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© 2016 SAP SE OR AN SAP AFFILIATE COMPANY. ALL RIGHTS RESERVED. #SAPForum#SAPForum

El internet de las cosas aplicado a

los procesos industriales

Industria 4.0


Internet de las cosas > Industria 4.0

5

Internet de las cosas

Escenario industrial interno Escenario externo

SCADA / HMI

Machine Layer

MES

ERP

1

Industria 4.0

Todas las industrias

Todas las máquinas y

dispositivos

Industrias de producción

Convergencia OT- IT

Sistemas , máquinas y

dispositivos en la planta.

Dispositivos

Inteligentes

Dispositivos Industriales Inteligentes

Industria 4.0 Se centra en

todas las

empresas de

producción


Personalización

masiva

Innovación y

renovación

constante

Respuesta

rápida a

exigencias de

clientes

Mejor

experiencia

de cliente

Muy alta

calidad de

producto

El mercado demanda…


Time to

market más

corto

Producción

contra

pedido

Procesos de

producción

flexibles y

eficientes

Mejores

servicios

Gestión

Predictiva

Las empresas necesitan…

Productividad

10-15 %

Valor

1.5-3.5 T$


Mecánica

Electrónica

SW

Source: Adapted from „Software gibt den Takt vor“, C.Kühn in „Mechatronic & Fertigung“, 2010

Sistemas Inteligentes

Software

Mecánica

Electrónica

Servicios

Las empresas necesitan Sistemas Inteligentes

Movilidad


Inteligencia

Ingeniería / I+D Ventas Producción Servicio PostventaCadena de

suministro


Internet de las cosas

Experiencia del cliente

Planificación

Respuesta

Entrega

Diseño

Producción

Operaciones

Monitorización

Solucionespersonalizadas


Escenarios de negocio integrados

Rendimiento de la

producción

Trazabilidad de la

Producción

Optimización de

procesos

Monitorización

energética

Calidad Predictiva

Eficiencia Global de

los equipos

Producción

Conectada

Monitorización de

Planta

Logística

Conectada


Motocicletas customizadasDe 21 días 6 horas

-7%

Costes

+19%

Margen Neto

Harley Davidson Producción Conectada


CONECTA

TRANSFORMA

RE-IMAGINA

SOCIAL

FUENTES INFORMACIÓN Multi-Estructuradas

Tag

Inteligencia continua Eficiencia Operacional Reducción de costes Calidad mejorada

DISPOSITIVOS INTELIGENTES

VISUALIZACIÓN

MOVILIDAD

SISTEMAS EXTERNOS

SAP MES

SAP PCo to Automation

SAP ERP, IBPConsumidor/cliente

Redes de Negocio


Po

ten

cia

do

po

rS

AP

HA

NA

Planificación

Logistica

Nube pública

SAP MII

on-premise

SAP FIORI

SAP Manufacturing Execution Suite (SAP MII, SAP ME, SAP PCo)

Entrada de Datos Manual Entrada Automática de Datos (máquina / ejecución conectada)

Niv

leld

e P

lan

ta

LIMSMES SCADA / HMI

Plant Data

Collection

Wireless

Integration

Environmental

Building Management

Plant

HistorianPlant DB

DCS

PLC

Cloud fully integrated with on premise investments

Nube privada

Mantenimien

to Predictivo

Sensors

SAP ME


» Sensor detects material carrier

» Requests control parameters from ME

SAP Connected Manufacturing Architecture

DESIGN PLAN RESPOND PRODUCE DELIVER OPERATE

ERP

» Production plan

» Bill of materials (BoM)

» variant management

» production steps

» Serial Numbers

» Quality results per lot

» Order confirmation

» Inventory update, Equipment usage

» Production details management

» Detailed and flexible

» production step routing

» Shop floor controls for each step

» Log parametric data

» tolerance checks

» Return „conformance“ or „non-conformance“ decisions

» Mapping of ME production details to PLC control parameters (recipe)

» Mapping of ME production details to PLC control parameters (recipe)

» Machine reports completion and requests next operation

MES(ME & MII)

PCo

Co

nn

ec

tors

PLC(Machine)

MONITOR


#SAPForumGracias

Carlos Chicharro: [email protected]

Carlos Portillo: [email protected]


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