industrial grade integrally geared pumps perfect for high

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Sunflo High Pressure Pumps Industrial Grade Integrally Geared Pumps Perfect for High Pressure Water Presented By: Enter Name Here

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Page 1: Industrial Grade Integrally Geared Pumps Perfect for High

Sunflo High Pressure PumpsIndustrial Grade Integrally Geared Pumps

Perfect for High Pressure Water

Presented By:

Enter Name Here

Page 2: Industrial Grade Integrally Geared Pumps Perfect for High

Sundyne is a proud

member of the OSHA

Voluntary Protection

Program.

Learn more at: www.sundyne.com

• Sundyne engineers and manufactures

centrifugal pumps and compressors for global

companies in oil and gas production,

hydrocarbon processing, chemical

manufacturing, power generation, industrial

manufacturing and water.

• Built to exacting API, ISO, ASME/ANSI and

other global standards, Sundyne integrally

geared pumps, sealless magnetic drive pumps

and process gas compressors run reliably for

years without the need for an expensive

overhaul

• With over 1 million custom combinations

available, our integrally geared designs reduce

footprints up to 75%, maximizing valuable

space

• Sundyne products use the Best Efficiency Point

to dramatically reduce energy costs and

operational expenses – which can account for

as much as 96% of your operations budget

About Us.

Page 3: Industrial Grade Integrally Geared Pumps Perfect for High

Best Efficiency Point• Engineered to exact specifications• Reduce energy costs• Over 1 million custom combinations

Extremely SafeSealless Magnetic Drive Technology equals no leaks - safe for people and the environment

High Speed Performance3,000-50,000 RPM - Reduces foot and drives outstanding price and performance efficiency

Exacting Industry StandardsWe meet or exceed industry standards for uninterrupted service - up to 7 years of continuous operation

Meeting Your Needs• Reliability• Ensuring human safety• Total life cycle cost• Continuous product improvement• Easy to service• Ecologically sound business

We never say never!Bring us your most demanding and challenging jobs

Competitive Advantage.

Page 4: Industrial Grade Integrally Geared Pumps Perfect for High

Support.SALES & SERVICE

Local Sales & Authorized Service Centers

Over 300 independently owned channel partner locations (representatives and distributors)

who service customers around the world

Representative Global Locations

Page 5: Industrial Grade Integrally Geared Pumps Perfect for High

Support.SALES & SERVICE

Local Sales & Authorized Service Centers

Over 300 independently owned channel partner locations (representatives and distributors)

who service customers around the world

Representative Global Locations

Page 6: Industrial Grade Integrally Geared Pumps Perfect for High

High Pressure Pumps.SUNFLO

■ Industrial Grade Pumps

MULTISTAGE PERFORMANCE IN A SINGLE STAGE DESIGNBest Efficiency Point is the operating Point which is maintained

over the life of the pump.

CLOSE COUPLEDEliminates Alignment issues and simplifies installation.

LOW NPSHr PERFORMANCESunflo inducer technology provides for industry leading low NPSHr

allowing for lower deaerator heights and reduced construction costs.

ROBUST BEARING SYSTEMSunflo bearing systems are designed to fully handle all hydraulic

loading without dependence on problematic thrust balancing devices.

316SS CONSTRUCTIONProvides corrosion free service in a small package reducing initial

installation and life-cycle costs.

BARSKE OPEN IMPELLERPump impeller design clearances provide thermal stability thus

eliminating pre-warming requirements.

MAINTENANCE IN PLACENo need to remove and send pump out for repairs, quick removal

and replacement of cartridge shaft assembly on site in an hour or two.

Page 7: Industrial Grade Integrally Geared Pumps Perfect for High

MATERIALS OF

Construction.

Pump Casing 316

Impeller 316

Mechanical Seal

316

Inducer 316

Gearbox Seal 316

Gear Box

Aluminum or

Cast Steel

Motor Input

ASME / ANSI

High Speed Shaft

316 / AISI

High Speed Bearings

Ball / Cylinder Cool

Roller / Journal Bearings

316 = Stainless Steel

Bull Gear

Suction

Discharge

Page 8: Industrial Grade Integrally Geared Pumps Perfect for High

Features.■ High Speed Shaft Assembly

The shaft assembly comes complete with all the

rotating parts, seals and bearings you need, making

an in-place overhaul fast and trouble-free. Sundyne

remains committed to making it easier for you to do

business with us.

Factory Exchange Program Saves You Money

Sundyne offers a factory exchange program for its

high-speed shaft assembly replacements. This

convenient program allows you to send in your old

shaft assembly and receive a return credit, providing

significant cost savings. Best of all, rebuilt units have

the same quality construction, testing and factory

warranty as new shaft assemblies.

