backstop to allow proper sealant tooling and allows proper sealant of the joint surfaces. Backer Rod forms a proper bond between the back-up material and the sealant. It can also be used as a temporary joint seal


MADA FINISHING

MADABACKING

ROD

46



Product Description Mada Fire Guard Sealant is approved for Mada Fire and Acoustic rated systems. It is developed for use as a joint seal in fire resistant and sound insulation Mada drywall systems.As an acrylic based caulk with a tenacious bond regardless of porosity, it is easy to use on virtually any job.Mada Fire Guard Sealant has a long shelf life and good open time. can be applied with a commonly available hand-gun equipment.

Field of ApplicationSealing perimeters, voids, and irregular holes in drywall partitions, ceiling systems, Shaft walls, smokebarriers, through penetration fire stop & Acoustic systems, and other structures. For internal perimeter pointing of doors and window frames for fire & Acoutic rating.

Advantages•Odorless, paintable•Easy to apply.•Good water & chemical resistant•Flexible and compressible “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”

Product Characteristics•Fire Rated Drywall Partitions: Mada

Fire Guard Acrylic sealant is an Integral component in Mada Plus Fire Rated System Tested in accordance to ASTM E119.

•Acoustic Rated Drywall Partitions: Mada Fire Guard Acrylic sealant is an Integral component in Mada Plus Acoustic Rated System Tested in accordance to ASTM E90 & ASTM 413

•Mada Fire Guard Acrylic sealant is suitable for application in medical environment due to property of Anti – microbial protection to inhibit the growth of mold & mildew. Tested in accordance to BS ISO 22196: 2007.

•Fungal & Algal Resistance tested in accordance to TISI 2321.

•The products should not be used for

Product Specification

Technical Parameters DetailAppearance White & Smooth PasteSpecific Gravity [g/cm³] 1.65 ± 0.02Consistency Thick gunable pasteTack Free time ≤ 15minWorking time ≤ 20minHardness [Shore A] 50Crack Test No CracksElongation Approx 340%Young›s Modulus 0.20MPaService Temperature +5ºC to 85ºCApplication Temperature 5ºC to 45ºCPacking - Tube [ml] 280Shelf Life 24 monthsFire Rating ( Mada System application) Tested as per ASTM E119

Acoustic Rating (Mada System application)Tested as per ASTM E90, ASTM 413

purposes other than those shown on the Mada Technical Proposal.

Material Storage & Handling Conditions•STORAGE AND SHELF LIFE - 24

months from manufacturing date if kept at a temperature below 25°c.

•24 tubes per Carton.• Refer MSDS for Mada Fire Guard Acrylic

Sealant for more details on Handling.

Installation GuidelinesApplication surfaces should be clean, dry, sound, and free from all contaminants, i.e. dust, rust, etc. Cut the nozzle at an angle and apply the sealant with a hand or air operated cartridge gun. Tool immediately to spread the sealant against all surfaces and give a smooth finish.It creates a backstop to allow proper sealant tooling and allows proper sealant of the joint surfaces. Backer Rod forms a proper bond between the back-up material and the sealant. It can also be used as a temporary joint seal

MADA FINISHING

MADAFIRE GUARD

ACRYLIC SEALANT

47



Product Description Mada W Angles are cold-roll formed profiles made from pre-painted corrosion resistant hotdipped galvanized steel and conforming to ASTM A-653. They are ideal to use for a quick and easy finishing for your external corners. The beads are available in a variety of standard and customized sizes. They can be fixed to the sheet of plasterboard with an adhesive or staples, with the finishing coats bonding into the plasterboard and feathering up to the bead nib.

Field of ApplicationApplicable in all Drywall Systems, for establishing of exact and vertically oriented edges.

Manufacturing StandardsMada Trim Accessories comply to ASTM C1047

Advantages

• For protection of drywall / plaster edges from damage.

• Light weight construction• Easy & fast installation


General Note








Coating Z120



Thickness 0.40 mm & 0.50 mm

Length 3000 mm

Size [mm]20 x 20 x 20 x 2020 x 15 x 15 x 20




Installation Guidelines•Hold bead firmly against corner and

nail bead through small holes every on each flange

•Make sure that staples penetrate the plasterboard.

•The height of staples should not be more than the thickness of plasterboard

•They can also be fixed with Adhesive or screwed to pass thru the framing at 300mm centers.

• Drive all nails below nose of corner bead and tightly into flange.

• Joint compound should be covered smoothly and evenly.

MADA FINISHING

MADAW-Angle

48



Product Description The Bulk Nose Beads are ideal for a quick and easy finishing for your external corners. The beads helps soften the corners and avoid easy damage compared to sharp corners and are available in a variety of standard and customized sizes.

