indiana department of environmental anagement …permits.air.idem.in.gov/32571f.pdf · permit...

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I NDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT We Protect Hoosiers and Our Environment. Michael R. Pence 100 North Senate Avenue Governor Indianapolis, Indiana 46204 (317) 232-8603 Thomas W. Easterly Toll Free (800) 451-6027 Commissioner www.idem.IN.gov Recycled Paper An Equal Opportunity Employer Please Recycle TO: Interested Parties / Applicant DATE: June 5, 2013 RE: Hardwood Interior Design, LLC / 039-32571-00495 FROM: Matthew Stuckey, Branch Chief Permits Branch Office of Air Quality Notice of Decision: Approval - Effective Immediately Please be advised that on behalf of the Commissioner of the Department of Environmental Management, I have issued a decision regarding the enclosed matter. Pursuant to IC 13-15-5-3, this permit is effective immediately, unless a petition for stay of effectiveness is filed and granted according to IC 13-15-6-3, and may be revoked or modified in accordance with the provisions of IC 13-15-7-1. If you wish to challenge this decision, IC 4-21.5-3 and IC 13-15-6-1 require that you file a petition for administrative review. This petition may include a request for stay of effectiveness and must be submitted to the Office of Environmental Adjudication, 100 North Senate Avenue, Government Center North, Suite N 501E, Indianapolis, IN 46204, within eighteen (18) calendar days of the mailing of this notice. The filing of a petition for administrative review is complete on the earliest of the following dates that apply to the filing: (1) the date the document is delivered to the Office of Environmental Adjudication (OEA); (2) the date of the postmark on the envelope containing the document, if the document is mailed to OEA by U.S. mail; or (3) The date on which the document is deposited with a private carrier, as shown by receipt issued by the carrier, if the document is sent to the OEA by private carrier. The petition must include facts demonstrating that you are either the applicant, a person aggrieved or adversely affected by the decision or otherwise entitled to review by law. Please identify the permit, decision, or other order for which you seek review by permit number, name of the applicant, location, date of this notice and all of the following: (1) the name and address of the person making the request; (2) the interest of the person making the request; (3) identification of any persons represented by the person making the request; (4) the reasons, with particularity, for the request; (5) the issues, with particularity, proposed for considerations at any hearing; and (6) identification of the terms and conditions which, in the judgment of the person making the request, would be appropriate in the case in question to satisfy the requirements of the law governing documents of the type issued by the Commissioner. If you have technical questions regarding the enclosed documents, please contact the Office of Air Quality, Permits Branch at (317) 233-0178. Callers from within Indiana may call toll-free at 1-800-451- 6027, ext. 3-0178. Enclosures FNPER.dot12/03/07

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Page 1: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENTWe Protect Hoosiers and Our Environment.

Michael R. Pence 100 North Senate Avenue Governor Indianapolis, Indiana 46204 (317) 232-8603 Thomas W. Easterly Toll Free (800) 451-6027 Commissioner www.idem.IN.gov

Recycled Paper An Equal Opportunity Employer Please Recycle

TO: Interested Parties / Applicant DATE: June 5, 2013 RE: Hardwood Interior Design, LLC / 039-32571-00495 FROM: Matthew Stuckey, Branch Chief Permits Branch

Office of Air Quality

Notice of Decision: Approval - Effective Immediately

Please be advised that on behalf of the Commissioner of the Department of Environmental Management, I have issued a decision regarding the enclosed matter. Pursuant to IC 13-15-5-3, this permit is effective immediately, unless a petition for stay of effectiveness is filed and granted according to IC 13-15-6-3, and may be revoked or modified in accordance with the provisions of IC 13-15-7-1. If you wish to challenge this decision, IC 4-21.5-3 and IC 13-15-6-1 require that you file a petition for administrative review. This petition may include a request for stay of effectiveness and must be submitted to the Office of Environmental Adjudication, 100 North Senate Avenue, Government Center North, Suite N 501E, Indianapolis, IN 46204, within eighteen (18) calendar days of the mailing of this notice. The filing of a petition for administrative review is complete on the earliest of the following dates that apply to the filing: (1) the date the document is delivered to the Office of Environmental Adjudication (OEA); (2) the date of the postmark on the envelope containing the document, if the document is mailed to

OEA by U.S. mail; or (3) The date on which the document is deposited with a private carrier, as shown by receipt issued

by the carrier, if the document is sent to the OEA by private carrier. The petition must include facts demonstrating that you are either the applicant, a person aggrieved or adversely affected by the decision or otherwise entitled to review by law. Please identify the permit, decision, or other order for which you seek review by permit number, name of the applicant, location, date of this notice and all of the following: (1) the name and address of the person making the request; (2) the interest of the person making the request; (3) identification of any persons represented by the person making the request; (4) the reasons, with particularity, for the request; (5) the issues, with particularity, proposed for considerations at any hearing; and (6) identification of the terms and conditions which, in the judgment of the person making the

request, would be appropriate in the case in question to satisfy the requirements of the law governing documents of the type issued by the Commissioner.

If you have technical questions regarding the enclosed documents, please contact the Office of Air Quality, Permits Branch at (317) 233-0178. Callers from within Indiana may call toll-free at 1-800-451-6027, ext. 3-0178.

Enclosures FNPER.dot12/03/07

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Hardwood Interior Design, LLC Page 2 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha

TABLE OF CONTENTS

A. SOURCE SUMMARY ............................................................................................................................... 5

A.1 General Information [326 IAC 2-5.1-3(c)][326 IAC 2-6.1-4(a)]

A.2 Source definition

A.3 Emission Units and Pollution Control Equipment Summary

B. GENERAL CONDITIONS ........................................................................................................................ 7

B.1 Definitions [326 IAC 2-1.1-1]

B.2 Revocation of Permits [326 IAC 2-1.1-9(5)]

B.3 Affidavit of Construction [326 IAC 2-5.1-3(h)] [326 IAC 2-5.1-4]

B.4 Permit Term [326 IAC 2-6.1-7(a)][326 IAC 2-1.1-9.5][IC 13-15-3-6(a)]

B.5 Term of Conditions [326 IAC 2-1.1-9.5]

B.6 Enforceability

B.7 Severability

B.8 Property Rights or Exclusive Privilege

B.9 Duty to Provide Information

B.10 Annual Notification [326 IAC 2-6.1-5(a)(5)]

B.11 Preventive Maintenance Plan [326 IAC 1-6-3]

B.12 Prior Permits Superseded [326 IAC 2-1.1-9.5]

B.13 Termination of Right to Operate [326 IAC 2-6.1-7(a)]

B.14 Permit Renewal [326 IAC 2-6.1-7]

B.15 Permit Amendment or Revision [326 IAC 2-5.1-3(e)(3)][326 IAC 2-6.1-6]

B.16 Source Modification Requirement

B.17 Inspection and Entry [326 IAC 2-5.1-3(e)(4)(B)][326 IAC 2-6.1-5(a)(4)][IC 13-14-2-2]

[IC 13-17-3-2][IC 13-30-3-1]

B.18 Transfer of Ownership or Operational Control [326 IAC 2-6.1-6]

B.19 Annual Fee Payment [326 IAC 2-1.1-7]

B.20 Credible Evidence [326 IAC 1-1-6]

C. SOURCE OPERATION CONDITIONS .................................................................................................. 12

Emission Limitations and Standards [326 IAC 2-6.1-5(a)(1)]

C.1 Particulate Emission Limitations For Processes with Process Weight Rates

Less Than One Hundred (100) Pounds per Hour [326 IAC 6-3-2]

C.2 Permit Revocation [326 IAC 2-1.1-9]

C.3 Opacity [326 IAC 5-1]

C.4 Open Burning [326 IAC 4-1] [IC 13-17-9]

C.5 Incineration [326 IAC 4-2] [326 IAC 9-1-2]

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C.6 Fugitive Dust Emissions [326 IAC 6-4]

C.7 Asbestos Abatement Projects [326 IAC 14-10] [326 IAC 18] [40 CFR 61, Subpart M]

Testing Requirements [326 IAC 2-6.1-5(a)(2)]

C.8 Performance Testing [326 IAC 3-6]

Compliance Requirements [326 IAC 2-1.1-11]

C.9 Compliance Requirements [326 IAC 2-1.1-11]

Compliance Monitoring Requirements [326 IAC 2-6.1-5(a)(2)]

C.10 Compliance Monitoring [326 IAC 2-1.1-11]

C.11 Instrument Specifications [326 IAC 2-1.1-11]

Corrective Actions and Response Steps

C.12 Response to Excursions or Exceedances

C.13 Actions Related to Noncompliance Demonstrated by a Stack Test

Record Keeping and Reporting Requirements [326 IAC 2-6.1-5(a)(2)]

C.14 Malfunctions Report [326 IAC 1-6-2]

C.15 General Record Keeping Requirements [326 IAC 2-6.1-5]

C.16 General Reporting Requirements [326 IAC 2-1.1-11] [326 IAC 2-6.1-2]

[IC 13-14-1-13]

D.1. EMISSIONS UNIT OPERATION CONDITIONS ................................................................................. 17

Emission Limitations and Standards [326 IAC 2-6.1-5(a)(1)]

D.1.1 Volatile Organic Compounds (VOC) [326 IAC 8-1-6]

D.1.2 Particulate (PM) [326 IAC 6-3-2]

D.1.3 Preventive Maintenance Plan [326 IAC 2-8-4(9)]

Compliance Determination Requirements

D.1.4 Testing Requirements [326 IAC 2-1.1-11]

Compliance Monitoring Requirements [326 IAC 2-6.1-5(a)(2)]

D.1.5 Particulate Control (PM)

D.1.6 Monitoring

Record Keeping and Reporting Requirements [326 IAC 2-6.1-5(a)(2)]

D.1.7 Record Keeping Requirements

D.1.8 Reporting Requirements

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Hardwood Interior Design, LLC Page 4 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha D.2. EMISSIONS UNIT OPERATION CONDITIONS ................................................................................. 19

Compliance Determination Requirements

D.2.1 Particulate Control [326 IAC 6-3-2]

E.1. FACILITY OPERATION CONDITIONS ............................................................................................. 20

Emission Limitations and Standards [326 IAC 2-8-4(1)]

E.1.1 General Provisions Relating to NSPS IIII [326 IAC 12-1] [40 CFR 60, Subpart A] E.2.2 New Source Performance Standards for Stationary Compression Ignition Internal Combustion

Engines [40 CFR 60, Subpart IIII] [326 IAC 12] Quarterly Report .......................................................................................................................................... 22

Annual Notification ...................................................................................................................................... 25

Malfunction Report ...................................................................................................................................... 27

Affidavit of Construction .............................................................................................................................. 29

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Hardwood Interior Design, LLC Page 5 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha

SECTION A SOURCE SUMMARY

This permit is based on information requested by the Indiana Department of Environmental Management (IDEM), Office of Air Quality (OAQ). The information describing the source contained in conditions A.1 and A.2 is descriptive information and does not constitute enforceable conditions. However, the Permittee should be aware that a physical change or a change in the method of operation that may render this descriptive information obsolete or inaccurate may trigger requirements for the Permittee to obtain additional permits or seek modification of this permit pursuant to 326 IAC 2, or change other applicable requirements presented in the permit application. A.1 General Information [326 IAC 2-5.1-3(c)][326 IAC 2-6.1-4(a)]

The Permittee owns and operates a stationary wood products manufacturing and surface coating plant.

Source Address: 72842 CR 101, Nappanee, Indiana 46550 General Source Phone Number: 574-529-0121 SIC Code: 2511 County Location: Elkhart Source Location Status: Attainment for all criteria pollutants Source Status: Minor Source Operating Permit Program Minor Source, under PSD and Emission Offset Rules

Minor Source, Section 112 of the Clean Air Act Not 1 of 28 Source Categories

A.2 Source Definition These stationary wood products manufacturing and surface coating plants are considered two (2) separate sources:

(1) Hardwood Interior Design, LLC located at 72842 CR 101 in Nappanee, Indiana 46550 (source ID # 039-00735); and

(2) Hardwood Interior Design, LLC is located at 2860 Birch Rd. in Bremen, Indiana

46506 (source ID # 099-00111). In order to consider both plants as one single source, all three of the following criteria must be met:

(1) The plants must have common ownership/control; (2) The plants must have the same SIC code; and (3) The plants must be located on contiguous or adjacent properties.

The plants have a common corporate owner and are 3.2 miles apart. However, since the plants do not meet all three parts of the major source definition, IDEM, OAQ has determined that Hardwood Interior Design, LLC located at 72842 CR 101 in Nappanee is not part of the same source as Hardwood Interior Design, LLC located at 2860 Birch Rd. in Bremen, as defined by 326 IAC 2-7-1(22). This conclusion was initially determined on April 8, 2013.

A.3 Emission Units and Pollution Control Equipment Summary

This stationary source consists of the following emission units and pollution control devices: (a) Four (4) wood surface coating booths, identified as SB1 through SB4, each constructed in

2012, maximum coating of 0.75 gallon/unit, producing three (3) units per hour, exhausting through stacks SV1 through SV4, respectively, using high volume low pressure (HVLP) spray coating, using fabric filters for control.

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(b) One (1) woodworking operation controlled by a baghouse, constructed in 2012, with a maximum throughput of 450 pounds per hour of product, consisting of:

(1) one (1) table saw, maximum capacity 10 board feet per day (2) one (1) chop saw, maximum capacity 20 board feet per day (3) one (1) wide belt sander maximum capacity 100 board feet per day (4) one (1) edge sander maximum capacity 10 board feet per day

(c) One (1) propane gas-fired air makeup unit, identified as AM1, constructed in 1998, exhausting

through stack SAM1 with a maximum heat input capacity of 0.25 MMBtu/hr. (d) One (1) propane gas-fired water heater unit, identified as H1, constructed in 1998, exhausting

through stack AMS1 with a maximum heat input capacity of 0.05 MMBtu/hr. (e) One (1) diesel-fired generator, identified as DG1, constructed in 1998, with a maximum

capacity of 65 hp. This generator is considered an affected source under 40 CFR 60, Subpart IIII, and 40 CFR 63, Subpart ZZZZ.

Page 8: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

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SECTION B GENERAL CONDITIONS

B.1 Definitions [326 IAC 2-1.1-1] Terms in this permit shall have the definition assigned to such terms in the referenced regulation. In the absence of definitions in the referenced regulation, the applicable definitions found in the statutes or regulations (IC 13-11, 326 IAC 1-2 and 326 IAC 2-1.1-1) shall prevail.

B.2 Revocation of Permits [326 IAC 2-1.1-9(5)]

Pursuant to 326 IAC 2-1.1-9(5)(Revocation of Permits), the Commissioner may revoke this permit if construction is not commenced within eighteen (18) months after receipt of this approval or if construction is suspended for a continuous period of one (1) year or more.

B.3 Affidavit of Construction [326 IAC 2-5.1-3(h)] [326 IAC 2-5.1-4]

This document shall also become the approval to operate pursuant to 326 IAC 2-5.1-4 when prior to the start of operation, the following requirements are met: (a) The attached Affidavit of Construction shall be submitted to the Office of Air Quality (OAQ),

verifying that the emission units were constructed as proposed in the application or the permit. The emission units covered in this permit may begin operating on the date the Affidavit of Construction is postmarked or hand delivered to IDEM if constructed as proposed.

(b) If actual construction of the emission units differs from the construction proposed in the

application, the source may not begin operation until the permit has been revised pursuant to 326 IAC 2 and an Operation Permit Validation Letter is issued.

(c) The Permittee shall attach the Operation Permit Validation Letter received from the Office of

Air Quality (OAQ) to this permit. B.4 Permit Term [326 IAC 2-6.1-7(a)][326 IAC 2-1.1-9.5][IC 13-15-3-6(a)]

(a) This permit, M039-32571-00495, is issued for a fixed term of five (5) years from the issuance date of this permit, as determined in accordance with IC 4-21.5-3-5(f) and IC 13-15-5-3. Subsequent revisions, modifications, or amendments of this permit do not affect the expiration date of this permit.

(b) If IDEM, OAQ, upon receiving a timely and complete renewal permit application, fails to issue

or deny the permit renewal prior to the expiration date of this permit, this existing permit shall not expire and all terms and conditions shall continue in effect, until the renewal permit has been issued or denied.

B.5 Term of Conditions [326 IAC 2-1.1-9.5]

Notwithstanding the permit term of a permit to construct, a permit to operate, or a permit modification, any condition established in a permit issued pursuant to a permitting program approved in the state implementation plan shall remain in effect until:

(a) the condition is modified in a subsequent permit action pursuant to Title I of the Clean Air Act;

or (b) the emission unit to which the condition pertains permanently ceases operation.

B.6 Enforceability Unless otherwise stated, all terms and conditions in this permit, including any provisions designed to limit the source's potential to emit, are enforceable by IDEM, the United States Environmental Protection Agency (U.S. EPA) and by citizens in accordance with the Clean Air Act.

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Hardwood Interior Design, LLC Page 8 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha B.7 Severability

The provisions of this permit are severable; a determination that any portion of this permit is invalid shall not affect the validity of the remainder of the permit.

B.8 Property Rights or Exclusive Privilege

This permit does not convey any property rights of any sort or any exclusive privilege. B.9 Duty to Provide Information

(a) The Permittee shall furnish to IDEM, OAQ, within a reasonable time, any information that IDEM, OAQ may request in writing to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit, or to determine compliance with this permit. Upon request, the Permittee shall also furnish to IDEM, OAQ copies of records required to be kept by this permit.

(b) For information furnished by the Permittee to IDEM, OAQ, the Permittee may include a claim of confidentiality in accordance with 326 IAC 17.1. When furnishing copies of requested records directly to U. S. EPA, the Permittee may assert a claim of confidentiality in accordance with 40 CFR 2, Subpart B.

B.10 Annual Notification [326 IAC 2-6.1-5(a)(5)]

(a) An annual notification shall be submitted by an authorized individual to the Office of Air Quality stating whether or not the source is in operation and in compliance with the terms and conditions contained in this permit.

(b) The annual notice shall be submitted in the format attached no later than March 1 of each year

to:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

(c) The notification shall be considered timely if the date postmarked on the envelope or certified

mail receipt, or affixed by the shipper on the private shipping receipt, is on or before the date it is due. If the document is submitted by any other means, it shall be considered timely if received by IDEM, OAQ on or before the date it is due.

B.11 Preventive Maintenance Plan [326 IAC 1-6-3]

(a) If required by specific condition(s) in Section D of this permit, the Permittee shall prepare and maintain Preventive Maintenance Plans (PMPs) no later than ninety (90) days after issuance of this permit or ninety (90) days after initial start-up, whichever is later, including the following information on each facility:

(1) Identification of the individual(s) responsible for inspecting, maintaining, and repairing

emission control devices; (2) A description of the items or conditions that will be inspected and the inspection

schedule for said items or conditions; and (3) Identification and quantification of the replacement parts that will be maintained in

inventory for quick replacement. If, due to circumstances beyond the Permittee’s control, the PMPs cannot be prepared and maintained within the above time frame, the Permittee may extend the date an additional ninety (90) days provided the Permittee notifies:

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Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251 The Permittee shall implement the PMPs.

(b) A copy of the PMPs shall be submitted to IDEM, OAQ upon request and within a reasonable time, and shall be subject to review and approval by IDEM, OAQ. IDEM, OAQ may require the Permittee to revise its PMPs whenever lack of proper maintenance causes or is the primary contributor to an exceedance of any limitation on emissions.

(c) To the extent the Permittee is required by 40 CFR Part 60/63 to have an Operation Maintenance, and Monitoring (OMM) Plan for a unit, such Plan is deemed to satisfy the PMP requirements of 326 IAC 1-6-3 for that unit.

B.12 Prior Permits Superseded [326 IAC 2-1.1-9.5]

(a) All terms and conditions of permits established prior to M039-32571-00495 and issued pursuant to permitting programs approved into the state implementation plan have been either: (1) incorporated as originally stated, (2) revised, or (3) deleted.

(b) All previous registrations and permits are superseded by this permit.

B.13 Termination of Right to Operate [326 IAC 2-6.1-7(a)] The Permittee's right to operate this source terminates with the expiration of this permit unless a timely and complete renewal application is submitted at least one hundred twenty (120) days prior to the date of expiration of the source’s existing permit, consistent with 326 IAC 2-6.1-7.

B.14 Permit Renewal [326 IAC 2-6.1-7]

(a) The application for renewal shall be submitted using the application form or forms prescribed by IDEM, OAQ and shall include the information specified in 326 IAC 2-6.1-7. Such information shall be included in the application for each emission unit at this source. The renewal application does require an affirmation that the statements in the application are true and complete by an "authorized individual" as defined by 326 IAC 2-1.1-1(1).

Request for renewal shall be submitted to:

Indiana Department of Environmental Management Permit Administration and Support Section, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

(b) A timely renewal application is one that is:

(1) Submitted at least one hundred twenty (120) days prior to the date of the expiration of this permit; and

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(2) If the date postmarked on the envelope or certified mail receipt, or affixed by the shipper on the private shipping receipt, is on or before the date it is due. If the document is submitted by any other means, it shall be considered timely if received by IDEM, OAQ on or before the date it is due.

(c) If the Permittee submits a timely and complete application for renewal of this permit, the

source’s failure to have a permit is not a violation of 326 IAC 2-6.1 until IDEM, OAQ takes final action on the renewal application, except that this protection shall cease to apply if, subsequent to the completeness determination, the Permittee fails to submit by the deadline specified, pursuant to 326 IAC 2-6.1-4(b), in writing by IDEM, OAQ any additional information identified as being needed to process the application.

B.15 Permit Amendment or Revision [326 IAC 2-5.1-3(e)(3)][326 IAC 2-6.1-6] (a) Permit amendments and revisions are governed by the requirements of 326 IAC 2-6.1-6

whenever the Permittee seeks to amend or modify this permit.

(b) Any application requesting an amendment or modification of this permit shall be submitted to: Indiana Department of Environmental Management Permit Administration and Support Section, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

(c) The Permittee shall notify the OAQ no later than thirty (30) calendar days of implementing a notice-only change. [326 IAC 2-6.1-6(d)]

B.16 Source Modification Requirement

A modification, construction, or reconstruction is governed by the requirements of 326 IAC 2.

B.17 Inspection and Entry [326 IAC 2-5.1-3(e)(4)(B)][326 IAC 2-6.1-5(a)(4)][IC 13-14-2-2][IC 13-17-3-2][IC 13-30-3-1] Upon presentation of proper identification cards, credentials, and other documents as may be required by law, and subject to the Permittee’s right under all applicable laws and regulations to assert that the information collected by the agency is confidential and entitled to be treated as such, the Permittee shall allow IDEM, OAQ, U.S. EPA, or an authorized representative to perform the following:

(a) Enter upon the Permittee's premises where a permitted source is located, or emissions related

activity is conducted, or where records must be kept under the conditions of this permit;

(b) As authorized by the Clean Air Act, IC 13-14-2-2, IC 13-17-3-2, and IC 13-30-3-1, have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit;

(c) As authorized by the Clean Air Act, IC 13-14-2-2, IC 13-17-3-2, and IC 13-30-3-1, inspect, at reasonable times, any facilities, equipment (including monitoring and air pollution control equipment), practices, or operations regulated or required under this permit;

(d) As authorized by the Clean Air Act, IC 13-14-2-2, IC 13-17-3-2, and IC 13-30-3-1, sample or monitor, at reasonable times, substances or parameters for the purpose of assuring compliance with this permit or applicable requirements; and

(e) As authorized by the Clean Air Act, IC 13-14-2-2, IC 13-17-3-2, and IC 13-30-3-1, utilize any photographic, recording, testing, monitoring, or other equipment for the purpose of assuring compliance with this permit or applicable requirements.

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Hardwood Interior Design, LLC Page 11 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha B.18 Transfer of Ownership or Operational Control [326 IAC 2-6.1-6]

(a) The Permittee must comply with the requirements of 326 IAC 2-6.1-6 whenever the Permittee seeks to change the ownership or operational control of the source and no other change in the permit is necessary.

(b) Any application requesting a change in the ownership or operational control of the source shall contain a written agreement containing a specific date for transfer of permit responsibility, coverage and liability between the current and new Permittee. The application shall be submitted to: Indiana Department of Environmental Management Permit Administration and Support Section, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251 The application which shall be submitted by the Permittee does require an affirmation that the statements in the application are true and complete by an "authorized individual" as defined by 326 IAC 2-1.1-1(1).

(c) The Permittee may implement notice-only changes addressed in the request for a notice-only

change immediately upon submittal of the request. [326 IAC 2-6.1-6(d)(3)] B.19 Annual Fee Payment [326 IAC 2-1.1-7]

(a) The Permittee shall pay annual fees due no later than thirty (30) calendar days of receipt of a bill from IDEM, OAQ.

(b) The Permittee may call the following telephone numbers: 1-800-451-6027 or 317-233-4230

(ask for OAQ, Billing, Licensing, and Training Section), to determine the appropriate permit fee.

B.20 Credible Evidence [326 IAC 1-1-6]

For the purpose of submitting compliance certifications or establishing whether or not the Permittee has violated or is in violation of any condition of this permit, nothing in this permit shall preclude the use, including the exclusive use, of any credible evidence or information relevant to whether the Permittee would have been in compliance with the condition of this permit if the appropriate performance or compliance test or procedure had been performed.

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Hardwood Interior Design, LLC Page 12 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha SECTION C SOURCE OPERATION CONDITIONS

Entire Source

Emission Limitations and Standards [326 IAC 2-6.1-5(a)(1)]

C.1 Particulate Emission Limitations For Processes with Process Weight Rates Less Than One Hundred (100) Pounds per Hour [326 IAC 6-3-2] Pursuant to 326 IAC 6-3-2(e)(2), particulate emissions from any process not exempt under 326 IAC 6-3-1(b) or (c) which has a maximum process weight rate less than 100 pounds per hour and the methods in 326 IAC 6-3-2(b) through (d) do not apply shall not exceed 0.551 pounds per hour.

C.2 Permit Revocation [326 IAC 2-1.1-9] Pursuant to 326 IAC 2-1.1-9 (Revocation of Permits), this permit to construct and operate may be revoked for any of the following causes:

(a) Violation of any conditions of this permit.

(b) Failure to disclose all the relevant facts, or misrepresentation in obtaining this permit.

(c) Changes in regulatory requirements that mandate either a temporary or permanent reduction

of discharge of contaminants. However, the amendment of appropriate sections of this permit shall not require revocation of this permit.

(d) Noncompliance with orders issued pursuant to 326 IAC 1-5 (Episode Alert Levels) to reduce

emissions during an air pollution episode.

(e) For any cause which establishes in the judgment of IDEM, the fact that continuance of this permit is not consistent with purposes of this article.

C.3 Opacity [326 IAC 5-1]

Pursuant to 326 IAC 5-1-2 (Opacity Limitations), except as provided in 326 IAC 5-1-1 (Applicability) and 326 IAC 5-1-3 (Temporary Alternative Opacity Limitations), opacity shall meet the following, unless otherwise stated in this permit:

(a) Opacity shall not exceed an average of forty percent (40%) in any one (1) six (6) minute

averaging period as determined in 326 IAC 5-1-4.

(b) Opacity shall not exceed sixty percent (60%) for more than a cumulative total of fifteen (15) minutes (sixty (60) readings as measured according to 40 CFR 60, Appendix A, Method 9 or fifteen (15) one (1) minute non-overlapping integrated averages for a continuous opacity monitor) in a six (6) hour period.

C.4 Open Burning [326 IAC 4-1] [IC 13-17-9] The Permittee shall not open burn any material except as provided in 326 IAC 4-1-3, 326 IAC 4-1-4 or 326 IAC 4-1-6. The previous sentence notwithstanding, the Permittee may open burn in accordance with an open burning approval issued by the Commissioner under 326 IAC 4-1-4.1.

C.5 Incineration [326 IAC 4-2] [326 IAC 9-1-2]

The Permittee shall not operate an incinerator except as provided in 326 IAC 4-2 or in this permit. The Permittee shall not operate a refuse incinerator or refuse burning equipment except as provided in 326 IAC 9-1-2 or in this permit.

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Hardwood Interior Design, LLC Page 13 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha C.6 Fugitive Dust Emissions [326 IAC 6-4]

The Permittee shall not allow fugitive dust to escape beyond the property line or boundaries of the property, right-of-way, or easement on which the source is located, in a manner that would violate 326 IAC 6-4 (Fugitive Dust Emissions).

C.7 Asbestos Abatement Projects [326 IAC 14-10] [326 IAC 18] [40 CFR 61, Subpart M] (a) Notification requirements apply to each owner or operator. If the combined amount of

regulated asbestos containing material (RACM) to be stripped, removed or disturbed is at least 260 linear feet on pipes or 160 square feet on other facility components, or at least thirty-five (35) cubic feet on all facility components, then the notification requirements of 326 IAC 14-10-3 are mandatory. All demolition projects require notification whether or not asbestos is present.

(b) The Permittee shall ensure that a written notification is sent on a form provided by the Commissioner at least ten (10) working days before asbestos stripping or removal work or before demolition begins, per 326 IAC 14-10-3, and shall update such notice as necessary, including, but not limited to the following: (1) When the amount of affected asbestos containing material increases or decreases by

at least twenty percent (20%); or (2) If there is a change in the following:

(A) Asbestos removal or demolition start date;

(B) Removal or demolition contractor; or

(C) Waste disposal site.

(c) The Permittee shall ensure that the notice is postmarked or delivered according to the guidelines set forth in 326 IAC 14-10-3(2).

(d) The notice to be submitted shall include the information enumerated in 326 IAC 14-10-3(3). All required notifications shall be submitted to: Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

The notice shall include a signed certification from the owner or operator that the information provided in this notification is correct and that only Indiana licensed workers and project supervisors will be used to implement the asbestos removal project.

(e) Procedures for Asbestos Emission Control The Permittee shall comply with the applicable emission control procedures in 326 IAC 14-10-4 and 40 CFR 61.145(c). Per 326 IAC 14-10-1, emission control requirements are applicable for any removal or disturbance of RACM greater than three (3) linear feet on pipes or three (3) square feet on any other facility components or a total of at least 0.75 cubic feet on all facility components.

(f) Demolition and Renovation The Permittee shall thoroughly inspect the affected facility or part of the facility where the demolition or renovation will occur for the presence of asbestos pursuant to 40 CFR 61.145(a).

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Hardwood Interior Design, LLC Page 14 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha

(g) Indiana Licensed Asbestos Inspector The Permittee shall comply with 326 IAC 14-10-1(a) that requires the owner or operator, prior to a renovation/demolition, to use an Indiana Licensed Asbestos Inspector to thoroughly inspect the affected portion of the facility for the presence of asbestos. The requirement to use an Indiana Licensed Asbestos inspector is not federally enforceable.

Testing Requirements [326 IAC 2-6.1-5(a)(2)]

C.8 Performance Testing [326 IAC 3-6] (a) For performance testing required by this permit, a test protocol, except as provided elsewhere

in this permit, shall be submitted to:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251 no later than thirty-five (35) days prior to the intended test date.

(b) The Permittee shall notify IDEM, OAQ of the actual test date at least fourteen (14) days prior to the actual test date.

(c) Pursuant to 326 IAC 3-6-4(b), all test reports must be received by IDEM, OAQ not later than forty-five (45) days after the completion of the testing. An extension may be granted by IDEM, OAQ if the Permittee submits to IDEM, OAQ a reasonable written explanation not later than five (5) days prior to the end of the initial forty-five (45) day period.

Compliance Requirements [326 IAC 2-1.1-11]

C.9 Compliance Requirements [326 IAC 2-1.1-11] The commissioner may require stack testing, monitoring, or reporting at any time to assure compliance with all applicable requirements by issuing an order under 326 IAC 2-1.1-11. Any monitoring or testing shall be performed in accordance with 326 IAC 3 or other methods approved by the commissioner or the U. S. EPA.

Compliance Monitoring Requirements [326 IAC 2-6.1-5(a)(2)]

C.10 Compliance Monitoring [326 IAC 2-1.1-11] Compliance with applicable requirements shall be documented as required by this permit. The Permittee shall be responsible for installing any necessary equipment and initiating any required monitoring related to that equipment. All monitoring and record keeping requirements not already legally required shall be implemented when operation begins.

C.11 Instrument Specifications [326 IAC 2-1.1-11]

(a) When required by any condition of this permit, an analog instrument used to measure a parameter related to the operation of an air pollution control device shall have a scale such that the expected maximum reading for the normal range shall be no less than twenty percent (20%) of full scale.

(b) The Permittee may request that the IDEM, OAQ approve the use of an instrument that does

not meet the above specifications provided the Permittee can demonstrate that an alternative instrument specification will adequately ensure compliance with permit conditions requiring the measurement of the parameters.

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Hardwood Interior Design, LLC Page 15 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha Corrective Actions and Response Steps

C.12 Response to Excursions or Exceedances Upon detecting an excursion where a response step is required by the D Section or an exceedance of a limitation in this permit: (a) The Permittee shall take reasonable response steps to restore operation of the emissions unit

(including any control device and associated capture system) to its normal or usual manner of operation as expeditiously as practicable in accordance with good air pollution control practices for minimizing excess emissions.

(b) The response shall include minimizing the period of any startup, shutdown or malfunction. The

response may include, but is not limited to, the following: (1) initial inspection and evaluation; (2) recording that operations returned or are returning to normal without operator action

(such as through response by a computerized distribution control system); or (3) any necessary follow-up actions to return operation to normal or usual manner of

operation. (c) A determination of whether the Permittee has used acceptable procedures in response to an

excursion or exceedance will be based on information available, which may include, but is not limited to, the following: (1) monitoring results; (2) review of operation and maintenance procedures and records; and/or (3) inspection of the control device, associated capture system, and the process.

(d) Failure to take reasonable response steps shall be considered a deviation from the permit. (e) The Permittee shall record the reasonable response steps taken.

C.13 Actions Related to Noncompliance Demonstrated by a Stack Test

(a) When the results of a stack test performed in conformance with Section C - Performance Testing, of this permit exceed the level specified in any condition of this permit, the Permittee shall submit a description of its response actions to IDEM, OAQ, no later than seventy-five (75) days after the date of the test.

(b) A retest to demonstrate compliance shall be performed no later than one hundred eighty (180) days after the date of the test. Should the Permittee demonstrate to IDEM, OAQ that retesting in one hundred eighty (180) days is not practicable, IDEM, OAQ may extend the retesting deadline

(c) IDEM, OAQ reserves the authority to take any actions allowed under law in response to noncompliant stack tests.

Record Keeping and Reporting Requirements [326 IAC 2-6.1-5(a)(2)]

C.14 Malfunctions Report [326 IAC 1-6-2] Pursuant to 326 IAC 1-6-2 (Records; Notice of Malfunction):

(a) A record of all malfunctions, including startups or shutdowns of any facility or emission control

equipment, which result in violations of applicable air pollution control regulations or applicable

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Hardwood Interior Design, LLC Page 16 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha

emission limitations shall be kept and retained for a period of three (3) years and shall be made available to the Indiana Department of Environmental Management (IDEM), Office of Air Quality (OAQ) or appointed representative upon request.

(b) When a malfunction of any facility or emission control equipment occurs which lasts more than

one (1) hour, said condition shall be reported to OAQ, using the Malfunction Report Forms (2 pages). Notification shall be made by telephone or facsimile, as soon as practicable, but in no event later than four (4) daytime business hours after the beginning of said occurrence.

(c) Failure to report a malfunction of any emission control equipment shall constitute a violation of

326 IAC 1-6, and any other applicable rules. Information of the scope and expected duration of the malfunction shall be provided, including the items specified in 326 IAC 1-6-2(a)(1) through (6).

(d) Malfunction is defined as any sudden, unavoidable failure of any air pollution control

equipment, process, or combustion or process equipment to operate in a normal and usual manner. [326 IAC 1-2-39]

C.15 General Record Keeping Requirements [326 IAC 2-6.1-5]

(a) Records of all required monitoring data, reports and support information required by this permit shall be retained for a period of at least five (5) years from the date of monitoring sample, measurement, report, or application. These records shall be physically present or electronically accessible at the source location for a minimum of three (3) years. The records may be stored elsewhere for the remaining two (2) years as long as they are available upon request. If the Commissioner makes a request for records to the Permittee, the Permittee shall furnish the records to the Commissioner within a reasonable time.

(b) Unless otherwise specified in this permit, for all record keeping requirements not already legally required, the Permittee shall be allowed up to ninety (90) days from the date of permit issuance or the date of initial start-up, whichever is later, to begin such record keeping.

C.16 General Reporting Requirements [326 IAC 2-1.1-11] [326 IAC 2-6.1-2] [IC 13-14-1-13] (a) Reports required by conditions in Section D of this permit shall be submitted to:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251

(b) Unless otherwise specified in this permit, any notice, report, or other submission required by this permit shall be considered timely if the date postmarked on the envelope or certified mail receipt, or affixed by the shipper on the private shipping receipt, is on or before the date it is due. If the document is submitted by any other means, it shall be considered timely if received by IDEM, OAQ on or before the date it is due.

(c) The first report shall cover the period commencing on the date of issuance of this permit or the

date of initial start-up, whichever is later, and ending on the last day of the reporting period. Reporting periods are based on calendar years, unless otherwise specified in this permit. For the purpose of this permit, “calendar year” means the twelve (12) month period from January 1 to December 31 inclusive.

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Hardwood Interior Design, LLC Page 17 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha SECTION D.1 EMISSIONS UNIT OPERATION CONDITIONS

Emissions Unit Description: (a) Four (4) wood surface coating booths, identified as SB1 through SB4, each constructed in

2012, maximum coating of 0.75 gallon/unit, producing three (3) units per hour, exhausting through stacks SV1 through SV4, respectively, using high volume low pressure (HVLP) spray coating, using fabric filters for control.

