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Industri V4.0

Peter Fuglsang – PlantstruXure System Applikations Engineer

Henrik Hansen – Direct Sales Executive, Wonderware Sandinavia

Confidential Property of Schneider Electric

#SEsps2015

2

Agenda

> Industry Internet of Things (IIoT) - an Evolution to a Smart Manufacturing Enterprise

- Peter Fuglsang

> SMART Machines, SMART Plant, SMART devices: What they are and how they contribute to the future of the industry

- Peter Fuglsang

> Digitaliseringen af forretningsprocesserne i industrien

- Henrik Hansen

We see the Industrial Internet of Things

as an “evolution” not a “revolution”

The Industrial Internet of Things brings about a world where our smart connected

products and systems operate as part of larger systems of systems. In our world, smart

plants and machines with intelligence embedded at their core cooperate to enable the

smart enterprise – where tangible business value is realized through improvements to

efficiency and profitability, increased cyber security and innovation and better

management of safety, performance and environmental impact.

Confidential Property of Schneider Electric |

Can we use this image for the background? It comesfrom an IOT presentationcreated by Art Silva, I only

have the pdf version

Schneider Electric is an Industrial Internet of Things PioneerWith products and solutions that you can buy today

A History of Innovation….

1996 The first of a series of patents for Web servers in automation devices

1997 Publication of open Modbus/TCP protocol

1997 Launch of ‘Transparent Factory’ for Automation => IT/OT convergence

1999 Computerworld Smithsonian award winner

2000+ Tr ansparent Ready, Ethernet IP


…that continues with offers you can buy today

• Wireless sensors & controls: from wireless push buttons and limit switches for discrete manufacturing, to wireless instrumentation for oil-field applications.

• M580 PAC: the award-winning IIoT-ready controller with embedded Ethernet backplane & cyber security

• Altivar Process: built-in optimisation algorithms and dynamic QR codes for improved asset performance

John to

prov

Augmented OperatorsThe combination of mobile devices, data analytics , augmented reality & transparent connectivity increase operator productivity

Device-centric to user-centric

• Cloud-based Apps

• Wireless

Connectivity

• Low Power WAN

• Low cost Sensors

Enabled by

Asset PerformanceUsing cost-effective wireless sensors, easy cloud connectivity (including WAN) and data analytics to improve the performance of an asset or set of assetsFocus of IIoT

Tomorrow’s Smart Manufacturing Enterprises will excel in 3 areas

Smart entreprise controlNext generation IIoT systems will allow better integration of legacy production, life-cycle and supply chain systems to improve overall enterprise efficiency & flexibilityPrinciple Objective of Industry 4.0

IIoT

NEXTGEN

SYSTEM

Interfacting

with Legacy

“Wrap & re-

use”Sensors/

Actuators

Control

MOM/MES

ERP PLMProduct Life Cycle

Mgt

SCMSupply Chain Mgt

CRMCustomer Relationship

Mgt

Today, we have focus on Web enabled products

Altivar Process,

the first

Services Oriented Drive

Dynamic QR Code

Maintenance

Industrial Push

Button

Wireless and Less Wire

Smart Glance

Augmented OperatorsAsset Performance Smart entreprise

Industrial

switches Smart machine

Wonderware system platform

Magelis STO

Smart machinehow they will reshape the future

Presented by: Dr Rainer Beudert –

Dr Rainer Beudert - Marketing Director for the system and

network Machine Solutions activity


What are Smart Machines…

It can quickly respond to new demands. Based upon a collection of smart, connected products, it maximizes efficiency throughintuitive collaboration with it’s users. A smart machine is also capable of participating in predictive maintenance practices while minimizing its own environmental footprint and total cost of ownership.

Aspects of smart machine technologies

And how They Will Shape the Future

The term “smart

machine” implies

a machine that is better connected, more flexible, more efficient and safe.


Real Life Example Tassimo Coffee Pad Line

Smart Machines provide

information about their

status, configuration,

condition, quality,

and their own features.

Standardization is key:

Our machine PLCs

consequently support of

standards like

• OPC and OPC UA

• PackML, S88

• Realtime features for motion with transparency and openness of standard Ethernet

• C2C via Sercos allows modular architecture with distributed controller architectures with high synchronization accuracy

Smart Machines in a Line see Tassimo have to be self aware, modular and strongly connected


Coffee

Doser

T-DiscFeeder

Robotic

Sorting

and

Inserter

Sealing

and

Filling

Collect

Packer

Flow

Wrap

Carton

Box

Erectror

and

Loader

Palletiz

er

Warehouse etc.

T-Discs Wrap film Boxes

T-Discs

Parts

Automatic Switchgear Mounting on Din Rails

IIoT Innovative Cabinet production

Decentralized cloud-based data collection and useEach switchgear is equipped with a communications technology Consumption, referencing and status data from the control cabinet in the field to a cloud. Access current readings worldwide for individual electrical devices. The automated assembly of complete switchgears will also allow users to link online measurement data with CAD planning

• Solution Engineering for the line automation and for the data management

• Industrie 40 enabler based on QR Codes

• Solution provider for complete automation

• Customer benefits from the Ethernet connectivity of Schneider Electric PLCs

• PacDrive 3 as Line Control M251 for each magazine tower


Confidential Property of Schneider ElectricOptimierung

im Maschinenbau

Industrie 4.0Innovative Schaltschrankfertigung

CustomersMangelberger

Elektrotechnik GmbH

CloudEnergy data of

all installations

CAD

Program

Mangelbe

rgerControl Cabinet Production

Assembly plan− Analysis− Optimization− Documentation− Material flow− Manufacturing

Hier > Maschinenbau / Best in Class / Industrie 4.0

Update

Benefit of digitized machines in a fully virtualized engineering approach

Save costs (e.g. less invest in real equipment/machines) Limit impact on project in case of wrong design.

Machine Simulation in Packaging

Increase quality of product by testing more different processes or systems

Save time in development by creatingPLC program on simulation model


.

• Create new business opportunities for our customers

• Get harmonized standards for data exchange, presentation and syntax

• Simplify the integration in any given environment

What How Customer benefits

• Support standardization in bodies

• Focus on software

• Build services

• Help OEMs to change their business models


• Invest in Ethernet

• Innovate with virtualization

• Connect to the cloud

• Simplify technology


Altivar ProcessA range of variable speed drives for smart machines and Process

ePAC M580New Process Controller build on Ethernet


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