industrial grade integrally geared pumps perfect for high
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Sunflo High Pressure PumpsIndustrial Grade Integrally Geared Pumps
Perfect for High Pressure Water
Presented By:
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Sundyne is a proud
member of the OSHA
Voluntary Protection
Program.
Learn more at: www.sundyne.com
• Sundyne engineers and manufactures
centrifugal pumps and compressors for global
companies in oil and gas production,
hydrocarbon processing, chemical
manufacturing, power generation, industrial
manufacturing and water.
• Built to exacting API, ISO, ASME/ANSI and
other global standards, Sundyne integrally
geared pumps, sealless magnetic drive pumps
and process gas compressors run reliably for
years without the need for an expensive
overhaul
• With over 1 million custom combinations
available, our integrally geared designs reduce
footprints up to 75%, maximizing valuable
space
• Sundyne products use the Best Efficiency Point
to dramatically reduce energy costs and
operational expenses – which can account for
as much as 96% of your operations budget
About Us.
Best Efficiency Point• Engineered to exact specifications• Reduce energy costs• Over 1 million custom combinations
Extremely SafeSealless Magnetic Drive Technology equals no leaks - safe for people and the environment
High Speed Performance3,000-50,000 RPM - Reduces foot and drives outstanding price and performance efficiency
Exacting Industry StandardsWe meet or exceed industry standards for uninterrupted service - up to 7 years of continuous operation
Meeting Your Needs• Reliability• Ensuring human safety• Total life cycle cost• Continuous product improvement• Easy to service• Ecologically sound business
We never say never!Bring us your most demanding and challenging jobs
Competitive Advantage.
Support.SALES & SERVICE
Local Sales & Authorized Service Centers
Over 300 independently owned channel partner locations (representatives and distributors)
who service customers around the world
Representative Global Locations
Support.SALES & SERVICE
Local Sales & Authorized Service Centers
Over 300 independently owned channel partner locations (representatives and distributors)
who service customers around the world
Representative Global Locations
High Pressure Pumps.SUNFLO
■ Industrial Grade Pumps
MULTISTAGE PERFORMANCE IN A SINGLE STAGE DESIGNBest Efficiency Point is the operating Point which is maintained
over the life of the pump.
CLOSE COUPLEDEliminates Alignment issues and simplifies installation.
LOW NPSHr PERFORMANCESunflo inducer technology provides for industry leading low NPSHr
allowing for lower deaerator heights and reduced construction costs.
ROBUST BEARING SYSTEMSunflo bearing systems are designed to fully handle all hydraulic
loading without dependence on problematic thrust balancing devices.
316SS CONSTRUCTIONProvides corrosion free service in a small package reducing initial
installation and life-cycle costs.
BARSKE OPEN IMPELLERPump impeller design clearances provide thermal stability thus
eliminating pre-warming requirements.
MAINTENANCE IN PLACENo need to remove and send pump out for repairs, quick removal
and replacement of cartridge shaft assembly on site in an hour or two.
MATERIALS OF
Construction.
Pump Casing 316
Impeller 316
Mechanical Seal
316
Inducer 316
Gearbox Seal 316
Gear Box
Aluminum or
Cast Steel
Motor Input
ASME / ANSI
High Speed Shaft
316 / AISI
High Speed Bearings
Ball / Cylinder Cool
Roller / Journal Bearings
316 = Stainless Steel
Bull Gear
Suction
Discharge
Features.■ High Speed Shaft Assembly
The shaft assembly comes complete with all the
rotating parts, seals and bearings you need, making
an in-place overhaul fast and trouble-free. Sundyne
remains committed to making it easier for you to do
business with us.
Factory Exchange Program Saves You Money
Sundyne offers a factory exchange program for its
high-speed shaft assembly replacements. This
convenient program allows you to send in your old
shaft assembly and receive a return credit, providing
significant cost savings. Best of all, rebuilt units have
the same quality construction, testing and factory
warranty as new shaft assemblies.
■ Preventative Maintenance
Kits1. High Speed Shaft Assembly
2. O-Ring Kits
3. Seal Kits
4. Exchange Program
Bearings
Pinion
Seal
Seal
Housing
Impeller
Inducer
ONE ASSEMBLY
Features.■ Operation
1. Small shaft overhang minimizes deflection
and extends seal & bearing life
2. Single open impeller allows for generous
clearances & tip speed
3. Inducer with axial flow design lowers NPSHr
4. Gearbox Cooling with Process Cooled option
available
5. Low Flow - High Head
6. Up to 400HP
Features.Flush Plan Description
11, 13, 14 Improved recirculation around single process
seal
21, 31, 41 Recirculation systems with auxiliary equipment
for single seal
23 Closed loop self-circulating system for hot
services
32, 62 External flush systems
53,54 External system for double seal configuration
■ Optimum Seal Environment &
Seal Plans
- Single and Double Seals for all models
- Throat Bushing Configuration on P-2500
and P-3000
- Seals available: Standard (RP), Abrasive
Resistant (RV), High Temperature (RZ)
■ NEW! Plan 23 Available for
P-2500 and P-3000
- Greater cooling efficiency: 2 gpm instead
of 8 gpm for the Plan 21
- Capable to handle applications up to
350 degrees F
- Can be packaged or shipped loose
Auxiliary Motor
Features.■ Easy 1-2-3 Step Maintenance
Sunflo
Simple By Design
Ease of Maintenance
Elapsed Time - 1 Hour
■ Improved Reliability
- Double the Standard Warranty (2 Years)
- Retrofit Units
Features.■ Packaging Options
- Close Coupled
- Bare Pump
- Frame Mounted on Baseplate
- Wash Down Package
- Boiler Feed Package
Sunflo Pumps.