(The information describing the process contained in this emissions unit description box is descriptive information and does not constitute enforceable conditions.)

Emission Limitations and Standards [326 IAC 2-6.1-5(a)(1)] D.1.1 Volatile Organic Compounds (VOC) [326 IAC 8-1-6]

In order to render the requirements of 326 IAC 8-1-6 not applicable, the input of VOC, including coatings, dilution solvents and cleaning solvents, to each of the surface coating booths SB1, SB2, SB3 and SB4 shall be less than 24.90 tons per twelve (12) consecutive month period, with compliance determined at the end of each month. Compliance with these limits, shall limit the VOC emissions from each of the surface coating booths SB1, SB2, SB3 and SB4 to less than 25 tons per twelve (12) consecutive month period and shall render the requirements of 326 IAC 8-1-6 (VOC Rules: General Reduction Requirements for New Facilities) not applicable.

D.1.2 Particulate (PM) [326 IAC 6-3-2] Pursuant to 326 IAC 6-3-2(d), particulate matter emissions from surface coating booths SB1 through SB4 shall be controlled by filters for particulate overspray control, and the Permittee shall operate the control devices in accordance with manufacturer’s specifications.

D.1.3 Preventive Maintenance Plan A Preventive Maintenance Plan is required for the surface coating operations and their control devices. Section B – Preventive Maintenance Plan contains the Permittee’s obligation with regard to the preventive maintenance plan required by this condition.

Compliance Determination Requirements D.1.4 Volatile Organic Compounds (VOCs) [326 IAC 8-1-2] [326 IAC 8-1-4]

Compliance with the VOC content and input limitations contained in Conditions D.1.1 shall be determined pursuant to 326 IAC 8-1-4(a)(3) and 326 IAC 8-1-2(a) by preparing or obtaining from the manufacturer the copies of the “as supplied” and “as applied” VOC data sheets. IDEM, OAQ, reserves the authority to determine compliance using Method 24 in conjunction with the analytical procedures specified in 326 IAC 8-1-4.

Compliance Monitoring Requirements [326 IAC 2-6.1-5(a)(2)] D.1.5 Particulate Control

In order to comply with Condition D.1.4, the dry filters for particulate matter control shall be in operation at all times when surface coating booths SB1 through SB4 are in operation.

D.1.6 Monitoring

(a) Daily inspections shall be performed to verify the placement, integrity and particle loading of the filters associated with surface coating booths SB1 through SB4. To monitor the performance of the dry filters, weekly observations shall be made of the overspray from the surface coating booth stacks (SVSB1 through SVSB4) while one or more of the booths are in

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Hardwood Interior Design, LLC Page 18 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha

operation. If a condition exists which should result in a response step, the Permittee shall take reasonable response steps. Section C - Response to Excursions or Exceedances contains the Permittee's obligation with regard to the reasonable response steps required by this condition. Failure to take response steps shall be considered a deviation from this permit.

(b) Monthly inspections shall be performed of the coating emissions from the stacks and the

presence of overspray on the rooftops and the nearby ground. When there is a noticeable change in overspray emissions, or when evidence of overspray emissions is observed, the Permittee shall take reasonable response steps. Section C - Response to Excursions or Exceedances contains the Permittee's obligation with regard to the reasonable response steps required by this condition. Failure to take response steps shall be considered a deviation from this permit.

Record Keeping and Reporting Requirements [326 IAC 2-6.1-5(a)(2)] D.1.7 Record Keeping Requirement

(a) To document the compliance status with Conditions D.1.1, the Permittee shall maintain records in accordance with (1) through (5) below. Records maintained for (1) through (5) shall be taken monthly and shall be complete and sufficient to establish compliance with the VOC input limits established in Conditions D.1.1.

(1) The VOC content of each coating material and solvent used. (2) The amount of coating material and solvent less water used on a monthly basis.

(A) Records shall include purchase orders, invoices, and material safety data sheets (MSDS) necessary to verify the type and amount used.

(B) Solvent usage records shall differentiate between those added to coatings

and those used as cleanup solvents. (3) The cleanup solvent usage for each month; (4) The total VOC input for each month; and (5) The total VOC input for each compliance period.

(b) To document the compliance status with Condition D.1.6, the Permittee shall maintain a log of weekly overspray observations, daily and monthly inspections.

(c) Section C - General Record Keeping Requirements of this permit contains the Permittee’s

obligations with regard to the records required by this condition. D.1.8 Reporting Requirements

A quarterly summary of the information to document the compliance status with Conditions D.1.1, shall be submitted using the reporting forms located at the end of this permit, or their equivalent, no later than thirty (30) days after the end of the quarter being reported. Section C - General Reporting contains the Permittee’s obligation with regard to the reporting required by this condition. The report submitted by the Permittee does require a certification that meets the requirements of 326 IAC 2-8-5(a)(1) by an "authorized individual" as defined by 326 IAC 2-1.1-1(1).

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Hardwood Interior Design, LLC Page 19 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha SECTION D.2 EMISSIONS UNIT OPERATION CONDITIONS

Emissions Unit Description: (b) One (1) woodworking operation controlled by a baghouse, constructed in 2012, with a

maximum throughput of 450 pounds per hour of product, consisting of:

(1) one (1) table saw (2) one (1) chop saw, (3) one (1) wide belt sander

(4) one (1) edge sander (The information describing the process contained in this emissions unit description box is descriptive information and does not constitute enforceable conditions.)

Compliance Determination Requirements D.2.1 Particulate Control [326 IAC 6-3-2]

In order to ensure that the woodworking operation is exempt from the requirements of 326 IAC 6-3-2 (Particulate Emission Limitations for Manufacturing Processes), the baghouse shall be in operation and control particulate emissions from the woodworking operation at all times the woodworking operation is in operation.

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Hardwood Interior Design, LLC Page 20 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha SECTION E.1 OPERATION CONDITIONS

Emissions Unit Description (e) One (1) diesel-fired generator, identified as DG1, constructed in 1998, with a maximum

capacity of 65 hp.

This generator is considered an affected source under 40 CFR 60, Subpart IIII, and 40 CFR 63, Subpart ZZZZ.

(The information describing the process contained in this emissions unit description box is descriptive information and does not constitute enforceable conditions.)

Emission Limitations and Standards [326 IAC 2-8-4(1)] E.1.1 General Provisions Relating to NSPS [40 CFR 60, Subpart A] [326 IAC 12-1]

(a) Pursuant to 40 CFR 60.4246, the Permittee shall comply with the provisions of 40 CFR 60, Subpart A - General Provisions, which are incorporated by reference as 326 IAC 12-1, except as otherwise specified in 40 CFR 60, Subpart IIII.

(b) Pursuant to 40 CFR 60.10, the Registrant shall submit all required notifications and reports to:

Indiana Department of Environmental Management Compliance and Enforcement Branch, Office of Air Quality 100 North Senate Avenue MC 61-53 IGCN 1003 Indianapolis, Indiana 46204-2251 and

United States Environmental Protection Agency, Region V Air and Radiation Division, Air Enforcement Branch - Indiana (AE-17J) 77 West Jackson Boulevard Chicago, Illinois 60604-3590

E.1.2 New Source Performance Standards (NSPS) for Stationary Compression Ignition Internal Combustion

Engines [40 CFR 60, Subpart IIII] [326 IAC 12] Pursuant to 40 CFR 60, Subpart IIII, the Permittee shall comply with the following provisions of 40 CFR 60, Subpart IIII (included as Attachment A), which are incorporated by reference as 326 IAC 12, for the diesel generator (65 hp), constructed after July 11, 2005:

(1) 40 CFR 60.4200 (2) 40 CFR 60.4201(a) (3) 40 CFR 60.4204(b) (4) 40 CFR 60.4206 (5) 40 CFR 60.4207(a), (b) (6) 40 CFR 60.4209 (7) 40 CFR 60.4211(a), (c), (g) (8) 40 CFR 60.4212 (9) 40 CFR 60.4214 (10) 40 CFR 60.4218 (11) 40 CFR 60.4219 (12) Table 8

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Hardwood Interior Design, LLC Page 21 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha SECTION E.2 OPERATION CONDITIONS

Emissions Unit Description (e) One (1) diesel-fired generator, identified as DG1, constructed in 1998, with a maximum

capacity of 65 hp.

This generator is considered an affected source under 40 CFR 60, Subpart IIII, and 40 CFR 63, Subpart ZZZZ.

(The information describing the process contained in this emissions unit description box is descriptive information and does not constitute enforceable conditions.)

Emission Limitations and Standards [326 IAC 2-8-4(1)] E.2.1 National Emissions Standards for Hazardous Air Pollutants (NESHAP) for Reciprocating Internal

Combustion Engines [40 CFR 63, Subpart ZZZZ] [326 IAC 20-82] The Permittee shall comply with the following provisions of 40 CFR 63, Subpart ZZZZ (included as Attachment B of this permit), which are incorporated by reference as 326 IAC 20-82, except as otherwise specified in 40 CFR 63, Subpart ZZZZ, for the diesel generator (65 hp): (1) 40 CFR 63.6580 (2) 40 CFR 63.6585 (3) 40 CFR 63.6590(a)(2)(iii) and (c)(1) (4) 40 CFR 63.6595(a)(7) (5) 40 CFR 63.6665 (6) 40 CFR 63.6670 (7) 40 CFR 63.6675

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Hardwood Interior Design, LLC Page 22 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha

Indiana Department of Environmental Management Office of Air Quality

Compliance and Enforcement Branch

Quarterly Report

Source Name: Hardwood Interior Design, LLC Source Address: 72842 CR 101, Nappanee, Indiana 46550 MSOP Permit No.: M039-32571-00495 Source/Facility: Surface Coating Booths SB1 Pollutant: Total Combined VOC Input Limit: The input of total VOC including coatings, dilution solvents and cleaning solvents, to each of the surface coating booth SB1 shall not exceed 24.9 tons per twelve (12) consecutive month period, with compliance determined at the end of each month.

QUARTER: _________ YEAR: _____________

Month

Column 1

Column 2

Column 1 + Column 2

This Month

Previous 11 Months

12 Month Total

Form Completed by: Title / Position: Date:

Phone:

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Hardwood Interior Design, LLC Page 23 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha

Indiana Department of Environmental Management Office of Air Quality

Compliance and Enforcement Branch

Quarterly Report

Source Name: Hardwood Interior Design, LLC Source Address: 72842 CR 101, Nappanee, Indiana 46550 MSOP Permit No.: M039-32571-00495 Facility: Surface Coating Booths SB2 Parameter: Total Combined VOC Input Limit: The total combined input of VOC, including coatings, dilution solvents and

cleaning solvents, to surface coating booth SB2, shall not exceed 24.9 tons per twelve (12) consecutive month period each, with compliance determined at the end of each month.

QUARTER: _________ YEAR: _____________

Month

Column 1

Column 2

Column 1 + Column 2

This Month

Previous 11 Months

12 Month Total

Form Completed by: Title / Position: Date:

Phone:

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Hardwood Interior Design, LLC Page 24 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha

Indiana Department of Environmental Management

Office of Air Quality Compliance and Enforcement Branch

Quarterly Report

Source Name: Hardwood Interior Design, LLC Source Address: 72842 CR 101, Nappanee, Indiana 46550 MSOP Permit No.: M039-32571-00495 Facility: Surface Coating Booths SB3 Parameter: Total Combined VOC Input Limit: The total combined input of VOC, including coatings, dilution solvents and

cleaning solvents, to surface coating booth SB3, shall not exceed 24.9 tons per twelve (12) consecutive month period each, with compliance determined at the end of each month.

QUARTER: _________ YEAR: _____________

Month

Column 1

Column 2

Column 1 + Column 2

This Month

Previous 11 Months

12 Month Total

Form Completed by: Title / Position: Date:

Phone:

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Hardwood Interior Design, LLC Page 25 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha

Indiana Department of Environmental Management Office of Air Quality

Compliance and Enforcement Branch

Quarterly Report

Source Name: Hardwood Interior Design, LLC Source Address: 72842 CR 101, Nappanee, Indiana 46550 MSOP Permit No.: M039-32571-00495 Facility: Surface Coating Booths SB4 Parameter: Total Combined VOC Input Limit: The total combined input of VOC, including coatings, dilution solvents and

cleaning solvents, to surface coating booth SB4, shall not exceed 24.9 tons per twelve (12) consecutive month period each, with compliance determined at the end of each month.

QUARTER: _________ YEAR: _____________

Month

Column 1

Column 2

Column 1 + Column 2

This Month

Previous 11 Months

12 Month Total

Form Completed by: Title / Position: Date:

Phone:

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Hardwood Interior Design, LLC Page 26 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha

INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT OFFICE OF AIR QUALITY

COMPLIANCE AND ENFORCEMENT BRANCH

MINOR SOURCE OPERATING PERMIT ANNUAL NOTIFICATION

This form should be used to comply with the notification requirements under 326 IAC 2-6.1-5(a)(5).

Company Name: Hardwood Interior Design, LLC

Address: 72842 CR 101

City: Nappanee, Indiana 46550

Phone #: 574-529-0121

MSOP #: M039-32571-00495

I hereby certify that Hardwood Interior Design, LLC is : still in operation. no longer in operation. I hereby certify that Hardwood Interior Design, LLC is : in compliance with the requirements of

MSOP M039-32571-00495. not in compliance with the requirements of

MSOP M039-32571-00495.

Authorized Individual (typed):

Title:

Signature:

Date:

If there are any conditions or requirements for which the source is not in compliance, provide a narrative description of how the source did or will achieve compliance and the date compliance was, or will be achieved.

Noncompliance:

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Hardwood Interior Design, LLC Page 27 of 29 Nappanee, Indiana M039-32571-00495 Permit Reviewer: Swarna Prabha

MALFUNCTION REPORT

INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT OFFICE OF AIR QUALITY

COMPLIANCE AND ENFORCEMENT BRANCH FAX NUMBER: (317) 233-6865

This form should only be used to report malfunctions applicable to Rule 326 IAC 1-6 and to qualify for the exemption under 326 IAC 1-6-4.

THIS FACILITY MEETS THE APPLICABILITY REQUIREMENTS BECAUSE IT HAS POTENTIAL TO EMIT 25 TONS/YEAR PARTICULATE MATTER ?_____, 25 TONS/YEAR SULFUR DIOXIDE ?_____, 25 TONS/YEAR NITROGEN OXIDES?_____, 25 TONS/YEAR VOC ?_____, 25 TONS/YEAR HYDROGEN SULFIDE ?_____, 25 TONS/YEAR TOTAL REDUCED SULFUR ?_____, 25 TONS/YEAR REDUCED SULFUR COMPOUNDS ?_____, 25 TONS/YEAR FLUORIDES ?_____, 100 TONS/YEAR CARBON MONOXIDE ?_____, 10 TONS/YEAR ANY SINGLE HAZARDOUS AIR POLLUTANT ?_____, 25 TONS/YEAR ANY COMBINATION HAZARDOUS AIR POLLUTANT ?_____, 1 TON/YEAR LEAD OR LEAD COMPOUNDS MEASURED AS ELEMENTAL LEAD ?_____, OR IS A SOURCE LISTED UNDER 326 IAC 2-5.1-3(2) ?_____. EMISSIONS FROM MALFUNCTIONING CONTROL EQUIPMENT OR PROCESS EQUIPMENT CAUSED EMISSIONS IN EXCESS OF APPLICABLE LIMITATION ________. THIS MALFUNCTION RESULTED IN A VIOLATION OF: 326 IAC _______ OR, PERMIT CONDITION # _______ AND/OR PERMIT LIMIT OF _______________ THIS INCIDENT MEETS THE DEFINITION OF “MALFUNCTION” AS LISTED ON REVERSE SIDE? Y N THIS MALFUNCTION IS OR WILL BE LONGER THAN THE ONE (1) HOUR REPORTING REQUIREMENT? Y N

COMPANY:_________________________________________________________PHONE NO. ( )___________________ LOCATION: (CITY AND COUNTY)_________________________________________________________________________ PERMIT NO. ________________ AFS PLANT ID: ________________ AFS POINT ID: ________________ INSP:__________ CONTROL/PROCESS DEVICE WHICH MALFUNCTIONED AND REASON:________________________________________ _____________________________________________________________________________________________________ DATE/TIME MALFUNCTION STARTED: _____/_____/ 20____ _________________________________________ AM / PM ESTIMATED HOURS OF OPERATION WITH MALFUNCTION CONDITION: _______________________________________

DATE/TIME CONTROL EQUIPMENT BACK-IN SERVICE______/______/ 20____ _______________ AM/PM

TYPE OF POLLUTANTS EMITTED: TSP, PM-10, SO2, VOC, OTHER:________________________________________ ESTIMATED AMOUNT OF POLLUTANT EMITTED DURING MALFUNCTION: _______________________________________ ______________________________________________________________________________________________________ MEASURES TAKEN TO MINIMIZE EMISSIONS:______________________________________________________________ ___________________________________________________________________________________________________ REASONS WHY FACILITY CANNOT BE SHUTDOWN DURING REPAIRS: CONTINUED OPERATION REQUIRED TO PROVIDE ESSENTIAL* SERVICES:_____________________________________ CONTINUED OPERATION NECESSARY TO PREVENT INJURY TO PERSONS:_____________________________________ CONTINUED OPERATION NECESSARY TO PREVENT SEVERE DAMAGE TO EQUIPMENT:__________________________ INTERIM CONTROL MEASURES: (IF APPLICABLE)____________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ MALFUNCTION REPORTED BY:__________________________________TITLE:___________________________ (SIGNATURE IF FAXED) MALFUNCTION RECORDED BY:_______________________DATE:__________________TIME:__________________ *SEE PAGE 2

PAGE 1 OF 2

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Please note - This form should only be used to report malfunctions applicable to Rule 326 IAC 1-6 and to qualify for

the exemption under 326 IAC 1-6-4.

326 IAC 1-6-1 Applicability of rule Sec. 1. This rule applies to the owner or operator of any facility required to obtain a permit under 326 IAC 2-5.1 or 326 IAC 2-6.1. 326 IAC 1-2-39 “Malfunction” definition Sec. 39. Any sudden, unavoidable failure of any air pollution control equipment, process, or combustion or process equipment to operate in a normal and usual manner. *Essential services are interpreted to mean those operations, such as, the providing of electricity by power plants. Continued operation solely for the economic benefit of the owner or operator shall not be sufficient reason why a facility cannot be shutdown during a control equipment shutdown. If this item is checked on the front, please explain rationale: ________________________________________________________________________ ________________________________________________________________________

PAGE 2 OF 2

Page 30: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

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Mail to: Permit Administration and Support Section Office of Air Quality

100 North Senate Avenue MC 61-53 IGCN 1003

Indianapolis, Indiana 46204-2251

Hardwood Interior Design, LLC 72842 CR 101 Nappanee, Indiana 46550

Affidavit of Construction

I, , being duly sworn upon my oath, depose and say: (Name of the Authorized Representative)

1. I live in County, Indiana and being of sound mind and over twenty-one (21) years of age, I am competent to give this affidavit.

2. I hold the position of for . (Title) (Company Name)

3. By virtue of my position with , I have personal

(Company Name) knowledge of the representations contained in this affidavit and am authorized to make

these representations on behalf of . (Company Name)

4. I hereby certify that Hardwood Interior Design, LLC, 72842 CR 101, Nappanee, Indiana 46550, completed

construction of the wood products manufacturing and surface coating plant on in conformity with the requirements and intent of the construction permit application received by the Office of Air Quality on December 12, 2012 and as permitted pursuant to New Source Construction Permit and Minor Source Operating Permit No. M039-32571-00495, Plant ID No. 039-00495 issued on .

Further Affiant said not.

I affirm under penalties of perjury that the representations contained in this affidavit are true, to the best of my information and belief.

Signature Date

STATE OF INDIANA) )SS COUNTY OF )

Subscribed and sworn to me, a notary public in and for County and State of Indiana

on this day of , 20 . My Commission expires: .

Signature Name (typed or printed)

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Attachment A

New Source Performance Standards for Stationary Compression Ignition Internal Combustion Engines

Hardwood Interior Design, LLC

72842 CR 101 Nappanee, Indiana 46550

Subpart IIII—Standards of Performance for Stationary Compression Ignition Internal Combustion Engines

§ 60.4200 Am I subject to this subpart?

(a) The provisions of this subpart are applicable to manufacturers, owners, and operators of stationary compression ignition (CI) internal combustion engines (ICE) and other persons as specified in paragraphs (a)(1) through (4) of this section. For the purposes of this subpart, the date that construction commences is the date the engine is ordered by the owner or operator.

(1) Manufacturers of stationary CI ICE with a displacement of less than 30 liters per cylinder where the model year is:

(i) 2007 or later, for engines that are not fire pump engines;

(ii) The model year listed in Table 3 to this subpart or later model year, for fire pump engines.

(2) Owners and operators of stationary CI ICE that commence construction after July 11, 2005, where the stationary CI ICE are:

(i) Manufactured after April 1, 2006, and are not fire pump engines, or

(ii) Manufactured as a certified National Fire Protection Association (NFPA) fire pump engine after July 1, 2006.

(3) Owners and operators of any stationary CI ICE that are modified or reconstructed after July 11, 2005 and any person that modifies or reconstructs any stationary CI ICE after July 11, 2005.

(4) The provisions of §60.4208 of this subpart are applicable to all owners and operators of stationary CI ICE that commence construction after July 11, 2005.

(b) The provisions of this subpart are not applicable to stationary CI ICE being tested at a stationary CI ICE test cell/stand.

(c) If you are an owner or operator of an area source subject to this subpart, you are exempt from the obligation to obtain a permit under 40 CFR part 70 or 40 CFR part 71, provided you are not required to obtain a permit under 40 CFR 70.3(a) or 40 CFR 71.3(a) for a reason other than your status as an area source under this subpart. Notwithstanding the previous sentence, you must continue to comply with the provisions of this subpart applicable to area sources.

(d) Stationary CI ICE may be eligible for exemption from the requirements of this subpart as described in 40 CFR part 1068, subpart C (or the exemptions described in 40 CFR part 89, subpart J and 40 CFR part 94, subpart J, for engines that would need to be certified to standards in those parts), except that owners and operators, as well as manufacturers, may be eligible to request an exemption for national security.

(e) Owners and operators of facilities with CI ICE that are acting as temporary replacement units and that are located at a stationary source for less than 1 year and that have been properly certified as meeting the standards that would be applicable to such engine under the appropriate nonroad engine provisions, are not required to meet any other provisions under this subpart with regard to such engines.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37967, June 28, 2011]

Emission Standards for Manufacturers

§ 60.4201 What emission standards must I meet for non-emergency engines if I am a stationary CI internal combustion engine manufacturer?

Page 32: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

Attachment A Hardwood Interior Design, LLC Page 2 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (a) Stationary CI internal combustion engine manufacturers must certify their 2007 model year and later non-emergency stationary CI ICE with a maximum engine power less than or equal to 2,237 kilowatt (KW) (3,000 horsepower (HP)) and a displacement of less than 10 liters per cylinder to the certification emission standards for new nonroad CI engines in 40 CFR 89.112, 40 CFR 89.113, 40 CFR 1039.101, 40 CFR 1039.102, 40 CFR 1039.104, 40 CFR 1039.105, 40 CFR 1039.107, and 40 CFR 1039.115, as applicable, for all pollutants, for the same model year and maximum engine power.

(b) Stationary CI internal combustion engine manufacturers must certify their 2007 through 2010 model year non-emergency stationary CI ICE with a maximum engine power greater than 2,237 KW (3,000 HP) and a displacement of less than 10 liters per cylinder to the emission standards in table 1 to this subpart, for all pollutants, for the same maximum engine power.

(c) Stationary CI internal combustion engine manufacturers must certify their 2011 model year and later non-emergency stationary CI ICE with a maximum engine power greater than 2,237 KW (3,000 HP) and a displacement of less than 10 liters per cylinder to the certification emission standards for new nonroad CI engines in 40 CFR 1039.101, 40 CFR 1039.102, 40 CFR 1039.104, 40 CFR 1039.105, 40 CFR 1039.107, and 40 CFR 1039.115, as applicable, for all pollutants, for the same maximum engine power.

(d) Stationary CI internal combustion engine manufacturers must certify the following non-emergency stationary CI ICE to the certification emission standards for new marine CI engines in 40 CFR 94.8, as applicable, for all pollutants, for the same displacement and maximum engine power:

(1) Their 2007 model year through 2012 non-emergency stationary CI ICE with a displacement of greater than or equal to 10 liters per cylinder and less than 30 liters per cylinder;

(2) Their 2013 model year non-emergency stationary CI ICE with a maximum engine power greater than or equal to 3,700 KW (4,958 HP) and a displacement of greater than or equal to 10 liters per cylinder and less than 15 liters per cylinder; and

(3) Their 2013 model year non-emergency stationary CI ICE with a displacement of greater than or equal to 15 liters per cylinder and less than 30 liters per cylinder.

(e) Stationary CI internal combustion engine manufacturers must certify the following non-emergency stationary CI ICE to the certification emission standards and other requirements for new marine CI engines in 40 CFR 1042.101, 40 CFR 1042.107, 40 CFR 1042.110, 40 CFR 1042.115, 40 CFR 1042.120, and 40 CFR 1042.145, as applicable, for all pollutants, for the same displacement and maximum engine power:

(1) Their 2013 model year non-emergency stationary CI ICE with a maximum engine power less than 3,700 KW (4,958 HP) and a displacement of greater than or equal to 10 liters per cylinder and less than 15 liters per cylinder; and

(2) Their 2014 model year and later non-emergency stationary CI ICE with a displacement of greater than or equal to 10 liters per cylinder and less than 30 liters per cylinder.

(f) Notwithstanding the requirements in paragraphs (a) through (c) of this section, stationary non-emergency CI ICE identified in paragraphs (a) and (c) may be certified to the provisions of 40 CFR part 94 or, if Table 1 to 40 CFR 1042.1 identifies 40 CFR part 1042 as being applicable, 40 CFR part 1042, if the engines will be used solely in either or both of the following locations:

(1) Areas of Alaska not accessible by the Federal Aid Highway System (FAHS); and

(2) Marine offshore installations.

(g) Notwithstanding the requirements in paragraphs (a) through (f) of this section, stationary CI internal combustion engine manufacturers are not required to certify reconstructed engines; however manufacturers may elect to do so. The reconstructed engine must be certified to the emission standards specified in paragraphs (a) through (e) of this section that are applicable to the model year, maximum engine power, and displacement of the reconstructed stationary CI ICE.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37967, June 28, 2011]

§ 60.4202 What emission standards must I meet for emergency engines if I am a stationary CI internal combustion engine manufacturer?

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Attachment A Hardwood Interior Design, LLC Page 3 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (a) Stationary CI internal combustion engine manufacturers must certify their 2007 model year and later emergency stationary CI ICE with a maximum engine power less than or equal to 2,237 KW (3,000 HP) and a displacement of less than 10 liters per cylinder that are not fire pump engines to the emission standards specified in paragraphs (a)(1) through (2) of this section.

(1) For engines with a maximum engine power less than 37 KW (50 HP):

(i) The certification emission standards for new nonroad CI engines for the same model year and maximum engine power in 40 CFR 89.112 and 40 CFR 89.113 for all pollutants for model year 2007 engines, and

(ii) The certification emission standards for new nonroad CI engines in 40 CFR 1039.104, 40 CFR 1039.105, 40 CFR 1039.107, 40 CFR 1039.115, and table 2 to this subpart, for 2008 model year and later engines.

(2) For engines with a maximum engine power greater than or equal to 37 KW (50 HP), the certification emission standards for new nonroad CI engines for the same model year and maximum engine power in 40 CFR 89.112 and 40 CFR 89.113 for all pollutants beginning in model year 2007.

(b) Stationary CI internal combustion engine manufacturers must certify their 2007 model year and later emergency stationary CI ICE with a maximum engine power greater than 2,237 KW (3,000 HP) and a displacement of less than 10 liters per cylinder that are not fire pump engines to the emission standards specified in paragraphs (b)(1) through (2) of this section.

(1) For 2007 through 2010 model years, the emission standards in table 1 to this subpart, for all pollutants, for the same maximum engine power.

(2) For 2011 model year and later, the certification emission standards for new nonroad CI engines for engines of the same model year and maximum engine power in 40 CFR 89.112 and 40 CFR 89.113 for all pollutants.

(c) [Reserved]

(d) Beginning with the model years in table 3 to this subpart, stationary CI internal combustion engine manufacturers must certify their fire pump stationary CI ICE to the emission standards in table 4 to this subpart, for all pollutants, for the same model year and NFPA nameplate power.

(e) Stationary CI internal combustion engine manufacturers must certify the following emergency stationary CI ICE that are not fire pump engines to the certification emission standards for new marine CI engines in 40 CFR 94.8, as applicable, for all pollutants, for the same displacement and maximum engine power:

(1) Their 2007 model year through 2012 emergency stationary CI ICE with a displacement of greater than or equal to 10 liters per cylinder and less than 30 liters per cylinder;

(2) Their 2013 model year and later emergency stationary CI ICE with a maximum engine power greater than or equal to 3,700 KW (4,958 HP) and a displacement of greater than or equal to 10 liters per cylinder and less than 15 liters per cylinder;

(3) Their 2013 model year emergency stationary CI ICE with a displacement of greater than or equal to 15 liters per cylinder and less than 30 liters per cylinder; and

(4) Their 2014 model year and later emergency stationary CI ICE with a maximum engine power greater than or equal to 2,000 KW (2,682 HP) and a displacement of greater than or equal to 15 liters per cylinder and less than 30 liters per cylinder.

(f) Stationary CI internal combustion engine manufacturers must certify the following emergency stationary CI ICE to the certification emission standards and other requirements applicable to Tier 3 new marine CI engines in 40 CFR 1042.101, 40 CFR 1042.107, 40 CFR 1042.115, 40 CFR 1042.120, and 40 CFR 1042.145, for all pollutants, for the same displacement and maximum engine power:

(1) Their 2013 model year and later emergency stationary CI ICE with a maximum engine power less than 3,700 KW (4,958 HP) and a displacement of greater than or equal to 10 liters per cylinder and less than 15 liters per cylinder; and

(2) Their 2014 model year and later emergency stationary CI ICE with a maximum engine power less than 2,000 KW (2,682 HP) and a displacement of greater than or equal to 15 liters per cylinder and less than 30 liters per cylinder.

Page 34: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

Attachment A Hardwood Interior Design, LLC Page 4 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (g) Notwithstanding the requirements in paragraphs (a) through (d) of this section, stationary emergency CI internal combustion engines identified in paragraphs (a) and (c) may be certified to the provisions of 40 CFR part 94 or, if Table 2 to 40 CFR 1042.101 identifies Tier 3 standards as being applicable, the requirements applicable to Tier 3 engines in 40 CFR part 1042, if the engines will be used solely in either or both of the following locations:

(1) Areas of Alaska not accessible by the FAHS; and

(2) Marine offshore installations.

(h) Notwithstanding the requirements in paragraphs (a) through (f) of this section, stationary CI internal combustion engine manufacturers are not required to certify reconstructed engines; however manufacturers may elect to do so. The reconstructed engine must be certified to the emission standards specified in paragraphs (a) through (f) of this section that are applicable to the model year, maximum engine power and displacement of the reconstructed emergency stationary CI ICE.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37968, June 28, 2011]

§ 60.4203 How long must my engines meet the emission standards if I am a manufacturer of stationary CI internal combustion engines?

Engines manufactured by stationary CI internal combustion engine manufacturers must meet the emission standards as required in §§60.4201 and 60.4202 during the certified emissions life of the engines.

[76 FR 37968, June 28, 2011]

Emission Standards for Owners and Operators

§ 60.4204 What emission standards must I meet for non-emergency engines if I am an owner or operator of a stationary CI internal combustion engine?

(a) Owners and operators of pre-2007 model year non-emergency stationary CI ICE with a displacement of less than 10 liters per cylinder must comply with the emission standards in table 1 to this subpart. Owners and operators of pre-2007 model year non-emergency stationary CI ICE with a displacement of greater than or equal to 10 liters per cylinder and less than 30 liters per cylinder must comply with the emission standards in 40 CFR 94.8(a)(1).

(b) Owners and operators of 2007 model year and later non-emergency stationary CI ICE with a displacement of less than 30 liters per cylinder must comply with the emission standards for new CI engines in §60.4201 for their 2007 model year and later stationary CI ICE, as applicable.

(c) Owners and operators of non-emergency stationary CI engines with a displacement of greater than or equal to 30 liters per cylinder must meet the following requirements:

(1) For engines installed prior to January 1, 2012, limit the emissions of NOXin the stationary CI internal combustion engine exhaust to the following:

(i) 17.0 grams per kilowatt-hour (g/KW-hr) (12.7 grams per horsepower-hr (g/HP-hr)) when maximum engine speed is less than 130 revolutions per minute (rpm);

(ii) 45 · n−0.2g/KW-hr (34 · n−0.2g/HP-hr) when maximum engine speed is 130 or more but less than 2,000 rpm, where n is maximum engine speed; and

(iii) 9.8 g/KW-hr (7.3 g/HP-hr) when maximum engine speed is 2,000 rpm or more.

(2) For engines installed on or after January 1, 2012 and before January 1, 2016, limit the emissions of NOXin the stationary CI internal combustion engine exhaust to the following:

(i) 14.4 g/KW-hr (10.7 g/HP-hr) when maximum engine speed is less than 130 rpm;

Page 35: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

Attachment A Hardwood Interior Design, LLC Page 5 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (ii) 44 · n−0.23g/KW-hr (33 · n−0.23g/HP-hr) when maximum engine speed is greater than or equal to 130 but less than 2,000 rpm and where n is maximum engine speed; and

(iii) 7.7 g/KW-hr (5.7 g/HP-hr) when maximum engine speed is greater than or equal to 2,000 rpm.

(3) For engines installed on or after January 1, 2016, limit the emissions of NOXin the stationary CI internal combustion engine exhaust to the following:

(i) 3.4 g/KW-hr (2.5 g/HP-hr) when maximum engine speed is less than 130 rpm;

(ii) 9.0 · n−0.20g/KW-hr (6.7 · n−0.20g/HP-hr) where n (maximum engine speed) is 130 or more but less than 2,000 rpm; and

(iii) 2.0 g/KW-hr (1.5 g/HP-hr) where maximum engine speed is greater than or equal to 2,000 rpm.

(4) Reduce particulate matter (PM) emissions by 60 percent or more, or limit the emissions of PM in the stationary CI internal combustion engine exhaust to 0.15 g/KW-hr (0.11 g/HP-hr).

(d) Owners and operators of non-emergency stationary CI ICE with a displacement of less than 30 liters per cylinder who conduct performance tests in-use must meet the not-to-exceed (NTE) standards as indicated in §60.4212.

(e) Owners and operators of any modified or reconstructed non-emergency stationary CI ICE subject to this subpart must meet the emission standards applicable to the model year, maximum engine power, and displacement of the modified or reconstructed non-emergency stationary CI ICE that are specified in paragraphs (a) through (d) of this section.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37968, June 28, 2011]

§ 60.4205 What emission standards must I meet for emergency engines if I am an owner or operator of a stationary CI internal combustion engine?

(a) Owners and operators of pre-2007 model year emergency stationary CI ICE with a displacement of less than 10 liters per cylinder that are not fire pump engines must comply with the emission standards in Table 1 to this subpart. Owners and operators of pre-2007 model year emergency stationary CI ICE with a displacement of greater than or equal to 10 liters per cylinder and less than 30 liters per cylinder that are not fire pump engines must comply with the emission standards in 40 CFR 94.8(a)(1).

(b) Owners and operators of 2007 model year and later emergency stationary CI ICE with a displacement of less than 30 liters per cylinder that are not fire pump engines must comply with the emission standards for new nonroad CI engines in §60.4202, for all pollutants, for the same model year and maximum engine power for their 2007 model year and later emergency stationary CI ICE.

(c) Owners and operators of fire pump engines with a displacement of less than 30 liters per cylinder must comply with the emission standards in table 4 to this subpart, for all pollutants.

(d) Owners and operators of emergency stationary CI engines with a displacement of greater than or equal to 30 liters per cylinder must meet the requirements in this section.

(1) For engines installed prior to January 1, 2012, limit the emissions of NOXin the stationary CI internal combustion engine exhaust to the following:

(i) 17.0 g/KW-hr (12.7 g/HP-hr) when maximum engine speed is less than 130 rpm;

(ii) 45 · n−0.2g/KW-hr (34 · n−0.2g/HP-hr) when maximum engine speed is 130 or more but less than 2,000 rpm, where n is maximum engine speed; and

(iii) 9.8 g/kW-hr (7.3 g/HP-hr) when maximum engine speed is 2,000 rpm or more.

(2) For engines installed on or after January 1, 2012, limit the emissions of NOXin the stationary CI internal combustion engine exhaust to the following:

Page 36: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

Attachment A Hardwood Interior Design, LLC Page 6 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (i) 14.4 g/KW-hr (10.7 g/HP-hr) when maximum engine speed is less than 130 rpm;

(ii) 44 · n−0.23g/KW-hr (33 · n−0.23g/HP-hr) when maximum engine speed is greater than or equal to 130 but less than 2,000 rpm and where n is maximum engine speed; and

(iii) 7.7 g/KW-hr (5.7 g/HP-hr) when maximum engine speed is greater than or equal to 2,000 rpm.

(3) Limit the emissions of PM in the stationary CI internal combustion engine exhaust to 0.40 g/KW-hr (0.30 g/HP-hr).

