industrial automation capability overview
DESCRIPTION
Midwest Engineering System's company profile.TRANSCRIPT
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THE FUTURE OF MANUFACTURING
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Automa6on ·∙ Robo6cs ·∙ Web Handling
Complete Manufacturing Solu6ons
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About Us
Midwest Engineering Systems Inc. has been providing custom machines, integrated systems, and automa6on/robo6c solu6ons to manufactures globally. Our engineering staff has technical exper6se, a diverse knowledge base, and has built thousands of integrated automa6on systems since 1991
4 Company Profile
• Pewaukee, WI • 100,000 sq. W. • 110 Employees
New Corporate Headquarters
Office Loca6ons
Welding & Service Division • Longmont, CO • 30,000 sq. W. • 25 Employees
Engineering Division • Beloit, WI • 5,000 sq. W. • 15 Employees
5 Our Mission
Customer Loyalty Technical ExperDse Cost EffecDve SoluDons
Midwest Engineering Systems Inc. is dedicated to providing high performing, safe, & state-‐of-‐the-‐art automa6on and robo6c systems to manufacturing companies. U6lizing our team’s technical exper6se to design innova6ve integrated systems cost-‐effec6vely to increase our customer’s opera6onal efficiency.
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ApplicaDon/Sales Engineers
Electrical & Mechanical Project Engineers
Computer/SoJware Engineers
Controls Engineers
Mechanical & Electrical Assembly Technicians
Robot/AutomaDon Technicians
24/7 Field Service & Support
Meet Our Technical Team
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Industries Served
ü Engine & Transmission ü Heavy Equipment ü Agriculture ü Automo6ve ü Aerospace & Defense ü Medical & Healthcare ü Industrial Products ü Consumer Products ü Food & Beverage ü Tire & Rubber ü Plas6cs
8 Capability Overview
Robo6c Based Automa6on Solu6ons
Robo6c Based Packaging, Palle6zing & Depalle6zing
Automated Assembly Solu6ons
Custom Automa6on Machinery
Process Development & Implementa6on
MIG, TIG, Laser, & Spot Welding Systems
Custom Robo6c Welding Posi6oners
Web Handling & Conver6ng Systems
Machine Control Systems, HMI, & Vision System Integra6on
On Site Customer Service & Support
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AutomaDon Systems
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10 Automa6on
AUTOMATED SYSTEMS FOR COMPLEX PROCESSES
ü Fully automated / integrated packaging solu6ons ü High speed assembly & complete automated assembly ü Complete concept to implementa6on solu6ons
Leading supplier of fully automated systems
ü Material handling systems ü Custom machines ü Purchased component integra6on ü Robo6c integra6on ü PLC/Mo6on control systems ü Servo motors & custom drives
Typical ApplicaDons Include
11 Assembly Lines Custom Automated Assembly Line SoluDons
ü Integra6on for fast & efficient automated output ü Flexible systems custom engineered ü Systems include user friendly features: graphic touch
screen interface, maintenance diagnos6cs, quality repor6ng, & management control repor6ng
Complete component manufacturing
ü Robo6c part handling ü Integrated vision ID & inspec6on ü Material handling ü Custom assembly & test equipment ü Standard integrated components ü Custom parts feeding systems
Typical Systems oJen include
12 Material Handling Automated Material Technology
ü Simple pick and place solu6ons ü Fully automated lines ü Conveyance solu6ons for case and pallet
transporta6on
Custom Conveyor Design
ü Custom manipulators & liW assists ü Integrated sorta6on systems ü Unique material handling solu6ons ü Conveyor integra6on ü Conveyor control systems ü System retrofits / upgrades
Material Handling IntegraDon
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Full Factory Automa6on
Comprehensive factory automa6on solu6ons from product assembly and tes6ng to custom machinery
ü Streamline automa6on projects ü State-‐of-‐the-‐art technology integra6on ü Reduces opera6ng costs ü Improve business opera6ons ü Increases customer sa6sfac6on ü Creates a safe working environment ü Revolu6onize the way you do business
14 Full Produc6on Lines
Automated production lines including a series of workstations to produce parts requiring multiple operations
Variety of operations such as assembly and processing applications. i.e. component assembly, sheet metal forming, welding, & finishing operations
A raw work part enters at one end of the line, proceeds through each workstation, and emerges at the other end as a completed product
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InnovaDve RoboDcs
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16 Robo6cs
Custom robotic integration & non-robot vendor specific
Small stand alone systems to large integrated processes
Utilize the most current sensors, vision integration, controls and software to stay ahead of the rapidly changing robot market
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17 Material Removal Systems Economical Machining
ü Specialize in robo6c deburring & material removal ü Solu6ons for large projects ü Custom engineered to make automated machining
safe and consistent
Automated Machining
ü Maneuver into small cavi6es ü Improves product quality ü Improves part-‐finishing consistency ü Eliminates manual opera6ons
