industrial design … · 2016 sick design in collaboration with the kaikai company 04 bystronic...

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sick design Industrial Design


sick design

Industrial-, Architectural-, and Concept Design is our passion.As a reliable partner, we offer conception, design and

implementation quick and easy.

content

01. projects

01 Klingelnberg02 Wenzel03 Huron / Jyoti04 Bystronic05 Manroland06 Still07 Equipment Trolly08 Handbike09 Ash10 folding sled11 Rotor

02. about us

ProfileServicesEquipmentContact


01. projects


01 Klingelnberg

Redesign of the complete product portfolio

For the mechanical engineering company Klingelnberg, in cooperation with

The Kaikai Company we redesigned the complete product portfolio. The focus

of sick design was especially in the design and pre-construction for the cabinbuilder.


control panel

The human-machine interface represents the machine control

panel. Due to the new Machine Design, the appearance of the

control panel had to be also adapted.

The result is a uniform carbon frame that carries all components in

the front panel now.

2017 sick design in cooperation with the Kaikai Company

Task

- Design of different variants based on the old package

- CAD implementation of the favorite design, further refinement including

the creation of the final construction Data

New Design


II Viper 500

The VIPER 500 cylindrical gear grinding machine is designed for com-

ponent diameters up to 500 mm and is optimally suited for small to

medium-sized batches. To suit individual requirements, the machine is

available in four different configurations: Profile grinding, small grinding

wheels for custom jobs and multiplewheel technology (K), as well as

generating grinding (W) or (KW). The VIPER 500 W / KW configuration

allows both profile grinding and continuous generating grinding on the

same machine – with minimal retooling time.

Task and realization


- CAD implementation of the favorite, further refinement including the

surfaces for further construction.

New Design


02 Wenzel

I Core D

CORE D is a 5-axis, optical CMM system which is ideal for measurement of small

to medium turbine blades, medical implants or any other parts with similar char-

acteristics of polished, reflective surfaces and sharp edges.

The new generation of CORE D has an automatic cover which closes during the

measurement cycle ensuring perfect optical, thermal and clean conditions. The

CORE D is shop-hardened, designed to be robot loaded and occupies a small

footprint.

2016 sick design in collaboration with the Kaikai Company

New Design


II SHAPE Tracer

The WENZEL SHAPETRACER 3D line scanner turns your coordinate measuring

machine into the ideal tool for capturing and processing point clouds.

Suitable to anyone who wants to capture and process the surfaces and contours

of physical parts.


Task


in the form of sketches (Core D) and CAD data (Shape Tracer)


Task and realization

- Elaboration of the „corporate design look“ on the basis of

of the package

- Creation of design variants via sketches and renderings

- CAD implementation of the favorite design,

further refinement in coordination with the manufacturer

03 Huron / Jyoti

Umill 6

Umill range is a 5-axis machining centres with a portal structure and a swivelling rotary table on cradle.

Its modern design and compact size are optimized to guarantee a minimal footprint without compro-

mising either to the workpiece volume or to the fundamental Characteristic of the HURON machines :

enhanced rigidity for high performance and quality machining.



Jyoti MTX 300

For Huron‘s sister company, „Jyoti“, based in India, the company had to transfer the design of the UMILL 6 to the

other machine series. These include the DX 200, VMC 850, Tachyon and the MTX 300 as shown here.

Since the design elements, especially the „logo clip“, can be used according to a modular principle,

the adaption of the design could be carried out cleanly and quickly. New Design


laser head

For the Bystar Fiber, a laser cutting machine from Bystronic,

it was necessary to develop a visually appealing hood for the

laser head. The design from movies like Transformers and

Robocop served as inspiration. The design should have a

futuristic appearance.


04 Bystronic

Task


- CAD Preconstruction of the Favorite Design

COLORMAN e:line Exponat auf der DRUPA


COLORMAN e:lineThe premium printing system for long production runs. With up to 100,000 copies/h it is the

fastest newspaper press in its class, offering best print quality and best-in-class automation.


05 Manroland

Task

- Design implementation in CAD of the concept design

developed by the team

- External surface creation for the engineering department

- Coordination with the customer

- Search for suppliers for light guides, series production

New Design


RX 70

Thanks to its hybrid technology, the RX 70 is the most econo-

mical forklift truck in its class.