(e) Owners and operators of emergency stationary CI ICE with a displacement of less than 30 liters per cylinder who conduct performance tests in-use must meet the NTE standards as indicated in §60.4212.

(f) Owners and operators of any modified or reconstructed emergency stationary CI ICE subject to this subpart must meet the emission standards applicable to the model year, maximum engine power, and displacement of the modified or reconstructed CI ICE that are specified in paragraphs (a) through (e) of this section.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37969, June 28, 2011]

§ 60.4206 How long must I meet the emission standards if I am an owner or operator of a stationary CI internal combustion engine?

Owners and operators of stationary CI ICE must operate and maintain stationary CI ICE that achieve the emission standards as required in §§60.4204 and 60.4205 over the entire life of the engine.

[76 FR 37969, June 28, 2011]

Fuel Requirements for Owners and Operators

§ 60.4207 What fuel requirements must I meet if I am an owner or operator of a stationary CI internal combustion engine subject to this subpart?

(a) Beginning October 1, 2007, owners and operators of stationary CI ICE subject to this subpart that use diesel fuel must use diesel fuel that meets the requirements of 40 CFR 80.510(a).

(b) Beginning October 1, 2010, owners and operators of stationary CI ICE subject to this subpart with a displacement of less than 30 liters per cylinder that use diesel fuel must purchase diesel fuel that meets the requirements of 40 CFR 80.510(b) for nonroad diesel fuel.

(c) [Reserved]

(d) Beginning June 1, 2012, owners and operators of stationary CI ICE subject to this subpart with a displacement of greater than or equal to 30 liters per cylinder are no longer subject to the requirements of paragraph (a) of this section, and must use fuel that meets a maximum per-gallon sulfur content of 1,000 parts per million (ppm).

(e) Stationary CI ICE that have a national security exemption under §60.4200(d) are also exempt from the fuel requirements in this section.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37969, June 28, 2011]

Other Requirements for Owners and Operators

§ 60.4208 What is the deadline for importing or installing stationary CI ICE produced in previous model years?

Page 37: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

Attachment A Hardwood Interior Design, LLC Page 7 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (a) After December 31, 2008, owners and operators may not install stationary CI ICE (excluding fire pump engines) that do not meet the applicable requirements for 2007 model year engines.

(b) After December 31, 2009, owners and operators may not install stationary CI ICE with a maximum engine power of less than 19 KW (25 HP) (excluding fire pump engines) that do not meet the applicable requirements for 2008 model year engines.

(c) After December 31, 2014, owners and operators may not install non-emergency stationary CI ICE with a maximum engine power of greater than or equal to 19 KW (25 HP) and less than 56 KW (75 HP) that do not meet the applicable requirements for 2013 model year non-emergency engines.

(d) After December 31, 2013, owners and operators may not install non-emergency stationary CI ICE with a maximum engine power of greater than or equal to 56 KW (75 HP) and less than 130 KW (175 HP) that do not meet the applicable requirements for 2012 model year non-emergency engines.

(e) After December 31, 2012, owners and operators may not install non-emergency stationary CI ICE with a maximum engine power of greater than or equal to 130 KW (175 HP), including those above 560 KW (750 HP), that do not meet the applicable requirements for 2011 model year non-emergency engines.

(f) After December 31, 2016, owners and operators may not install non-emergency stationary CI ICE with a maximum engine power of greater than or equal to 560 KW (750 HP) that do not meet the applicable requirements for 2015 model year non-emergency engines.

(g) After December 31, 2018, owners and operators may not install non-emergency stationary CI ICE with a maximum engine power greater than or equal to 600 KW (804 HP) and less than 2,000 KW (2,680 HP) and a displacement of greater than or equal to 10 liters per cylinder and less than 30 liters per cylinder that do not meet the applicable requirements for 2017 model year non-emergency engines.

(h) In addition to the requirements specified in §§60.4201, 60.4202, 60.4204, and 60.4205, it is prohibited to import stationary CI ICE with a displacement of less than 30 liters per cylinder that do not meet the applicable requirements specified in paragraphs (a) through (g) of this section after the dates specified in paragraphs (a) through (g) of this section.

(i) The requirements of this section do not apply to owners or operators of stationary CI ICE that have been modified, reconstructed, and do not apply to engines that were removed from one existing location and reinstalled at a new location.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37969, June 28, 2011]

§ 60.4209 What are the monitoring requirements if I am an owner or operator of a stationary CI internal combustion engine?

If you are an owner or operator, you must meet the monitoring requirements of this section. In addition, you must also meet the monitoring requirements specified in §60.4211.

(a) If you are an owner or operator of an emergency stationary CI internal combustion engine that does not meet the standards applicable to non-emergency engines, you must install a non-resettable hour meter prior to startup of the engine.

(b) If you are an owner or operator of a stationary CI internal combustion engine equipped with a diesel particulate filter to comply with the emission standards in §60.4204, the diesel particulate filter must be installed with a backpressure monitor that notifies the owner or operator when the high backpressure limit of the engine is approached.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37969, June 28, 2011]

Compliance Requirements

§ 60.4210 What are my compliance requirements if I am a stationary CI internal combustion engine manufacturer?

Page 38: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

Attachment A Hardwood Interior Design, LLC Page 8 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (a) Stationary CI internal combustion engine manufacturers must certify their stationary CI ICE with a displacement of less than 10 liters per cylinder to the emission standards specified in §60.4201(a) through (c) and §60.4202(a), (b) and (d) using the certification procedures required in 40 CFR part 89, subpart B, or 40 CFR part 1039, subpart C, as applicable, and must test their engines as specified in those parts. For the purposes of this subpart, engines certified to the standards in table 1 to this subpart shall be subject to the same requirements as engines certified to the standards in 40 CFR part 89. For the purposes of this subpart, engines certified to the standards in table 4 to this subpart shall be subject to the same requirements as engines certified to the standards in 40 CFR part 89, except that engines with NFPA nameplate power of less than 37 KW (50 HP) certified to model year 2011 or later standards shall be subject to the same requirements as engines certified to the standards in 40 CFR part 1039.

(b) Stationary CI internal combustion engine manufacturers must certify their stationary CI ICE with a displacement of greater than or equal to 10 liters per cylinder and less than 30 liters per cylinder to the emission standards specified in §60.4201(d) and (e) and §60.4202(e) and (f) using the certification procedures required in 40 CFR part 94, subpart C, or 40 CFR part 1042, subpart C, as applicable, and must test their engines as specified in 40 CFR part 94 or 1042, as applicable.

(c) Stationary CI internal combustion engine manufacturers must meet the requirements of 40 CFR 1039.120, 1039.125, 1039.130, and 1039.135, and 40 CFR part 1068 for engines that are certified to the emission standards in 40 CFR part 1039. Stationary CI internal combustion engine manufacturers must meet the corresponding provisions of 40 CFR part 89, 40 CFR part 94 or 40 CFR part 1042 for engines that would be covered by that part if they were nonroad (including marine) engines. Labels on such engines must refer to stationary engines, rather than or in addition to nonroad or marine engines, as appropriate. Stationary CI internal combustion engine manufacturers must label their engines according to paragraphs (c)(1) through (3) of this section.

(1) Stationary CI internal combustion engines manufactured from January 1, 2006 to March 31, 2006 (January 1, 2006 to June 30, 2006 for fire pump engines), other than those that are part of certified engine families under the nonroad CI engine regulations, must be labeled according to 40 CFR 1039.20.

(2) Stationary CI internal combustion engines manufactured from April 1, 2006 to December 31, 2006 (or, for fire pump engines, July 1, 2006 to December 31 of the year preceding the year listed in table 3 to this subpart) must be labeled according to paragraphs (c)(2)(i) through (iii) of this section:

(i) Stationary CI internal combustion engines that are part of certified engine families under the nonroad regulations must meet the labeling requirements for nonroad CI engines, but do not have to meet the labeling requirements in 40 CFR 1039.20.

(ii) Stationary CI internal combustion engines that meet Tier 1 requirements (or requirements for fire pumps) under this subpart, but do not meet the requirements applicable to nonroad CI engines must be labeled according to 40 CFR 1039.20. The engine manufacturer may add language to the label clarifying that the engine meets Tier 1 requirements (or requirements for fire pumps) of this subpart.

(iii) Stationary CI internal combustion engines manufactured after April 1, 2006 that do not meet Tier 1 requirements of this subpart, or fire pumps engines manufactured after July 1, 2006 that do not meet the requirements for fire pumps under this subpart, may not be used in the U.S. If any such engines are manufactured in the U.S. after April 1, 2006 (July 1, 2006 for fire pump engines), they must be exported or must be brought into compliance with the appropriate standards prior to initial operation. The export provisions of 40 CFR 1068.230 would apply to engines for export and the manufacturers must label such engines according to 40 CFR 1068.230.

(3) Stationary CI internal combustion engines manufactured after January 1, 2007 (for fire pump engines, after January 1 of the year listed in table 3 to this subpart, as applicable) must be labeled according to paragraphs (c)(3)(i) through (iii) of this section.

(i) Stationary CI internal combustion engines that meet the requirements of this subpart and the corresponding requirements for nonroad (including marine) engines of the same model year and HP must be labeled according to the provisions in 40 CFR parts 89, 94, 1039 or 1042, as appropriate.

(ii) Stationary CI internal combustion engines that meet the requirements of this subpart, but are not certified to the standards applicable to nonroad (including marine) engines of the same model year and HP must be labeled according to the provisions in 40 CFR parts 89, 94, 1039 or 1042, as appropriate, but the words “stationary” must be included instead of “nonroad” or “marine” on the label. In addition, such engines must be labeled according to 40 CFR 1039.20.

(iii) Stationary CI internal combustion engines that do not meet the requirements of this subpart must be labeled according to 40 CFR 1068.230 and must be exported under the provisions of 40 CFR 1068.230.

(d) An engine manufacturer certifying an engine family or families to standards under this subpart that are identical to standards applicable under 40 CFR parts 89, 94, 1039 or 1042 for that model year may certify any such family that contains both nonroad

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Attachment A Hardwood Interior Design, LLC Page 9 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (including marine) and stationary engines as a single engine family and/or may include any such family containing stationary engines in the averaging, banking and trading provisions applicable for such engines under those parts.

(e) Manufacturers of engine families discussed in paragraph (d) of this section may meet the labeling requirements referred to in paragraph (c) of this section for stationary CI ICE by either adding a separate label containing the information required in paragraph (c) of this section or by adding the words “and stationary” after the word “nonroad” or “marine,” as appropriate, to the label.

(f) Starting with the model years shown in table 5 to this subpart, stationary CI internal combustion engine manufacturers must add a permanent label stating that the engine is for stationary emergency use only to each new emergency stationary CI internal combustion engine greater than or equal to 19 KW (25 HP) that meets all the emission standards for emergency engines in §60.4202 but does not meet all the emission standards for non-emergency engines in §60.4201. The label must be added according to the labeling requirements specified in 40 CFR 1039.135(b). Engine manufacturers must specify in the owner's manual that operation of emergency engines is limited to emergency operations and required maintenance and testing.

(g) Manufacturers of fire pump engines may use the test cycle in table 6 to this subpart for testing fire pump engines and may test at the NFPA certified nameplate HP, provided that the engine is labeled as “Fire Pump Applications Only”.

(h) Engine manufacturers, including importers, may introduce into commerce uncertified engines or engines certified to earlier standards that were manufactured before the new or changed standards took effect until inventories are depleted, as long as such engines are part of normal inventory. For example, if the engine manufacturers' normal industry practice is to keep on hand a one-month supply of engines based on its projected sales, and a new tier of standards starts to apply for the 2009 model year, the engine manufacturer may manufacture engines based on the normal inventory requirements late in the 2008 model year, and sell those engines for installation. The engine manufacturer may not circumvent the provisions of §§60.4201 or 60.4202 by stockpiling engines that are built before new or changed standards take effect. Stockpiling of such engines beyond normal industry practice is a violation of this subpart.

(i) The replacement engine provisions of 40 CFR 89.1003(b)(7), 40 CFR 94.1103(b)(3), 40 CFR 94.1103(b)(4) and 40 CFR 1068.240 are applicable to stationary CI engines replacing existing equipment that is less than 15 years old.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37969, June 28, 2011]

§ 60.4211 What are my compliance requirements if I am an owner or operator of a stationary CI internal combustion engine?

(a) If you are an owner or operator and must comply with the emission standards specified in this subpart, you must do all of the following, except as permitted under paragraph (g) of this section:

(1) Operate and maintain the stationary CI internal combustion engine and control device according to the manufacturer's emission-related written instructions;

(2) Change only those emission-related settings that are permitted by the manufacturer; and

(3) Meet the requirements of 40 CFR parts 89, 94 and/or 1068, as they apply to you.

(b) If you are an owner or operator of a pre-2007 model year stationary CI internal combustion engine and must comply with the emission standards specified in §§60.4204(a) or 60.4205(a), or if you are an owner or operator of a CI fire pump engine that is manufactured prior to the model years in table 3 to this subpart and must comply with the emission standards specified in §60.4205(c), you must demonstrate compliance according to one of the methods specified in paragraphs (b)(1) through (5) of this section.

(1) Purchasing an engine certified according to 40 CFR part 89 or 40 CFR part 94, as applicable, for the same model year and maximum engine power. The engine must be installed and configured according to the manufacturer's specifications.

(2) Keeping records of performance test results for each pollutant for a test conducted on a similar engine. The test must have been conducted using the same methods specified in this subpart and these methods must have been followed correctly.

(3) Keeping records of engine manufacturer data indicating compliance with the standards.

(4) Keeping records of control device vendor data indicating compliance with the standards.

Page 40: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

Attachment A Hardwood Interior Design, LLC Page 10 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (5) Conducting an initial performance test to demonstrate compliance with the emission standards according to the requirements specified in §60.4212, as applicable.

(c) If you are an owner or operator of a 2007 model year and later stationary CI internal combustion engine and must comply with the emission standards specified in §60.4204(b) or §60.4205(b), or if you are an owner or operator of a CI fire pump engine that is manufactured during or after the model year that applies to your fire pump engine power rating in table 3 to this subpart and must comply with the emission standards specified in §60.4205(c), you must comply by purchasing an engine certified to the emission standards in §60.4204(b), or §60.4205(b) or (c), as applicable, for the same model year and maximum (or in the case of fire pumps, NFPA nameplate) engine power. The engine must be installed and configured according to the manufacturer's emission-related specifications, except as permitted in paragraph (g) of this section.

(d) If you are an owner or operator and must comply with the emission standards specified in §60.4204(c) or §60.4205(d), you must demonstrate compliance according to the requirements specified in paragraphs (d)(1) through (3) of this section.

(1) Conducting an initial performance test to demonstrate initial compliance with the emission standards as specified in §60.4213.

(2) Establishing operating parameters to be monitored continuously to ensure the stationary internal combustion engine continues to meet the emission standards. The owner or operator must petition the Administrator for approval of operating parameters to be monitored continuously. The petition must include the information described in paragraphs (d)(2)(i) through (v) of this section.

(i) Identification of the specific parameters you propose to monitor continuously;

(ii) A discussion of the relationship between these parameters and NOXand PM emissions, identifying how the emissions of these pollutants change with changes in these parameters, and how limitations on these parameters will serve to limit NOXand PM emissions;

(iii) A discussion of how you will establish the upper and/or lower values for these parameters which will establish the limits on these parameters in the operating limitations;

(iv) A discussion identifying the methods and the instruments you will use to monitor these parameters, as well as the relative accuracy and precision of these methods and instruments; and

(v) A discussion identifying the frequency and methods for recalibrating the instruments you will use for monitoring these parameters.

(3) For non-emergency engines with a displacement of greater than or equal to 30 liters per cylinder, conducting annual performance tests to demonstrate continuous compliance with the emission standards as specified in §60.4213.

(e) If you are an owner or operator of a modified or reconstructed stationary CI internal combustion engine and must comply with the emission standards specified in §60.4204(e) or §60.4205(f), you must demonstrate compliance according to one of the methods specified in paragraphs (e)(1) or (2) of this section.

(1) Purchasing, or otherwise owning or operating, an engine certified to the emission standards in §60.4204(e) or §60.4205(f), as applicable.

(2) Conducting a performance test to demonstrate initial compliance with the emission standards according to the requirements specified in §60.4212 or §60.4213, as appropriate. The test must be conducted within 60 days after the engine commences operation after the modification or reconstruction.

(f) Emergency stationary ICE may be operated for the purpose of maintenance checks and readiness testing, provided that the tests are recommended by Federal, State or local government, the manufacturer, the vendor, or the insurance company associated with the engine. Maintenance checks and readiness testing of such units is limited to 100 hours per year. There is no time limit on the use of emergency stationary ICE in emergency situations. The owner or operator may petition the Administrator for approval of additional hours to be used for maintenance checks and readiness testing, but a petition is not required if the owner or operator maintains records indicating that Federal, State, or local standards require maintenance and testing of emergency ICE beyond 100 hours per year. Emergency stationary ICE may operate up to 50 hours per year in non-emergency situations, but those 50 hours are counted towards the 100 hours per year provided for maintenance and testing. The 50 hours per year for non-emergency situations cannot be used for peak shaving or to generate income for a facility to supply power to an electric grid or otherwise supply non-emergency power as part of a financial arrangement with another entity. For owners and operators of emergency engines, any

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Attachment A Hardwood Interior Design, LLC Page 11 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha operation other than emergency operation, maintenance and testing, and operation in non-emergency situations for 50 hours per year, as permitted in this section, is prohibited.

(g) If you do not install, configure, operate, and maintain your engine and control device according to the manufacturer's emission-related written instructions, or you change emission-related settings in a way that is not permitted by the manufacturer, you must demonstrate compliance as follows:

(1) If you are an owner or operator of a stationary CI internal combustion engine with maximum engine power less than 100 HP, you must keep a maintenance plan and records of conducted maintenance to demonstrate compliance and must, to the extent practicable, maintain and operate the engine in a manner consistent with good air pollution control practice for minimizing emissions. In addition, if you do not install and configure the engine and control device according to the manufacturer's emission-related written instructions, or you change the emission-related settings in a way that is not permitted by the manufacturer, you must conduct an initial performance test to demonstrate compliance with the applicable emission standards within 1 year of such action.

(2) If you are an owner or operator of a stationary CI internal combustion engine greater than or equal to 100 HP and less than or equal to 500 HP, you must keep a maintenance plan and records of conducted maintenance and must, to the extent practicable, maintain and operate the engine in a manner consistent with good air pollution control practice for minimizing emissions. In addition, you must conduct an initial performance test to demonstrate compliance with the applicable emission standards within 1 year of startup, or within 1 year after an engine and control device is no longer installed, configured, operated, and maintained in accordance with the manufacturer's emission-related written instructions, or within 1 year after you change emission-related settings in a way that is not permitted by the manufacturer.

(3) If you are an owner or operator of a stationary CI internal combustion engine greater than 500 HP, you must keep a maintenance plan and records of conducted maintenance and must, to the extent practicable, maintain and operate the engine in a manner consistent with good air pollution control practice for minimizing emissions. In addition, you must conduct an initial performance test to demonstrate compliance with the applicable emission standards within 1 year of startup, or within 1 year after an engine and control device is no longer installed, configured, operated, and maintained in accordance with the manufacturer's emission-related written instructions, or within 1 year after you change emission-related settings in a way that is not permitted by the manufacturer. You must conduct subsequent performance testing every 8,760 hours of engine operation or 3 years, whichever comes first, thereafter to demonstrate compliance with the applicable emission standards.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37970, June 28, 2011]

Testing Requirements for Owners and Operators

§ 60.4212 What test methods and other procedures must I use if I am an owner or operator of a stationary CI internal combustion engine with a displacement of less than 30 liters per cylinder?

Owners and operators of stationary CI ICE with a displacement of less than 30 liters per cylinder who conduct performance tests pursuant to this subpart must do so according to paragraphs (a) through (e) of this section.

(a) The performance test must be conducted according to the in-use testing procedures in 40 CFR part 1039, subpart F, for stationary CI ICE with a displacement of less than 10 liters per cylinder, and according to 40 CFR part 1042, subpart F, for stationary CI ICE with a displacement of greater than or equal to 10 liters per cylinder and less than 30 liters per cylinder.

(b) Exhaust emissions from stationary CI ICE that are complying with the emission standards for new CI engines in 40 CFR part 1039 must not exceed the not-to-exceed (NTE) standards for the same model year and maximum engine power as required in 40 CFR 1039.101(e) and 40 CFR 1039.102(g)(1), except as specified in 40 CFR 1039.104(d). This requirement starts when NTE requirements take effect for nonroad diesel engines under 40 CFR part 1039.

(c) Exhaust emissions from stationary CI ICE that are complying with the emission standards for new CI engines in 40 CFR 89.112 or 40 CFR 94.8, as applicable, must not exceed the NTE numerical requirements, rounded to the same number of decimal places as the applicable standard in 40 CFR 89.112 or 40 CFR 94.8, as applicable, determined from the following equation:

Where:

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Attachment A Hardwood Interior Design, LLC Page 12 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha STD = The standard specified for that pollutant in 40 CFR 89.112 or 40 CFR 94.8, as applicable.

Alternatively, stationary CI ICE that are complying with the emission standards for new CI engines in 40 CFR 89.112 or 40 CFR 94.8 may follow the testing procedures specified in §60.4213 of this subpart, as appropriate.

(d) Exhaust emissions from stationary CI ICE that are complying with the emission standards for pre-2007 model year engines in §60.4204(a), §60.4205(a), or §60.4205(c) must not exceed the NTE numerical requirements, rounded to the same number of decimal places as the applicable standard in §60.4204(a), §60.4205(a), or §60.4205(c), determined from the equation in paragraph (c) of this section.

Where:

STD = The standard specified for that pollutant in §60.4204(a), §60.4205(a), or §60.4205(c).

Alternatively, stationary CI ICE that are complying with the emission standards for pre-2007 model year engines in §60.4204(a), §60.4205(a), or §60.4205(c) may follow the testing procedures specified in §60.4213, as appropriate.

(e) Exhaust emissions from stationary CI ICE that are complying with the emission standards for new CI engines in 40 CFR part 1042 must not exceed the NTE standards for the same model year and maximum engine power as required in 40 CFR 1042.101(c).

[71 FR 39172, July 11, 2006, as amended at 76 FR 37971, June 28, 2011]

§ 60.4213 What test methods and other procedures must I use if I am an owner or operator of a stationary CI internal combustion engine with a displacement of greater than or equal to 30 liters per cylinder?

Owners and operators of stationary CI ICE with a displacement of greater than or equal to 30 liters per cylinder must conduct performance tests according to paragraphs (a) through (f) of this section.

(a) Each performance test must be conducted according to the requirements in §60.8 and under the specific conditions that this subpart specifies in table 7. The test must be conducted within 10 percent of 100 percent peak (or the highest achievable) load.

(b) You may not conduct performance tests during periods of startup, shutdown, or malfunction, as specified in §60.8(c).

(c) You must conduct three separate test runs for each performance test required in this section, as specified in §60.8(f). Each test run must last at least 1 hour.

(d) To determine compliance with the percent reduction requirement, you must follow the requirements as specified in paragraphs (d)(1) through (3) of this section.

(1) You must use Equation 2 of this section to determine compliance with the percent reduction requirement:

Where:

Ci= concentration of NOXor PM at the control device inlet,

Co= concentration of NOXor PM at the control device outlet, and

R = percent reduction of NOXor PM emissions.

Page 43: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

Attachment A Hardwood Interior Design, LLC Page 13 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (2) You must normalize the NOXor PM concentrations at the inlet and outlet of the control device to a dry basis and to 15 percent oxygen (O2) using Equation 3 of this section, or an equivalent percent carbon dioxide (CO2) using the procedures described in paragraph (d)(3) of this section.

Where:

Cadj= Calculated NOXor PM concentration adjusted to 15 percent O2.

Cd= Measured concentration of NOXor PM, uncorrected.

5.9 = 20.9 percent O2−15 percent O2, the defined O2correction value, percent.

%O2= Measured O2concentration, dry basis, percent.

(3) If pollutant concentrations are to be corrected to 15 percent O2and CO2concentration is measured in lieu of O2concentration measurement, a CO2correction factor is needed. Calculate the CO2correction factor as described in paragraphs (d)(3)(i) through (iii) of this section.

(i) Calculate the fuel-specific Fovalue for the fuel burned during the test using values obtained from Method 19, Section 5.2, and the following equation:

Where:

Fo= Fuel factor based on the ratio of O2volume to the ultimate CO2volume produced by the fuel at zero percent excess air.

0.209 = Fraction of air that is O2, percent/100.

Fd= Ratio of the volume of dry effluent gas to the gross calorific value of the fuel from Method 19, dsm3 /J (dscf/106 Btu).

Fc= Ratio of the volume of CO2produced to the gross calorific value of the fuel from Method 19, dsm3 /J (dscf/106 Btu).

(ii) Calculate the CO2correction factor for correcting measurement data to 15 percent O2, as follows:

Where:

XCO2= CO2correction factor, percent.

5.9 = 20.9 percent O2−15 percent O2, the defined O2correction value, percent.

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Attachment A Hardwood Interior Design, LLC Page 14 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (iii) Calculate the NOXand PM gas concentrations adjusted to 15 percent O2using CO2as follows:

Where:

Cadj= Calculated NOXor PM concentration adjusted to 15 percent O2.

Cd= Measured concentration of NOXor PM, uncorrected.

%CO2= Measured CO2concentration, dry basis, percent.

(e) To determine compliance with the NOXmass per unit output emission limitation, convert the concentration of NOXin the engine exhaust using Equation 7 of this section:

Where:

ER = Emission rate in grams per KW-hour.

Cd= Measured NOXconcentration in ppm.

1.912x10−3= Conversion constant for ppm NOXto grams per standard cubic meter at 25 degrees Celsius.

Q = Stack gas volumetric flow rate, in standard cubic meter per hour.

T = Time of test run, in hours.

KW-hour = Brake work of the engine, in KW-hour.

(f) To determine compliance with the PM mass per unit output emission limitation, convert the concentration of PM in the engine exhaust using Equation 8 of this section:

Where:

ER = Emission rate in grams per KW-hour.

Cadj= Calculated PM concentration in grams per standard cubic meter.

Q = Stack gas volumetric flow rate, in standard cubic meter per hour.

T = Time of test run, in hours.

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Attachment A Hardwood Interior Design, LLC Page 15 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha KW-hour = Energy output of the engine, in KW.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37971, June 28, 2011]

Notification, Reports, and Records for Owners and Operators

§ 60.4214 What are my notification, reporting, and recordkeeping requirements if I am an owner or operator of a stationary CI internal combustion engine?

(a) Owners and operators of non-emergency stationary CI ICE that are greater than 2,237 KW (3,000 HP), or have a displacement of greater than or equal to 10 liters per cylinder, or are pre-2007 model year engines that are greater than 130 KW (175 HP) and not certified, must meet the requirements of paragraphs (a)(1) and (2) of this section.

(1) Submit an initial notification as required in §60.7(a)(1). The notification must include the information in paragraphs (a)(1)(i) through (v) of this section.

(i) Name and address of the owner or operator;

(ii) The address of the affected source;

(iii) Engine information including make, model, engine family, serial number, model year, maximum engine power, and engine displacement;

(iv) Emission control equipment; and

(v) Fuel used.

(2) Keep records of the information in paragraphs (a)(2)(i) through (iv) of this section.

(i) All notifications submitted to comply with this subpart and all documentation supporting any notification.

(ii) Maintenance conducted on the engine.

(iii) If the stationary CI internal combustion is a certified engine, documentation from the manufacturer that the engine is certified to meet the emission standards.

(iv) If the stationary CI internal combustion is not a certified engine, documentation that the engine meets the emission standards.

(b) If the stationary CI internal combustion engine is an emergency stationary internal combustion engine, the owner or operator is not required to submit an initial notification. Starting with the model years in table 5 to this subpart, if the emergency engine does not meet the standards applicable to non-emergency engines in the applicable model year, the owner or operator must keep records of the operation of the engine in emergency and non-emergency service that are recorded through the non-resettable hour meter. The owner must record the time of operation of the engine and the reason the engine was in operation during that time.

(c) If the stationary CI internal combustion engine is equipped with a diesel particulate filter, the owner or operator must keep records of any corrective action taken after the backpressure monitor has notified the owner or operator that the high backpressure limit of the engine is approached.

Special Requirements

§ 60.4215 What requirements must I meet for engines used in Guam, American Samoa, or the Commonwealth of the Northern Mariana Islands?

(a) Stationary CI ICE with a displacement of less than 30 liters per cylinder that are used in Guam, American Samoa, or the Commonwealth of the Northern Mariana Islands are required to meet the applicable emission standards in §§60.4202 and 60.4205.

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Attachment A Hardwood Interior Design, LLC Page 16 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (b) Stationary CI ICE that are used in Guam, American Samoa, or the Commonwealth of the Northern Mariana Islands are not required to meet the fuel requirements in §60.4207.

(c) Stationary CI ICE with a displacement of greater than or equal to 30 liters per cylinder that are used in Guam, American Samoa, or the Commonwealth of the Northern Mariana Islands are required to meet the following emission standards:

(1) For engines installed prior to January 1, 2012, limit the emissions of NOXin the stationary CI internal combustion engine exhaust to the following:

(i) 17.0 g/KW-hr (12.7 g/HP-hr) when maximum engine speed is less than 130 rpm;

(ii) 45 · n−0.2g/KW-hr (34 · n−0.2g/HP-hr) when maximum engine speed is 130 or more but less than 2,000 rpm, where n is maximum engine speed; and

(iii) 9.8 g/KW-hr (7.3 g/HP-hr) when maximum engine speed is 2,000 rpm or more.

(2) For engines installed on or after January 1, 2012, limit the emissions of NOXin the stationary CI internal combustion engine exhaust to the following:

(i) 14.4 g/KW-hr (10.7 g/HP-hr) when maximum engine speed is less than 130 rpm;

(ii) 44 · n−0.23g/KW-hr (33 · n−0.23g/HP-hr) when maximum engine speed is greater than or equal to 130 but less than 2,000 rpm and where n is maximum engine speed; and

(iii) 7.7 g/KW-hr (5.7 g/HP-hr) when maximum engine speed is greater than or equal to 2,000 rpm.

(3) Limit the emissions of PM in the stationary CI internal combustion engine exhaust to 0.40 g/KW-hr (0.30 g/HP-hr).

[71 FR 39172, July 11, 2006, as amended at 76 FR 37971, June 28, 2011]

§ 60.4216 What requirements must I meet for engines used in Alaska?

(a) Prior to December 1, 2010, owners and operators of stationary CI ICE with a displacement of less than 30 liters per cylinder located in areas of Alaska not accessible by the FAHS should refer to 40 CFR part 69 to determine the diesel fuel requirements applicable to such engines.

(b) Except as indicated in paragraph (c) of this section, manufacturers, owners and operators of stationary CI ICE with a displacement of less than 10 liters per cylinder located in areas of Alaska not accessible by the FAHS may meet the requirements of this subpart by manufacturing and installing engines meeting the requirements of 40 CFR parts 94 or 1042, as appropriate, rather than the otherwise applicable requirements of 40 CFR parts 89 and 1039, as indicated in sections §§60.4201(f) and 60.4202(g) of this subpart.

(c) Manufacturers, owners and operators of stationary CI ICE that are located in areas of Alaska not accessible by the FAHS may choose to meet the applicable emission standards for emergency engines in §60.4202 and §60.4205, and not those for non-emergency engines in §60.4201 and §60.4204, except that for 2014 model year and later non-emergency CI ICE, the owner or operator of any such engine that was not certified as meeting Tier 4 PM standards, must meet the applicable requirements for PM in §60.4201 and §60.4204 or install a PM emission control device that achieves PM emission reductions of 85 percent, or 60 percent for engines with a displacement of greater than or equal to 30 liters per cylinder, compared to engine-out emissions.

(d) The provisions of §60.4207 do not apply to owners and operators of pre-2014 model year stationary CI ICE subject to this subpart that are located in areas of Alaska not accessible by the FAHS.

(e) The provisions of §60.4208(a) do not apply to owners and operators of stationary CI ICE subject to this subpart that are located in areas of Alaska not accessible by the FAHS until after December 31, 2009.

(f) The provisions of this section and §60.4207 do not prevent owners and operators of stationary CI ICE subject to this subpart that are located in areas of Alaska not accessible by the FAHS from using fuels mixed with used lubricating oil, in volumes of up to 1.75

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Attachment A Hardwood Interior Design, LLC Page 17 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha percent of the total fuel. The sulfur content of the used lubricating oil must be less than 200 parts per million. The used lubricating oil must meet the on-specification levels and properties for used oil in 40 CFR 279.11.

[76 FR 37971, June 28, 2011]

§ 60.4217 What emission standards must I meet if I am an owner or operator of a stationary internal combustion engine using special fuels?

Owners and operators of stationary CI ICE that do not use diesel fuel may petition the Administrator for approval of alternative emission standards, if they can demonstrate that they use a fuel that is not the fuel on which the manufacturer of the engine certified the engine and that the engine cannot meet the applicable standards required in §60.4204 or §60.4205 using such fuels and that use of such fuel is appropriate and reasonably necessary, considering cost, energy, technical feasibility, human health and environmental, and other factors, for the operation of the engine.

[76 FR 37972, June 28, 2011]

General Provisions

§ 60.4218 What parts of the General Provisions apply to me?

Table 8 to this subpart shows which parts of the General Provisions in §§60.1 through 60.19 apply to you.

Definitions

§ 60.4219 What definitions apply to this subpart?

As used in this subpart, all terms not defined herein shall have the meaning given them in the CAA and in subpart A of this part.

Certified emissions life means the period during which the engine is designed to properly function in terms of reliability and fuel consumption, without being remanufactured, specified as a number of hours of operation or calendar years, whichever comes first. The values for certified emissions life for stationary CI ICE with a displacement of less than 10 liters per cylinder are given in 40 CFR 1039.101(g). The values for certified emissions life for stationary CI ICE with a displacement of greater than or equal to 10 liters per cylinder and less than 30 liters per cylinder are given in 40 CFR 94.9(a).

Combustion turbine means all equipment, including but not limited to the turbine, the fuel, air, lubrication and exhaust gas systems, control systems (except emissions control equipment), and any ancillary components and sub-components comprising any simple cycle combustion turbine, any regenerative/recuperative cycle combustion turbine, the combustion turbine portion of any cogeneration cycle combustion system, or the combustion turbine portion of any combined cycle steam/electric generating system.

Compression ignition means relating to a type of stationary internal combustion engine that is not a spark ignition engine.

Date of manufacture means one of the following things:

(1) For freshly manufactured engines and modified engines, date of manufacture means the date the engine is originally produced.

(2) For reconstructed engines, date of manufacture means the date the engine was originally produced, except as specified in paragraph (3) of this definition.

(3) Reconstructed engines are assigned a new date of manufacture if the fixed capital cost of the new and refurbished components exceeds 75 percent of the fixed capital cost of a comparable entirely new facility. An engine that is produced from a previously used engine block does not retain the date of manufacture of the engine in which the engine block was previously used if the engine is produced using all new components except for the engine block. In these cases, the date of manufacture is the date of reconstruction or the date the new engine is produced.

Diesel fuel means any liquid obtained from the distillation of petroleum with a boiling point of approximately 150 to 360 degrees Celsius. One commonly used form is number 2 distillate oil.

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Attachment A Hardwood Interior Design, LLC Page 18 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha Diesel particulate filter means an emission control technology that reduces PM emissions by trapping the particles in a flow filter substrate and periodically removes the collected particles by either physical action or by oxidizing (burning off) the particles in a process called regeneration.

Emergency stationary internal combustion engine means any stationary internal combustion engine whose operation is limited to emergency situations and required testing and maintenance. Examples include stationary ICE used to produce power for critical networks or equipment (including power supplied to portions of a facility) when electric power from the local utility (or the normal power source, if the facility runs on its own power production) is interrupted, or stationary ICE used to pump water in the case of fire or flood, etc. Stationary CI ICE used to supply power to an electric grid or that supply power as part of a financial arrangement with another entity are not considered to be emergency engines.

Engine manufacturer means the manufacturer of the engine. See the definition of “manufacturer” in this section.

Fire pump engine means an emergency stationary internal combustion engine certified to NFPA requirements that is used to provide power to pump water for fire suppression or protection.

Freshly manufactured engine means an engine that has not been placed into service. An engine becomes freshly manufactured when it is originally produced.

Installed means the engine is placed and secured at the location where it is intended to be operated.

Manufacturer has the meaning given in section 216(1) of the Act. In general, this term includes any person who manufactures a stationary engine for sale in the United States or otherwise introduces a new stationary engine into commerce in the United States. This includes importers who import stationary engines for sale or resale.

Maximum engine power means maximum engine power as defined in 40 CFR 1039.801.

Model year means the calendar year in which an engine is manufactured (see “date of manufacture”), except as follows:

(1) Model year means the annual new model production period of the engine manufacturer in which an engine is manufactured (see “date of manufacture”), if the annual new model production period is different than the calendar year and includes January 1 of the calendar year for which the model year is named. It may not begin before January 2 of the previous calendar year and it must end by December 31 of the named calendar year.

(2) For an engine that is converted to a stationary engine after being placed into service as a nonroad or other non-stationary engine, model year means the calendar year or new model production period in which the engine was manufactured (see “date of manufacture”).

Other internal combustion engine means any internal combustion engine, except combustion turbines, which is not a reciprocating internal combustion engine or rotary internal combustion engine.

Reciprocating internal combustion engine means any internal combustion engine which uses reciprocating motion to convert heat energy into mechanical work.

Rotary internal combustion engine means any internal combustion engine which uses rotary motion to convert heat energy into mechanical work.