■ Preventative Maintenance

Kits1. High Speed Shaft Assembly

2. O-Ring Kits

3. Seal Kits

4. Exchange Program

Bearings

Pinion

Seal

Seal

Housing

Impeller

Inducer

ONE ASSEMBLY

Page 9: Industrial Grade Integrally Geared Pumps Perfect for High

Features.■ Operation

1. Small shaft overhang minimizes deflection

and extends seal & bearing life

2. Single open impeller allows for generous

clearances & tip speed

3. Inducer with axial flow design lowers NPSHr

4. Gearbox Cooling with Process Cooled option

available

5. Low Flow - High Head

6. Up to 400HP

Page 10: Industrial Grade Integrally Geared Pumps Perfect for High

Features.Flush Plan Description

11, 13, 14 Improved recirculation around single process

seal

21, 31, 41 Recirculation systems with auxiliary equipment

for single seal

23 Closed loop self-circulating system for hot

services

32, 62 External flush systems

53,54 External system for double seal configuration

■ Optimum Seal Environment &

Seal Plans

- Single and Double Seals for all models

- Throat Bushing Configuration on P-2500

and P-3000

- Seals available: Standard (RP), Abrasive

Resistant (RV), High Temperature (RZ)

■ NEW! Plan 23 Available for

P-2500 and P-3000

- Greater cooling efficiency: 2 gpm instead

of 8 gpm for the Plan 21

- Capable to handle applications up to

350 degrees F

- Can be packaged or shipped loose

Auxiliary Motor

Page 11: Industrial Grade Integrally Geared Pumps Perfect for High

Features.■ Easy 1-2-3 Step Maintenance

Sunflo

Simple By Design

Ease of Maintenance

Elapsed Time - 1 Hour

■ Improved Reliability

- Double the Standard Warranty (2 Years)

- Retrofit Units

Page 12: Industrial Grade Integrally Geared Pumps Perfect for High

Features.■ Packaging Options

- Close Coupled

- Bare Pump

- Frame Mounted on Baseplate

- Wash Down Package

- Boiler Feed Package

Page 13: Industrial Grade Integrally Geared Pumps Perfect for High

Sunflo Pumps.

Page 14: Industrial Grade Integrally Geared Pumps Perfect for High

Features.■ Hydraulic Coverage

– Flows: 0-500 gpm

– Heads: 500 to 5,200 ft

– Temperature Range:

-50 to 400 degrees F

– Max Suction Pressure: 350 psi

– Max Viscosity: 10 cp

– Solids Range: 400 microns

Page 15: Industrial Grade Integrally Geared Pumps Perfect for High

P-1500ASME / ANSI Pump

H.I Compliant

•8 Speeds

– 4-Half Speed Motors (1750/1450)

– 4-Full Speed Motors (3600/3000)

Flow: to 33 GPM (6m3/hr)

Head: to 1,300 Feet (277m)

Power: to 10HP

Pressure: to 1,000 PSI (69 BAR)

Suction Pressure: to 200 PSI (10.35 BAR)

Temp: -50F (-46C) to 300F (149C)

Page 16: Industrial Grade Integrally Geared Pumps Perfect for High

Performance.P-1500

Page 17: Industrial Grade Integrally Geared Pumps Perfect for High

P-2500ASME / ANSI Pump

H.I Compliant

15 Speeds

Flow: to 180 GPM (40m3/hr)

Head: to 2,600 Feet (554 m)

Power: to 75 HP

Pressure: to 1,440 PSI (100 BAR)

Suction Pressure: to 250 PSI (17 BAR)

Temp: -50F (-46C) to 300F (149C)

Page 18: Industrial Grade Integrally Geared Pumps Perfect for High

P-2500

Performance.

Page 19: Industrial Grade Integrally Geared Pumps Perfect for High

P-2500

2-Piece Seal Housing

Bearing

Gearbox Seal

Sleeve

Sundyne Bolt-in

Process Seal

Mating Ring

Bearing Retainer

Pinion Shaft

Page 20: Industrial Grade Integrally Geared Pumps Perfect for High

P-3000General Industrial Pump

H.I Compliant

12 Speeds

Flow: to 500 GPM (91m3/hr)

Head: to 4,200 Feet (1,280m)

Power: to 250 HP

Pressure: to 2,160 PSI (149 BAR)

Suction Pressure: to 350 PSI (24 BAR)

Temp: -50F (-46C) to 350F (177C)

Lube Oil Heat Exchange

Page 21: Industrial Grade Integrally Geared Pumps Perfect for High

Performance.P-3000

Page 22: Industrial Grade Integrally Geared Pumps Perfect for High

P-3000

Page 23: Industrial Grade Integrally Geared Pumps Perfect for High

P-3400H.I. Compliant

26 Speeds

Flow: to 550 GPM (125m3/hr)