Features.■ Hydraulic Coverage
– Flows: 0-500 gpm
– Heads: 500 to 5,200 ft
– Temperature Range:
-50 to 400 degrees F
– Max Suction Pressure: 350 psi
– Max Viscosity: 10 cp
– Solids Range: 400 microns
P-1500ASME / ANSI Pump
H.I Compliant
•8 Speeds
– 4-Half Speed Motors (1750/1450)
– 4-Full Speed Motors (3600/3000)
Flow: to 33 GPM (6m3/hr)
Head: to 1,300 Feet (277m)
Power: to 10HP
Pressure: to 1,000 PSI (69 BAR)
Suction Pressure: to 200 PSI (10.35 BAR)
Temp: -50F (-46C) to 300F (149C)
Performance.P-1500
P-2500ASME / ANSI Pump
H.I Compliant
15 Speeds
Flow: to 180 GPM (40m3/hr)
Head: to 2,600 Feet (554 m)
Power: to 75 HP
Pressure: to 1,440 PSI (100 BAR)
Suction Pressure: to 250 PSI (17 BAR)
Temp: -50F (-46C) to 300F (149C)
P-2500
Performance.
P-2500
2-Piece Seal Housing
Bearing
Gearbox Seal
Sleeve
Sundyne Bolt-in
Process Seal
Mating Ring
Bearing Retainer
Pinion Shaft
P-3000General Industrial Pump
H.I Compliant
12 Speeds
Flow: to 500 GPM (91m3/hr)
Head: to 4,200 Feet (1,280m)
Power: to 250 HP
Pressure: to 2,160 PSI (149 BAR)
Suction Pressure: to 350 PSI (24 BAR)
Temp: -50F (-46C) to 350F (177C)
Lube Oil Heat Exchange
Performance.P-3000
P-3000
P-3400H.I. Compliant
26 Speeds
Flow: to 550 GPM (125m3/hr)
Head: to 5,200 Feet (1,585m)
Power: to 400 HP
Pressure: to 2,160 PSI (149 BAR)
Suction Pressure: to 350 PSI (24 BAR)
Lube Oil Heat Exchange
Frame Mounted Configuration
Performance.P-3400
■ All Models
- Pressure Taps Suction & Discharge
- Discharge Orifice Plate
- By-Pass Orifice
- Special Nameplates
- Marine Duty Paint
- Channel and Fabricated Baseplates
- Coupling & Guard (Falk & Rexnord)
Accessories.OPTIONS &
■ P-3000
- Auxiliary Lube Oil Kit
Suggested for suction
pressures over 250 psig
- Low Oil Pressure Switch
- High Oil Temperature Switch
- Low Level Oil Switch
- Noise Blanket
- 900# Discharge Flange
- Process Cooled Gearbox
Heat Exchanger
Accessories.OPTIONS &
Applications.TYPICAL
■ Chemical Processing
CHEMICALCaustic Service, Seal Flushing,
Descaling, Spraying, Transfer,
Boiler Feed
■ Hydrocarbon Processing
PETROLEUM, PETROCHEMICALRefining, Caustic Service,
Seal Flushing
■ Oil & Gas
OIL PRODUCTIONSaltwater Disposal, Distillate Injection,
Water Flood, Reverse Osmosis, Water
Reinjection
Applications.TYPICAL
■ Industrial
FOOD AND BEVERAGE PRODUCTION
Central Cleaning, Beverage Container
Washing, Boiler Feed
GENERAL INDUSTRIAL
Boiler Feed, Vehicle Washing, Tank Cleaning,
Water, High Pressure Wash, Filter Clean
PULP AND PAPER
Boiler Feed, Reverse Osmosis, Trim Squirt
MANUFACTURING
Gun Dril Coolant Feed
MINING
Dust Suppression, Low Flow Dewatering
■ Power Generation
POLLUTION CONTROL
Reverse Osmosis, NOx Suppression,
Spraying, Descaling, Wet Scrubbing
POWER SYSTEMS
Combustion Turbine Water Injection and
Inlet Fogging, Desuperheating,
Condensate Return
■ Boiler Feed Package
- Plan 21/Plan 23
- High Temp Seal
- Min Flow Protection
Continuous By-Pass or ARC Valve
- Suction Strainer and Straightener
- Aflas O-Rings
- Vertical Up Discharge
- Carbon Steel Gearbox
Packages.
Applications.■ Combustion Turbine
• Turbine drives generator to produce power (fueled by natural gas or oil)• Exhaust heat from the turbine is recovered in a Heat Recovery Steam Generator (HRSG).• Feed water pump pumps water through HRSG to produce steam and/or hot water for facility• Condensate is returned to Deaerator to then supply Feed Water Pump
Applications.■ Boiler / Steam Turbine
• BFW pump provides water to boiler• Boiler is fueled by coal/natural gas/oil/waste products producing steam• Steam is expanded in a steam turbine to drive a generator to produce power• Steam and/or hot water is provided to facility• Condensate is returned to Deaerator to then supply BFW Pump
■ High Pressure Washdown
- In progress
- Logic device controlled operating
scheme.
- Alternating pumps performance
based on demand.
- Safety check valve for each
individual pump.
- Flow monitoring device.
- (Recirculating by-pass line.)
Packages.
Quality.■ Quality Management System
- Certified to ISO 9001:2008
■ Continuous Improvement Program
- Lean Six Sigma
■ Quality Assurance
- Visual/Dimensional Inspections
- Seal Leak Test
- Single Point Test
- Hydrostatically Test (Assembly)
■ Inspection Documents
- To EN10204:2004
■ Testing
- to ASME/ANSI/HI Standards ■ Hydrostatic Test
■ Performance Test
■ NPSH Test
■ Material Certificates 3.1
Sunflo Industrial Grade
High Pressure Pumps