Spark ignition means relating to a gasoline, natural gas, or liquefied petroleum gas fueled engine or any other type of engine with a spark plug (or other sparking device) and with operating characteristics significantly similar to the theoretical Otto combustion cycle. Spark ignition engines usually use a throttle to regulate intake air flow to control power during normal operation. Dual-fuel engines in which a liquid fuel (typically diesel fuel) is used for CI and gaseous fuel (typically natural gas) is used as the primary fuel at an annual average ratio of less than 2 parts diesel fuel to 100 parts total fuel on an energy equivalent basis are spark ignition engines.

Stationary internal combustion engine means any internal combustion engine, except combustion turbines, that converts heat energy into mechanical work and is not mobile. Stationary ICE differ from mobile ICE in that a stationary internal combustion engine is not a nonroad engine as defined at 40 CFR 1068.30 (excluding paragraph (2)(ii) of that definition), and is not used to propel a motor vehicle, aircraft, or a vehicle used solely for competition. Stationary ICE include reciprocating ICE, rotary ICE, and other ICE, except combustion turbines.

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Attachment A Hardwood Interior Design, LLC Page 19 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha Subpart means 40 CFR part 60, subpart IIII.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37972, June 28, 2011]

Table 1 to Subpart IIII of Part 60—Emission Standards for Stationary Pre-2007 Model Year Engines With a Displacement of <10 Liters per Cylinder and 2007–2010 Model Year Engines >2,237 KW (3,000 HP) and With a Displacement of <10 Liters per Cylinder

[As stated in §§60.4201(b), 60.4202(b), 60.4204(a), and 60.4205(a), you must comply with the following emission standards]

Maximum engine power

Emission standards for stationary pre-2007 model year engines with a displacement of <10 liters per cylinder and 2007–2010 model year engines >2,237 KW (3,000 HP) and with a displacement of <10 liters per cylinder

in g/KW-hr (g/HP-hr)

NMHC + NOX HC NOX CO PM

KW<8 (HP<11) 10.5 (7.8) 8.0 (6.0) 1.0 (0.75)

8≤KW<19 (11≤HP<25)

9.5 (7.1) 6.6 (4.9) 0.80 (0.60)

19≤KW<37 (25≤HP<50)

9.5 (7.1) 5.5 (4.1) 0.80 (0.60)

37≤KW<56 (50≤HP<75)

9.2 (6.9)

56≤KW<75 (75≤HP<100)

9.2 (6.9)

75≤KW<130 (100≤HP<175)

9.2 (6.9)

130≤KW<225 (175≤HP<300)

1.3 (1.0) 9.2 (6.9) 11.4 (8.5) 0.54 (0.40)

225≤KW<450 (300≤HP<600)

1.3 (1.0) 9.2 (6.9) 11.4 (8.5) 0.54 (0.40)

450≤KW≤560 (600≤HP≤750)

1.3 (1.0) 9.2 (6.9) 11.4 (8.5) 0.54 (0.40)

KW>560 (HP>750)

1.3 (1.0) 9.2 (6.9) 11.4 (8.5) 0.54 (0.40)

Table 2 to Subpart IIII of Part 60—Emission Standards for 2008 Model Year and Later Emergency Stationary CI ICE <37 KW (50 HP) With a Displacement of <10 Liters per Cylinder

[As stated in §60.4202(a)(1), you must comply with the following emission standards]

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Attachment A Hardwood Interior Design, LLC Page 20 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

Engine power

Emission standards for 2008 model year and later emergency stationary CI ICE <37 KW (50 HP) with a displacement of <10 liters per cylinder in

g/KW-hr (g/HP-hr)

Model year(s) NOX+ NMHC CO PM

KW<8 (HP<11) 2008+ 7.5 (5.6) 8.0 (6.0) 0.40 (0.30)

8≤KW<19 (11≤HP<25)

2008+ 7.5 (5.6) 6.6 (4.9) 0.40 (0.30)

19≤KW<37 (25≤HP<50)

2008+ 7.5 (5.6) 5.5 (4.1) 0.30 (0.22)

Table 3 to Subpart IIII of Part 60—Certification Requirements for Stationary Fire Pump Engines

Table 3 to Subpart IIII of Part 60—Certification Requirements for Stationary Fire Pump Engines

As stated in §60.4202(d), you must certify new stationary fire pump engines beginning with the following model years:

Engine power

Starting model year engine manufacturers must certify new

stationary fire pump

engines according to §60.4202(d)1

KW<75 (HP<100)

2011

75≤KW<130 (100≤HP<175)

2010

130≤KW≤560 (175≤HP≤750)

2009

KW>560 (HP>750)

2008

1Manufacturers of fire pump stationary CI ICE with a maximum engine power greater than or equal to 37 kW (50 HP) and less than 450 KW (600 HP) and a rated speed of greater than 2,650 revolutions per minute (rpm) are not required to certify such engines until three model years following the model year indicated in this Table 3 for engines in the applicable engine power category.

[71 FR 39172, July 11, 2006, as amended at 76 FR 37972, June 28, 2011]

Table 4 to Subpart IIII of Part 60—Emission Standards for Stationary Fire Pump Engines

[As stated in §§60.4202(d) and 60.4205(c), you must comply with the following emission standards for stationary fire pump engines]

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Attachment A Hardwood Interior Design, LLC Page 21 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

Maximum engine power Model year(s) NMHC + NOX CO PM

KW<8 (HP<11) 2010 and earlier 10.5 (7.8) 8.0 (6.0) 1.0 (0.75)

2011+ 7.5 (5.6) 0.40 (0.30)

8≤KW<19 (11≤HP<25) 2010 and earlier 9.5 (7.1) 6.6 (4.9) 0.80 (0.60)

2011+ 7.5 (5.6) 0.40 (0.30)

19≤KW<37 (25≤HP<50) 2010 and earlier 9.5 (7.1) 5.5 (4.1) 0.80 (0.60)

2011+ 7.5 (5.6) 0.30 (0.22)

37≤KW<56 (50≤HP<75) 2010 and earlier 10.5 (7.8) 5.0 (3.7) 0.80 (0.60)

2011+1 4.7 (3.5) 0.40 (0.30)

56≤KW<75 (75≤HP<100) 2010 and earlier 10.5 (7.8) 5.0 (3.7) 0.80 (0.60)

2011+1 4.7 (3.5) 0.40 (0.30)

75≤KW<130 (100≤HP<175) 2009 and earlier 10.5 (7.8) 5.0 (3.7) 0.80 (0.60)

2010+2 4.0 (3.0) 0.30 (0.22)

130≤KW<225 (175≤HP<300) 2008 and earlier 10.5 (7.8) 3.5 (2.6) 0.54 (0.40)

2009+3 4.0 (3.0) 0.20 (0.15)

225≤KW<450 (300≤HP<600) 2008 and earlier 10.5 (7.8) 3.5 (2.6) 0.54 (0.40)

2009+3 4.0 (3.0) 0.20 (0.15)

450≤KW≤560 (600≤HP≤750) 2008 and earlier 10.5 (7.8) 3.5 (2.6) 0.54 (0.40)

2009+ 4.0 (3.0) 0.20 (0.15)

KW>560 (HP>750) 2007 and earlier 10.5 (7.8) 3.5 (2.6) 0.54 (0.40)

2008+ 6.4 (4.8) 0.20 (0.15)

1For model years 2011–2013, manufacturers, owners and operators of fire pump stationary CI ICE in this engine power category with a rated speed of greater than 2,650 revolutions per minute (rpm) may comply with the emission limitations for 2010 model year engines.

2For model years 2010–2012, manufacturers, owners and operators of fire pump stationary CI ICE in this engine power category with a rated speed of greater than 2,650 rpm may comply with the emission limitations for 2009 model year engines.

3In model years 2009–2011, manufacturers of fire pump stationary CI ICE in this engine power category with a rated speed of greater than 2,650 rpm may comply with the emission limitations for 2008 model year engines.

Table 5 to Subpart IIII of Part 60—Labeling and Recordkeeping Requirements for New Stationary Emergency Engines

[You must comply with the labeling requirements in §60.4210(f) and the recordkeeping requirements in §60.4214(b) for new emergency stationary CI ICE beginning in the following model years:]

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Attachment A Hardwood Interior Design, LLC Page 22 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

Engine power Starting model year

19≤KW<56 (25≤HP<75) 2013

56≤KW<130 (75≤HP<175) 2012

KW≥130 (HP≥175) 2011

Table 6 to Subpart IIII of Part 60—Optional 3-Mode Test Cycle for Stationary Fire Pump Engines

[As stated in §60.4210(g), manufacturers of fire pump engines may use the following test cycle for testing fire pump engines:]

Mode No. Engine speed1 Torque

(percent)2 Weighting

factors

1 Rated 100 0.30

2 Rated 75 0.50

3 Rated 50 0.20

1Engine speed: ±2 percent of point.

2Torque: NFPA certified nameplate HP for 100 percent point. All points should be ±2 percent of engine percent load value.

Table 7 to Subpart IIII of Part 60—Requirements for Performance Tests for Stationary CI ICE With a Displacement of ≥30 Liters per Cylinder

[As stated in §60.4213, you must comply with the following requirements for performance tests for stationary CI ICE with a displacement of ≥30 liters per cylinder:]

For each

Complying with the

requirement to You must Using

According to the following

requirements

1. Stationary CI internal combustion engine with a displacement of ≥30 liters per cylinder

a. Reduce NOXemissions by 90 percent or more

i. Select the sampling port location and the number of traverse points;

(1) Method 1 or 1A of 40 CFR part 60, appendix A

(a) Sampling sites must be located at the inlet and outlet of the control device.

ii. Measure O2at the inlet and outlet of the control device;

(2) Method 3, 3A, or 3B of 40 CFR part 60, appendix A

(b) Measurements to determine O2concentration must be made at the same time as the measurements for

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Attachment A Hardwood Interior Design, LLC Page 23 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

NOXconcentration.

iii. If necessary, measure moisture content at the inlet and outlet of the control device; and,

(3) Method 4 of 40 CFR part 60, appendix A, Method 320 of 40 CFR part 63, appendix A, or ASTM D 6348–03 (incorporated by reference, see §60.17)

(c) Measurements to determine moisture content must be made at the same time as the measurements for NOXconcentration.

iv. Measure NOXat the inlet and outlet of the control device

(4) Method 7E of 40 CFR part 60, appendix A, Method 320 of 40 CFR part 63, appendix A, or ASTM D 6348–03 (incorporated by reference, see §60.17)

(d) NOXconcentration must be at 15 percent O2, dry basis. Results of this test consist of the average of the three 1-hour or longer runs.

b. Limit the concentration of NOXin the stationary CI internal combustion engine exhaust.

i. Select the sampling port location and the number of traverse points;

(1) Method 1 or 1A of 40 CFR part 60, appendix A

(a) If using a control device, the sampling site must be located at the outlet of the control device.

ii. Determine the O2concentration of the stationary internal combustion engine exhaust at the sampling port location; and,

(2) Method 3, 3A, or 3B of 40 CFR part 60, appendix A

(b) Measurements to determine O2concentration must be made at the same time as the measurement for NOXconcentration.

iii. If necessary, measure moisture content of the stationary internal combustion engine exhaust at the

(3) Method 4 of 40 CFR part 60, appendix A, Method 320 of 40 CFR part 63, appendix A, or

(c) Measurements to determine moisture content must be made at the same time as the measurement for NOXconcentration.

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Attachment A Hardwood Interior Design, LLC Page 24 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

sampling port location; and,

ASTM D 6348–03 (incorporated by reference, see §60.17)

iv. Measure NOXat the exhaust of the stationary internal combustion engine

(4) Method 7E of 40 CFR part 60, appendix A, Method 320 of 40 CFR part 63, appendix A, or ASTM D 6348–03 (incorporated by reference, see §60.17)

(d) NOXconcentration must be at 15 percent O2, dry basis. Results of this test consist of the average of the three 1-hour or longer runs.

c. Reduce PM emissions by 60 percent or more

i. Select the sampling port location and the number of traverse points;

(1) Method 1 or 1A of 40 CFR part 60, appendix A

(a) Sampling sites must be located at the inlet and outlet of the control device.

ii. Measure O2at the inlet and outlet of the control device;

(2) Method 3, 3A, or 3B of 40 CFR part 60, appendix A

(b) Measurements to determine O2concentration must be made at the same time as the measurements for PM concentration.

iii. If necessary, measure moisture content at the inlet and outlet of the control device; and

(3) Method 4 of 40 CFR part 60, appendix A

(c) Measurements to determine and moisture content must be made at the same time as the measurements for PM concentration.

iv. Measure PM at the inlet and outlet of the control device

(4) Method 5 of 40 CFR part 60, appendix A

(d) PM concentration must be at 15 percent O2, dry basis. Results of this test consist of the average of the three 1-hour or longer runs.

d. Limit the concentration of

i. Select the sampling port

(1) Method 1 or 1A of 40 CFR

(a) If using a control device, the sampling

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Attachment A Hardwood Interior Design, LLC Page 25 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

PM in the stationary CI internal combustion engine exhaust

location and the number of traverse points;

part 60, appendix A

site must be located at the outlet of the control device.

ii. Determine the O2concentration of the stationary internal combustion engine exhaust at the sampling port location; and

(2) Method 3, 3A, or 3B of 40 CFR part 60, appendix A

(b) Measurements to determine O2concentration must be made at the same time as the measurements for PM concentration.

iii. If necessary, measure moisture content of the stationary internal combustion engine exhaust at the sampling port location; and

(3) Method 4 of 40 CFR part 60, appendix A

(c) Measurements to determine moisture content must be made at the same time as the measurements for PM concentration.

iv. Measure PM at the exhaust of the stationary internal combustion engine

(4) Method 5 of 40 CFR part 60, appendix A

(d) PM concentration must be at 15 percent O2, dry basis. Results of this test consist of the average of the three 1-hour or longer runs.

Table 8 to Subpart IIII of Part 60—Applicability of General Provisions to Subpart IIII

[As stated in §60.4218, you must comply with the following applicable General Provisions:]

General Provisions

citation Subject of citation

Applies to

subpart Explanation

§60.1 General applicability of the General Provisions

Yes

§60.2 Definitions Yes Additional terms defined in §60.4219.

§60.3 Units and abbreviations Yes

§60.4 Address Yes

§60.5 Determination of Yes

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Attachment A Hardwood Interior Design, LLC Page 26 of 26 Nappanee, Indiana 40 CFR 60, Subpart IIII MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

construction or modification

§60.6 Review of plans Yes

§60.7 Notification and Recordkeeping

Yes Except that §60.7 only applies as specified in §60.4214(a).

§60.8 Performance tests Yes Except that §60.8 only applies to stationary CI ICE with a displacement of (≥30 liters per cylinder and engines that are not certified.

§60.9 Availability of information Yes

§60.10 State Authority Yes

§60.11 Compliance with standards and maintenance requirements

No Requirements are specified in subpart IIII.

§60.12 Circumvention Yes

§60.13 Monitoring requirements Yes Except that §60.13 only applies to stationary CI ICE with a displacement of (≥30 liters per cylinder.

§60.14 Modification Yes

§60.15 Reconstruction Yes

§60.16 Priority list Yes

§60.17 Incorporations by reference

Yes

§60.18 General control device requirements

No

§60.19 General notification and reporting requirements

Yes

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Attachment B

Hardwood Interior Design, LLC 72842 CR 101

Nappanee, Indiana 46550 Permit No.: M039-32571-00495

40 CFR Part 63 Subpart ZZZZ—National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines

Source: 69 FR 33506, June 15, 2004, unless otherwise noted.

What This Subpart Covers

§ 63.6580 What is the purpose of subpart ZZZZ?

Subpart ZZZZ establishes national emission limitations and operating limitations for hazardous air pollutants (HAP) emitted from stationary reciprocating internal combustion engines (RICE) located at major and area sources of HAP emissions. This subpart also establishes requirements to demonstrate initial and continuous compliance with the emission limitations and operating limitations.

[73 FR 3603, Jan. 18, 2008]

§ 63.6585 Am I subject to this subpart?

You are subject to this subpart if you own or operate a stationary RICE at a major or area source of HAP emissions, except if the stationary RICE is being tested at a stationary RICE test cell/stand.

(a) A stationary RICE is any internal combustion engine which uses reciprocating motion to convert heat energy into mechanical work and which is not mobile. Stationary RICE differ from mobile RICE in that a stationary RICE is not a non-road engine as defined at 40 CFR 1068.30, and is not used to propel a motor vehicle or a vehicle used solely for competition.

(b) A major source of HAP emissions is a plant site that emits or has the potential to emit any single HAP at a rate of 10 tons (9.07 megagrams) or more per year or any combination of HAP at a rate of 25 tons (22.68 megagrams) or more per year, except that for oil and gas production facilities, a major source of HAP emissions is determined for each surface site.

(c) An area source of HAP emissions is a source that is not a major source.

(d) If you are an owner or operator of an area source subject to this subpart, your status as an entity subject to a standard or other requirements under this subpart does not subject you to the obligation to obtain a permit under 40 CFR part 70 or 71, provided you are not required to obtain a permit under 40 CFR 70.3(a) or 40 CFR 71.3(a) for a reason other than your status as an area source under this subpart. Notwithstanding the previous sentence, you must continue to comply with the provisions of this subpart as applicable.

(e) If you are an owner or operator of a stationary RICE used for national security purposes, you may be eligible to request an exemption from the requirements of this subpart as described in 40 CFR part 1068, subpart C.

[69 FR 33506, June 15, 2004, as amended at 73 FR 3603, Jan. 18, 2008]

§ 63.6590 What parts of my plant does this subpart cover?

This subpart applies to each affected source.

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Attachment B Hardwood Interior Design, LLC Page 2 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (a) Affected source. An affected source is any existing, new, or reconstructed stationary RICE located at a major or area source of HAP emissions, excluding stationary RICE being tested at a stationary RICE test cell/stand.

(1) Existing stationary RICE.

(i) For stationary RICE with a site rating of more than 500 brake horsepower (HP) located at a major source of HAP emissions, a stationary RICE is existing if you commenced construction or reconstruction of the stationary RICE before December 19, 2002.

(ii) For stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions, a stationary RICE is existing if you commenced construction or reconstruction of the stationary RICE before June 12, 2006.

(iii) For stationary RICE located at an area source of HAP emissions, a stationary RICE is existing if you commenced construction or reconstruction of the stationary RICE before June 12, 2006.

(iv) A change in ownership of an existing stationary RICE does not make that stationary RICE a new or reconstructed stationary RICE.

(2) New stationary RICE. (i) A stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions is new if you commenced construction of the stationary RICE on or after December 19, 2002.

(ii) A stationary RICE with a site rating of equal to or less than 500 brake HP located at a major source of HAP emissions is new if you commenced construction of the stationary RICE on or after June 12, 2006.

(iii) A stationary RICE located at an area source of HAP emissions is new if you commenced construction of the stationary RICE on or after June 12, 2006.

(3) Reconstructed stationary RICE. (i) A stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions is reconstructed if you meet the definition of reconstruction in §63.2 and reconstruction is commenced on or after December 19, 2002.

(ii) A stationary RICE with a site rating of equal to or less than 500 brake HP located at a major source of HAP emissions is reconstructed if you meet the definition of reconstruction in §63.2 and reconstruction is commenced on or after June 12, 2006.

(iii) A stationary RICE located at an area source of HAP emissions is reconstructed if you meet the definition of reconstruction in §63.2 and reconstruction is commenced on or after June 12, 2006.

(b) Stationary RICE subject to limited requirements. (1) An affected source which meets either of the criteria in paragraphs (b)(1)(i) through (ii) of this section does not have to meet the requirements of this subpart and of subpart A of this part except for the initial notification requirements of §63.6645(f).

(i) The stationary RICE is a new or reconstructed emergency stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions.

(ii) The stationary RICE is a new or reconstructed limited use stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions.

(2) A new or reconstructed stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions which combusts landfill or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis must meet the initial notification requirements of §63.6645(f) and the requirements of §§63.6625(c), 63.6650(g), and 63.6655(c). These stationary RICE do not have to meet the emission limitations and operating limitations of this subpart.

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Attachment B Hardwood Interior Design, LLC Page 3 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (3) The following stationary RICE do not have to meet the requirements of this subpart and of subpart A of this part, including initial notification requirements:

(i) Existing spark ignition 2 stroke lean burn (2SLB) stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions;

(ii) Existing spark ignition 4 stroke lean burn (4SLB) stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions;

(iii) Existing emergency stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions;

(iv) Existing limited use stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions;

(v) Existing stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions that combusts landfill gas or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis;

(vi) Existing residential emergency stationary RICE located at an area source of HAP emissions;

(vii) Existing commercial emergency stationary RICE located at an area source of HAP emissions; or

(viii) Existing institutional emergency stationary RICE located at an area source of HAP emissions.

(c) Stationary RICE subject to Regulations under 40 CFR Part 60. An affected source that meets any of the criteria in paragraphs (c)(1) through (7) of this section must meet the requirements of this part by meeting the requirements of 40 CFR part 60 subpart IIII, for compression ignition engines or 40 CFR part 60 subpart JJJJ, for spark ignition engines. No further requirements apply for such engines under this part.

(1) A new or reconstructed stationary RICE located at an area source;

(2) A new or reconstructed 2SLB stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions;

(3) A new or reconstructed 4SLB stationary RICE with a site rating of less than 250 brake HP located at a major source of HAP emissions;

(4) A new or reconstructed spark ignition 4 stroke rich burn (4SRB) stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions;

(5) A new or reconstructed stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions which combusts landfill or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis;

(6) A new or reconstructed emergency or limited use stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions;

(7) A new or reconstructed compression ignition (CI) stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions.

[69 FR 33506, June 15, 2004, as amended at 73 FR 3604, Jan. 18, 2008; 75 FR 9674, Mar. 3, 2010; 75 FR 37733, June 30, 2010; 75 FR 51588, Aug. 20, 2010]

§ 63.6595 When do I have to comply with this subpart?

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Attachment B Hardwood Interior Design, LLC Page 4 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (a) Affected sources. (1) If you have an existing stationary RICE, excluding existing non-emergency CI stationary RICE, with a site rating of more than 500 brake HP located at a major source of HAP emissions, you must comply with the applicable emission limitations and operating limitations no later than June 15, 2007. If you have an existing non-emergency CI stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions, an existing stationary CI RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions, or an existing stationary CI RICE located at an area source of HAP emissions, you must comply with the applicable emission limitations and operating limitations no later than May 3, 2013. If you have an existing stationary SI RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions, or an existing stationary SI RICE located at an area source of HAP emissions, you must comply with the applicable emission limitations and operating limitations no later than October 19, 2013.

(2) If you start up your new or reconstructed stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions before August 16, 2004, you must comply with the applicable emission limitations and operating limitations in this subpart no later than August 16, 2004.

(3) If you start up your new or reconstructed stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions after August 16, 2004, you must comply with the applicable emission limitations and operating limitations in this subpart upon startup of your affected source.

(4) If you start up your new or reconstructed stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions before January 18, 2008, you must comply with the applicable emission limitations and operating limitations in this subpart no later than January 18, 2008.

(5) If you start up your new or reconstructed stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions after January 18, 2008, you must comply with the applicable emission limitations and operating limitations in this subpart upon startup of your affected source.

(6) If you start up your new or reconstructed stationary RICE located at an area source of HAP emissions before January 18, 2008, you must comply with the applicable emission limitations and operating limitations in this subpart no later than January 18, 2008.

(7) If you start up your new or reconstructed stationary RICE located at an area source of HAP emissions after January 18, 2008, you must comply with the applicable emission limitations and operating limitations in this subpart upon startup of your affected source.

(b) Area sources that become major sources. If you have an area source that increases its emissions or its potential to emit such that it becomes a major source of HAP, the compliance dates in paragraphs (b)(1) and (2) of this section apply to you.

(1) Any stationary RICE for which construction or reconstruction is commenced after the date when your area source becomes a major source of HAP must be in compliance with this subpart upon startup of your affected source.

(2) Any stationary RICE for which construction or reconstruction is commenced before your area source becomes a major source of HAP must be in compliance with the provisions of this subpart that are applicable to RICE located at major sources within 3 years after your area source becomes a major source of HAP.

(c) If you own or operate an affected source, you must meet the applicable notification requirements in §63.6645 and in 40 CFR part 63, subpart A.

[69 FR 33506, June 15, 2004, as amended at 73 FR 3604, Jan. 18, 2008; 75 FR 9675, Mar. 3, 2010; 75 FR 51589, Aug. 20, 2010]

Emission and Operating Limitations

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Attachment B Hardwood Interior Design, LLC Page 5 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha § 63.6600 What emission limitations and operating limitations must I meet if I own or operate a stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions?

Compliance with the numerical emission limitations established in this subpart is based on the results of testing the average of three 1-hour runs using the testing requirements and procedures in §63.6620 and Table 4 to this subpart.

(a) If you own or operate an existing, new, or reconstructed spark ignition 4SRB stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions, you must comply with the emission limitations in Table 1a to this subpart and the operating limitations in Table 1b to this subpart which apply to you.

(b) If you own or operate a new or reconstructed 2SLB stationary RICE with a site rating of more than 500 brake HP located at major source of HAP emissions, a new or reconstructed 4SLB stationary RICE with a site rating of more than 500 brake HP located at major source of HAP emissions, or a new or reconstructed CI stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions, you must comply with the emission limitations in Table 2a to this subpart and the operating limitations in Table 2b to this subpart which apply to you.

(c) If you own or operate any of the following stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions, you do not need to comply with the emission limitations in Tables 1a, 2a, 2c, and 2d to this subpart or operating limitations in Tables 1b and 2b to this subpart: an existing 2SLB stationary RICE; an existing 4SLB stationary RICE; a stationary RICE that combusts landfill gas or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis; an emergency stationary RICE; or a limited use stationary RICE.

(d) If you own or operate an existing non-emergency stationary CI RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions, you must comply with the emission limitations in Table 2c to this subpart and the operating limitations in Table 2b to this subpart which apply to you.

[73 FR 3605, Jan. 18, 2008, as amended at 75 FR 9675, Mar. 3, 2010]

§ 63.6601 What emission limitations must I meet if I own or operate a new or reconstructed 4SLB stationary RICE with a site rating of greater than or equal to 250 brake HP and less than or equal to 500 brake HP located at a major source of HAP emissions?

Compliance with the numerical emission limitations established in this subpart is based on the results of testing the average of three 1-hour runs using the testing requirements and procedures in §63.6620 and Table 4 to this subpart. If you own or operate a new or reconstructed 4SLB stationary RICE with a site rating of greater than or equal to 250 and less than or equal to 500 brake HP located at major source of HAP emissions manufactured on or after January 1, 2008, you must comply with the emission limitations in Table 2a to this subpart and the operating limitations in Table 2b to this subpart which apply to you.

[73 FR 3605, Jan. 18, 2008, as amended at 75 FR 9675, Mar. 3, 2010; 75 FR 51589, Aug. 20, 2010]

§ 63.6602 What emission limitations must I meet if I own or operate an existing stationary RICE with a site rating of equal to or less than 500 brake HP located at a major source of HAP emissions?

If you own or operate an existing stationary RICE with a site rating of equal to or less than 500 brake HP located at a major source of HAP emissions, you must comply with the emission limitations in Table 2c to this subpart which apply to you. Compliance with the numerical emission limitations established in this subpart is based on the results of testing the average of three 1-hour runs using the testing requirements and procedures in §63.6620 and Table 4 to this subpart.

[75 FR 51589, Aug. 20, 2010]

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Attachment B Hardwood Interior Design, LLC Page 6 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha § 63.6603 What emission limitations and operating limitations must I meet if I own or operate an existing stationary RICE located at an area source of HAP emissions?

Compliance with the numerical emission limitations established in this subpart is based on the results of testing the average of three 1-hour runs using the testing requirements and procedures in §63.6620 and Table 4 to this subpart.

(a) If you own or operate an existing stationary RICE located at an area source of HAP emissions, you must comply with the requirements in Table 2d to this subpart and the operating limitations in Table 1b and Table 2b to this subpart that apply to you.

(b) If you own or operate an existing stationary non-emergency CI RICE greater than 300 HP located at area sources in areas of Alaska not accessible by the Federal Aid Highway System (FAHS) you do not have to meet the numerical CO emission limitations specified in Table 2d to this subpart. Existing stationary non-emergency CI RICE greater than 300 HP located at area sources in areas of Alaska not accessible by the FAHS must meet the management practices that are shown for stationary non-emergency CI RICE less than or equal to 300 HP in Table 2d to this subpart.

[75 FR 9675, Mar. 3, 2010, as amended at 75 FR 51589, Aug. 20, 2010; 76 FR 12866, Mar. 9, 2011]

§ 63.6604 What fuel requirements must I meet if I own or operate an existing stationary CI RICE?

If you own or operate an existing non-emergency, non-black start CI stationary RICE with a site rating of more than 300 brake HP with a displacement of less than 30 liters per cylinder that uses diesel fuel, you must use diesel fuel that meets the requirements in 40 CFR 80.510(b) for nonroad diesel fuel. Existing non-emergency CI stationary RICE located in Guam, American Samoa, the Commonwealth of the Northern Mariana Islands, or at area sources in areas of Alaska not accessible by the FAHS are exempt from the requirements of this section.

[75 FR 51589, Aug. 20, 2010]

General Compliance Requirements

§ 63.6605 What are my general requirements for complying with this subpart?

(a) You must be in compliance with the emission limitations and operating limitations in this subpart that apply to you at all times.

(b) At all times you must operate and maintain any affected source, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. The general duty to minimize emissions does not require you to make any further efforts to reduce emissions if levels required by this standard have been achieved. Determination of whether such operation and maintenance procedures are being used will be based on information available to the Administrator which may include, but is not limited to, monitoring results, review of operation and maintenance procedures, review of operation and maintenance records, and inspection of the source.

[75 FR 9675, Mar. 3, 2010]

Testing and Initial Compliance Requirements

§ 63.6610 By what date must I conduct the initial performance tests or other initial compliance demonstrations if I own or operate a stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions?

If you own or operate a stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions you are subject to the requirements of this section.

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Attachment B Hardwood Interior Design, LLC Page 7 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (a) You must conduct the initial performance test or other initial compliance demonstrations in Table 4 to this subpart that apply to you within 180 days after the compliance date that is specified for your stationary RICE in §63.6595 and according to the provisions in §63.7(a)(2).

(b) If you commenced construction or reconstruction between December 19, 2002 and June 15, 2004 and own or operate stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions, you must demonstrate initial compliance with either the proposed emission limitations or the promulgated emission limitations no later than February 10, 2005 or no later than 180 days after startup of the source, whichever is later, according to §63.7(a)(2)(ix).

(c) If you commenced construction or reconstruction between December 19, 2002 and June 15, 2004 and own or operate stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions, and you chose to comply with the proposed emission limitations when demonstrating initial compliance, you must conduct a second performance test to demonstrate compliance with the promulgated emission limitations by December 13, 2007 or after startup of the source, whichever is later, according to §63.7(a)(2)(ix).

(d) An owner or operator is not required to conduct an initial performance test on units for which a performance test has been previously conducted, but the test must meet all of the conditions described in paragraphs (d)(1) through (5) of this section.

(1) The test must have been conducted using the same methods specified in this subpart, and these methods must have been followed correctly.

(2) The test must not be older than 2 years.

(3) The test must be reviewed and accepted by the Administrator.

(4) Either no process or equipment changes must have been made since the test was performed, or the owner or operator must be able to demonstrate that the results of the performance test, with or without adjustments, reliably demonstrate compliance despite process or equipment changes.

(5) The test must be conducted at any load condition within plus or minus 10 percent of 100 percent load.

[69 FR 33506, June 15, 2004, as amended at 73 FR 3605, Jan. 18, 2008]

§ 63.6611 By what date must I conduct the initial performance tests or other initial compliance demonstrations if I own or operate a new or reconstructed 4SLB SI stationary RICE with a site rating of greater than or equal to 250 and less than or equal to 500 brake HP located at a major source of HAP emissions?

If you own or operate a new or reconstructed 4SLB stationary RICE with a site rating of greater than or equal to 250 and less than or equal to 500 brake HP located at a major source of HAP emissions, you must conduct an initial performance test within 240 days after the compliance date that is specified for your stationary RICE in §63.6595 and according to the provisions specified in Table 4 to this subpart, as appropriate.

[73 FR 3605, Jan. 18, 2008, as amended at 75 FR 51589, Aug. 20, 2010]

§ 63.6612 By what date must I conduct the initial performance tests or other initial compliance demonstrations if I own or operate an existing stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions or an existing stationary RICE located at an area source of HAP emissions?

If you own or operate an existing stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions or an existing stationary RICE located at an area source of HAP emissions you are subject to the requirements of this section.

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Attachment B Hardwood Interior Design, LLC Page 8 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (a) You must conduct any initial performance test or other initial compliance demonstration according to Tables 4 and 5 to this subpart that apply to you within 180 days after the compliance date that is specified for your stationary RICE in §63.6595 and according to the provisions in §63.7(a)(2).

(b) An owner or operator is not required to conduct an initial performance test on a unit for which a performance test has been previously conducted, but the test must meet all of the conditions described in paragraphs (b)(1) through (4) of this section.

(1) The test must have been conducted using the same methods specified in this subpart, and these methods must have been followed correctly.

(2) The test must not be older than 2 years.

(3) The test must be reviewed and accepted by the Administrator.

(4) Either no process or equipment changes must have been made since the test was performed, or the owner or operator must be able to demonstrate that the results of the performance test, with or without adjustments, reliably demonstrate compliance despite process or equipment changes.

[75 FR 9676, Mar. 3, 2010, as amended at 75 FR 51589, Aug. 20, 2010]

§ 63.6615 When must I conduct subsequent performance tests?

If you must comply with the emission limitations and operating limitations, you must conduct subsequent performance tests as specified in Table 3 of this subpart.

§ 63.6620 What performance tests and other procedures must I use?

(a) You must conduct each performance test in Tables 3 and 4 of this subpart that applies to you.

(b) Each performance test must be conducted according to the requirements that this subpart specifies in Table 4 to this subpart. If you own or operate a non-operational stationary RICE that is subject to performance testing, you do not need to start up the engine solely to conduct the performance test. Owners and operators of a non-operational engine can conduct the performance test when the engine is started up again.

(c) [Reserved]

(d) You must conduct three separate test runs for each performance test required in this section, as specified in §63.7(e)(3). Each test run must last at least 1 hour.

(e)(1) You must use Equation 1 of this section to determine compliance with the percent reduction requirement:

Where:

Ci= concentration of CO or formaldehyde at the control device inlet,

Co= concentration of CO or formaldehyde at the control device outlet, and

R = percent reduction of CO or formaldehyde emissions.

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Attachment B Hardwood Interior Design, LLC Page 9 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (2) You must normalize the carbon monoxide (CO) or formaldehyde concentrations at the inlet and outlet of the control device to a dry basis and to 15 percent oxygen, or an equivalent percent carbon dioxide (CO2). If pollutant concentrations are to be corrected to 15 percent oxygen and CO2concentration is measured in lieu of oxygen concentration measurement, a CO2correction factor is needed. Calculate the CO2correction factor as described in paragraphs (e)(2)(i) through (iii) of this section.

(i) Calculate the fuel-specific Fovalue for the fuel burned during the test using values obtained from Method 19, section 5.2, and the following equation:

Where:

Fo= Fuel factor based on the ratio of oxygen volume to the ultimate CO2volume produced by the fuel at zero percent excess air.

0.209 = Fraction of air that is oxygen, percent/100.

Fd= Ratio of the volume of dry effluent gas to the gross calorific value of the fuel from Method 19, dsm3 /J (dscf/106 Btu).

Fc= Ratio of the volume of CO2produced to the gross calorific value of the fuel from Method 19, dsm3 /J (dscf/106 Btu).

(ii) Calculate the CO2correction factor for correcting measurement data to 15 percent oxygen, as follows:

Where:

Xco2= CO2correction factor, percent.

5.9 = 20.9 percent O2−15 percent O2, the defined O2correction value, percent.

(iii) Calculate the NOXand SO2gas concentrations adjusted to 15 percent O2using CO2as follows:

Where:

%CO2= Measured CO2concentration measured, dry basis, percent.

(f) If you comply with the emission limitation to reduce CO and you are not using an oxidation catalyst, if you comply with the emission limitation to reduce formaldehyde and you are not using NSCR, or if you comply with the emission limitation to limit the concentration of formaldehyde in the stationary RICE exhaust and you are not using an oxidation catalyst or NSCR, you must petition the Administrator for operating limitations to be established during the initial

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Attachment B Hardwood Interior Design, LLC Page 10 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha performance test and continuously monitored thereafter; or for approval of no operating limitations. You must not conduct the initial performance test until after the petition has been approved by the Administrator.

(g) If you petition the Administrator for approval of operating limitations, your petition must include the information described in paragraphs (g)(1) through (5) of this section.

(1) Identification of the specific parameters you propose to use as operating limitations;

(2) A discussion of the relationship between these parameters and HAP emissions, identifying how HAP emissions change with changes in these parameters, and how limitations on these parameters will serve to limit HAP emissions;

(3) A discussion of how you will establish the upper and/or lower values for these parameters which will establish the limits on these parameters in the operating limitations;

(4) A discussion identifying the methods you will use to measure and the instruments you will use to monitor these parameters, as well as the relative accuracy and precision of these methods and instruments; and

(5) A discussion identifying the frequency and methods for recalibrating the instruments you will use for monitoring these parameters.

(h) If you petition the Administrator for approval of no operating limitations, your petition must include the information described in paragraphs (h)(1) through (7) of this section.