Visually, it stands out for its curved lines, which starts at the

rear and goes to the front. The cabin is well integrated in the

overall design. These characteristics are a technical and

optical revolution for the truck.

sick design in collaboration with Teams

06 Still Task

- The package of a Komatsu forklift truck served as the basis.

- Creation of design variants with sketches and renderings

- CAD implementation of the favorite design, further refinement


Equipment TrollyThe XION trolley impresses both visually and haptically. The

clear design allows the compilation of the individual modules.

For easy operation of the central electronics control the

individual components. These innovative features therefore

react fully to the growing demands of modern doctors’ work-

place

2012 sick design in collaboration with Bazargani

Task

- creation of different designs in CAD, particular the

control unit, the side profiles and the modules.

- Design preconstruction for further processing for the engineering department

- Sourcing suppliers and receiving quotations

07 XION


Prototype Dr. Ing. Ralph Stephani is developing a new hydraulic engine which

shall replace chain-drive for bicycles.

Our team was looking for possibilities to apply this hydraulic engine.

After a lot of research we came to the conclusion that the hydraulic

engine could be the best fitted to hand bikes.

Hand-bikes are bicycles especially for paraplegic people who cannot

use their legs to pedal the crank.

Task

- Research for current handbikes on the market and concept studies

- Optimization of earlier developments sketch by sketch


- CAD construction of the favorite design,

- Prototyping 1:1

08 Handbike


Avalanche Safety HelmetThe avalanche safety helmet possesses an additional option which prevents the

driver from asphyxia.(erstickungstot)

Asphyxia is the main reason for dying when somebody is buried under an ava-

lanche. By partitioning O2 in by inhalation and CO2 by exhalation the chance of

survival until the rescue by a mountain rescue service increases tremendously.

In case of an avalanche burying, the user locks the front handle within a few se-

conds. By means of a mouthpiece, provided with control valves which are placed

in front of the handle, he can filter oxygen from the surrounding field snow.

By breathing out air containing CO2, it passes through a channel within the helmet

form, which leads to the back of the helmet.

sick design in collaboration with Felix Kindermann

09 ASH

task

- Design implementation and creation of versions in CAD up to the

final data set for a rapid prototyping model

- A to F Image sequence, mounting of the front handle

10 folding sled


Prototype

The well-known and most sold sled, is the classical Davos sled. When it is not used, you find it usually in the cellar or the attic.

There exists a variant of the Davos Sled, which has a more complex build. Other existing folding carriages are also technically

complex.The goal of my work was to design a carriage which is simple and space saving.

sick design Prototype

Task

- Research of current folding sleds

- Making of different folding mechanisms

- CAD implementation,

- Building prototypes 1:1, test drive in the Harz mountains,

- Building a design model


11 Rotor

Prototype

this Prototype offers the possibility to generate electricity in regions

without access to electricity in the simplest way. The idea is a

decentralised energy supply that can replace diesel generators. The aim

is to prevent local supply shortage in developing and emerging countries.

sick design in Zusammenarbeit mit Markus Heinsdorff / Prototypenentwicklung

Task

- Development of the supporting frame and rotor blades.

- Creation of CAD data for laser cutting.


02. about us


sick designwas founded in 2009 by Markus Sick with the aim to offer you a wide range of design

solutions in all form requests.

The focus of our work lies in the holistic conception and design of your Product. Whether

the development of a ship, a bulldozer or the conception of a set design for a

SCI-FI film - the scale and variety of the projects have no limits


Services

For a successful project execution good communication is important.

We will work with you in close collaboration to involve you in each phase of the

work process.

Powerful software allows us to implement every idea as a 3D model.

We can adapt the budget to your needs, through a transparent breakdown of costs

describing each project phase.


Equipment

Concept Development 2D / Presentation

01 Adobe Creative Suite

02

03

visualization

V -Ray is used to create sophisticated visualizations

3D modeling

Rhino 3D 3D is the tool of choice for concept development.

It is widely used in the fields of architecture, yacht and product design.

Grasshopper A plugin for Rhino that enables it to develop parametrically modifiable

structures


sick design

Gatterburgstr.1 D - 80689 Munich phone ++49 (0)89 973 474 24

[email protected] | www.sickdesign.de

industrial design … · 2016 sick design in collaboration with the kaikai company 04 bystronic...

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