Benefits of Automated Material Removal
18 Press Brake Automa6on Increasing ProducDvity for Fabricators
ü Programmed for proper placement and holding power ü Engineered to work with your brake press throughout
the metal bending process ü Increases the quality of each part
Robo<c Metal Bending
ü High-‐volume applica6ons that dominate one press and one operator
ü Repe66ve applica6ons that require fast turn-‐around 6mes
ü Large parts that are difficult to handle or may require more than one operator
Press Brake Jobs that Benefit from AutomaDon
19 Palle6zing & Depalle6zing
Robotic palletizing and depalletizing solutions for your product configurations and unique plant layout
Utilize highly efficient multi-zoned vacuum grippers or advanced servo-mechanical grippers
Handles a wide range of products and capacities
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20 Picking & Packaging Flexible Automated Packaging SoluDons
ü Pack or de-‐case a variety of products and packaging formats
ü Tooling and conveying for product handling and high-‐speed case control
ü Engineered and designed for your specific requirements
Product Packing
ü Compact ü Increased quality ü Rapid change overs ü Op6mum product handling ü Intui6ve Interface
Picking & Packing Benefits
21 Machine Tending Compressive Line of Machine Tending Systems
ü Enhances opera6ons quality, produc6vity, safety, & efficiency
Innova<ve machine tending solu<ons
ü Robo6c compliance features ü Quick change tooling ü Collision detec6on ü Servo control end of arm tooling ü Standard machine tool interface ü Path genera6on soWware
RoboDc Loading & Unloading Features for Machine Tending ApplicaDons
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RoboDc Welding
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23 Integrated Welding MeeDng the Most Challenging Welding Requirements
ü Variety of capability ranges depending on your metalworking needs
ü Simple to complex geometries ü Heavy deposi6on welding ü Cer6fied Robo6c Arc Welding Technicians on Staff
(AWS Cer6fica6ons)
Robust Welding Systems designed for quality
ü GMAW & GTAW robo6c welding ü Seam welding ü Resistance arc / spot welding ü Heavy & light gauges ü Laser welding
Common RoboDc Welding ApplicaDons
24 Welding Posi6oners PosiDoners for Precision Welding
ü Allows robo6c manipulators to move weldments in one or more axes
ü Op6mal welding for any type of component ü Headstock-‐tailstock, skyhook, and drop center
posi6oners in a variety of capaci6es
Skyhook Posi<oner with 11,000 lb capacity
ü Ver6cal liW capacity ü 360˚ rota6on ü Op6mum weld seam quality ü Solu6ons for every size work piece ü Controlled and posi6oned as an external axis in the
robot controller system ü Used for both robo6c and manual welding
PosiDoner Benefits
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Web Handling
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26 Web Handling & Conver6ng Systems for the paper, film, & foils industry
ü Conver6ng and drive manufacturing systems ü World-‐class coa6ng and lamina6ng technology ü Process development, new designs, & modifica6on/
upgrades
Custom Conver<ng Equipment
ü Coa6ng, lamina6ng & extrusion lines ü Slikng & conver6ng equipment ü Automated roll handling systems ü Flexo & gravure prin6ng ü Automa6c splicing equipment ü Flat bed culers ü Rotary culers
Web Handling Equipment Offerings
Member of
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Technical Services
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28 Retrofits System Upgrades, Replacements, & AddiDons
ü Enhance performance, improve maintainability, and operate beler overall
ü Retains or increases the value of exis6ng system without significant investment
UL Cer<fied Control Panel Builder
ü Drive and control systems ü Servo control systems ü Robo6c programming and cell modifica6on ü SoWware/programming ü Obsolete systems ü Equipment reloca6on ü Factory automa6on systems
Retrofit Equipment Examples
29 3D Laser Tracking Services High Precision Tracking
ü Check Machines within 0.001” or greater accuracy ü Large scale manufacturing projects ü Extreme precision over long distances ü Accuracy measure according to: level, flatness,
parallel or square, and placement of part verifica6on
Leica 3D Tracking System
ü Measurement ü Alignment ü Evalua6on & analysis ü Repor6ng ü Capture 3D loca6on & feature data
Fully Guided Measuring Process
30 Technical Training AutomaDon, Robot, & Web Handling Training
ü In-‐person & in-‐depth training of your staff ü Custom robo6c and automa6on training sessions
offered to fit the needs of your company
Training sessions at your facility
ü Electrical & mechanical maintenance ü Robot Programming ü Advanced operator programming ü Off line robot programming ü Many other topics
On Site Training
31 Service & Support
Customer Support
Product Integra6on Process Programming Field Service
Tech Support Preventa6ve Maintenance
Repair / Rebuild
24/7 Support
Produc6vity Improvements
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32 Contact Us
Corporate Headquarters W238N1800 Rockwood Drive Pewaukee, WI 53188
Phone Numbers 414-‐327-‐0000 Toll Free: 866-‐880-‐MWES 24/7 Service Hotline: 877-‐219-‐7320
WEB [email protected] www.MWES.com
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Thank You