(1) Identification of the parameters associated with operation of the stationary RICE and any emission control device which could change intentionally ( e.g., operator adjustment, automatic controller adjustment, etc.) or unintentionally ( e.g., wear and tear, error, etc.) on a routine basis or over time;

(2) A discussion of the relationship, if any, between changes in the parameters and changes in HAP emissions;

(3) For the parameters which could change in such a way as to increase HAP emissions, a discussion of whether establishing limitations on the parameters would serve to limit HAP emissions;

(4) For the parameters which could change in such a way as to increase HAP emissions, a discussion of how you could establish upper and/or lower values for the parameters which would establish limits on the parameters in operating limitations;

(5) For the parameters, a discussion identifying the methods you could use to measure them and the instruments you could use to monitor them, as well as the relative accuracy and precision of the methods and instruments;

(6) For the parameters, a discussion identifying the frequency and methods for recalibrating the instruments you could use to monitor them; and

(7) A discussion of why, from your point of view, it is infeasible or unreasonable to adopt the parameters as operating limitations.

(i) The engine percent load during a performance test must be determined by documenting the calculations, assumptions, and measurement devices used to measure or estimate the percent load in a specific application. A written report of the average percent load determination must be included in the notification of compliance status. The following information must be included in the written report: the engine model number, the engine manufacturer, the year of purchase, the manufacturer's site-rated brake horsepower, the ambient temperature, pressure, and humidity during the performance test, and all assumptions that were made to estimate or calculate percent load during the performance test must be clearly explained. If measurement devices such as flow meters, kilowatt meters, beta analyzers, stain gauges, etc. are used, the model number of the measurement device, and an estimate of its accurate in percentage of true value must be provided.

[69 FR 33506, June 15, 2004, as amended at 75 FR 9676, Mar. 3, 2010]

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Attachment B Hardwood Interior Design, LLC Page 11 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha § 63.6625 What are my monitoring, installation, collection, operation, and maintenance requirements?

(a) If you elect to install a CEMS as specified in Table 5 of this subpart, you must install, operate, and maintain a CEMS to monitor CO and either oxygen or CO2at both the inlet and the outlet of the control device according to the requirements in paragraphs (a)(1) through (4) of this section.

(1) Each CEMS must be installed, operated, and maintained according to the applicable performance specifications of 40 CFR part 60, appendix B.

(2) You must conduct an initial performance evaluation and an annual relative accuracy test audit (RATA) of each CEMS according to the requirements in §63.8 and according to the applicable performance specifications of 40 CFR part 60, appendix B as well as daily and periodic data quality checks in accordance with 40 CFR part 60, appendix F, procedure 1.

(3) As specified in §63.8(c)(4)(ii), each CEMS must complete a minimum of one cycle of operation (sampling, analyzing, and data recording) for each successive 15-minute period. You must have at least two data points, with each representing a different 15-minute period, to have a valid hour of data.

(4) The CEMS data must be reduced as specified in §63.8(g)(2) and recorded in parts per million or parts per billion (as appropriate for the applicable limitation) at 15 percent oxygen or the equivalent CO2concentration.

(b) If you are required to install a continuous parameter monitoring system (CPMS) as specified in Table 5 of this subpart, you must install, operate, and maintain each CPMS according to the requirements in paragraphs (b)(1) through (5) of this section. For an affected source that is complying with the emission limitations and operating limitations on March 9, 2011, the requirements in paragraph (b) of this section are applicable September 6, 2011.

(1) You must prepare a site-specific monitoring plan that addresses the monitoring system design, data collection, and the quality assurance and quality control elements outlined in paragraphs (b)(1)(i) through (v) of this section and in §63.8(d). As specified in §63.8(f)(4), you may request approval of monitoring system quality assurance and quality control procedures alternative to those specified in paragraphs (b)(1) through (5) of this section in your site-specific monitoring plan.

(i) The performance criteria and design specifications for the monitoring system equipment, including the sample interface, detector signal analyzer, and data acquisition and calculations;

(ii) Sampling interface ( e.g., thermocouple) location such that the monitoring system will provide representative measurements;

(iii) Equipment performance evaluations, system accuracy audits, or other audit procedures;

(iv) Ongoing operation and maintenance procedures in accordance with provisions in §63.8(c)(1) and (c)(3); and

(v) Ongoing reporting and recordkeeping procedures in accordance with provisions in §63.10(c), (e)(1), and (e)(2)(i).

(2) You must install, operate, and maintain each CPMS in continuous operation according to the procedures in your site-specific monitoring plan.

(3) The CPMS must collect data at least once every 15 minutes (see also §63.6635).

(4) For a CPMS for measuring temperature range, the temperature sensor must have a minimum tolerance of 2.8 degrees Celsius (5 degrees Fahrenheit) or 1 percent of the measurement range, whichever is larger.

(5) You must conduct the CPMS equipment performance evaluation, system accuracy audits, or other audit procedures specified in your site-specific monitoring plan at least annually.

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Attachment B Hardwood Interior Design, LLC Page 12 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (6) You must conduct a performance evaluation of each CPMS in accordance with your site-specific monitoring plan.

(c) If you are operating a new or reconstructed stationary RICE which fires landfill gas or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis, you must monitor and record your fuel usage daily with separate fuel meters to measure the volumetric flow rate of each fuel. In addition, you must operate your stationary RICE in a manner which reasonably minimizes HAP emissions.

(d) If you are operating a new or reconstructed emergency 4SLB stationary RICE with a site rating of greater than or equal to 250 and less than or equal to 500 brake HP located at a major source of HAP emissions, you must install a non-resettable hour meter prior to the startup of the engine.

(e) If you own or operate any of the following stationary RICE, you must operate and maintain the stationary RICE and after-treatment control device (if any) according to the manufacturer's emission-related written instructions or develop your own maintenance plan which must provide to the extent practicable for the maintenance and operation of the engine in a manner consistent with good air pollution control practice for minimizing emissions:

(1) An existing stationary RICE with a site rating of less than 100 HP located at a major source of HAP emissions;

(2) An existing emergency or black start stationary RICE with a site rating of less than or equal to 500 HP located at a major source of HAP emissions;

(3) An existing emergency or black start stationary RICE located at an area source of HAP emissions;

(4) An existing non-emergency, non-black start stationary CI RICE with a site rating less than or equal to 300 HP located at an area source of HAP emissions;

(5) An existing non-emergency, non-black start 2SLB stationary RICE located at an area source of HAP emissions;

(6) An existing non-emergency, non-black start landfill or digester gas stationary RICE located at an area source of HAP emissions;

(7) An existing non-emergency, non-black start 4SLB stationary RICE with a site rating less than or equal to 500 HP located at an area source of HAP emissions;

(8) An existing non-emergency, non-black start 4SRB stationary RICE with a site rating less than or equal to 500 HP located at an area source of HAP emissions;

(9) An existing, non-emergency, non-black start 4SLB stationary RICE with a site rating greater than 500 HP located at an area source of HAP emissions that is operated 24 hours or less per calendar year; and

(10) An existing, non-emergency, non-black start 4SRB stationary RICE with a site rating greater than 500 HP located at an area source of HAP emissions that is operated 24 hours or less per calendar year.

(f) If you own or operate an existing emergency stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions or an existing emergency stationary RICE located at an area source of HAP emissions, you must install a non-resettable hour meter if one is not already installed.

(g) If you own or operate an existing non-emergency, non-black start CI engine greater than or equal to 300 HP that is not equipped with a closed crankcase ventilation system, you must comply with either paragraph (g)(1) or paragraph (g)(2) of this section. Owners and operators must follow the manufacturer's specified maintenance requirements for operating and maintaining the open or closed crankcase ventilation systems and replacing the crankcase filters, or can request the Administrator to approve different maintenance requirements that are as protective as manufacturer requirements. Existing CI engines located at area sources in areas of Alaska not accessible by the FAHS do not have to meet the requirements of paragraph (g) of this section.

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Attachment B Hardwood Interior Design, LLC Page 13 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (1) Install a closed crankcase ventilation system that prevents crankcase emissions from being emitted to the atmosphere, or

(2) Install an open crankcase filtration emission control system that reduces emissions from the crankcase by filtering the exhaust stream to remove oil mist, particulates, and metals.

(h) If you operate a new, reconstructed, or existing stationary engine, you must minimize the engine's time spent at idle during startup and minimize the engine's startup time to a period needed for appropriate and safe loading of the engine, not to exceed 30 minutes, after which time the emission standards applicable to all times other than startup in Tables 1a, 2a, 2c, and 2d to this subpart apply.

(i) If you own or operate a stationary CI engine that is subject to the work, operation or management practices in items 1 or 2 of Table 2c to this subpart or in items 1 or 4 of Table 2d to this subpart, you have the option of utilizing an oil analysis program in order to extend the specified oil change requirement in Tables 2c and 2d to this subpart. The oil analysis must be performed at the same frequency specified for changing the oil in Table 2c or 2d to this subpart. The analysis program must at a minimum analyze the following three parameters: Total Base Number, viscosity, and percent water content. The condemning limits for these parameters are as follows: Total Base Number is less than 30 percent of the Total Base Number of the oil when new; viscosity of the oil has changed by more than 20 percent from the viscosity of the oil when new; or percent water content (by volume) is greater than 0.5. If all of these condemning limits are not exceeded, the engine owner or operator is not required to change the oil. If any of the limits are exceeded, the engine owner or operator must change the oil within 2 days of receiving the results of the analysis; if the engine is not in operation when the results of the analysis are received, the engine owner or operator must change the oil within 2 days or before commencing operation, whichever is later. The owner or operator must keep records of the parameters that are analyzed as part of the program, the results of the analysis, and the oil changes for the engine. The analysis program must be part of the maintenance plan for the engine.

(j) If you own or operate a stationary SI engine that is subject to the work, operation or management practices in items 6, 7, or 8 of Table 2c to this subpart or in items 5, 6, 7, 9, or 11 of Table 2d to this subpart, you have the option of utilizing an oil analysis program in order to extend the specified oil change requirement in Tables 2c and 2d to this subpart. The oil analysis must be performed at the same frequency specified for changing the oil in Table 2c or 2d to this subpart. The analysis program must at a minimum analyze the following three parameters: Total Acid Number, viscosity, and percent water content. The condemning limits for these parameters are as follows: Total Acid Number increases by more than 3.0 milligrams of potassium hydroxide (KOH) per gram from Total Acid Number of the oil when new; viscosity of the oil has changed by more than 20 percent from the viscosity of the oil when new; or percent water content (by volume) is greater than 0.5. If all of these condemning limits are not exceeded, the engine owner or operator is not required to change the oil. If any of the limits are exceeded, the engine owner or operator must change the oil within 2 days of receiving the results of the analysis; if the engine is not in operation when the results of the analysis are received, the engine owner or operator must change the oil within 2 days or before commencing operation, whichever is later. The owner or operator must keep records of the parameters that are analyzed as part of the program, the results of the analysis, and the oil changes for the engine. The analysis program must be part of the maintenance plan for the engine.

[69 FR 33506, June 15, 2004, as amended at 73 FR 3606, Jan. 18, 2008; 75 FR 9676, Mar. 3, 2010; 75 FR 51589, Aug. 20, 2010; 76 FR 12866, Mar. 9, 2011]

§ 63.6630 How do I demonstrate initial compliance with the emission limitations and operating limitations?

(a) You must demonstrate initial compliance with each emission and operating limitation that applies to you according to Table 5 of this subpart.

(b) During the initial performance test, you must establish each operating limitation in Tables 1b and 2b of this subpart that applies to you.

(c) You must submit the Notification of Compliance Status containing the results of the initial compliance demonstration according to the requirements in §63.6645.

Continuous Compliance Requirements

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Attachment B Hardwood Interior Design, LLC Page 14 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha § 63.6635 How do I monitor and collect data to demonstrate continuous compliance?

(a) If you must comply with emission and operating limitations, you must monitor and collect data according to this section.

(b) Except for monitor malfunctions, associated repairs, required performance evaluations, and required quality assurance or control activities, you must monitor continuously at all times that the stationary RICE is operating. A monitoring malfunction is any sudden, infrequent, not reasonably preventable failure of the monitoring to provide valid data. Monitoring failures that are caused in part by poor maintenance or careless operation are not malfunctions.

(c) You may not use data recorded during monitoring malfunctions, associated repairs, and required quality assurance or control activities in data averages and calculations used to report emission or operating levels. You must, however, use all the valid data collected during all other periods.

[69 FR 33506, June 15, 2004, as amended at 76 FR 12867, Mar. 9, 2011]

§ 63.6640 How do I demonstrate continuous compliance with the emission limitations and operating limitations?

(a) You must demonstrate continuous compliance with each emission limitation and operating limitation in Tables 1a and 1b, Tables 2a and 2b, Table 2c, and Table 2d to this subpart that apply to you according to methods specified in Table 6 to this subpart.

(b) You must report each instance in which you did not meet each emission limitation or operating limitation in Tables 1a and 1b, Tables 2a and 2b, Table 2c, and Table 2d to this subpart that apply to you. These instances are deviations from the emission and operating limitations in this subpart. These deviations must be reported according to the requirements in §63.6650. If you change your catalyst, you must reestablish the values of the operating parameters measured during the initial performance test. When you reestablish the values of your operating parameters, you must also conduct a performance test to demonstrate that you are meeting the required emission limitation applicable to your stationary RICE.

(c) [Reserved]

(d) For new, reconstructed, and rebuilt stationary RICE, deviations from the emission or operating limitations that occur during the first 200 hours of operation from engine startup (engine burn-in period) are not violations. Rebuilt stationary RICE means a stationary RICE that has been rebuilt as that term is defined in 40 CFR 94.11(a).

(e) You must also report each instance in which you did not meet the requirements in Table 8 to this subpart that apply to you. If you own or operate a new or reconstructed stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions (except new or reconstructed 4SLB engines greater than or equal to 250 and less than or equal to 500 brake HP), a new or reconstructed stationary RICE located at an area source of HAP emissions, or any of the following RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions, you do not need to comply with the requirements in Table 8 to this subpart: An existing 2SLB stationary RICE, an existing 4SLB stationary RICE, an existing emergency stationary RICE, an existing limited use stationary RICE, or an existing stationary RICE which fires landfill gas or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis. If you own or operate any of the following RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions, you do not need to comply with the requirements in Table 8 to this subpart, except for the initial notification requirements: a new or reconstructed stationary RICE that combusts landfill gas or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis, a new or reconstructed emergency stationary RICE, or a new or reconstructed limited use stationary RICE.

(f) Requirements for emergency stationary RICE. (1) If you own or operate an existing emergency stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions, a new or reconstructed emergency stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions that was installed on or after June 12, 2006, or an existing emergency stationary RICE located at an area source of HAP emissions, you must operate the emergency stationary RICE according to the requirements in

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Attachment B Hardwood Interior Design, LLC Page 15 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha paragraphs (f)(1)(i) through (iii) of this section. Any operation other than emergency operation, maintenance and testing, and operation in non-emergency situations for 50 hours per year, as described in paragraphs (f)(1)(i) through (iii) of this section, is prohibited. If you do not operate the engine according to the requirements in paragraphs (f)(1)(i) through (iii) of this section, the engine will not be considered an emergency engine under this subpart and will need to meet all requirements for non-emergency engines.

(i) There is no time limit on the use of emergency stationary RICE in emergency situations.

(ii) You may operate your emergency stationary RICE for the purpose of maintenance checks and readiness testing, provided that the tests are recommended by Federal, State or local government, the manufacturer, the vendor, or the insurance company associated with the engine. Maintenance checks and readiness testing of such units is limited to 100 hours per year. The owner or operator may petition the Administrator for approval of additional hours to be used for maintenance checks and readiness testing, but a petition is not required if the owner or operator maintains records indicating that Federal, State, or local standards require maintenance and testing of emergency RICE beyond 100 hours per year.

(iii) You may operate your emergency stationary RICE up to 50 hours per year in non-emergency situations, but those 50 hours are counted towards the 100 hours per year provided for maintenance and testing. The 50 hours per year for non-emergency situations cannot be used for peak shaving or to generate income for a facility to supply power to an electric grid or otherwise supply power as part of a financial arrangement with another entity; except that owners and operators may operate the emergency engine for a maximum of 15 hours per year as part of a demand response program if the regional transmission organization or equivalent balancing authority and transmission operator has determined there are emergency conditions that could lead to a potential electrical blackout, such as unusually low frequency, equipment overload, capacity or energy deficiency, or unacceptable voltage level. The engine may not be operated for more than 30 minutes prior to the time when the emergency condition is expected to occur, and the engine operation must be terminated immediately after the facility is notified that the emergency condition is no longer imminent. The 15 hours per year of demand response operation are counted as part of the 50 hours of operation per year provided for non-emergency situations. The supply of emergency power to another entity or entities pursuant to financial arrangement is not limited by this paragraph (f)(1)(iii), as long as the power provided by the financial arrangement is limited to emergency power.

(2) If you own or operate an emergency stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions that was installed prior to June 12, 2006, you must operate the engine according to the conditions described in paragraphs (f)(2)(i) through (iii) of this section. If you do not operate the engine according to the requirements in paragraphs (f)(2)(i) through (iii) of this section, the engine will not be considered an emergency engine under this subpart and will need to meet all requirements for non-emergency engines.

(i) There is no time limit on the use of emergency stationary RICE in emergency situations.

(ii) You may operate your emergency stationary RICE for the purpose of maintenance checks and readiness testing, provided that the tests are recommended by the manufacturer, the vendor, or the insurance company associated with the engine. Required testing of such units should be minimized, but there is no time limit on the use of emergency stationary RICE in emergency situations and for routine testing and maintenance.

(iii) You may operate your emergency stationary RICE for an additional 50 hours per year in non-emergency situations. The 50 hours per year for non-emergency situations cannot be used for peak shaving or to generate income for a facility to supply power to an electric grid or otherwise supply power as part of a financial arrangement with another entity.

[69 FR 33506, June 15, 2004, as amended at 71 FR 20467, Apr. 20, 2006; 73 FR 3606, Jan. 18, 2008; 75 FR 9676, Mar. 3, 2010; 75 FR 51591, Aug. 20, 2010]

Notifications, Reports, and Records

§ 63.6645 What notifications must I submit and when?

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Attachment B Hardwood Interior Design, LLC Page 16 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (a) You must submit all of the notifications in §§63.7(b) and (c), 63.8(e), (f)(4) and (f)(6), 63.9(b) through (e), and (g) and (h) that apply to you by the dates specified if you own or operate any of the following;

(1) An existing stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions.

(2) An existing stationary RICE located at an area source of HAP emissions.

(3) A stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions.

(4) A new or reconstructed 4SLB stationary RICE with a site rating of greater than or equal to 250 HP located at a major source of HAP emissions.

(5) This requirement does not apply if you own or operate an existing stationary RICE less than 100 HP, an existing stationary emergency RICE, or an existing stationary RICE that is not subject to any numerical emission standards.

(b) As specified in §63.9(b)(2), if you start up your stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions before the effective date of this subpart, you must submit an Initial Notification not later than December 13, 2004.

(c) If you start up your new or reconstructed stationary RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions on or after August 16, 2004, you must submit an Initial Notification not later than 120 days after you become subject to this subpart.

(d) As specified in §63.9(b)(2), if you start up your stationary RICE with a site rating of equal to or less than 500 brake HP located at a major source of HAP emissions before the effective date of this subpart and you are required to submit an initial notification, you must submit an Initial Notification not later than July 16, 2008.

(e) If you start up your new or reconstructed stationary RICE with a site rating of equal to or less than 500 brake HP located at a major source of HAP emissions on or after March 18, 2008 and you are required to submit an initial notification, you must submit an Initial Notification not later than 120 days after you become subject to this subpart.

(f) If you are required to submit an Initial Notification but are otherwise not affected by the requirements of this subpart, in accordance with §63.6590(b), your notification should include the information in §63.9(b)(2)(i) through (v), and a statement that your stationary RICE has no additional requirements and explain the basis of the exclusion (for example, that it operates exclusively as an emergency stationary RICE if it has a site rating of more than 500 brake HP located at a major source of HAP emissions).

(g) If you are required to conduct a performance test, you must submit a Notification of Intent to conduct a performance test at least 60 days before the performance test is scheduled to begin as required in §63.7(b)(1).

(h) If you are required to conduct a performance test or other initial compliance demonstration as specified in Tables 4 and 5 to this subpart, you must submit a Notification of Compliance Status according to §63.9(h)(2)(ii).

(1) For each initial compliance demonstration required in Table 5 to this subpart that does not include a performance test, you must submit the Notification of Compliance Status before the close of business on the 30th day following the completion of the initial compliance demonstration.

(2) For each initial compliance demonstration required in Table 5 to this subpart that includes a performance test conducted according to the requirements in Table 3 to this subpart, you must submit the Notification of Compliance Status, including the performance test results, before the close of business on the 60th day following the completion of the performance test according to §63.10(d)(2).

[73 FR 3606, Jan. 18, 2008, as amended at 75 FR 9677, Mar. 3, 2010; 75 FR 51591, Aug. 20, 2010]

§ 63.6650 What reports must I submit and when?

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Attachment B Hardwood Interior Design, LLC Page 17 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (a) You must submit each report in Table 7 of this subpart that applies to you.

(b) Unless the Administrator has approved a different schedule for submission of reports under §63.10(a), you must submit each report by the date in Table 7 of this subpart and according to the requirements in paragraphs (b)(1) through (b)(9) of this section.

(1) For semiannual Compliance reports, the first Compliance report must cover the period beginning on the compliance date that is specified for your affected source in §63.6595 and ending on June 30 or December 31, whichever date is the first date following the end of the first calendar half after the compliance date that is specified for your source in §63.6595.

(2) For semiannual Compliance reports, the first Compliance report must be postmarked or delivered no later than July 31 or January 31, whichever date follows the end of the first calendar half after the compliance date that is specified for your affected source in §63.6595.

(3) For semiannual Compliance reports, each subsequent Compliance report must cover the semiannual reporting period from January 1 through June 30 or the semiannual reporting period from July 1 through December 31.

(4) For semiannual Compliance reports, each subsequent Compliance report must be postmarked or delivered no later than July 31 or January 31, whichever date is the first date following the end of the semiannual reporting period.

(5) For each stationary RICE that is subject to permitting regulations pursuant to 40 CFR part 70 or 71, and if the permitting authority has established dates for submitting semiannual reports pursuant to 40 CFR 70.6(a)(3)(iii)(A) or 40 CFR 71.6 (a)(3)(iii)(A), you may submit the first and subsequent Compliance reports according to the dates the permitting authority has established instead of according to the dates in paragraphs (b)(1) through (b)(4) of this section.

(6) For annual Compliance reports, the first Compliance report must cover the period beginning on the compliance date that is specified for your affected source in §63.6595 and ending on December 31.

(7) For annual Compliance reports, the first Compliance report must be postmarked or delivered no later than January 31 following the end of the first calendar year after the compliance date that is specified for your affected source in §63.6595.

(8) For annual Compliance reports, each subsequent Compliance report must cover the annual reporting period from January 1 through December 31.

(9) For annual Compliance reports, each subsequent Compliance report must be postmarked or delivered no later than January 31.

(c) The Compliance report must contain the information in paragraphs (c)(1) through (6) of this section.

(1) Company name and address.

(2) Statement by a responsible official, with that official's name, title, and signature, certifying the accuracy of the content of the report.

(3) Date of report and beginning and ending dates of the reporting period.

(4) If you had a malfunction during the reporting period, the compliance report must include the number, duration, and a brief description for each type of malfunction which occurred during the reporting period and which caused or may have caused any applicable emission limitation to be exceeded. The report must also include a description of actions taken by an owner or operator during a malfunction of an affected source to minimize emissions in accordance with §63.6605(b), including actions taken to correct a malfunction.

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Attachment B Hardwood Interior Design, LLC Page 18 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (5) If there are no deviations from any emission or operating limitations that apply to you, a statement that there were no deviations from the emission or operating limitations during the reporting period.

(6) If there were no periods during which the continuous monitoring system (CMS), including CEMS and CPMS, was out-of-control, as specified in §63.8(c)(7), a statement that there were no periods during which the CMS was out-of-control during the reporting period.

(d) For each deviation from an emission or operating limitation that occurs for a stationary RICE where you are not using a CMS to comply with the emission or operating limitations in this subpart, the Compliance report must contain the information in paragraphs (c)(1) through (4) of this section and the information in paragraphs (d)(1) and (2) of this section.

(1) The total operating time of the stationary RICE at which the deviation occurred during the reporting period.

(2) Information on the number, duration, and cause of deviations (including unknown cause, if applicable), as applicable, and the corrective action taken.

(e) For each deviation from an emission or operating limitation occurring for a stationary RICE where you are using a CMS to comply with the emission and operating limitations in this subpart, you must include information in paragraphs (c)(1) through (4) and (e)(1) through (12) of this section.

(1) The date and time that each malfunction started and stopped.

(2) The date, time, and duration that each CMS was inoperative, except for zero (low-level) and high-level checks.

(3) The date, time, and duration that each CMS was out-of-control, including the information in §63.8(c)(8).

(4) The date and time that each deviation started and stopped, and whether each deviation occurred during a period of malfunction or during another period.

(5) A summary of the total duration of the deviation during the reporting period, and the total duration as a percent of the total source operating time during that reporting period.

(6) A breakdown of the total duration of the deviations during the reporting period into those that are due to control equipment problems, process problems, other known causes, and other unknown causes.

(7) A summary of the total duration of CMS downtime during the reporting period, and the total duration of CMS downtime as a percent of the total operating time of the stationary RICE at which the CMS downtime occurred during that reporting period.

(8) An identification of each parameter and pollutant (CO or formaldehyde) that was monitored at the stationary RICE.

(9) A brief description of the stationary RICE.

(10) A brief description of the CMS.

(11) The date of the latest CMS certification or audit.

(12) A description of any changes in CMS, processes, or controls since the last reporting period.

(f) Each affected source that has obtained a title V operating permit pursuant to 40 CFR part 70 or 71 must report all deviations as defined in this subpart in the semiannual monitoring report required by 40 CFR 70.6 (a)(3)(iii)(A) or 40 CFR 71.6(a)(3)(iii)(A). If an affected source submits a Compliance report pursuant to Table 7 of this subpart along with, or as part of, the semiannual monitoring report required by 40 CFR 70.6(a)(3)(iii)(A) or 40 CFR 71.6(a)(3)(iii)(A), and the Compliance report includes all required information concerning deviations from any emission or operating

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Attachment B Hardwood Interior Design, LLC Page 19 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha limitation in this subpart, submission of the Compliance report shall be deemed to satisfy any obligation to report the same deviations in the semiannual monitoring report. However, submission of a Compliance report shall not otherwise affect any obligation the affected source may have to report deviations from permit requirements to the permit authority.

(g) If you are operating as a new or reconstructed stationary RICE which fires landfill gas or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis, you must submit an annual report according to Table 7 of this subpart by the date specified unless the Administrator has approved a different schedule, according to the information described in paragraphs (b)(1) through (b)(5) of this section. You must report the data specified in (g)(1) through (g)(3) of this section.

(1) Fuel flow rate of each fuel and the heating values that were used in your calculations. You must also demonstrate that the percentage of heat input provided by landfill gas or digester gas is equivalent to 10 percent or more of the total fuel consumption on an annual basis.

(2) The operating limits provided in your federally enforceable permit, and any deviations from these limits.

(3) Any problems or errors suspected with the meters.

[69 FR 33506, June 15, 2004, as amended at 75 FR 9677, Mar. 3, 2010]

§ 63.6655 What records must I keep?

(a) If you must comply with the emission and operating limitations, you must keep the records described in paragraphs (a)(1) through (a)(5), (b)(1) through (b)(3) and (c) of this section.

(1) A copy of each notification and report that you submitted to comply with this subpart, including all documentation supporting any Initial Notification or Notification of Compliance Status that you submitted, according to the requirement in §63.10(b)(2)(xiv).

(2) Records of the occurrence and duration of each malfunction of operation ( i.e., process equipment) or the air pollution control and monitoring equipment.

(3) Records of performance tests and performance evaluations as required in §63.10(b)(2)(viii).

(4) Records of all required maintenance performed on the air pollution control and monitoring equipment.

(5) Records of actions taken during periods of malfunction to minimize emissions in accordance with §63.6605(b), including corrective actions to restore malfunctioning process and air pollution control and monitoring equipment to its normal or usual manner of operation.

(b) For each CEMS or CPMS, you must keep the records listed in paragraphs (b)(1) through (3) of this section.

(1) Records described in §63.10(b)(2)(vi) through (xi).

(2) Previous ( i.e., superseded) versions of the performance evaluation plan as required in §63.8(d)(3).

(3) Requests for alternatives to the relative accuracy test for CEMS or CPMS as required in §63.8(f)(6)(i), if applicable.

(c) If you are operating a new or reconstructed stationary RICE which fires landfill gas or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis, you must keep the records of your daily fuel usage monitors.

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Attachment B Hardwood Interior Design, LLC Page 20 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha (d) You must keep the records required in Table 6 of this subpart to show continuous compliance with each emission or operating limitation that applies to you.

(e) You must keep records of the maintenance conducted on the stationary RICE in order to demonstrate that you operated and maintained the stationary RICE and after-treatment control device (if any) according to your own maintenance plan if you own or operate any of the following stationary RICE;

(1) An existing stationary RICE with a site rating of less than 100 brake HP located at a major source of HAP emissions.

(2) An existing stationary emergency RICE.

(3) An existing stationary RICE located at an area source of HAP emissions subject to management practices as shown in Table 2d to this subpart.

(f) If you own or operate any of the stationary RICE in paragraphs (f)(1) or (2) of this section, you must keep records of the hours of operation of the engine that is recorded through the non-resettable hour meter. The owner or operator must document how many hours are spent for emergency operation, including what classified the operation as emergency and how many hours are spent for non-emergency operation. If the engines are used for demand response operation, the owner or operator must keep records of the notification of the emergency situation, and the time the engine was operated as part of demand response.

(1) An existing emergency stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions that does not meet the standards applicable to non-emergency engines.

(2) An existing emergency stationary RICE located at an area source of HAP emissions that does not meet the standards applicable to non-emergency engines.

[69 FR 33506, June 15, 2004, as amended at 75 FR 9678, Mar. 3, 2010; 75 FR 51592, Aug. 20, 2010]

§ 63.6660 In what form and how long must I keep my records?

(a) Your records must be in a form suitable and readily available for expeditious review according to §63.10(b)(1).

(b) As specified in §63.10(b)(1), you must keep each record for 5 years following the date of each occurrence, measurement, maintenance, corrective action, report, or record.

(c) You must keep each record readily accessible in hard copy or electronic form for at least 5 years after the date of each occurrence, measurement, maintenance, corrective action, report, or record, according to §63.10(b)(1).

[69 FR 33506, June 15, 2004, as amended at 75 FR 9678, Mar. 3, 2010]

Other Requirements and Information

§ 63.6665 What parts of the General Provisions apply to me?

Table 8 to this subpart shows which parts of the General Provisions in §§63.1 through 63.15 apply to you. If you own or operate a new or reconstructed stationary RICE with a site rating of less than or equal to 500 brake HP located at a major source of HAP emissions (except new or reconstructed 4SLB engines greater than or equal to 250 and less than or equal to 500 brake HP), a new or reconstructed stationary RICE located at an area source of HAP emissions, or any of the following RICE with a site rating of more than 500 brake HP located at a major source of HAP emissions, you do not need to comply with any of the requirements of the General Provisions specified in Table 8: An existing 2SLB stationary RICE, an existing 4SLB stationary RICE, an existing stationary RICE that combusts landfill or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis, an existing emergency stationary RICE, or an existing limited use stationary RICE. If you own or operate any of the following RICE with a

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Attachment B Hardwood Interior Design, LLC Page 21 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha site rating of more than 500 brake HP located at a major source of HAP emissions, you do not need to comply with the requirements in the General Provisions specified in Table 8 except for the initial notification requirements: A new stationary RICE that combusts landfill gas or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis, a new emergency stationary RICE, or a new limited use stationary RICE.

[75 FR 9678, Mar. 3, 2010]

§ 63.6670 Who implements and enforces this subpart?

(a) This subpart is implemented and enforced by the U.S. EPA, or a delegated authority such as your State, local, or tribal agency. If the U.S. EPA Administrator has delegated authority to your State, local, or tribal agency, then that agency (as well as the U.S. EPA) has the authority to implement and enforce this subpart. You should contact your U.S. EPA Regional Office to find out whether this subpart is delegated to your State, local, or tribal agency.

(b) In delegating implementation and enforcement authority of this subpart to a State, local, or tribal agency under 40 CFR part 63, subpart E, the authorities contained in paragraph (c) of this section are retained by the Administrator of the U.S. EPA and are not transferred to the State, local, or tribal agency.

(c) The authorities that will not be delegated to State, local, or tribal agencies are:

(1) Approval of alternatives to the non-opacity emission limitations and operating limitations in §63.6600 under §63.6(g).

(2) Approval of major alternatives to test methods under §63.7(e)(2)(ii) and (f) and as defined in §63.90.

(3) Approval of major alternatives to monitoring under §63.8(f) and as defined in §63.90.

(4) Approval of major alternatives to recordkeeping and reporting under §63.10(f) and as defined in §63.90.

(5) Approval of a performance test which was conducted prior to the effective date of the rule, as specified in §63.6610(b).

§ 63.6675 What definitions apply to this subpart?

Terms used in this subpart are defined in the Clean Air Act (CAA); in 40 CFR 63.2, the General Provisions of this part; and in this section as follows:

Area source means any stationary source of HAP that is not a major source as defined in part 63.

Associated equipment as used in this subpart and as referred to in section 112(n)(4) of the CAA, means equipment associated with an oil or natural gas exploration or production well, and includes all equipment from the well bore to the point of custody transfer, except glycol dehydration units, storage vessels with potential for flash emissions, combustion turbines, and stationary RICE.

Black start engine means an engine whose only purpose is to start up a combustion turbine.

CAA means the Clean Air Act (42 U.S.C. 7401 et seq., as amended by Public Law 101–549, 104 Stat. 2399).

Commercial emergency stationary RICE means an emergency stationary RICE used in commercial establishments such as office buildings, hotels, stores, telecommunications facilities, restaurants, financial institutions such as banks, doctor's offices, and sports and performing arts facilities.

Compression ignition means relating to a type of stationary internal combustion engine that is not a spark ignition engine.

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Attachment B Hardwood Interior Design, LLC Page 22 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha Custody transfer means the transfer of hydrocarbon liquids or natural gas: After processing and/or treatment in the producing operations, or from storage vessels or automatic transfer facilities or other such equipment, including product loading racks, to pipelines or any other forms of transportation. For the purposes of this subpart, the point at which such liquids or natural gas enters a natural gas processing plant is a point of custody transfer.

Deviation means any instance in which an affected source subject to this subpart, or an owner or operator of such a source:

(1) Fails to meet any requirement or obligation established by this subpart, including but not limited to any emission limitation or operating limitation;

(2) Fails to meet any term or condition that is adopted to implement an applicable requirement in this subpart and that is included in the operating permit for any affected source required to obtain such a permit; or

(3) Fails to meet any emission limitation or operating limitation in this subpart during malfunction, regardless or whether or not such failure is permitted by this subpart.

(4) Fails to satisfy the general duty to minimize emissions established by §63.6(e)(1)(i).

Diesel engine means any stationary RICE in which a high boiling point liquid fuel injected into the combustion chamber ignites when the air charge has been compressed to a temperature sufficiently high for auto-ignition. This process is also known as compression ignition.

Diesel fuel means any liquid obtained from the distillation of petroleum with a boiling point of approximately 150 to 360 degrees Celsius. One commonly used form is fuel oil number 2. Diesel fuel also includes any non-distillate fuel with comparable physical and chemical properties ( e.g. biodiesel) that is suitable for use in compression ignition engines.

Digester gas means any gaseous by-product of wastewater treatment typically formed through the anaerobic decomposition of organic waste materials and composed principally of methane and CO2.

Dual-fuel engine means any stationary RICE in which a liquid fuel (typically diesel fuel) is used for compression ignition and gaseous fuel (typically natural gas) is used as the primary fuel.

Emergency stationary RICE means any stationary internal combustion engine whose operation is limited to emergency situations and required testing and maintenance. Examples include stationary RICE used to produce power for critical networks or equipment (including power supplied to portions of a facility) when electric power from the local utility (or the normal power source, if the facility runs on its own power production) is interrupted, or stationary RICE used to pump water in the case of fire or flood, etc. Stationary RICE used for peak shaving are not considered emergency stationary RICE. Stationary RICE used to supply power to an electric grid or that supply non-emergency power as part of a financial arrangement with another entity are not considered to be emergency engines, except as permitted under §63.6640(f). All emergency stationary RICE must comply with the requirements specified in §63.6640(f) in order to be considered emergency stationary RICE. If the engine does not comply with the requirements specified in §63.6640(f), then it is not considered to be an emergency stationary RICE under this subpart.

Engine startup means the time from initial start until applied load and engine and associated equipment reaches steady state or normal operation. For stationary engine with catalytic controls, engine startup means the time from initial start until applied load and engine and associated equipment, including the catalyst, reaches steady state or normal operation.

Four-stroke engine means any type of engine which completes the power cycle in two crankshaft revolutions, with intake and compression strokes in the first revolution and power and exhaust strokes in the second revolution.

Gaseous fuel means a material used for combustion which is in the gaseous state at standard atmospheric temperature and pressure conditions.

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Attachment B Hardwood Interior Design, LLC Page 23 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha Gasoline means any fuel sold in any State for use in motor vehicles and motor vehicle engines, or nonroad or stationary engines, and commonly or commercially known or sold as gasoline.