Head: to 5,200 Feet (1,585m)

Power: to 400 HP

Pressure: to 2,160 PSI (149 BAR)

Suction Pressure: to 350 PSI (24 BAR)

Lube Oil Heat Exchange

Frame Mounted Configuration

Page 24: Industrial Grade Integrally Geared Pumps Perfect for High

Performance.P-3400

Page 25: Industrial Grade Integrally Geared Pumps Perfect for High

■ All Models

- Pressure Taps Suction & Discharge

- Discharge Orifice Plate

- By-Pass Orifice

- Special Nameplates

- Marine Duty Paint

- Channel and Fabricated Baseplates

- Coupling & Guard (Falk & Rexnord)

Accessories.OPTIONS &

Page 26: Industrial Grade Integrally Geared Pumps Perfect for High

■ P-3000

- Auxiliary Lube Oil Kit

Suggested for suction

pressures over 250 psig

- Low Oil Pressure Switch

- High Oil Temperature Switch

- Low Level Oil Switch

- Noise Blanket

- 900# Discharge Flange

- Process Cooled Gearbox

Heat Exchanger

Accessories.OPTIONS &

Page 27: Industrial Grade Integrally Geared Pumps Perfect for High

Applications.TYPICAL

■ Chemical Processing

CHEMICALCaustic Service, Seal Flushing,

Descaling, Spraying, Transfer,

Boiler Feed

■ Hydrocarbon Processing

PETROLEUM, PETROCHEMICALRefining, Caustic Service,

Seal Flushing

■ Oil & Gas

OIL PRODUCTIONSaltwater Disposal, Distillate Injection,

Water Flood, Reverse Osmosis, Water

Reinjection

Page 28: Industrial Grade Integrally Geared Pumps Perfect for High

Applications.TYPICAL

■ Industrial

FOOD AND BEVERAGE PRODUCTION

Central Cleaning, Beverage Container

Washing, Boiler Feed

GENERAL INDUSTRIAL

Boiler Feed, Vehicle Washing, Tank Cleaning,

Water, High Pressure Wash, Filter Clean

PULP AND PAPER

Boiler Feed, Reverse Osmosis, Trim Squirt

MANUFACTURING

Gun Dril Coolant Feed

MINING

Dust Suppression, Low Flow Dewatering

■ Power Generation

POLLUTION CONTROL

Reverse Osmosis, NOx Suppression,

Spraying, Descaling, Wet Scrubbing

POWER SYSTEMS

Combustion Turbine Water Injection and

Inlet Fogging, Desuperheating,

Condensate Return

Page 29: Industrial Grade Integrally Geared Pumps Perfect for High

■ Boiler Feed Package

- Plan 21/Plan 23

- High Temp Seal

- Min Flow Protection

Continuous By-Pass or ARC Valve

- Suction Strainer and Straightener

- Aflas O-Rings

- Vertical Up Discharge

- Carbon Steel Gearbox

Packages.

Page 30: Industrial Grade Integrally Geared Pumps Perfect for High

Applications.■ Combustion Turbine

• Turbine drives generator to produce power (fueled by natural gas or oil)• Exhaust heat from the turbine is recovered in a Heat Recovery Steam Generator (HRSG).• Feed water pump pumps water through HRSG to produce steam and/or hot water for facility• Condensate is returned to Deaerator to then supply Feed Water Pump

Page 31: Industrial Grade Integrally Geared Pumps Perfect for High

Applications.■ Boiler / Steam Turbine

• BFW pump provides water to boiler• Boiler is fueled by coal/natural gas/oil/waste products producing steam• Steam is expanded in a steam turbine to drive a generator to produce power• Steam and/or hot water is provided to facility• Condensate is returned to Deaerator to then supply BFW Pump

Page 32: Industrial Grade Integrally Geared Pumps Perfect for High

■ High Pressure Washdown

- In progress

- Logic device controlled operating

scheme.

- Alternating pumps performance

based on demand.

- Safety check valve for each

individual pump.

- Flow monitoring device.

- (Recirculating by-pass line.)

Packages.

Page 33: Industrial Grade Integrally Geared Pumps Perfect for High

Quality.■ Quality Management System

- Certified to ISO 9001:2008

■ Continuous Improvement Program

- Lean Six Sigma

■ Quality Assurance

- Visual/Dimensional Inspections

- Seal Leak Test

- Single Point Test

- Hydrostatically Test (Assembly)

■ Inspection Documents

- To EN10204:2004

■ Testing

- to ASME/ANSI/HI Standards ■ Hydrostatic Test

■ Performance Test

■ NPSH Test

■ Material Certificates 3.1

Page 34: Industrial Grade Integrally Geared Pumps Perfect for High

Sunflo Industrial Grade

High Pressure Pumps