Field of ApplicationApplicable for all Drywall Systems (Except Ceiling System)


Advantages•For protection of drywall / plaster

edges from damage.•Light weight construction•Easy & fast installation “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”







Coating Z120




Length 3000 mm

TypePerforated 900, Perforated 1350, Expanded 900 & Expanded 1350

Standard Size [mm]25 x 2530 x 30




•Hold bead firmly against corner and nail bead through small holes every on each flange







MADA FINISHING

MADABULL NOSE

BEAD

49



Product Description The Corner Beads (External) are ideal for a quick and easy finishing for your external corners. The beads are available in a variety of standard and customized sizes. They can be fixed to the sheet of plasterboard with an adhesive or staples, with the finishing coats bonding into the plasterboard and feathering up to the bead nib.











Coating Z120




Length 3000 mm

Type Perforated 900 & Perforated 1350












MADA FINISHING

MADACORNER BEAD

(EXTERNAL)

50



Product Description

The Corner Beads (Internal) are ideal

for a quick and easy finishing for

your external corners. The beads are

available in a variety of standard and

customized sizes.

They can be fixed to the sheet of

plasterboard with an adhesive or

staples, with the finishing coats

bonding into the plasterboard and

feathering up to the bead nib.











Coating Z120




Length 3000 mm

Type Perforated 900 & Perforated 1350












MADA FINISHING

MADA CORNER BEAD

(INTERNAL)

51



Product Description

The L Beads have a perforated,

recessed edge and are used where

the edge of the plasterboard is not

exposed and where the fitting of a

Stopping Bead would be difficult.

The L Bead is fixed to the sheet of

plasterboard with an adhesive or

staples, with the finishing coats

bonding into the plasterboard and

feathering up to the bead nib.


Applicable in all Drywall Systems, for

establishing of exact and vertically

oriented edges.Manufacturing StandardsMada Trim Accessories comply to ASTM C1047


edges from damage.•Light weight construction•Easy & fast installation• Ideally used for door jambs and

window returns. “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”




•Metal products should be stored in an environmentally–friendly area away from airborne contaminants




Coating Z120




Length 3000 mm

Plasterboard Type 12.5mm, 15mm & 16mm

Standard Size [mm] 20 x 25

such as acid and salt sprays.•People with sensitive skin

conditions should seek medical advice before prolonged handling of metal products; hands should be washed before eating and for personal hygiene.









MADA FINISHING

MADAL - BEAD

52



Product Description

The LC Beads (J Shaped) are ideal

for Mada’s Plasterboards of 12.5mm

to 16mm thick. The finishing coats

are applied up to the nib, which is

blended back into the sheets.


Applicable in all Drywall Systems, for

establishing of exact and vertically

oriented edges.


Advantages

•For protection of drywall / plaster

edges from damage.

•Light weight construction

•Easy & fast installation “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”








Coating Z120




Length 3000 mm






Installation Guidelines•Hold bead firmly against corner and

nail bead through small holes every on each flange






MADA FINISHING

MADALC – BEAD (J-SHAPED)

53



Product Description

The Stopping Beads serve as plaster blocks and are square cornered metal beads that fit snugly over the edge of Plasterboards for protection at abutments, whilst no setting required. Upon installation, the Beads allow Jointing compound to maintain a straight line and may then be easily painted at site.


Applicable in all Drywall Systems, for establishing of exact and vertically oriented edges.


Advantages

•For protection of drywall / plaster

edges from damage.

•Light weight construction

•Easy & fast installation “Part of Mada Plus Drywall System: System performance warranty only by using the proposed Mada plus system products.”







Coating Z120




Length 3000 mm













MADA FINISHING

MADA STOPPING

BEAD

54


MGC reserves the right to update technical parameters as per its own discretion. For official use of this TDS please consult Mada Technical department”

Product Description

Mada Access panels are gypsum based built in accessories for Mada Plus drywall systems. Mada Access Panels are great for allowing access to service areas for plumbing, electrical, security systems, telephone, computer cables, sprinkler systems and more. They are planted in various areas of the suspended ceilings, shaft walls or dry wall partitions that require access for constant adjustments, inspections and revisions.


Applicable for ceiling, partition, shaft wall systems and other such applications.


Profile complies to ASTM A653, ASTM C645 and ASTM A924 for steel & ASTM 1396 for plasterboard

Advantages•Suitable for partitions and ceilings•Large variety of size options•Slim, cost effective solutions

with maximum architectural sophistication and functionality.



Material Storage & Handling Conditions•Do not store any other material on

top of Access Pane•Protect Panels from direct rain,

sunlight or other extensive weather conditions.

•Mada Access Panel to be stored in dry area inside the building which is ready to receive drywall fixings.