Glycol dehydration unit means a device in which a liquid glycol (including, but not limited to, ethylene glycol, diethylene glycol, or triethylene glycol) absorbent directly contacts a natural gas stream and absorbs water in a contact tower or absorption column (absorber). The glycol contacts and absorbs water vapor and other gas stream constituents from the natural gas and becomes “rich” glycol. This glycol is then regenerated in the glycol dehydration unit reboiler. The “lean” glycol is then recycled.

Hazardous air pollutants (HAP) means any air pollutants listed in or pursuant to section 112(b) of the CAA.

Institutional emergency stationary RICE means an emergency stationary RICE used in institutional establishments such as medical centers, nursing homes, research centers, institutions of higher education, correctional facilities, elementary and secondary schools, libraries, religious establishments, police stations, and fire stations.

ISO standard day conditions means 288 degrees Kelvin (15 degrees Celsius), 60 percent relative humidity and 101.3 kilopascals pressure.

Landfill gas means a gaseous by-product of the land application of municipal refuse typically formed through the anaerobic decomposition of waste materials and composed principally of methane and CO2.

Lean burn engine means any two-stroke or four-stroke spark ignited engine that does not meet the definition of a rich burn engine.

Limited use stationary RICE means any stationary RICE that operates less than 100 hours per year.

Liquefied petroleum gas means any liquefied hydrocarbon gas obtained as a by-product in petroleum refining of natural gas production.

Liquid fuel means any fuel in liquid form at standard temperature and pressure, including but not limited to diesel, residual/crude oil, kerosene/naphtha (jet fuel), and gasoline.

Major Source, as used in this subpart, shall have the same meaning as in §63.2, except that:

(1) Emissions from any oil or gas exploration or production well (with its associated equipment (as defined in this section)) and emissions from any pipeline compressor station or pump station shall not be aggregated with emissions from other similar units, to determine whether such emission points or stations are major sources, even when emission points are in a contiguous area or under common control;

(2) For oil and gas production facilities, emissions from processes, operations, or equipment that are not part of the same oil and gas production facility, as defined in §63.1271 of subpart HHH of this part, shall not be aggregated;

(3) For production field facilities, only HAP emissions from glycol dehydration units, storage vessel with the potential for flash emissions, combustion turbines and reciprocating internal combustion engines shall be aggregated for a major source determination; and

(4) Emissions from processes, operations, and equipment that are not part of the same natural gas transmission and storage facility, as defined in §63.1271 of subpart HHH of this part, shall not be aggregated.

Malfunction means any sudden, infrequent, and not reasonably preventable failure of air pollution control equipment, process equipment, or a process to operate in a normal or usual manner which causes, or has the potential to cause, the emission limitations in an applicable standard to be exceeded. Failures that are caused in part by poor maintenance or careless operation are not malfunctions.

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Attachment B Hardwood Interior Design, LLC Page 24 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha Natural gas means a naturally occurring mixture of hydrocarbon and non-hydrocarbon gases found in geologic formations beneath the Earth's surface, of which the principal constituent is methane. Natural gas may be field or pipeline quality.

Non-selective catalytic reduction (NSCR) means an add-on catalytic nitrogen oxides (NOX) control device for rich burn engines that, in a two-step reaction, promotes the conversion of excess oxygen, NOX, CO, and volatile organic compounds (VOC) into CO2, nitrogen, and water.

Oil and gas production facility as used in this subpart means any grouping of equipment where hydrocarbon liquids are processed, upgraded ( i.e., remove impurities or other constituents to meet contract specifications), or stored prior to the point of custody transfer; or where natural gas is processed, upgraded, or stored prior to entering the natural gas transmission and storage source category. For purposes of a major source determination, facility (including a building, structure, or installation) means oil and natural gas production and processing equipment that is located within the boundaries of an individual surface site as defined in this section. Equipment that is part of a facility will typically be located within close proximity to other equipment located at the same facility. Pieces of production equipment or groupings of equipment located on different oil and gas leases, mineral fee tracts, lease tracts, subsurface or surface unit areas, surface fee tracts, surface lease tracts, or separate surface sites, whether or not connected by a road, waterway, power line or pipeline, shall not be considered part of the same facility. Examples of facilities in the oil and natural gas production source category include, but are not limited to, well sites, satellite tank batteries, central tank batteries, a compressor station that transports natural gas to a natural gas processing plant, and natural gas processing plants.

Oxidation catalyst means an add-on catalytic control device that controls CO and VOC by oxidation.

Peaking unit or engine means any standby engine intended for use during periods of high demand that are not emergencies.

Percent load means the fractional power of an engine compared to its maximum manufacturer's design capacity at engine site conditions. Percent load may range between 0 percent to above 100 percent.

Potential to emit means the maximum capacity of a stationary source to emit a pollutant under its physical and operational design. Any physical or operational limitation on the capacity of the stationary source to emit a pollutant, including air pollution control equipment and restrictions on hours of operation or on the type or amount of material combusted, stored, or processed, shall be treated as part of its design if the limitation or the effect it would have on emissions is federally enforceable. For oil and natural gas production facilities subject to subpart HH of this part, the potential to emit provisions in §63.760(a) may be used. For natural gas transmission and storage facilities subject to subpart HHH of this part, the maximum annual facility gas throughput for storage facilities may be determined according to §63.1270(a)(1) and the maximum annual throughput for transmission facilities may be determined according to §63.1270(a)(2).

Production field facility means those oil and gas production facilities located prior to the point of custody transfer.

Production well means any hole drilled in the earth from which crude oil, condensate, or field natural gas is extracted.

Propane means a colorless gas derived from petroleum and natural gas, with the molecular structure C3H8.

Residential emergency stationary RICE means an emergency stationary RICE used in residential establishments such as homes or apartment buildings.

Responsible official means responsible official as defined in 40 CFR 70.2.

Rich burn engine means any four-stroke spark ignited engine where the manufacturer's recommended operating air/fuel ratio divided by the stoichiometric air/fuel ratio at full load conditions is less than or equal to 1.1. Engines originally manufactured as rich burn engines, but modified prior to December 19, 2002 with passive emission control technology for NOX(such as pre-combustion chambers) will be considered lean burn engines. Also, existing engines where there are no manufacturer's recommendations regarding air/fuel ratio will be considered a rich burn engine if the excess oxygen content of the exhaust at full load conditions is less than or equal to 2 percent.

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Attachment B Hardwood Interior Design, LLC Page 25 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha Site-rated HP means the maximum manufacturer's design capacity at engine site conditions.

Spark ignition means relating to either: A gasoline-fueled engine; or any other type of engine with a spark plug (or other sparking device) and with operating characteristics significantly similar to the theoretical Otto combustion cycle. Spark ignition engines usually use a throttle to regulate intake air flow to control power during normal operation. Dual-fuel engines in which a liquid fuel (typically diesel fuel) is used for CI and gaseous fuel (typically natural gas) is used as the primary fuel at an annual average ratio of less than 2 parts diesel fuel to 100 parts total fuel on an energy equivalent basis are spark ignition engines.

Stationary reciprocating internal combustion engine (RICE) means any reciprocating internal combustion engine which uses reciprocating motion to convert heat energy into mechanical work and which is not mobile. Stationary RICE differ from mobile RICE in that a stationary RICE is not a non-road engine as defined at 40 CFR 1068.30, and is not used to propel a motor vehicle or a vehicle used solely for competition.

Stationary RICE test cell/stand means an engine test cell/stand, as defined in subpart PPPPP of this part, that tests stationary RICE.

Stoichiometric means the theoretical air-to-fuel ratio required for complete combustion.

Storage vessel with the potential for flash emissions means any storage vessel that contains a hydrocarbon liquid with a stock tank gas-to-oil ratio equal to or greater than 0.31 cubic meters per liter and an American Petroleum Institute gravity equal to or greater than 40 degrees and an actual annual average hydrocarbon liquid throughput equal to or greater than 79,500 liters per day. Flash emissions occur when dissolved hydrocarbons in the fluid evolve from solution when the fluid pressure is reduced.

Subpart means 40 CFR part 63, subpart ZZZZ.

Surface site means any combination of one or more graded pad sites, gravel pad sites, foundations, platforms, or the immediate physical location upon which equipment is physically affixed.

Two-stroke engine means a type of engine which completes the power cycle in single crankshaft revolution by combining the intake and compression operations into one stroke and the power and exhaust operations into a second stroke. This system requires auxiliary scavenging and inherently runs lean of stoichiometric.

[69 FR 33506, June 15, 2004, as amended at 71 FR 20467, Apr. 20, 2006; 73 FR 3607, Jan. 18, 2008; 75 FR 9679, Mar. 3, 2010; 75 FR 51592, Aug. 20, 2010; 76 FR 12867, Mar. 9, 2011]

Table 1ato Subpart ZZZZ of Part 63—Emission Limitations for Existing, New, and Reconstructed Spark Ignition, 4SRB Stationary RICE >500 HP Located at a Major Source of HAP Emissions

As stated in §§63.6600 and 63.6640, you must comply with the following emission limitations at 100 percent load plus or minus 10 percent for existing, new and reconstructed 4SRB stationary RICE >500 HP located at a major source of HAP emissions:

For each . . .

You must meet the following emission limitation, except during periods of

startup . . . During periods of startup you must . .

.

1. 4SRB stationary RICE

a. Reduce formaldehyde emissions by 76 percent or more. If you commenced construction or reconstruction between December 19, 2002 and June 15, 2004, you may reduce formaldehyde emissions by 75

Minimize the engine's time spent at idle and minimize the engine's startup time at startup to a period needed for appropriate and safe loading of the engine, not to exceed 30 minutes, after

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Attachment B Hardwood Interior Design, LLC Page 26 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

percent or more until June 15, 2007 or which time the non-startup emission limitations apply.1

b. Limit the concentration of formaldehyde in the stationary RICE exhaust to 350 ppbvd or less at 15 percent O2

1Sources can petition the Administrator pursuant to the requirements of 40 CFR 63.6(g) for alternative work practices.

[75 FR 9679, Mar. 3, 2010, as amended at 75 FR 51592, Aug. 20, 2010]

Table 1bto Subpart ZZZZ of Part 63—Operating Limitations for Existing, New, and Reconstructed Spark Ignition 4SRB Stationary RICE >500 HP Located at a Major Source of HAP Emissions and Existing Spark Ignition 4SRB Stationary RICE >500 HP Located at an Area Source of HAP Emissions

Link to an amendment published at 78 FR 6706, January 30, 2013.

As stated in §§63.6600, 63.6603, 63.6630 and 63.6640, you must comply with the following operating limitations for existing, new and reconstructed 4SRB stationary RICE >500 HP located at a major source of HAP emissions and existing 4SRB stationary RICE >500 HP located at an area source of HAP emissions that operate more than 24 hours per calendar year:

For each . . . You must meet the following operating limitation .

. .

1. 4SRB stationary RICE complying with the requirement to reduce formaldehyde emissions by 76 percent or more (or by 75 percent or more, if applicable) and using NSCR; or 4SRB stationary RICE complying with the requirement to limit the concentration of formaldehyde in the stationary RICE exhaust to 350 ppbvd or less at 15 percent O2 and using NSCR; or 4SRB stationary RICE complying with the requirement to limit the concentration of formaldehyde in the stationary RICE exhaust to 2.7 ppmvd or less at 15 percent O2 and using NSCR.

a. Maintain your catalyst so that the pressure drop across the catalyst does not change by more than 2 inches of water at 100 percent load plus or minus 10 percent from the pressure drop across the catalyst measured during the initial performance test; and b. Maintain the temperature of your stationary RICE exhaust so that the catalyst inlet temperature is greater than or equal to 750 °F and less than or equal to 1250 °F.

2. 4SRB stationary RICE complying with the requirement to reduce formaldehyde emissions by 76 percent or more (or by 75 percent or more, if applicable) and not using NSCR; or 4SRB stationary RICE complying with the

Comply with any operating limitations approved by the Administrator.

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Attachment B Hardwood Interior Design, LLC Page 27 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

requirement to limit the concentration of formaldehyde in the stationary RICE exhaust to 350 ppbvd or less at 15 percent O2 and not using NSCR; or 4SRB stationary RICE complying with the requirement to limit the concentration of formaldehyde in the stationary RICE exhaust to 2.7 ppmvd or less at 15 percent O2 and not using NSCR.

[76 FR 12867, Mar. 9, 2011]

Table 2a to Subpart ZZZZ of Part 63—Emission Limitations for New and Reconstructed 2SLB and Compression Ignition Stationary RICE >500 HP and New and Reconstructed 4SLB Stationary RICE ≥250 HP Located at a Major Source of HAP Emissions

As stated in §§63.6600 and 63.6640, you must comply with the following emission limitations for new and reconstructed lean burn and new and reconstructed compression ignition stationary RICE at 100 percent load plus or minus 10 percent:

For each . . .

You must meet the following emission limitation, except during periods of startup .

. . During periods of startup you

must . . .

1. 2SLB stationary RICE

a. Reduce CO emissions by 58 percent or more; or b. Limit concentration of formaldehyde in the stationary RICE exhaust to 12 ppmvd or less at 15 percent O2. If you commenced construction or reconstruction between December 19, 2002 and June 15, 2004, you may limit concentration of formaldehyde to 17 ppmvd or less at 15 percent O2until June 15, 2007

Minimize the engine's time spent at idle and minimize the engine's startup time at startup to a period needed for appropriate and safe loading of the engine, not to exceed 30 minutes, after which time the non-startup emission limitations apply.1

2. 4SLB stationary RICE

a. Reduce CO emissions by 93 percent or more; or

b. Limit concentration of formaldehyde in the stationary RICE exhaust to 14 ppmvd or less at 15 percent O2

3. CI stationary RICE

a. Reduce CO emissions by 70 percent or more; or

b. Limit concentration of formaldehyde in the stationary RICE exhaust to 580 ppbvd or less at

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15 percent O2

1Sources can petition the Administrator pursuant to the requirements of 40 CFR 63.6(g) for alternative work practices.

[75 FR 9680, Mar. 3, 2010]

Table 2b to Subpart ZZZZ of Part 63— Operating Limitations for New and Reconstructed 2SLB and Compression Ignition Stationary RICE >500 HP Located at a Major Source of HAP Emissions, New and Reconstructed 4SLB Stationary RICE ≥250 HP Located at a Major Source of HAP Emissions, Existing Compression Ignition Stationary RICE >500 HP, and Existing 4SLB Stationary RICE >500 HP Located at an Area Source of HAP Emissions

Link to an amendment published at 78 FR 6707, January 30, 2013.

As stated in §§63.6600, 63.6601, 63.6603, 63.6630, and 63.6640, you must comply with the following operating limitations for new and reconstructed 2SLB and compression ignition stationary RICE located at a major source of HAP emissions; new and reconstructed 4SLB stationary RICE ≥250 HP located at a major source of HAP emissions; existing compression ignition stationary RICE >500 HP; and existing 4SLB stationary RICE >500 HP located at an area source of HAP emissions that operate more than 24 hours per calendar year:

For each . . . You must meet the following operating

limitation . . .

1. 2SLB and 4SLB stationary RICE and CI stationary RICE complying with the requirement to reduce CO emissions and using an oxidation catalyst; or 2SLB and 4SLB stationary RICE and CI stationary RICE complying with the requirement to limit the concentration of formaldehyde in the stationary RICE exhaust and using an oxidation catalyst; or 4SLB stationary RICE and CI stationary RICE complying with the requirement to limit the concentration of CO in the stationary RICE exhaust and using an oxidation catalyst

a. maintain your catalyst so that the pressure drop across the catalyst does not change by more than 2 inches of water at 100 percent load plus or minus 10 percent from the pressure drop across the catalyst that was measured during the initial performance test; and b. maintain the temperature of your stationary RICE exhaust so that the catalyst inlet temperature is greater than or equal to 450 °F and less than or equal to 1350 °F.1

2. 2SLB and 4SLB stationary RICE and CI stationary RICE complying with the requirement to reduce CO emissions and not using an oxidation catalyst; or 2SLB and 4SLB stationary RICE and CI stationary RICE complying with the requirement to limit the concentration of formaldehyde in the stationary RICE exhaust and not using an oxidation catalyst; or 4SLB stationary RICE and CI stationary RICE complying with the requirement to limit the concentration of CO in the stationary RICE exhaust and not using an oxidation catalyst

Comply with any operating limitations approved by the Administrator.

1Sources can petition the Administrator pursuant to the requirements of 40 CFR 63.8(g) for a different temperature range.

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Attachment B Hardwood Interior Design, LLC Page 29 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha [75 FR 51593, Aug. 20, 2010, as amended at 76 FR 12867, Mar. 9, 2011]

Table 2c to Subpart ZZZZ of Part 63—Requirements for Existing Compression Ignition Stationary RICE Located at a Major Source of HAP Emissions and Existing Spark Ignition Stationary RICE ≤500 HP Located at a Major Source of HAP Emissions

Link to an amendment published at 78 FR 6708, January 30, 2013.

Link to a correction published at 78 FR 14457, March 6, 2013.

As stated in §§63.6600, 63.6602, and 63.6640, you must comply with the following requirements for existing compression ignition stationary RICE located at a major source of HAP emissions and existing spark ignition stationary RICE ≤500 HP located at a major source of HAP emissions:

For each . . .

You must meet the following requirement,

except during periods of startup . . . During periods of startup you must . . .

1. Emergency stationary CI RICE and black start stationary CI RICE.1

a. Change oil and filter every 500 hours of operation or annually, whichever comes first;2 b. Inspect air cleaner every 1,000 hours of operation or annually, whichever comes first; c. Inspect all hoses and belts every 500 hours of operation or annually, whichever comes first, and replace as necessary.3

Minimize the engine's time spent at idle and minimize the engine's startup time at startup to a period needed for appropriate and safe loading of the engine, not to exceed 30 minutes, after which time the non-startup emission limitations apply.3

2. Non-Emergency, non-black start stationary CI RICE <100 HP

a. Change oil and filter every 1,000 hours of operation or annually, whichever comes first;2

b. Inspect air cleaner every 1,000 hours of operation or annually, whichever comes first;

c. Inspect all hoses and belts every 500 hours of operation or annually, whichever comes first, and replace as necessary.3

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3. Non-Emergency, non-black start CI stationary RICE 100≤HP≤300 HP

Limit concentration of CO in the stationary RICE exhaust to 230 ppmvd or less at 15 percent O2

4. Non-Emergency, non-black start CI stationary RICE 300<HP≤500

a. Limit concentration of CO in the stationary RICE exhaust to 49 ppmvd or less at 15 percent O2; or

b. Reduce CO emissions by 70 percent or more.

5. Non-Emergency, non-black start stationary CI RICE >500 HP

a. Limit concentration of CO in the stationary RICE exhaust to 23 ppmvd or less at 15 percent O2; or

b. Reduce CO emissions by 70 percent or more.

6. Emergency stationary SI RICE and black start stationary SI RICE.1

a. Change oil and filter every 500 hours of operation or annually, whichever comes first;2

b. Inspect spark plugs every 1,000 hours of operation or annually, whichever comes first;

c. Inspect all hoses and belts every 500 hours of operation or annually, whichever comes first, and replace as necessary.3

7. Non-Emergency, non-black start stationary SI RICE <100 HP that are not 2SLB stationary RICE

a. Change oil and filter every 1,440 hours of operation or annually, whichever comes first;2

b. Inspect spark plugs every 1,440 hours of operation or annually, whichever comes first;

c. Inspect all hoses and belts every 1,440 hours of

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operation or annually, whichever comes first, and replace as necessary.3

8. Non-Emergency, non-black start 2SLB stationary SI RICE <100 HP

a. Change oil and filter every 4,320 hours of operation or annually, whichever comes first;2

b. Inspect spark plugs every 4,320 hours of operation or annually, whichever comes first;

c. Inspect all hoses and belts every 4,320 hours of operation or annually, whichever comes first, and replace as necessary.3

9. Non-emergency, non-black start 2SLB stationary RICE 100≤HP≤500

Limit concentration of CO in the stationary RICE exhaust to 225 ppmvd or less at 15 percent O2

10. Non-emergency, non-black start 4SLB stationary RICE 100≤HP≤500

Limit concentration of CO in the stationary RICE exhaust to 47 ppmvd or less at 15 percent O2

11. Non-emergency, non-black start 4SRB stationary RICE 100≤HP≤500

Limit concentration of formaldehyde in the stationary RICE exhaust to 10.3 ppmvd or less at 15 percent O2

12. Non-emergency, non-black start landfill or digester gas-fired stationary RICE 100≤HP≤500

Limit concentration of CO in the stationary RICE exhaust to 177 ppmvd or less at 15 percent O2

1If an emergency engine is operating during an emergency and it is not possible to shut down the engine in order to perform the work practice requirements on the schedule required in Table 2c of this subpart, or if performing the work practice on the required schedule would otherwise pose an unacceptable risk under Federal, State, or local law, the work practice can be delayed until the emergency is over or the unacceptable risk under Federal, State, or local law has abated. The work practice should be performed as soon as practicable after the emergency has ended or the unacceptable risk under Federal, State, or local law has abated. Sources must report any failure to perform the work practice on the schedule required and the Federal, State or local law under which the risk was deemed unacceptable.

Page 88: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

Attachment B Hardwood Interior Design, LLC Page 32 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha 2Sources have the option to utilize an oil analysis program as described in §63.6625(i) in order to extend the specified oil change requirement in Table 2c of this subpart.

3Sources can petition the Administrator pursuant to the requirements of 40 CFR 63.6(g) for alternative work practices.

[75 FR 51593, Aug. 20, 2010]

Table 2d to Subpart ZZZZ of Part 63—Requirements for Existing Stationary RICE Located at Area Sources of HAP Emissions

Link to an amendment published at 78 FR 6709, January 30, 2013.

As stated in §§63.6603 and 63.6640, you must comply with the following requirements for existing stationary RICE located at area sources of HAP emissions:

For each . . .

You must meet the following

requirement, except during periods

of startup . . . During periods of startup you

must . . .

1. Non-Emergency, non-black start CI stationary RICE ≤300 HP

a. Change oil and filter every 1,000 hours of operation or annually, whichever comes first;1

Minimize the engine's time spent at idle and minimize the engine's startup time at startup to a period needed for appropriate and safe loading of the engine, not to exceed 30 minutes, after which time the non-startup emission limitations apply.

b. Inspect air cleaner every 1,000 hours of operation or annually, whichever comes first; c. Inspect all hoses and belts every 500 hours of operation or annually, whichever comes first, and replace as necessary.

2. Non-Emergency, non-black start CI stationary RICE 300<HP≤500

a. Limit concentration of CO in the stationary RICE exhaust to 49 ppmvd at 15 percent O2; or

b. Reduce CO emissions by 70 percent

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or more.

3. Non-Emergency, non-black start CI stationary RICE >500 HP

a. Limit concentration of CO in the stationary RICE exhaust to 23 ppmvd at 15 percent O2; or

b. Reduce CO emissions by 70 percent or more.

4. Emergency stationary CI RICE and black start stationary CI RICE.2

a. Change oil and filter every 500 hours of operation or annually, whichever comes first;1

b. Inspect air cleaner every 1,000 hours of operation or annually, whichever comes first; and

c. Inspect all hoses and belts every 500 hours of operation or annually, whichever comes first, and replace as necessary.

5. Emergency stationary SI RICE; black start stationary SI RICE; non-emergency, non-black start 4SLB stationary RICE >500 HP that operate 24 hours or less per calendar year; non-emergency, non-black start 4SRB stationary RICE >500 HP that operate 24 hours or less per calendar year.2

a. Change oil and filter every 500 hours of operation or annually, whichever comes first;1 b. Inspect spark plugs every 1,000 hours of operation or annually, whichever comes first; and c. Inspect all hoses and belts every 500 hours of operation or annually, whichever comes first, and replace as necessary.

6. Non-emergency, non-black start 2SLB stationary RICE

a. Change oil and filter every 4,320 hours of operation or annually,

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whichever comes first;1

b. Inspect spark plugs every 4,320 hours of operation or annually, whichever comes first; and

c. Inspect all hoses and belts every 4,320 hours of operation or annually, whichever comes first, and replace as necessary.

7. Non-emergency, non-black start 4SLB stationary RICE ≤500 HP

a. Change oil and filter every 1,440 hours of operation or annually, whichever comes first;1

b. Inspect spark plugs every 1,440 hours of operation or annually, whichever comes first; and

c. Inspect all hoses and belts every 1,440 hours of operation or annually, whichever comes first, and replace as necessary.

8. Non-emergency, non-black start 4SLB stationary RICE >500 HP

a. Limit concentration of CO in the stationary RICE exhaust to 47 ppmvd at 15 percent O2; or

b. Reduce CO emissions by 93 percent or more.

9. Non-emergency, non-black start 4SRB stationary RICE ≤500 HP

a. Change oil and filter every 1,440 hours of operation or annually, whichever comes first;1

b. Inspect spark plugs

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every 1,440 hours of operation or annually, whichever comes first; and

c. Inspect all hoses and belts every 1,440 hours of operation or annually, whichever comes first, and replace as necessary.

10. Non-emergency, non-black start 4SRB stationary RICE >500 HP

a. Limit concentration of formaldehyde in the stationary RICE exhaust to 2.7 ppmvd at 15 percent O2; or

b. Reduce formaldehyde emissions by 76 percent or more.

11. Non-emergency, non-black start landfill or digester gas-fired stationary RICE

a. Change oil and filter every 1,440 hours of operation or annually, whichever comes first;1

b. Inspect spark plugs every 1,440 hours of operation or annually, whichever comes first; and

c. Inspect all hoses and belts every 1,440 hours of operation or annually, whichever comes first, and replace as necessary.

1Sources have the option to utilize an oil analysis program as described in §63.6625(i) in order to extend the specified oil change requirement in Table 2d of this subpart.

2If an emergency engine is operating during an emergency and it is not possible to shut down the engine in order to perform the management practice requirements on the schedule required in Table 2d of this subpart, or if performing the management practice on the required schedule would otherwise pose an unacceptable risk under Federal, State, or local law, the management practice can be delayed until the emergency is over or the unacceptable risk under Federal, State, or local law has abated. The management practice should be performed as soon as practicable after the emergency has ended or the unacceptable risk under Federal, State, or local law has abated. Sources must

Page 92: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

Attachment B Hardwood Interior Design, LLC Page 36 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha report any failure to perform the management practice on the schedule required and the Federal, State or local law under which the risk was deemed unacceptable.

[75 FR 51595, Aug. 20, 2010]

Table 3 to Subpart ZZZZ of Part 63—Subsequent Performance Tests

Link to an amendment published at 78 FR 6711, January 30, 2013.

As stated in §§63.6615 and 63.6620, you must comply with the following subsequent performance test requirements:

For each . . .

Complying with the requirement to

. . . You must . . .

1. New or reconstructed 2SLB stationary RICE with a brake horsepower >500 located at major sources; new or reconstructed 4SLB stationary RICE with a brake horsepower ≥250 located at major sources; and new or reconstructed CI stationary RICE with a brake horsepower >500 located at major sources

Reduce CO emissions and not using a CEMS

Conduct subsequent performance tests semiannually.1

2. 4SRB stationary RICE with a brake horsepower ≥5,000 located at major sources

Reduce formaldehyde emissions

Conduct subsequent performance tests semiannually.1

3. Stationary RICE with a brake horsepower >500 located at major sources and new or reconstructed 4SLB stationary RICE with a brake horsepower 250≤HP≤500 located at major sources

Limit the concentration of formaldehyde in the stationary RICE exhaust

Conduct subsequent performance tests semiannually.1

4. Existing non-emergency, non-black start CI stationary RICE with a brake horsepower >500 that are not limited use stationary RICE; existing non-emergency, non-black start 4SLB and 4SRB stationary RICE located at an area source of HAP emissions with a brake horsepower >500 that are operated more than 24 hours per calendar year that are not limited use stationary RICE

Limit or reduce CO or formaldehyde emissions

Conduct subsequent performance tests every 8,760 hrs. or 3 years, whichever comes first.

5. Existing non-emergency, non-black start CI stationary RICE with a brake horsepower >500 that are limited use stationary RICE; existing non-emergency, non-black start 4SLB and 4SRB stationary RICE located at an area source of HAP emissions with a brake horsepower >500 that are operated more than 24 hours per calendar year and

Limit or reduce CO or formaldehyde emissions

Conduct subsequent performance tests every 8,760 hrs. or 5 years, whichever comes first.

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are limited use stationary RICE

1After you have demonstrated compliance for two consecutive tests, you may reduce the frequency of subsequent performance tests to annually. If the results of any subsequent annual performance test indicate the stationary RICE is not in compliance with the CO or formaldehyde emission limitation, or you deviate from any of your operating limitations, you must resume semiannual performance tests.

[75 FR 51596, Aug. 20, 2010]

Table 4 to Subpart ZZZZ of Part 63—Requirements for Performance Tests

Link to an amendment published at 78 FR 6711, January 30, 2013.

As stated in §§63.6610, 63.6611, 63.6612, 63.6620, and 63.6640, you must comply with the following requirements for performance tests for stationary RICE:

For each . . .

Complying with the

requirement to . . . You must . . . Using . . .

According to the following requirements .

. .

1. 2SLB, 4SLB, and CI stationary RICE

a. Reduce CO emissions

i. Measure the O2at the inlet and outlet of the control device; and

(1) Portable CO and O2analyzer

(a) Using ASTM D6522–00 (2005)a(incorporated by reference, see §63.14). Measurements to determine O2must be made at the same time as the measurements for CO concentration.

ii. Measure the CO at the inlet and the outlet of the control device

(1) Portable CO and O2analyzer

(a) Using ASTM D6522–00 (2005)ab(incorporated by reference, see §63.14) or Method 10 of 40 CFR appendix A. The CO concentration must be at 15 percent O2, dry basis.

2. 4SRB stationary RICE

a. Reduce formaldehyde emissions

i. Select the sampling port location and the number of traverse points; and

(1) Method 1 or 1A of 40 CFR part 60, appendix A §63.7(d)(1)(i)

(a) Sampling sites must be located at the inlet and outlet of the control device.

ii. Measure O2at the inlet and outlet of the control device; and

(1) Method 3 or 3A or 3B of 40 CFR part 60, appendix A, or ASTM Method D6522–00m (2005)

(a) Measurements to determine O2concentration must be made at the same time as the measurements for

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formaldehyde concentration.

iii. Measure moisture content at the inlet and outlet of the control device; and

(1) Method 4 of 40 CFR part 60, appendix A, or Test Method 320 of 40 CFR part 63, appendix A, or ASTM D 6348–03

(a) Measurements to determine moisture content must be made at the same time and location as the measurements for formaldehyde concentration.

iv. Measure formaldehyde at the inlet and the outlet of the control device

(1) Method 320 or 323 of 40 CFR part 63, appendix A; or ASTM D6348–03,cprovided in ASTM D6348–03 Annex A5 (Analyte Spiking Technique), the percent R must be greater than or equal to 70 and less than or equal to 130

(a) Formaldehyde concentration must be at 15 percent O2, dry basis. Results of this test consist of the average of the three 1-hour or longer runs.

3. Stationary RICE

a. Limit the concentration of formaldehyde or CO in the stationary RICE exhaust

i. Select the sampling port location and the number of traverse points; and

(1) Method 1 or 1A of 40 CFR part 60, appendix A §63.7(d)(1)(i)

(a) If using a control device, the sampling site must be located at the outlet of the control device.

ii. Determine the O2concentration of the stationary RICE exhaust at the sampling port location; and

(1) Method 3 or 3A or 3B of 40 CFR part 60, appendix A, or ASTM Method D6522–00 (2005)

(a) Measurements to determine O2concentration must be made at the same time and location as the measurements for formaldehyde concentration.

iii. Measure moisture content of the stationary RICE exhaust at the sampling port location; and

(1) Method 4 of 40 CFR part 60, appendix A, or Test Method 320 of 40 CFR part 63, appendix A, or ASTM D 6348–03

(a) Measurements to determine moisture content must be made at the same time and location as the measurements for formaldehyde concentration.

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iv. Measure formaldehyde at the exhaust of the stationary RICE; or

(1) Method 320 or 323 of 40 CFR part 63, appendix A; or ASTM D6348–03,cprovided in ASTM D6348–03 Annex A5 (Analyte Spiking Technique), the percent R must be greater than or equal to 70 and less than or equal to 130

(a) Formaldehyde concentration must be at 15 percent O2, dry basis. Results of this test consist of the average of the three 1-hour or longer runs.

v. Measure CO at the exhaust of the stationary RICE

(1) Method 10 of 40 CFR part 60, appendix A, ASTM Method D6522–00 (2005),aMethod 320 of 40 CFR part 63, appendix A, or ASTM D6348–03

(a) CO Concentration must be at 15 percent O2, dry basis. Results of this test consist of the average of the three 1-hour longer runs.

aYou may also use Methods 3A and 10 as options to ASTM–D6522–00 (2005). You may obtain a copy of ASTM–D6522–00 (2005) from at least one of the following addresses: American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428–2959, or University Microfilms International, 300 North Zeeb Road, Ann Arbor, MI 48106. ASTM–D6522–00 (2005) may be used to test both CI and SI stationary RICE.

bYou may also use Method 320 of 40 CFR part 63, appendix A, or ASTM D6348–03.

cYou may obtain a copy of ASTM–D6348–03 from at least one of the following addresses: American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428–2959, or University Microfilms International, 300 North Zeeb Road, Ann Arbor, MI 48106.

[75 FR 51597, Aug. 20, 2010]

Table 5 to Subpart ZZZZ of Part 63—Initial Compliance With Emission Limitations and Operating Limitations

Link to an amendment published at 78 FR 6712, January 30, 2013.

As stated in §§63.6612, 63.6625 and 63.6630, you must initially comply with the emission and operating limitations as required by the following:

For each . . . Complying with the requirement to . . .

You have demonstrated initial compliance if. . .

1. New or reconstructed non-emergency 2SLB stationary RICE >500 HP located at a major source of

a. Reduce CO emissions and using oxidation catalyst,

i. The average reduction of emissions of CO determined from the initial performance test achieves

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HAP, new or reconstructed non-emergency 4SLB stationary RICE ≥250 HP located at a major source of HAP, non-emergency stationary CI RICE >500 HP located at a major source of HAP, existing non-emergency stationary CI RICE >500 HP located at an area source of HAP, and existing non-emergency 4SLB stationary RICE >500 HP located at an area source of HAP that are operated more than 24 hours per calendar year

and using a CPMS the required CO percent reduction; and ii. You have installed a CPMS to continuously monitor catalyst inlet temperature according to the requirements in §63.6625(b); and iii. You have recorded the catalyst pressure drop and catalyst inlet temperature during the initial performance test.

2. Non-emergency stationary CI RICE >500 HP located at a major source of HAP, existing non-emergency stationary CI RICE >500 HP located at an area source of HAP, and existing non-emergency 4SLB stationary RICE >500 HP located at an area source of HAP that are operated more than 24 hours per calendar year

a. Limit the concentration of CO, using oxidation catalyst, and using a CPMS

i. The average CO concentration determined from the initial performance test is less than or equal to the CO emission limitation; and ii. You have installed a CPMS to continuously monitor catalyst inlet temperature according to the requirements in §63.6625(b); and iii. You have recorded the catalyst pressure drop and catalyst inlet temperature during the initial performance test.

3. New or reconstructed non-emergency 2SLB stationary RICE >500 HP located at a major source of HAP, new or reconstructed non-emergency 4SLB stationary RICE ≥250 HP located at a major source of HAP, non-emergency stationary CI RICE >500 HP located at a major source of HAP, existing non-emergency stationary CI RICE >500 HP located at an area source of HAP, and existing non-emergency 4SLB stationary RICE >500 HP located at an area source of HAP that are operated more than 24 hours per calendar year

a. Reduce CO emissions and not using oxidation catalyst

i. The average reduction of emissions of CO determined from the initial performance test achieves the required CO percent reduction; and ii. You have installed a CPMS to continuously monitor operating parameters approved by the Administrator (if any) according to the requirements in §63.6625(b); and iii. You have recorded the approved operating parameters (if any) during the initial performance test.

4. Non-emergency stationary CI RICE >500 HP located at a major

a. Limit the concentration of CO,

i. The average CO concentration determined from the initial

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source of HAP, existing non-emergency stationary CI RICE >500 HP located at an area source of HAP, and existing non-emergency 4SLB stationary RICE >500 HP located at an area source of HAP that are operated more than 24 hours per calendar year

and not using oxidation catalyst

performance test is less than or equal to the CO emission limitation; and ii. You have installed a CPMS to continuously monitor operating parameters approved by the Administrator (if any) according to the requirements in §63.6625(b); and iii. You have recorded the approved operating parameters (if any) during the initial performance test.

5. New or reconstructed non-emergency 2SLB stationary RICE >500 HP located at a major source of HAP, new or reconstructed non-emergency 4SLB stationary RICE ≥250 HP located at a major source of HAP, non-emergency stationary CI RICE >500 HP located at a major source of HAP, existing non-emergency stationary CI RICE >500 HP located at an area source of HAP, and existing non-emergency 4SLB stationary RICE >500 HP located at an area source of HAP that are operated more than 24 hours per calendar year

a. Reduce CO emissions, and using a CEMS

i. You have installed a CEMS to continuously monitor CO and either O2or CO2at both the inlet and outlet of the oxidation catalyst according to the requirements in §63.6625(a); and ii. You have conducted a performance evaluation of your CEMS using PS 3 and 4A of 40 CFR part 60, appendix B; and iii. The average reduction of CO calculated using §63.6620 equals or exceeds the required percent reduction. The initial test comprises the first 4-hour period after successful validation of the CEMS. Compliance is based on the average percent reduction achieved during the 4-hour period.

6. Non-emergency stationary CI RICE >500 HP located at a major source of HAP, existing non-emergency stationary CI RICE >500 HP located at an area source of HAP, and existing non-emergency 4SLB stationary RICE >500 HP located at an area source of HAP that are operated more than 24 hours per calendar year

a. Limit the concentration of CO, and using a CEMS

i. You have installed a CEMS to continuously monitor CO and either O2or CO2at the outlet of the oxidation catalyst according to the requirements in §63.6625(a); and ii. You have conducted a performance evaluation of your CEMS using PS 3 and 4A of 40 CFR part 60, appendix B; and

iii. The average concentration of CO calculated using §63.6620 is less than or equal to the CO

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emission limitation. The initial test comprises the first 4-hour period after successful validation of the CEMS. Compliance is based on the average concentration measured during the 4-hour period.

7. Non-emergency 4SRB stationary RICE >500 HP located at a major source of HAP, and existing non-emergency 4SRB stationary RICE >500 HP located at an area source of HAP that are operated more than 24 hours per calendar year

a. Reduce formaldehyde emissions and using NSCR

i. The average reduction of emissions of formaldehyde determined from the initial performance test is equal to or greater than the required formaldehyde percent reduction; and ii. You have installed a CPMS to continuously monitor catalyst inlet temperature according to the requirements in §63.6625(b); and

iii. You have recorded the catalyst pressure drop and catalyst inlet temperature during the initial performance test.

8. Non-emergency 4SRB stationary RICE >500 HP located at a major source of HAP, and existing non-emergency 4SRB stationary RICE >500 HP located at an area source of HAP that are operated more than 24 hours per calendar year

a. Reduce formaldehyde emissions and not using NSCR

i. The average reduction of emissions of formaldehyde determined from the initial performance test is equal to or greater than the required formaldehyde percent reduction; and ii. You have installed a CPMS to continuously monitor operating parameters approved by the Administrator (if any) according to the requirements in §63.6625(b); and

iii. You have recorded the approved operating parameters (if any) during the initial performance test.

9. Existing non-emergency 4SRB stationary RICE >500 HP located at an area source of HAP that are operated more than 24 hours per calendar year

a. Limit the concentration of formaldehyde and not using NSCR

i. The average formaldehyde concentration determined from the initial performance test is less than or equal to the formaldehyde emission limitation; and

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ii. You have installed a CPMS to continuously monitor operating parameters approved by the Administrator (if any) according to the requirements in §63.6625(b); and

iii. You have recorded the approved operating parameters (if any) during the initial performance test.

10. New or reconstructed non-emergency stationary RICE >500 HP located at a major source of HAP, new or reconstructed non-emergency 4SLB stationary RICE 250≤HP≤500 located at a major source of HAP, and existing non-emergency 4SRB stationary RICE >500 HP

a. Limit the concentration of formaldehyde in the stationary RICE exhaust and using oxidation catalyst or NSCR

i. The average formaldehyde concentration, corrected to 15 percent O2, dry basis, from the three test runs is less than or equal to the formaldehyde emission limitation; and ii. You have installed a CPMS to continuously monitor catalyst inlet temperature according to the requirements in §63.6625(b); and

iii. You have recorded the catalyst pressure drop and catalyst inlet temperature during the initial performance test.

11. New or reconstructed non-emergency stationary RICE >500 HP located at a major source of HAP, new or reconstructed non-emergency 4SLB stationary RICE 250≤HP≤500 located at a major source of HAP, and existing non-emergency 4SRB stationary RICE >500 HP

a. Limit the concentration of formaldehyde in the stationary RICE exhaust and not using oxidation catalyst or NSCR

i. The average formaldehyde concentration, corrected to 15 percent O2, dry basis, from the three test runs is less than or equal to the formaldehyde emission limitation; and ii. You have installed a CPMS to continuously monitor operating parameters approved by the Administrator (if any) according to the requirements in §63.6625(b); and

iii. You have recorded the approved operating parameters (if any) during the initial performance test.

12. Existing non-emergency stationary RICE 100≤HP≤500 located at a major source of HAP, and existing non-emergency stationary CI

a. Reduce CO or formaldehyde emissions

i. The average reduction of emissions of CO or formaldehyde, as applicable determined from the initial performance test is equal to

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RICE 300<HP≤500 located at an area source of HAP

or greater than the required CO or formaldehyde, as applicable, percent reduction.

13. Existing non-emergency stationary RICE 100≤HP≤500 located at a major source of HAP, and existing non-emergency stationary CI RICE 300<HP≤500 located at an area source of HAP

a. Limit the concentration of formaldehyde or CO in the stationary RICE exhaust

i. The average formaldehyde or CO concentration, as applicable, corrected to 15 percent O2, dry basis, from the three test runs is less than or equal to the formaldehyde or CO emission limitation, as applicable.

[76 FR 12867, Mar. 9, 2011]

Table 6 to Subpart ZZZZ of Part 63—Continuous Compliance With Emission Limitations, Operating Limitations, Work Practices, and Management Practices

Link to an amendment published at 78 FR 6715, January 30, 2013.

As stated in §63.6640, you must continuously comply with the emissions and operating limitations and work or management practices as required by the following:

For each . . . Complying with the requirement to . . .

You must demonstrate continuous compliance by . . .

1. New or reconstructed non-emergency 2SLB stationary RICE >500 HP located at a major source of HAP, new or reconstructed non-emergency 4SLB stationary RICE ≥250 HP located at a major source of HAP, and new or reconstructed non-emergency CI stationary RICE >500 HP located at a major source of HAP

a. Reduce CO emissions and using an oxidation catalyst, and using a CPMS

i. Conducting semiannual performance tests for CO to demonstrate that the required CO percent reduction is achieved;aand ii. Collecting the catalyst inlet temperature data according to §63.6625(b); and iii. Reducing these data to 4-hour rolling averages; and iv. Maintaining the 4-hour rolling averages within the operating limitations for the catalyst inlet temperature; and

v. Measuring the pressure drop across the catalyst once per month and demonstrating that the pressure drop across the catalyst is within the operating limitation established during the performance test.

2. New or reconstructed non-emergency 2SLB stationary RICE

a. Reduce CO emissions and not using an

i. Conducting semiannual performance tests for CO to

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>500 HP located at a major source of HAP, new or reconstructed non-emergency 4SLB stationary RICE ≥250 HP located at a major source of HAP, and new or reconstructed non-emergency CI stationary RICE >500 HP located at a major source of HAP

oxidation catalyst, and using a CPMS

demonstrate that the required CO percent reduction is achieved;aand ii. Collecting the approved operating parameter (if any) data according to §63.6625(b); and iii. Reducing these data to 4-hour rolling averages; and

iv. Maintaining the 4-hour rolling averages within the operating limitations for the operating parameters established during the performance test.

3. New or reconstructed non-emergency 2SLB stationary RICE >500 HP located at a major source of HAP, new or reconstructed non-emergency 4SLB stationary RICE ≥250 HP located at a major source of HAP, new or reconstructed non-emergency stationary CI RICE >500 HP located at a major source of HAP, existing non-emergency stationary CI RICE >500 HP, existing non-emergency 4SLB stationary RICE >500 HP located at an area source of HAP that are operated more than 24 hours per calendar year

a. Reduce CO emissions or limit the concentration of CO in the stationary RICE exhaust, and using a CEMS

i. Collecting the monitoring data according to §63.6625(a), reducing the measurements to 1-hour averages, calculating the percent reduction or concentration of CO emissions according to §63.6620; and ii. Demonstrating that the catalyst achieves the required percent reduction of CO emissions over the 4-hour averaging period, or that the emission remain at or below the CO concentration limit; and iii. Conducting an annual RATA of your CEMS using PS 3 and 4A of 40 CFR part 60, appendix B, as well as daily and periodic data quality checks in accordance with 40 CFR part 60, appendix F, procedure 1.

4. Non-emergency 4SRB stationary RICE >500 HP located at a major source of HAP

a. Reduce formaldehyde emissions and using NSCR

i. Collecting the catalyst inlet temperature data according to §63.6625(b); and

ii. Reducing these data to 4-hour rolling averages; and

iii. Maintaining the 4-hour rolling averages within the operating limitations for the catalyst inlet temperature; and

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iv. Measuring the pressure drop across the catalyst once per month and demonstrating that the pressure drop across the catalyst is within the operating limitation established during the performance test.

5. Non-emergency 4SRB stationary RICE >500 HP located at a major source of HAP

a. Reduce formaldehyde emissions and not using NSCR

i. Collecting the approved operating parameter (if any) data according to §63.6625(b); and ii. Reducing these data to 4-hour rolling averages; and

iii. Maintaining the 4-hour rolling averages within the operating limitations for the operating parameters established during the performance test.

6. Non-emergency 4SRB stationary RICE with a brake HP ≥5,000 located at a major source of HAP

a. Reduce formaldehyde emissions

Conducting semiannual performance tests for formaldehyde to demonstrate that the required formaldehyde percent reduction is achieved.a

7. New or reconstructed non-emergency stationary RICE >500 HP located at a major source of HAP and new or reconstructed non-emergency 4SLB stationary RICE 250 ≤HP≤500 located at a major source of HAP

a. Limit the concentration of formaldehyde in the stationary RICE exhaust and using oxidation catalyst or NSCR

i. Conducting semiannual performance tests for formaldehyde to demonstrate that your emissions remain at or below the formaldehyde concentration limit;aand ii. Collecting the catalyst inlet temperature data according to §63.6625(b); and

iii. Reducing these data to 4-hour rolling averages; and

iv. Maintaining the 4-hour rolling averages within the operating limitations for the catalyst inlet temperature; and

v. Measuring the pressure drop across the catalyst once per month and demonstrating that the pressure drop across the catalyst is within the operating limitation established during the performance test.

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8. New or reconstructed non-emergency stationary RICE >500 HP located at a major source of HAP and new or reconstructed non-emergency 4SLB stationary RICE 250 ≤HP≤500 located at a major source of HAP

a. Limit the concentration of formaldehyde in the stationary RICE exhaust and not using oxidation catalyst or NSCR

i. Conducting semiannual performance tests for formaldehyde to demonstrate that your emissions remain at or below the formaldehyde concentration limit;aand ii. Collecting the approved operating parameter (if any) data according to §63.6625(b); and

iii. Reducing these data to 4-hour rolling averages; and

iv. Maintaining the 4-hour rolling averages within the operating limitations for the operating parameters established during the performance test.

9. Existing emergency and black start stationary RICE ≤500 HP located at a major source of HAP, existing non-emergency stationary RICE <100 HP located at a major source of HAP, existing emergency and black start stationary RICE located at an area source of HAP, existing non-emergency stationary CI RICE ≤300 HP located at an area source of HAP, existing non-emergency 2SLB stationary RICE located at an area source of HAP, existing non-emergency landfill or digester gas stationary SI RICE located at an area source of HAP, existing non-emergency 4SLB and 4SRB stationary RICE ≤500 HP located at an area source of HAP, existing non-emergency 4SLB and 4SRB stationary RICE >500 HP located at an area source of HAP that operate 24 hours or less per calendar year

a. Work or Management practices

i. Operating and maintaining the stationary RICE according to the manufacturer's emission-related operation and maintenance instructions; or ii. Develop and follow your own maintenance plan which must provide to the extent practicable for the maintenance and operation of the engine in a manner consistent with good air pollution control practice for minimizing emissions.

10. Existing stationary CI RICE >500 HP that are not limited use stationary RICE, and existing

a. Reduce CO or formaldehyde emissions, or limit the

i. Conducting performance tests every 8,760 hours or 3 years, whichever comes first, for CO or

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4SLB and 4SRB stationary RICE >500 HP located at an area source of HAP that operate more than 24 hours per calendar year and are not limited use stationary RICE

concentration of formaldehyde or CO in the stationary RICE exhaust, and using oxidation catalyst or NSCR

formaldehyde, as appropriate, to demonstrate that the required CO or formaldehyde, as appropriate, percent reduction is achieved or that your emissions remain at or below the CO or formaldehyde concentration limit; and

ii. Collecting the catalyst inlet temperature data according to §63.6625(b); and

iii. Reducing these data to 4-hour rolling averages; and

iv. Maintaining the 4-hour rolling averages within the operating limitations for the catalyst inlet temperature; and

v. Measuring the pressure drop across the catalyst once per month and demonstrating that the pressure drop across the catalyst is within the operating limitation established during the performance test.

11. Existing stationary CI RICE >500 HP that are not limited use stationary RICE, and existing 4SLB and 4SRB stationary RICE >500 HP located at an area source of HAP that operate more than 24 hours per calendar year and are not limited use stationary RICE

a. Reduce CO or formaldehyde emissions, or limit the concentration of formaldehyde or CO in the stationary RICE exhaust, and not using oxidation catalyst or NSCR

i. Conducting performance tests every 8,760 hours or 3 years, whichever comes first, for CO or formaldehyde, as appropriate, to demonstrate that the required CO or formaldehyde, as appropriate, percent reduction is achieved or that your emissions remain at or below the CO or formaldehyde concentration limit; and

ii. Collecting the approved operating parameter (if any) data according to §63.6625(b); and

iii. Reducing these data to 4-hour rolling averages; and

iv. Maintaining the 4-hour rolling averages within the operating limitations for the operating parameters established during the

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performance test.

12. Existing limited use CI stationary RICE >500 HP and existing limited use 4SLB and 4SRB stationary RICE >500 HP located at an area source of HAP that operate more than 24 hours per calendar year

a. Reduce CO or formaldehyde emissions or limit the concentration of formaldehyde or CO in the stationary RICE exhaust, and using an oxidation catalyst or NSCR

i. Conducting performance tests every 8,760 hours or 5 years, whichever comes first, for CO or formaldehyde, as appropriate, to demonstrate that the required CO or formaldehyde, as appropriate, percent reduction is achieved or that your emissions remain at or below the CO or formaldehyde concentration limit; and

ii. Collecting the catalyst inlet temperature data according to §63.6625(b); and

iii. Reducing these data to 4-hour rolling averages; and

iv. Maintaining the 4-hour rolling averages within the operating limitations for the catalyst inlet temperature; and

v. Measuring the pressure drop across the catalyst once per month and demonstrating that the pressure drop across the catalyst is within the operating limitation established during the performance test.

13. Existing limited use CI stationary RICE >500 HP and existing limited use 4SLB and 4SRB stationary RICE >500 HP located at an area source of HAP that operate more than 24 hours per calendar year

a. Reduce CO or formaldehyde emissions or limit the concentration of formaldehyde or CO in the stationary RICE exhaust, and not using an oxidation catalyst or NSCR

i. Conducting performance tests every 8,760 hours or 5 years, whichever comes first, for CO or formaldehyde, as appropriate, to demonstrate that the required CO or formaldehyde, as appropriate, percent reduction is achieved or that your emissions remain at or below the CO or formaldehyde concentration limit; and

ii. Collecting the approved operating parameter (if any) data according to §63.6625(b); and

iii. Reducing these data to 4-hour rolling averages; and

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iv. Maintaining the 4-hour rolling averages within the operating limitations for the operating parameters established during the performance test.

aAfter you have demonstrated compliance for two consecutive tests, you may reduce the frequency of subsequent performance tests to annually. If the results of any subsequent annual performance test indicate the stationary RICE is not in compliance with the CO or formaldehyde emission limitation, or you deviate from any of your operating limitations, you must resume semiannual performance tests.

[76 FR 12870, Mar. 9, 2011]

Table 7 to Subpart ZZZZ of Part 63—Requirements for Reports

Link to an amendment published at 78 FR 6719, January 30, 2013.

As stated in §63.6650, you must comply with the following requirements for reports:

For each ... You must

submit a ... The report must contain ...

You must

submit the

report ...

1. Existing non-emergency, non-black start stationary RICE 100≤HP≤500 located at a major source of HAP; existing non-emergency, non-black start stationary CI RICE >500 HP located at a major source of HAP; existing non-emergency 4SRB stationary RICE >500 HP located at a major source of HAP; existing non-emergency, non-black start stationary CI RICE >300 HP located at an area source of HAP; existing non-emergency, non-black start 4SLB and 4SRB stationary RICE >500 HP located at an area source of HAP and operated more than 24 hours per calendar year; new or reconstructed non-emergency stationary RICE >500 HP located at a major source of

Compliance report

a. If there are no deviations from any emission limitations or operating limitations that apply to you, a statement that there were no deviations from the emission limitations or operating limitations during the reporting period. If there were no periods during which the CMS, including CEMS and CPMS, was out-of-control, as specified in §63.8(c)(7), a statement that there were not periods during which the CMS was out-of-control during the reporting period; or b. If you had a deviation from any emission limitation or operating limitation during the reporting period, the information in §63.6650(d). If there were periods during which the CMS, including CEMS and CPMS, was out-of-control, as specified in

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HAP; and new or reconstructed non-emergency 4SLB stationary RICE 250≤HP≤500 located at a major source of HAP

§63.8(c)(7), the information in §63.6650(e); or c. If you had a malfunction during the reporting period, the information in §63.6650(c)(4) i. Semiannually according to the requirements in §63.6650(b)(1)–(5) for engines that are not limited use stationary RICE subject to numerical emission limitations; and ii. Annually according to the requirements in §63.6650(b)(6)–(9) for engines that are limited use stationary RICE subject to numerical emission limitations. i. Semiannually according to the requirements in §63.6650(b). i. Semiannually according to the requirements in §63.6650(b).

2. New or reconstructed non-emergency stationary RICE that combusts landfill gas or digester gas equivalent to 10 percent or more of the gross heat input on an annual basis

Report a. The fuel flow rate of each fuel and the heating values that were used in your calculations, and you must demonstrate that the percentage of heat input provided by landfill gas or digester gas, is equivalent to 10 percent or more of the gross heat input on an annual basis; and i. Annually, according to the requirements in §63.6650.

b. The operating limits provided in your federally enforceable permit, and any deviations from these limits; and i. See item 2.a.i.

c. Any problems or errors suspected with the meters. i. See item 2.a.i.

[75 FR 51603, Aug. 20, 2010]

Table 8 to Subpart ZZZZ of Part 63—Applicability of General Provisions to Subpart ZZZZ.

Link to an amendment published at 78 FR 6720, January 30, 2013.

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As stated in §63.6665, you must comply with the following applicable general provisions.

General provisions

citation Subject of citation Applies to subpart Explanation

§63.1 General applicability of the General Provisions

Yes.

§63.2 Definitions Yes Additional terms defined in §63.6675.

§63.3 Units and abbreviations Yes.

§63.4 Prohibited activities and circumvention

Yes.

§63.5 Construction and reconstruction

Yes.

§63.6(a) Applicability Yes.

§63.6(b)(1)–(4) Compliance dates for new and reconstructed sources

Yes.

§63.6(b)(5) Notification Yes.

§63.6(b)(6) [Reserved]

§63.6(b)(7) Compliance dates for new and reconstructed area sources that become major sources

Yes.

§63.6(c)(1)–(2) Compliance dates for existing sources

Yes.

§63.6(c)(3)–(4) [Reserved]

§63.6(c)(5) Compliance dates for existing area sources that become major sources

Yes.

§63.6(d) [Reserved]

§63.6(e) Operation and maintenance No.

§63.6(f)(1) Applicability of standards No.

§63.6(f)(2) Methods for determining compliance

Yes.

§63.6(f)(3) Finding of compliance Yes.

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§63.6(g)(1)–(3) Use of alternate standard Yes.

§63.6(h) Opacity and visible emission standards

No Subpart ZZZZ does not contain opacity or visible emission standards.

§63.6(i) Compliance extension procedures and criteria

Yes.

§63.6(j) Presidential compliance exemption

Yes.

§63.7(a)(1)–(2) Performance test dates Yes Subpart ZZZZ contains performance test dates at §§63.6610, 63.6611, and 63.6612.

§63.7(a)(3) CAA section 114 authority Yes.

§63.7(b)(1) Notification of performance test

Yes Except that §63.7(b)(1) only applies as specified in §63.6645.

§63.7(b)(2) Notification of rescheduling Yes Except that §63.7(b)(2) only applies as specified in §63.6645.

§63.7(c) Quality assurance/test plan Yes Except that §63.7(c) only applies as specified in §63.6645.

§63.7(d) Testing facilities Yes.

§63.7(e)(1) Conditions for conducting performance tests

No. Subpart ZZZZ specifies conditions for conducting performance tests at §63.6620.

§63.7(e)(2) Conduct of performance tests and reduction of data

Yes Subpart ZZZZ specifies test methods at §63.6620.

§63.7(e)(3) Test run duration Yes.

§63.7(e)(4) Administrator may require other testing under section 114 of the CAA

Yes.

§63.7(f) Alternative test method provisions

Yes.

§63.7(g) Performance test data analysis, recordkeeping, and reporting

Yes.

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Attachment B Hardwood Interior Design, LLC Page 54 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

§63.7(h) Waiver of tests Yes.

§63.8(a)(1) Applicability of monitoring requirements

Yes Subpart ZZZZ contains specific requirements for monitoring at §63.6625.

§63.8(a)(2) Performance specifications Yes.

§63.8(a)(3) [Reserved]

§63.8(a)(4) Monitoring for control devices No.

§63.8(b)(1) Monitoring Yes.

§63.8(b)(2)–(3) Multiple effluents and multiple monitoring systems

Yes.

§63.8(c)(1) Monitoring system operation and maintenance

Yes.

§63.8(c)(1)(i) Routine and predictable SSM Yes.

§63.8(c)(1)(ii) SSM not in Startup Shutdown Malfunction Plan

Yes.

§63.8(c)(1)(iii) Compliance with operation and maintenance requirements

Yes.

§63.8(c)(2)–(3) Monitoring system installation Yes.

§63.8(c)(4) Continuous monitoring system (CMS) requirements

Yes Except that subpart ZZZZ does not require Continuous Opacity Monitoring System (COMS).

§63.8(c)(5) COMS minimum procedures No Subpart ZZZZ does not require COMS.

§63.8(c)(6)–(8) CMS requirements Yes Except that subpart ZZZZ does not require COMS.

§63.8(d) CMS quality control Yes.

§63.8(e) CMS performance evaluation Yes Except for §63.8(e)(5)(ii), which applies to COMS.

Except that §63.8(e) only applies as specified in §63.6645.

§63.8(f)(1)–(5) Alternative monitoring method Yes Except that §63.8(f)(4) only applies as specified in

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§63.6645.

§63.8(f)(6) Alternative to relative accuracy test

Yes Except that §63.8(f)(6) only applies as specified in §63.6645.

§63.8(g) Data reduction Yes Except that provisions for COMS are not applicable. Averaging periods for demonstrating compliance are specified at §§63.6635 and 63.6640.

§63.9(a) Applicability and State delegation of notification requirements

Yes.

§63.9(b)(1)–(5) Initial notifications Yes Except that §63.9(b)(3) is reserved.

Except that §63.9(b) only applies as specified in §63.6645.

§63.9(c) Request for compliance extension

Yes Except that §63.9(c) only applies as specified in §63.6645.

§63.9(d) Notification of special compliance requirements for new sources

Yes Except that §63.9(d) only applies as specified in §63.6645.

§63.9(e) Notification of performance test

Yes Except that §63.9(e) only applies as specified in §63.6645.

§63.9(f) Notification of visible emission (VE)/opacity test

No Subpart ZZZZ does not contain opacity or VE standards.

§63.9(g)(1) Notification of performance evaluation

Yes Except that §63.9(g) only applies as specified in §63.6645.

§63.9(g)(2) Notification of use of COMS data

No Subpart ZZZZ does not contain opacity or VE standards.

§63.9(g)(3) Notification that criterion for Yes If alternative is in use.

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Attachment B Hardwood Interior Design, LLC Page 56 of 57 Nappanee, Indiana 40 CFR 63, Subpart ZZZZ MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

alternative to RATA is exceeded

Except that §63.9(g) only applies as specified in §63.6645.

§63.9(h)(1)–(6) Notification of compliance status

Yes Except that notifications for sources using a CEMS are due 30 days after completion of performance evaluations. §63.9(h)(4) is reserved.

Except that §63.9(h) only applies as specified in §63.6645.

§63.9(i) Adjustment of submittal deadlines

Yes.

§63.9(j) Change in previous information

Yes.

§63.10(a) Administrative provisions for recordkeeping/reporting

Yes.

§63.10(b)(1) Record retention Yes.

§63.10(b)(2)(i)–(v)

Records related to SSM No.

§63.10(b)(2)(vi)–(xi)

Records Yes.

§63.10(b)(2)(xii) Record when under waiver Yes.

§63.10(b)(2)(xiii) Records when using alternative to RATA

Yes For CO standard if using RATA alternative.

§63.10(b)(2)(xiv) Records of supporting documentation

Yes.

§63.10(b)(3) Records of applicability determination

Yes.

§63.10(c) Additional records for sources using CEMS

Yes Except that §63.10(c)(2)–(4) and (9) are reserved.

§63.10(d)(1) General reporting requirements

Yes.

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§63.10(d)(2) Report of performance test results

Yes.

§63.10(d)(3) Reporting opacity or VE observations

No Subpart ZZZZ does not contain opacity or VE standards.

§63.10(d)(4) Progress reports Yes.

§63.10(d)(5) Startup, shutdown, and malfunction reports

No.

§63.10(e)(1) and (2)(i)

Additional CMS Reports Yes.

§63.10(e)(2)(ii) COMS-related report No Subpart ZZZZ does not require COMS.

§63.10(e)(3) Excess emission and parameter exceedances reports

Yes. Except that §63.10(e)(3)(i) (C) is reserved.

§63.10(e)(4) Reporting COMS data No Subpart ZZZZ does not require COMS.

§63.10(f) Waiver for recordkeeping/reporting

Yes.

§63.11 Flares No.

§63.12 State authority and delegations Yes.

§63.13 Addresses Yes.

§63.14 Incorporation by reference Yes.

§63.15 Availability of information Yes. [75 FR 9688, Mar. 3, 2010] Appendix A to Subpart ZZZZ of Part 63—XXX Link to an amendment published at 78 FR 6720, January 30, 2013.

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Indiana Department of Environmental Management Office of Air Quality

Technical Support Document (TSD) for a New Source Construction and Minor Source Operating Permit (MSOP)

Source Description and Location

Source Name: Hardwood Interior Design, LLC Source Location: 72842 CR 101, Nappanee, In 46550 County: Elkhart SIC Code: 2511 Operation Permit No.: M039-32571-00495 Permit Reviewer: Swarna Prabha On November 29, 2012, the Office of Air Quality (OAQ) received an application from Hardwood Interior Design, LLC related to the construction and operation of a new stationary wood products manufacturing and surface coating plant.

History

On November 29, 2012, Hardwood Interior Design located at 72842 CR 101, Nappanee, submitted an application to the OAQ requesting to issue a Federally Enforceable State Operating Permit. Currently, Hardwood Interior Design, LLC operates two manufacturing plants, one located at 72842 CR 101 in Nappanee (source ID # 039-00439) and another at 2860 Birch Rd. in Bremen (source ID # 099-00111). The Nappanee plant sends some materials to the Bremen plant. The plants have a common corporate owner and are 3.2 miles apart. IDEM, OAQ has examined whether these plants are part of the same major source. The term “major source” is defined at 326 IAC 2-7-1(22). On March 6, 2013, a source determination request was submitted on behalf of both companies to IDEM, OAQ. IDEM, OAQ has made a determination, which is included below.

Source Definition

These stationary wood products manufacturing and surface coating plants are two (2) separate sources: (1) Hardwood Interior Design located at 72842 CR 101, Nappanee, Indiana 46550 (Source ID # 039-

00439); and

(2) Hardwood Interior Design located at 2860 Birch Rd., Bremen, Indiana 46506 (Source ID # 039-00735).

In order to consider both plants as one single source, all three of the following criteria must be met: (1) The plants must be under common ownership or common control;

(2) The plants must have the same two-digit Standard Industrial Classification (SIC) Code; and

(3) The plants must be located on contiguous or adjacent properties.

Hardwood Interior Design, LLC owns both plants. Therefore, the plants are under common ownership, meeting the first part of the major source definition. The SIC Code is determined by looking at the principal product or activity of each plant. Both plants’ principal activity is millwork, so they belong to the Major Group 24 for Lumber and Wood Products, Except Furniture.

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A plant is a support facility to another plant if it dedicates 50% or more of its output to the other plant. The Nappanee plant sends about 33% of its output to the Bremen plant. The Bremen plant sends nothing to the Nappanee plant. Since neither plant dedicates 50% or more of its output to the other plant, there is no support facility relationship. The plants do have the same two-digit SIC Code, so the second part of the major source definition is met. The Nappanee plant sends some materials to the Bremen plant. The plants have a common corporate owner and are 3.2 miles apart. The last part of the definition is whether the plants are on the same, contiguous or adjacent properties. The plants are not located on the same or contiguous properties. Therefore, IDEM must determine if the plants are located on adjacent properties. The term “adjacent” is not defined in Indiana’s rules. IDEM’s NPD Air-005 is guidance for applying the definition of “major source” in 326 IAC 2-1-7(22). NPD Air-005 adds the following guidance:

(A) Properties that actually abut at any point would satisfy the requirement of contiguous or adjacent

property.

(B) Properties that are separated by a public road or public property would satisfy this requirement, absent special circumstances.

(C) Other scenarios would be examined on an individual basis with the focus on the distance between the activities and the relationship between the activities.

The U.S. EPA has a similar view on how to interpret the term “adjacent” when defining a source. Two U.S. EPA letters; the May 21, 1988 letter from U.S. EPA Region 8 to the Utah Division of Air Quality, and the U.S. EPA Region 5 letter dated October 18, 2010 to Scott Huber at Summit Petroleum Corporation, discuss the term “adjacent” as it is used in making major source determinations. These letters are not binding on IDEM but they are persuasive for two reasons. The letters follow the guidance in NPD Air-005 that IDEM will examine both the distance between the sources and their relationship and, secondly, they illustrate a longstanding U.S. EPA analysis used to determine if two sources are “adjacent” going back to the preamble to the 1980 NSR program definition of “major source”. U.S. EPA’s consistent approach is that any evaluation of what is “adjacent” must relate to the guiding principal of a common sense notion of “source”. All IDEM evaluations of adjacency are done on a case-by-case basis looking at the specific factors for the plants involved. In addition to determining the distance between the plant properties, IDEM asks: (1) Are materials routinely transferred between the plants?

(2) Do managers or other workers frequently shuttle back and forth to be involved actively in the plants?

(3) Is the production process itself split in any way between the plants? These questions focus on whether the separate sources are so interrelated that they are functioning as one plant, and whether the distance between them is small enough that it enables them to operate as one plant. U.S. EPA Assistant Administrator Gina McCarty issued a memorandum on September 22, 2009 that confirmed U.S. EPA’s view that each source determination must be done on a case-by-case basis and stated that after that analysis is completed it may be that physical proximity serves as an overwhelming factor in determining if the plants are adjacent. The plants are located on properties that are 3.2 miles apart. There is no dedicated physical connection between the two plants such as a dedicated rail spur, pipeline or private road. The plants do not share production workers, managers or plant managers and no managers or other workers shuttle between the plants. The Nappanee plant sends milled doors to Bremen. The larger sizes of these doors are not sanded and top coated. The Nappanee plant does sand and top coat the smaller doors. For these larger doors, the production process is split between the plants, as they are sanded and top coated at the Bremen plant. The doors are sent to the Bremen plant on a routine basis. The Bremen plant also receives doors from other suppliers. The two plants are physically distant from each other. Considering all these factors, IDEM, OAQ

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finds that the plants are not located on adjacent properties and, therefore, do not meet the third part of the major source definition. The plants do not meet all three elements of the major source definition. Therefore, IDEM, OAQ finds that the Bremen plant and the Nappanee plant are not part of the same major source.

Existing Approvals There have been no previous approvals issued to this source.

County Attainment Status The source is located in Elkhart County.

Pollutant Designation SO2 Better than national standards. CO Unclassifiable or attainment effective November 15, 1990. O3 Unclassifiable or attainment effective June 15, 2004, for the 8-hour ozone standard.1

PM10 Unclassifiable effective November 15, 1990. NO2 Cannot be classified or better than national standards. Pb Not designated.

1Attainment effective October 18, 2000, for the 1-hour ozone standard for the South Bend-Elkhart area, including Elkhart County, and is a maintenance area for the 1-hour National Ambient Air Quality Standards (NAAQS) for purposes of 40 CFR 51, Subpart X*. The 1-hour standard was revoked effective June 15, 2005. Unclassifiable or attainment effective April 5, 2005, for PM2.5.

(a) Ozone Standards

Volatile organic compounds (VOC) and Nitrogen Oxides (NOx) are regulated under the Clean Air Act (CAA) for the purposes of attaining and maintaining the National Ambient Air Quality Standards (NAAQS) for ozone. Therefore, VOC and NOx emissions are considered when evaluating the rule applicability relating to ozone. Ekhart County has been designated as attainment or unclassifiable for ozone. Therefore, VOC and NOx emissions were reviewed pursuant to the requirements for Prevention of Significant Deterioration (PSD), 326 IAC 2-2.

(b) PM2.5 Ekhart County has been classified as attainment for PM2.5. On May 8, 2008 U.S. EPA promulgated the requirements for Prevention of Significant Deterioration (PSD) for PM2.5 emissions. These rules became effective on July 15, 2008. On May 4, 2011 the air pollution control board issued an emergency rule establishing the direct PM2.5 significant level at ten (10) tons per year. This rule became effective June 28, 2011. Therefore, direct PM2.5 and SO2 emissions were reviewed pursuant to the requirements for Prevention of Significant Deterioration (PSD), 326 IAC 2-2. See the State Rule Applicability – Entire Source section.

(c) Other Criteria Pollutants

Ekhart County has been classified as attainment or unclassifiable in Indiana for for all other criteria pollutants. Therefore, these emissions were reviewed pursuant to the requirements for Prevention of Significant Deterioration (PSD), 326 IAC 2-2.

Fugitive Emissions

Since this type of operation is not one of the twenty-eight (28) listed source categories under 326 IAC 2-2, 326 IAC 2-3, or 326 IAC 2-7, and there is no applicable New Source Performance Standard that was in effect on August 7, 1980, fugitive emissions are not counted toward the determination of PSD, Emission Offset, and Part 70 Permit applicability.

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Background and Description of New Source Construction The Office of Air Quality (OAQ) has reviewed an application, submitted by Hardwood Interior Design, LLC on November 29, 2012 relating to a wood products manufacturing and surface coating facility, constructed in 2010.

Unpermitted Emission Units and Pollution Control Equipment The source consists of the following unpermitted emission units: (a) Four (4) wood surface coating booths, identified as SB1 through SB4, each constructed in 2012,

maximum coating of 0.75 gallon/unit, producing three (3) units per hour, exhausting through stacks SV1 through SV4, respectively, using high volume low pressure (HVLP) spray coating, using fabric filters for control.

(b) One (1) woodworking operation controlled by a baghouse, constructed in 2012, with a maximum

throughput of 450 pounds per hour of product, consisting of:

(1) one (1) table saw, maximum capacity 10 board feet per day (2) one (1) chop saw, maximum capacity 20 board feet per day (3) one (1) wide belt sander maximum capacity 100 board feet per day (4) one (1) edge sander maximum capacity 10 board feet per day

(c) One (1) propane gas-fired air makeup unit, identified as AM1, constructed in 1998, exhausting through stack SAM1 with a maximum heat input capacity of 0.25 MMBtu/hr.

(d) One (1) propane gas-fired water heater unit, identified as H1, constructed in 1998, exhausting

through stack AMS1 with a maximum heat input capacity of 0.05 MMBtu/hr.

(e) One (1) diesel-fired generator, identified as DG1, constructed in 1998, with a maximum capacity of 65 hp.

This generator is considered an affected source under 40 CFR 60, Subpart IIII, and 40 CFR 63, Subpart ZZZZ.

“Integral Part of the Process” Determination

In October 1993 a Final Order Granting Summary Judgement was signed by Administrative Law Judge ("ALJ") Garrettson resolving an appeal filed by Kimball Hospitality Furniture (Cause Nos. 92-A-J-730 and 92-A-J-833) related to the method by which IDEM calculated potential emissions from woodworking operations. In his findings, the ALJ determined that particulate controls were necessary for the facility to produce its normal product and are integral to the normal operation of the facility, and therefore, potential emissions should be calculated after controls. Based on this ruling, potential emissions for particulate matter from the woodworking operations were calculated after consideration of the controls for purposes of determining permit level and 326 IAC 6-3-2 (Particulate Emission Limitations for Manufacturing Processes) applicability. However, for purposes of determining the applicability of Prevention of Significant Deterioration (PSD) applicability, potential particulate matter emissions from the woodworking operations were calculated before consideration of the baghouse controls.

Enforcement Issues IDEM is aware that equipment has been constructed and operated prior to receipt of the proper permit. IDEM is reviewing this matter and will take the appropriate action. This proposed approval is intended to satisfy the requirements of the construction and operating permit rules.

Emission Calculations See Appendix A of this TSD for detailed emission calculations.

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Permit Level Determination – MSOP

The following table reflects the unlimited potential to emit (PTE) of the entire source before controls. Control equipment is not considered federally enforceable until it has been required in a federally enforceable permit.

Pollutant Potential To Emit (tons/year)

PM 36.09

PM10(1) 36.10

PM2.5 36.10

SO2 0.58

NOx 9.01

VOC 61.54

CO 2.01

GHGs as CO2e 512

Worst Single HAP 5.84 (Xylene)

Total HAPs 6.94 (1) Under the Part 70 Permit program (40 CFR 70), particulate matter with an aerodynamic

diameter less than or equal to a nominal 10 micrometers (PM10), not particulate matter (PM), is considered as a "regulated air pollutant".