•Metal products should be stored in an environmentally–friendly area away from airborne contaminants



Material Aluminum with powder coating

Grade T6 – 6063

Type Touch Lock and Safety Chain

Coating 60 macrons (White color)

Plasterboard Type Regular or Moisture Resistant Plasterboard

Plasterboard Thickness 12.5mm & 15mm

Metal Thickness 1.0mm, 1.20mm & 1.40mm

Sizes (mm)

300 x 300400 x 400450 x 450500 x 500600 x 600800 x 800600 x 1200& Other Sizes manufactured upon request.

such as acid and salt sprays.•People with sensitive skin

conditions should seek medical advice before prolonged handling of metal products; hands should be washed before eating and for personal hygiene.

Item Specification

MADA FINISHING

MADAACCESSPANEL

55



Product Description

Mada Thin Coat Render is a perfect solution to create the thin surfaces perfectly suitable to apply finishing on. The Thin Coat Render is a single layer, smooth-coat render of grey-white color intended for hand application in thickness of 3-6mm.


Mada Thin Coat Render is best option to use for concrete or porous concrete. Thin Coat Render is used to prepare the wall for the finishing items (paints, wallpapers, etc.). Thin Coat Render is also perfect for repair works.

Manufacturing StandardsMada Renders are produced under a quality system independently audited and certified as conforming to ISO 9001:2010

Advantages•Easy & fast installation•High adhesion•Low consumption•Versatility of usage

Product Characteristics•Composition: Stucco & Adhesive to

improve adhesion to base material. •Usage: Internal walls & Ceilings at

temperature > 5˚C. •Working Time: 60-90 mins•Base Material for Application:

Concrete, Porous Concrete, Render. •Thickness: 3-6mm•Storage: 12 months approx.

Material Storage & Handling Conditions•Mada Render should be protected

from continuous exposure to moisture. Prolonged or repeated exposure to moisture may cause a loss of strength. If storing on the concrete floor, wooden pallets have to be used.

•Mada Render can be mixed by hand or mechanically. Before mixing please ensure that the mixing


Parameters

Color Grey-White

Mixing Ratio with Water 21.5 L of water per 40 Kg

pH Level 7

Tensile Strength ≥ 1.0 MPA

Compressive Stregth ≥ 2.5 MPA

Adhesive Strength ≥ 0.5 MPA

Diffusion Resistance Factor (µ) 10

Coverage Ratio 1 Kg / m2 / mm

equipment and bucket being used are clean. Contamination from previous mixes adversely affect the setting time and strength.

•Add Mada Render to the water and

mix using hand or electric mixture.

Allow the mixture to settle for 3-5

mins. Check the consistency of the

mixture and if the mixture is too

thick then add slightly more water,

conversely if the mixture is too liquid

then add slightly more Render. Mix

Again and if necessary repeat the

process until the desired viscosity of

the mixture is achieved for optimum

application.


Weight Bags Per Pallet

40 Kg 36

MADA FINISHING

MADATHIN COAT

RENDER

56



Product Description

Mada Hand Applied Render is your go to product for projects that require versatile thicknesses of Renders within small area. Hand Applied Renders can be used for thickness ranging from 5-30mm.


Mada Hand Applied Render is the best option to use when surface requires thickness, small areas of renders. Hand Applied Render is primarily used for brick walls, concrete, stable mortar and other concrete structures.


Mada Renders are produced under a quality system independently audited and certified as conforming to ISO 9001:2010

Advantages•Easy & fast installation•High adhesion•Low consumption•Versatility of usage

Product Characteristics•Composition: Stucco, Perlite, Light

weight fillers & Adhesive to improve adhesion to base material.

•Usage: Internal walls & Ceilings at temperature > 5˚C.

•Working Time: 60-90 mins•Base Material for Application:

Brickwork, Concrete, Porous Concrete, Render.

•Thickness: 5-30mm•Storage: 12 months approx.

Material Storage & Handling Conditions•Mada Render should be protected

from continuous exposure to moisture. Prolonged or repeated exposure to moisture may cause a loss of strength. If storing on the concrete floor, wooden pallets have to be used.


Parameters

Color Grey-White

Mixing Ratio with Water 10 L of water per 25 Kg

pH Level 7

Tensile Strength ≥ 1.0 MPA

Compressive Stregth ≥ 2.5 MPA

Adhesive Strength ≥ 0.5 MPA

Diffusion Resistance Factor (µ) 10

Coverage Ratio 1 Kg / m2 / mm

• Mada Render can be mixed by hand or mechanically. Before mixing please ensure that the mixing equipment and bucket being used are clean. Contamination from previous mixes adversely affect the setting time and strength.

•Add Mada Render to the water and mix using hand or electric mixture. Allow the mixture to settle for 3-5 mins. Check the consistency of the mixture and if the mixture is too thick then add slightly more water , conversely if the mixture is too liquid then add slightly more Render. Mix Again and if necessary repeat the process until the desired viscosity of the mixture is achieved for optimum application.


Weight Bags Per Pallet

25 Kg 50

MADA FINISHING

MADAHAND APPLIED

RENDER

57

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