(a) The potential to emit (PTE) (as defined in 326 IAC 2-7-1(30)) of PM, PM2.5, PM10, and VOC are

each less than one hundred (100) tons per year, but greater than or equal to twenty-five (25) tons per year. The PTE of all other regulated criteria pollutants are less than twenty-five (25) tons per year. Therefore, the source is subject to the provisions of 326 IAC 2-6.1. A Minor Source Operating Permit (MSOP) will be issued.

(b) The potential to emit (PTE) (as defined in 326 IAC 2-1.1-1) of any single HAP is less than ten (10)

tons per year and the PTE of a combination of HAPs is less than twenty-five (25) tons per year. Therefore, this source is an area source under Section 112 of the Clean Air Act (CAA) and not subject to the provisions of 326 IAC 2-7.

(c) The potential to emit (PTE) (as defined in 326 IAC 2-1.1-1) greenhouse gases (GHGs) is less than

the Title V subject-to-regulation threshold of one hundred thousand (100,000) tons of CO2 equivalent (CO2e) emissions per year.

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PTE of the Entire Source After Issuance of the MSOP

The table below summarizes the potential to emit of the entire source (after integral woodworking controls) after issuance of this MSOP, reflecting all limits, of the emission units.

Process/ Emission Unit

Potential To Emit of the Entire Source After Issuance of MSOP (tons/year)

PM PM10* PM2.

5 SO2 NOx VOC CO

GHGs as

CO2e** Total HAPs

Worst Single HAP

(Xylene)

Surface Coating ****Booths (SB1-SB4)

4.49 4.49 4.49 0.00 0.00 60.81 0.00 0 6.93 5.84

Xylene

Air Make Up Unit (AM1) water heater

0.003 0.01 0.01 0.00 0.2 0.01 0.11 184 negl. negl.

Woodworking Operation***

0.62 0.62 0.62 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Diesel Generator 0.63 0.63 0.63 0.58 9.01 0.72 1.9 328 7.7E-3

1.9E-3

benzene

Total PTE of Entire Source

5.74 5.75 5.75 0.58 9.01 61.54 2.01 512 6.94

<10

Title V Major Source Thresholds**

NA 100 100 100 100 100 100 100,000 25 10

PSD Major Source Thresholds**

250 250 250 250 250 250 250 100,000 NA NA

negl. = negligible *Under the Part 70 Permit program (40 CFR 70), particulate matter with an aerodynamic diameter less than or equal to a nominal 10 micrometers (PM10), not particulate matter (PM), is considered as a "regulated air pollutant". **The 100,000 CO2e threshold represents the Title V and PSD subject-to-regulation thresholds for GHG in order to determine whether a source’s emissions are a regulated NSR pollutant under Title V and PSD. ***Woodworking after integral controls **** VOC input is limited to 25 tons/yr for each booth.

Federal Rule Applicability Determination

New Source Performance Standards (NSPS) (a) The requirements of the New Source Performance Standard for Surface Coating of Metal Furniture,

40 CFR 60, Subpart EE (326 IAC 12), are not included in this permit because the source does not manufacture metal furniture.

(b) The diesel generator is subject to the requirements of the New Source Performance Standard for

Stationary Compression Ignition Internal Combustion Engines, 40 CFR 60, Subpart IIII (326 IAC 12), because the diesel generator is a compression ignition internal combustion engine constructed after July 11, 2005.

The diesel generator is subject the following applicable portions of the NSPS:

(1) 40 CFR 60.4200 (2) 40 CFR 60.4201(a) (3) 40 CFR 60.4204(b) (4) 40 CFR 60.4206 (5) 40 CFR 60.4207(a), (b) (6) 40 CFR 60.4209 (7) 40 CFR 60.4211(a), (c), (g) (8) 40 CFR 60.4212 (9) 40 CFR 60.4214

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(10) 40 CFR 60.4218 (11) 40 CFR 60.4219 (12) Table 8

(c) There are no other New Source Performance Standards (NSPS) (326 IAC 12 and 40 CFR Part 60)

included in the permit. National Emission Standards for Hazardous Air Pollutants (NESHAP) (d) The requirements of the National Emission Standards for Hazardous Air Pollutants (NESHAP) for

Wood Furniture Manufacturing Operations, 40 CFR 63, Subpart JJ (326 IAC 20-14) are not included in the permit, since the source is not a major source of HAPs. It manufactures interior doors used for recreational vehicles.

(e) The requirements of the National Emission Standards for Hazardous Air Pollutants (NESHAP) for

Plywood and Composite Wood Products, 40 CFR 63, Subpart DDDD, are not included in the permit, since this source does not manufacture plywood and/or composite wood products (PCWP) and is not a major source of HAPs.

(f) The requirements of the National Emission Standards for Hazardous Air Pollutants: Surface Coating of Wood Building Products, 40 CFR 63, Subpart QQQQ (326 IAC 20-79), are not included in this permit because the source is not a major source of HAPs.

(g) The requirements of the National Emission Standards for Hazardous Air Pollutants: Surface Coating

of Metal Furniture, 40 CFR 63, Subpart RRRR (326 IAC 20-78), are not included in this permit because the source does not manufacture metal furniture and is not a major source of HAPs.

(h) The diesel generator (65 HP) is subject to the requirements of 40 CFR 63, Subpart ZZZZ, National

Emission Standards for Hazardous Air Pollutants (NESHAP) for Stationary Reciprocating Internal Combustion Engines (326 IAC 20-82), because it is considered a new (construction commenced on or after June 12, 2006) stationary reciprocating internal combustion engine (RICE) at an area source of hazardous air pollutants (HAP). Construction of the diesel generator commenced in 2010.

The diesel generator is subject to the following applicable portions of the NESHAP for new stationary RICE at an area source of HAP:

(1) 40 CFR 63.6580 (2) 40 CFR 63.6585 (3) 40 CFR 63.6590(a)(2)(iii) and (c)(1) (4) 40 CFR 63.6595(a)(7) (5) 40 CFR 63.6665 (6) 40 CFR 63.6670 (7) 40 CFR 63.6675

Pursuant to 40 CFR 63.6665, the diesel generator does not have to meet the requirements of 40 CRF 63, Subpart A (General Provisions), since it is considered a new stationary RICE located at an area source of HAP emissions.

(j) The requirements of the National Emission Standards for Hazardous Air Pollutants: Paint Stripping

and Miscellaneous Surface Coating Operations at Area Sources, 40 CFR 63, Subpart HHHHHH, are not included in this permit because the source does not do any paint stripping operations, auto body refinishing operations, or use any solvents or coatings containing the target HAPs (compounds of chromium, lead, manganese, nickel, or cadmium) as defined by 40 CFR 63.11180.

(k) The requirements of the National Emission Standards for Hazardous Air Pollutants (NESHAPs) for

Industrial, Commercial, and Institutional Boilers Area Sources, 40 CFR 63, Subpart JJJJJJ (63. 11193 through 63.11237), are not included in the permit, because the source does not contain boilers (as defined by 40 CFR 63.11237). This source only contains an air makeup and water

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Hardwood Interior Design, LLC Page 8 of 11 Nappanee, Indiana TSD for MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

heater units. (l) There are no other National Emissions Standards for Hazardous Air Pollutants (NESHAP) (326 IAC

20 and 40 CFR Part 63) included in the permit. Compliance Assurance Monitoring (CAM) (m) Pursuant to 40 CFR 64.2, Compliance Assurance Monitoring (CAM) is not included in the permit,

because the potential to emit of the source is limited to less than the Title V major source thresholds and the source is not required to obtain a Part 70 or Part 71 permit.

State Rule Applicability Determination – Entire Source

326 IAC 2-6.1 (Minor Source Operating Permits (MSOP))

MSOP applicability is discussed under the Permit Level Determination – MSOP section above.

326 IAC 2-2 (Prevention of Significant Deterioration(PSD)) This source is not a major stationary source, under PSD (326 IAC 2-2), because the potential to emit of all attainment regulated criteria pollutants are less than 250 tons per year, the potential to emit greenhouse gases (GHGs) is less than 100,000 tons of CO2e per year, and this source is not one of the twenty-eight (28) listed source categories, as specified in 326 IAC 2-2-1(ff)(1). Therefore, pursuant to 326 IAC 2-2, the PSD requirements do not apply.

326 IAC 2-4.1 (Major Sources of Hazardous Air Pollutants (HAP)) The potential to emit of any single HAP is less than ten (10) tons per year and the potential to emit of a combination of HAPs is less than twenty-five (25) tons per year. Therefore, this source is an area source under Section 112 of the Clean Air Act (CAA) and not subject to the provisions of 326 IAC 2-4.1.

326 IAC 2-6 (Emission Reporting) Pursuant to 326 IAC 2-6-1, this source is not subject to this rule, because it is not required to have an operating permit under 326 IAC 2-7 (Part 70), it is not located in Lake, Porter, or LaPorte County, and it does not emit lead into the ambient air at levels equal to or greater than 5 tons per year. Therefore, 326 IAC 2-6 does not apply.

326 IAC 5-1 (Opacity Limitations) Pursuant to 326 IAC 5-1-2 (Opacity Limitations), except as provided in 326 IAC 5-1-3 (Temporary Alternative Opacity Limitations), opacity shall meet the following, unless otherwise stated in this permit:

(1) Opacity shall not exceed an average of forty percent (40%) in any one (1) six (6) minute averaging

period as determined in 326 IAC 5-1-4. (2) Opacity shall not exceed sixty percent (60%) for more than a cumulative total of fifteen (15) minutes

(sixty (60) readings as measured according to 40 CFR 60, Appendix A, Method 9 or fifteen (15) one (1) minute nonoverlapping integrated averages for a continuous opacity monitor) in a six (6) hour period.

326 IAC 6-4 (Fugitive Dust Emissions Limitations)

Pursuant to 326 IAC 6-4 (Fugitive Dust Emissions Limitations), the source shall not allow fugitive dust to escape beyond the property line or boundaries of the property, right-of-way, or easement on which the source is located, in a manner that would violate 326 IAC 6-4.

326 IAC 6-5 (Fugitive Particulate Matter Emission Limitations)

The source is not subject to the requirements of 326 IAC 6-5, because the source does not have potential fugitive particulate emissions greater than 25 tons per year. Therefore, 326 IAC 6-5 does not apply.

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Hardwood Interior Design, LLC Page 9 of 11 Nappanee, Indiana TSD for MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

326 IAC 6.5 (PM Limitations Except Lake County) This source is not subject to 326 IAC 6.5 because it is not located in Clark, Dearborn, Dubois, Howard, Marion, St. Joseph, Vanderburgh, Vigo or Wayne County.

326 IAC 6.8 (PM Limitations for Lake County) This source is not subject to 326 IAC 6.8 because it is not located in Lake County.

326 IAC 12 (New Source Performance Standards)

See Federal Rule Applicability Section of this TSD.

326 IAC 20 (Hazardous Air Pollutants) See Federal Rule Applicability Section of this TSD.

State Rule Applicability – Individual Facilities

Surface Coating Booths SB1 through SB4 326 IAC 6-3-2 (Particulate Emission Limitations for Manufacturing Processes)

Pursuant to 326 IAC 6-3-1(b)(15), the surface coating booths SB1 through SB4 are each subject to the requirements of 326 IAC 6-3, since they each have the potential to use equal to or greater than five (5) gallons per day of surface coatings. Pursuant to 326 IAC 6-3-2(d)(1), the surface coating booths SB1 through SB4 shall be controlled by dry particulate filters, and the Permittee shall operate the filters in accordance with manufacturer's specifications.

326 IAC 8-1-6 (VOC Rules: General Reduction Requirements for New Facilities) The input of VOC, including coatings, dilution solvents and cleaning solvents, to each of the surface coating booths SB1, SB2, SB3, and SB4 shall be less than 24.90 tons per twelve (12) consecutive month period, with compliance determined at the end of each month.

Compliance with these limits, shall limit the VOC emissions from each of the surface coating booths SB1, SB2, SB3, and SB4 to less than 25 tons per twelve (12) consecutive month period and shall render the requirements of 326 IAC 8-1-6 (VOC Rules: General Reduction Requirements for New Facilities) not applicable.

326 IAC 8-2-9 (Miscellaneous Metal Coating Operations)

This source does not coat any metal surfaces. Therefore, the requirements of 326 IAC 8-2-9 are not applicable.

326 IAC 8-2-10 (Flat Wood Panels; Manufacturing Operations)

This source does not coat any flat wood panels that are considered printed panels, natural finish hardwood plywood panels, or hardboard paneling with Class II finishes. Therefore, the requirements of 326 IAC 8-2-10 are not applicable.

IAC 8-2-12 (Wood Furniture and Cabinet Coating) The surface coating operations coat wooden doors and trim, and molding (building products) which

would not be considered furniture under 326 IAC 8-2-12. Therefore, the requirements of 326 IAC 8-2-12 are not applicable.

326 IAC 8-3-2 (Cold Cleaner Operations) and 326 IAC 8-3-5 (Cold Cleaner Degreaser Operation and

Control) The cleaning operation is not subject to these rules because the cleaning operation is achieved through soaking guns in steel buckets containing solvent and does not qualify as a degreasing operation. 326 IAC 8-11-3 (VOC Rules: Wood Furniture Coatings)

The requirements of 326 IAC 8-11-3 are not applicable to this source, since this source is not located in Lake, Porter, Clark, or Floyd County.

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Hardwood Interior Design, LLC Page 10 of 11 Nappanee, Indiana TSD for MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

Air Makeup Unit and water heater 326 IAC 6-2-4 (Particulate Emission Limitations for Sources of Indirect Heating)

The air makeup unit (AM1) and water heater is not subject to the requirements of 326 IAC 6-2-4 because each unit is not a source of indirect heat.

326 IAC 7-1.1 (Sulfur Dioxide Emission Limitations)

Pursuant to 326 IAC 7-1.1-1, air makeup unit (AM1) and water heater is not subject to the requirements of 326 IAC 7-1, since each has unlimited sulfur dioxide (SO2) emissions less than twenty-five (25) tons per year and ten (10) pounds per hour respectively.

Woodworking Operation 326 IAC 6-3-2 (Particulate Emission Limitations for Manufacturing Processes)

Pursuant to 326 IAC 6-3-1(b)(14), the requirements of 326 IAC 6-3-2 are not applicable to the woodworking operation, since potential particulate emissions (after integral woodworking controls) is less than five hundred fifty-one thousandths (0.551) pound per hour. In order to ensure that the woodworking operation is exempt from the requirements of 326 IAC 6-3-2 (Particulate Emission Limitations for Manufacturing Processes), the baghouse shall be in operation and control particulate emissions from the woodworking operation at all times the woodworking operation is in operation.

Diesel Generator 326 IAC 6-3 (Particulate Emission Limitations for Manufacturing Processes) The diesel generator is exempt from the requirements of 326 IAC 6-3, because it is not considered

a manufacturing process as defined by 326 IAC 6-3-1.5. 326 IAC 7-1 (Sulfur Dioxide Emission Limitations: Applicability) The diesel generator is not subject to the requirements of 326 IAC 7-1, because it has potential and

actual emissions of sulfur dioxide less than twenty-five (25) tons per year and ten (10) pounds per hour respectively.

326 IAC 8-1-6 (VOC Rules: General Reduction Requirements for New Facilities) The diesel generator is not subject to the requirements of 326 IAC 8-1-6, since the unlimited VOC

potential emissions from each emission unit is less than twenty-five (25) tons per year.

Compliance Determination, Monitoring and Testing Requirements

The compliance monitoring requirements applicable to this source are as follows:

Emission Unit/Control Operating Parameters Frequency Surface Coating

Operations SB1 through SB4 Dry Filters

Integrity and Particulate Loading Inspections Daily Overspray Observations Weekly

Stack Inspections Monthly

These monitoring conditions are necessary because dry filters for the surface coating booths SB1 through SB4 must operate properly to ensure compliance with 326 IAC 6-3 (Particulate Emission Limitations for Manufacturing Processes). The integral baghouse for the woodworking operation shall be in operation and control particulate emissions at all times the woodworking operation is in operation.

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Hardwood Interior Design, LLC Page 11 of 11 Nappanee, Indiana TSD for MSOP No. M039-32571-00495 Permit Reviewer: Swarna Prabha

Conclusion and Recommendation Unless otherwise stated, information used in this review was derived from the application and additional information submitted by the applicant. An application for the purposes of this review was received on November 29, 2012. Additional information was received on January 31, 2013, and March 6, 2013. The construction and operation of this source shall be subject to the conditions of the attached proposed MSOP No.: M039-32571-00735. The staff recommends to the Commissioner that this MSOP be approved.

IDEM Contact (a) Questions regarding this proposed permit can be directed to Swarna Prabha at the Indiana

Department Environmental Management, Office of Air Quality, Permits Branch, 100 North Senate Avenue, MC 61-53 IGCN 1003, Indianapolis, Indiana 46204-2251 or by telephone at (317) 234-5376 or toll free at 1-800-451-6027 extension 4-5376.

(b) A copy of the findings is available on the Internet at: http://www.in.gov/ai/appfiles/idem-caats/ (c) For additional information about air permits and how the public and interested parties can

participate, refer to the IDEM’s Guide for Citizen Participation and Permit Guide on the Internet at: www.in.gov/idem

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Appendix A: Emission Calculations Page 1 of 6 TSD App ASummary

Company Name: Hardwood Interior Design, LLCSource Address: 72842 CR 101, Nappanee, In 46550Permit Number:

Reviewer: Swarna PrabhaDate: 02/01/13

Unlimited/Uncontrolled

PM PM10 PM2.5 SO2 NOx VOC COGHG as CO2e

Total HAPs

Surface Coating Booths (SB1-SB4) 4.49 4.49 4.49 0.00 0.00 60.81 0.00 0 6.93 5.84 XyleneAir Make Up (AM1) and water heater 0.003 0.01 0.01 0.0 0.2 0.01 0.1 184 negl. negl. ---*Woodworking Operation 30.97 30.97 30.97 0.00 0.00 0.00 0.00 0 0.00 0.00 ---Diesel Generator 0.63 0.63 0.63 0.58 8.83 0.72 1.90 328 0.01 1.9E-03 Benzene

Totals 36.09 36.10 36.10 0.58 9.01 61.54 2.01 512 6.94 5.84 Xylene

Controlled Emissions

PM PM10 PM2.5 SO2 NOx VOC COGHG as CO2e

Total HAPs

Surface Coating Booths (SB1-SB4) 4.49 4.49 4.49 0.00 0.00 60.81 0.00 0.00 6.93 5.84 XyleneAir Make Up (AM1) and water heater 0.003 0.01 0.01 0.00 0.19 0.01 0.11 184 negl. negl. ---*Woodworking Operation 0.62 0.62 0.62 0.00 0.00 0.00 0.00 0 0.00 0.00 ---Diesel Generator 0.63 0.63 0.63 0.58 8.83 0.72 1.90 328 0.01 5.7E-04 Xylene

Totals 5.74 5.75 5.75 0.58 9.01 61.54 2.01 512 6.94 <10 Xylene

M039-32571-00495

Process

Potential to Emit (tons/year)

Single HAP (Xylene)

Process

Potential to Emit (tons/year)

Single HAP (Xylene)

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Appendix A: Emissions Calculations VOC and Particulate

From Surface Coating Operations

Company Name: Hardwood Interior Design, LLCSource Address: 72842 CR 101, Nappanee, In 46550Permit Number:

Reviewer: Swarna PrabhaDate: 02/01/13

Unit MaterialDensity (Lb/Gal)

Weight % Volatile (H20 &

Organics)

Weight % Water

Weight % Organics

Volume % Water

Volume % Non-Volatiles

(solids)

Gal of Mat. (gal/unit)

Maximum (unit/hour)

Maximum (gal/day)

Pounds VOC per gallon of coating

less water

Pounds VOC per gallon of

coating

Potential VOC pounds per

hour

Potential VOC pounds

per day

Potential VOC tons per year

Particulate Potential (ton/yr)

lb VOC/gal solids

Transfer Efficiency

SB1 Spray Stain 6.5 99.00% 0.0% 99.0% 0.0% 1.00% 0.337 1.50 12.14 6.45 6.45 3.26 78.33 14.30 0.04 645.48 75%

SB2 Spray Stain/glaze 6.5 99.00% 0.0% 99.0% 0.0% 1.00% 0.337 1.50 12.14 6.45 6.45 3.26 78.33 14.30 0.04 645.48 75%

SB3 Sealer 7.5 82.00% 0.0% 82.0% 0.0% 18.00% 0.112 3.00 8.07 6.13 6.13 2.06 49.51 9.03 0.50 34.08 75%3090 Non HAP Cleaner 6.4 100.00% 0.0% 100.0% 0.0% 0.00% 0.014 3.00 1.02 6.40 6.42 0.27 6.52 1.19 0.00 N/A 100.00

total for sealer 2.33 56.02 10.22 0.50

Topcoat 20 Gloss 8.2 57.00% 0.0% 57.0% 0.0% 39.98% 0.337 3.00 24.27 4.70 4.70 4.75 114.00 20.80 3.92 11.75 75%3090 Non HAP Cleaner 6.4 100.00% 0.0% 100.0% 0.0% 0.00% 0.014 3.00 1.02 6.42 6.42 0.27 6.52 1.19 0.00 NA 100%

Totals for topcoat 5.02 120.51 21.99 3.92

Totals PTE (Booths SB1-SB4) 13.88 333.20 60.81 4.49

METHODOLOGYPounds of VOC per Gallon Coating less Water = (Density (lb/gal) * Weight % Organics) / (1-Volume % water)Pounds of VOC per Gallon Coating = (Density (lb/gal) * Weight % Organics)Potential VOC Pounds per Hour = Pounds of VOC per Gallon coating (lb/gal) * Gal of Material (gal/unit) * Maximum (units/hr)Potential VOC Pounds per Day = Pounds of VOC per Gallon coating (lb/gal) * Gal of Material (gal/unit) * Maximum (units/hr) * (24 hr/day)Potential VOC Tons per Year = Pounds of VOC per Gallon coating (lb/gal) * Gal of Material (gal/unit) * Maximum (units/hr) * (8760 hr/yr) * (1 ton/2000 lbs)Particulate Potential Tons per Year = (units/hour) * (gal/unit) * (lbs/gal) * (1- Weight % Volatiles) * (1-Transfer efficiency) *(8760 hrs/yr) *(1 ton/2000 lbs)Pounds VOC per Gallon of Solids = (Density (lbs/gal) * Weight % organics) / (Volume % solids)Total = Worst Coating + Sum of all solvents used surcoat.xls 9/95

Page 2 of 6 TSD App A

SB4

M039-32571-00495

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Appendix A: Emissions Calculations Page 3 of 6 TSD App A HAP Emissions

Four (4) Spray Booths (SB1-SB4)

Company Name: Hardwood Interior Design, LLCSource Address: 72842 CR 101, Nappanee, In 46550Permit Number:

Reviewer: Swarna PrabhaDate: 02/01/13

Unit MaterialDensity (Lb/Gal)

Gal of Mat. (gal/unit)

Maximum (unit/hour) Ethylbenzene Xylene Ethylbenzene Xylene Total HAPs

SB1 Spray Stain 6.5 0.337 1.50 0.00% 0.00% 0.00 0.00 0.00

SB2 Spray Stain/Glaze 6.5 0.337 1.50 0.00% 0.00% 0.00 0.00 0.00

SB3 Sealer 7.5 0.112 3.00 0.00% 0.00% 0.00 0.00 0.00

Topcoat 20 Gloss 8.2 0.337 3.00 3.00% 16.00% 1.09 5.84 6.933090 Non HAP Cleaner 6.4 0.014 3.00 0.00% 0.00% 0.00 0.00 0.00

Totals 1.09 5.84 6.93

METHODOLOGYHAPS emission rate (tons/yr) = Density (lb/gal) * Gal of Material (gal/unit) * Maximum (unit/hr) * Weight % HAP * 8760 hrs/yr * 1 ton/2000 lbs

Weight % HAP Potential To Emit (tons/year)

SB4

M039-32571-00495

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Appendix A: Emissions Calculations Page 4 of 6 TSD App AWoodworking - Particulate

Company Name: Hardwood Interior Design, LLCSource Address: 72842 CR 101, Nappanee, In 46550Permit Number:

Reviewer: Swarna PrabhaDate: 02/01/13

Unit IDControl Device

Control Efficiency

Outlet Grain Loading

(grains/dscf)Air Flow

Rate (cfm)

PM/PM10/PM2.5 before Integral

Controls (lbs/hr)

PM/PM10/PM2.5 before Integral

Controls (tons/yr)

PM/PM10/PM2.5 after Integral

Controls (lbs/hr)

PM/PM10/PM2.5 after Integral

Controls (tons/yr)Woodworking Operation Baghouse 98.00% 0.003 5500 7.07 30.97 0.14 0.62

MethodologyPM10 and PM2.5 emissions assumed equal to PM emissions.PM/PM10/PM2.5 after Integral Controls (lbs/hr) = [Outlet Grain Loading (grains/dscf)] * [Air Flow Rate (cfm)] * [60 min/hr] * [lb/7000 grains]PM/PM10/PM2.5 after Integral Controls (tons/yr) = [PM/PM10/PM2.5 after Integral Controls (lbs/hr)] * [8760 hr/yr] * [ton/2000 lb]PM/PM10/PM2.5 before Integral Controls (lbs/hr) = [PM/PM10/PM2.5 after Integral Controls (lbs/hr)] / [1 - control efficiency]PM/PM10/PM2.5 before Integral Controls (tons/yr) = [PM/PM10/PM2.5 after Integral Controls (tons/yr)] / [1 - control efficiency]

*In October 1993 a Final Order Granting Summary Judgement was signed by Administrative Law Judge ("ALJ") Garrettson resolving an appeal filed by Kimball Hospitality Furniture (Cause Nos. 92-A-J-730 and 92-A-J-833) related to the method by which IDEM calculated potential emissions from woodworking operations. In his findings, the ALJ determined that particulate controls were necessary for the facility to produce its normal product and are integral to the normal operation of the facility, and therefore, potential emissions should be calculated after controls. Based on this ruling, potential emissions for particulate matter from the woodworking operations were calculated after consideration of the controls for purposes of determining permit level and 326 IAC 6-3-2 (Particulate Emission Limitations for Manufacturing Processes) applicability. However, for purposes of determining the applicability of Prevention of Significant Deterioration (PSD) applicability, potential particulate matter emissions from the woodworking operations were calculated before consideration of the baghouse controls.

M039-32571-00495

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Appendix A: Emissions Calculations Page 5 of 6 TSD App AReciprocating Internal Combustion Engines - Diesel Fuel

Output Rating (<=600 HP)

Company Name: Hardwood Interior Design, LLCSource Address: 72842 CR 101, Nappanee, In 46550Permit Number:

Reviewer: Swarna PrabhaDate: 02/01/13

Emissions calculated based on output rating (hp)

Output Horsepower Rating (hp) 65.0Maximum Hours Operated per Year 8760

Potential Throughput (hp-hr/yr) 569,400

PollutantPM* PM10* direct PM2.5* SO2 NOx VOC CO

Emission Factor in lb/hp-hr 0.0022 0.0022 0.0022 0.0021 0.0310 0.0025 0.0067Potential Emissions in tons/yr 0.63 0.63 0.63 0.58 8.83 0.72 1.90

Hazardous Air Pollutants (HAPs)Pollutant

Total PAHBenzene Toluene Xylene 1,3-Butadiene Formaldehyde Acetaldehyde Acrolein HAPs***

Emission Factor in lb/hp-hr**** 6.53E-06 2.86E-06 2.00E-06 2.74E-07 8.26E-06 5.37E-06 6.48E-07 1.18E-06Potential Emission in tons/yr 1.9E-03 8.2E-04 5.7E-04 7.8E-05 2.4E-03 1.5E-03 1.8E-04 3.3E-04***PAH = Polyaromatic Hydrocarbon (PAHs are considered HAPs, since they are considered Polycyclic Organic Matter)

Potential Emission of Total HAPs (tons/yr) 7.7E-03

Green House Gas Emissions (GHG)Pollutant

CO2 CH4 N2OEmission Factor in lb/hp-hr 1.15E+00 4.63E-05 9.26E-06Potential Emission in tons/yr 327.4 1.3E-02 2.6E-03

Summed Potential Emissions in tons/yr 327.4CO2e Total in tons/yr 328.5

MethodologyEmission Factors are from AP42 (Supplement B 10/96), Tables 3.3-1 and 3.3-2CH4 and N2O Emission Factor from 40 CFR 98 Subpart C Table C-2.Global Warming Potentials (GWP) from Table A-1 of 40 CFR Part 98 Subpart A.Potential Throughput (hp-hr/yr) = [Output Horsepower Rating (hp)] * [Maximum Hours Operated per Year]Potential Emission (tons/yr) = [Potential Throughput (hp-hr/yr)] * [Emission Factor (lb/hp-hr)] / [2,000 lb/ton]

icdsl250.xls 9/95updated 6/2011

*PM and PM2.5 emission factors are assumed to be equivalent to PM10 emission factors. No information was given regarding which method was used to determine the factor or the fraction of PM10 which is condensable.Actual Emissions = Potential Emissions (tons/yr) * (1,936 actual hrs of operation per yr / 8,760 potential hrs of operation per yr)

****Emission factors in lb/hp-hr were calculated using emission factors in lb/MMBtu and a brake specific fuel consumption of 8,000 Btu / hp-hr (AP-42 Table 3.3-1).

CO2e (tons/yr) = CO2 Potential Emission ton/yr x CO2 GWP (1) + CH4 Potential Emission ton/yr x CH4 GWP (21) + N2O Potential

M039-32571-00495

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Page 6 of 6 TSD App A

72842 CR 101, Nappanee, In 46550

Permit Number:

Reviewer:

Date:

MMBtu/hr

Water heater 0.05

Air Makeup 0.25 kgals/year 0.00 grains/100ft^3

0.30 28.72

Pollutant

PM* PM10* direct PM2.5** SO2 NOx VOC CO

0.2 0.7 0.7 0.0 13.0 1.0 7.5

(0.10S) **TOC value

0.0 0.0 0.0 0.0 0.2 0.0 0.1

** No direct PM2.5 emission factor was given. Direct PM2.5 is a subset of PM10. If one assumes all PM10 to be all direct PM2.5,

then a worst case assumption of direct PM2.5 can be made.

Methodology

CO2 CH4 N2O

12,500 0.2 0.9

180 0.0 0.0

Summed Potential Emissions in tons/yr 180

CO2e Total in tons/yr 184

The CO2 Emission Factor for Propane is 12500. The CO2 Emission Factor for Butane is 14300.

Global Warming Potentials (GWP) from Table A-1 of 40 CFR Part 98 Subpart A.

Appendix A: Emission Calculations

LPG-Propane - Commercial

(Heat input capacity: <10 MMBtu/hr )

Company Name: Hardwood Interior Design, LLC

Address City IN Zip:

Heat Input Capacity

Potential Throughput SO2 Emission factor = 0.10 x S

M039-32571-00495

Potential Emission in tons/yr

*PM emission factor is filterable PM only. PM emissions are stated to be all less than 10 microns in aerodynamic equivalent diameter, footnote in Table 1.5-1, therefore PM10 is based on the filterable and condensable PM emission factors.

S = Sulfur Content =

Emission Factor in lb/kgal

Swarna Prabha2/1/2013

**The VOC value given is TOC. The methane emission factor is 0.2 lb/kgal.

1 gallon of propane has a heating value of 91,500 Btu (use this to convert emission factors to an energy basis for propane)

Emission Factors are from AP42 (7/08), Table 1.5-1 (SCC #1-02-010-02)

Emission (tons/yr) = Throughput (kgals/yr) x Emission Factor (lb/kgal) / 2,000 lb/ton

(Source - AP-42 (Supplement B 10/96) page 1.5-1)

Potential Throughput (kgals/year) = Heat Input Capacity (MMBtu/hr) x 8,760 hrs/yr x 1kgal per 1000 gallon x 1 gal per 0.0915 MMBtu

CO2e (tons/yr) = CO2 Potential Emission ton/yr x CO2 GWP (1) + CH4 Potential Emission ton/yr x CH4 GWP (21) + N2O Potential Emission ton/yr x N2O GWP (310).

Greenhouse Gas

Emission Factor in lb/kgal

Potential Emission in tons/yr

Methodology

Emission Factors are from AP 42 (7/08), Table 1.5-1 (SCC #1-02-010-02)

Emission (tons/yr) = Throughput (kgals/ yr) x Emission Factor (lb/kgal)/2,000 lb/ton

Page 131: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENTWe Protect Hoosiers and Our Environment.

Michael R. Pence 100 North Senate Avenue Governor Indianapolis, Indiana 46204 (317) 232-8603 Thomas W. Easterly Toll Free (800) 451-6027 Commissioner www.idem.IN.gov

Recycled Paper An Equal Opportunity Employer Please Recycle

SENT VIA U.S. MAIL: CONFIRMED DELIVERY AND SIGNATURE REQUESTED TO: Erick Click Hardwood Interior Design, LLC

2860 Birch Rd. Bremen, Indiana 46506 DATE: June 5, 2013 FROM: Matt Stuckey, Branch Chief Permits Branch Office of Air Quality SUBJECT: Final Decision New Source Construction and Minor Source Operating Permit (MSOP) 039-32571-00495 Enclosed is the final decision and supporting materials for the air permit application referenced above. Please note that this packet contains the original, signed, permit documents. The final decision is being sent to you because our records indicate that you are the contact person for this application. However, if you are not the appropriate person within your company to receive this document, please forward it to the correct person. A copy of the final decision and supporting materials has also been sent via standard mail to: Eddie Yutzy, Owner / Hardwood Interior Design, LLC OAQ Permits Branch Interested Parties List If you have technical questions regarding the enclosed documents, please contact the Office of Air Quality, Permits Branch at (317) 233-0178, or toll-free at 1-800-451-6027 (ext. 3-0178), and ask to speak to the permit reviewer who prepared the permit. If you think you have received this document in error, please contact Joanne Smiddie-Brush of my staff at 1-800-451-6027 (ext 3-0185), or via e-mail at [email protected].

Final Applicant Cover letter.dot 11/30/07

Page 132: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENTWe Protect Hoosiers and Our Environment.

Michael R. Pence 100 North Senate Avenue Governor Indianapolis, Indiana 46204 (317) 232-8603 Thomas W. Easterly Toll Free (800) 451-6027 Commissioner www.idem.IN.gov

Recycled Paper An Equal Opportunity Employer Please Recycle

June 5, 2013 TO: Nappanee Public Library From: Matthew Stuckey, Branch Chief Permits Branch Office of Air Quality Subject: Important Information for Display Regarding a Final Determination

Applicant Name: Hardwood Interior Design, LLC Permit Number: 039-32571-00495 You previously received information to make available to the public during the public comment period of a draft permit. Enclosed is a copy of the final decision and supporting materials for the same project. Please place the enclosed information along with the information you previously received. To ensure that your patrons have ample opportunity to review the enclosed permit, we ask that you retain this document for at least 60 days. The applicant is responsible for placing a copy of the application in your library. If the permit application is not on file, or if you have any questions concerning this public review process, please contact Joanne Smiddie-Brush, OAQ Permits Administration Section at 1-800-451-6027, extension 3-0185.

Enclosures Final Library.dot 11/30/07

Page 133: INDIANA DEPARTMENT OF ENVIRONMENTAL ANAGEMENT …permits.air.idem.in.gov/32571f.pdf · Permit Reviewer: Swarna Prabha (b) One (1) woodworking operation controlled by a baghouse, constructed

FACSIMILIE OF PS Form 3877

Mail Code 61-53

IDEM Staff AWELLS 6/5/2013 Hardwood Interior Design, LLC 039-32571-00495 Final

AFFIX STAMP HERE IF USED AS CERTIFICATE OF MAILING

Name and address of Sender ►

Indiana Department of Environmental Management Office of Air Quality – Permits Branch 100 N. Senate Indianapolis, IN 46204

Type of Mail:

CERTIFICATE OF MAILING ONLY

Line Article

Number Name, Address, Street and Post Office Address Postage Handing

Charges Act. Value (If Registered)

Insured Value

Due Send if COD

R.R. Fee

S.D. Fee S.H. Fee

Rest. Del. Fee Remarks

1 Erick Click Hardwood Interior Design, LLC 2860 Birch Rd Bremen IN 46506 (Source CAATS) confirmed delivery

2 Eddie Yutzy Owner Hardwood Interior Design, LLC 2860 Birch Rd Bremen IN 46506 (RO CAATS)

3 Elkhart County Health Department 608 Oakland Avenue Elkhart IN 46516 (Health Department)

4 Nappanee Public Library 157 N Main St Nappanee IN 46550-1956 (Library)

5 Elkhart County Board of Commissioners 117 North Second St. Goshen IN 46526 (Local Official)

6

7

8

9

10

11

12

13

14

15

Total number of pieces Listed by Sender

4

Total number of Pieces Received at Post Office

Postmaster, Per (Name of Receiving employee)

The full declaration of value is required on all domestic and international registered mail. The maximum indemnity payable for the reconstruction of nonnegotiable documents under Express Mail document reconstructing insurance is $50,000 per piece subject to a limit of $50, 000 per occurrence. The maximum indemnity payable on Express mil merchandise insurance is $500. The maximum indemnity payable is $25,000 for registered mail, sent with optional postal insurance. See Domestic Mail Manual R900, S913, and S921 for limitations of coverage on inured and COD mail. See International Mail Manual for limitations o coverage on international mail. Special handling charges apply only to Standard Mail (A) and Standard Mail (B) parcels.