industrial grade synthetic compressor oils -...

8
Industrial Grade Synthetic Compressor Oils Performance Designed for Industry

Upload: hoangkhuong

Post on 13-Mar-2018

228 views

Category:

Documents


7 download

TRANSCRIPT

Page 1: Industrial Grade Synthetic Compressor Oils - IPOWERmotoroil.ipower.com/amsoil/amsoil-catalogs-and-brochures/amsoil... · 2 AMSOIL COMPRESSOR OILS AMSOIL synthetic lubricants are superior

Industrial Grade Synthetic Compressor Oils

Performance Designed for Industry

Page 2: Industrial Grade Synthetic Compressor Oils - IPOWERmotoroil.ipower.com/amsoil/amsoil-catalogs-and-brochures/amsoil... · 2 AMSOIL COMPRESSOR OILS AMSOIL synthetic lubricants are superior

2 AMSOIL COMPRESSOR OILS

AMSOIL synthetic lubricants are superior to conventional lubricantsin areas of thermal and oxidative stability, expanded high andlow operational temperature ranges, increased heat transfercapabilities, reduced energy consumption and extended draincapabilities.

Created by science rather than by geological accident, AMSOILsynthetic base fluids are pure, synthesized fluids obtained byprecise chemical reaction. Their chemical makeup and uniqueproperties improve virtually every aspect in lubrication – partic-ularly in severe operating conditions.

The carefully controlled and monitored processes used tomanufacture AMSOIL synthetic base fluids eliminates impurities,contaminants and unsaturation – the primary cause of lubricantbreakdown which commonly plagues conventional lubricants.Uniform molecular geometry improves efficiency and has demon-strated reduced heat and energy consumption – a direct savings.

AMSOIL synthetic compressor oils increase the productivityand profitability of your operations. By providing superior overalllubricating performance, you can expect longer lasting com-pressors, fewer unscheduled maintenance requirements, lessoil consumption and improved operating efficiency. In addition,AMSOIL compressor lubricants last several times longer thanconventional lubricants resulting in lower maintenance andwaste oil disposal costs. Through better lubrication, AMSOILimproves your bottom line.

AMSOIL Synthetic Compressor Oils increase the productivityand profitability of your operations.

Scientifically Designed

Pure Construction

Bottom Line

The FIRST in Synthetics. . . the FIRST in Performance

Page 3: Industrial Grade Synthetic Compressor Oils - IPOWERmotoroil.ipower.com/amsoil/amsoil-catalogs-and-brochures/amsoil... · 2 AMSOIL COMPRESSOR OILS AMSOIL synthetic lubricants are superior

AMSOIL COMPRESSOR OILS 3

.8

.6

.4

.2

WEARSCAR

inmm

AMSOILPCI

ISO 46

KAISERS-460ISO 46

FOUR BALL WEAR TEST1200 rpm, 75° C, 40 kg., 1 hr

0.45 mm

0.65 mm

Advantage AMSOIL: Protection

The FIRST in Synthetics. . . the FIRST in Quality

AMSOIL Synthetic Compressor Oils are designed for optimumcompressor lubrication and protection. They extend compressor lifeand reduce maintenance costs by fighting all of the degradativeprocesses found in compressor applications.

Heat ControlAMSOIL Synthetic Compressor Oils have demonstrated temperaturereductions of hot running equipment using conventional lubricantsby as much as 40°F. This is due to the oil’s low coefficient of friction,low internal fluid friction and good thermal conductivity.

Sludge, Varnish, Lacquer and Carbon ControlAMSOIL Compressor Oils’ unique synthetic base oil technology isinherently resistant to thermal and oxidative breakdown. These oils,combined with premium antioxidants, result in oils that eliminate orgreatly minimize the formation of sludge, varnish, lacquer andcarbon. Also, the good solvency characteristics clean systems aswell as provide keep-clean performance.

Corrosion, Emulsion and Foam ControlAMSOIL Synthetic Compressor Oils are stable in the presence ofwater, and they readily separate from water. This prevents unwantedoil/water emulsions that inhibit an oil’s ability to lubricate. It allowsfor longer lubricant life, and it means water can easily be drainedfrom the sump. The top-quality rust preventatives offer completeand dependable protection to components in the presence ofwater or process contaminants. And an uninterrupted film of pro-tection is ensured by antifoam agents that keep the fluid foam-freeeven in high-speed, high-pressure operations.

Wear ProtectionAMSOIL Compressor Oils’ nondetergent additive system is the lastline of defense against wear. The additive system forms a strongbarrier on parts, preventing metal-to-metal contact, and as theindustry standard Four-Ball Wear Test (ASTM D4172) indicates,AMSOIL Compressor Oils outperform competitive compressor oils,even other synthetics. As a result, wear decreases, maintenancedecreases, component life increases and you benefit financially.

Before AMSOIL,discharge is anoil/water emulsion

AMSOIL synthetic compressor oils formvirtually no foam during ASTM D892 testing.

After AMSOIL,emulsion iseliminated

Page 4: Industrial Grade Synthetic Compressor Oils - IPOWERmotoroil.ipower.com/amsoil/amsoil-catalogs-and-brochures/amsoil... · 2 AMSOIL COMPRESSOR OILS AMSOIL synthetic lubricants are superior

4 AMSOIL COMPRESSOR OILS

Advantage AMSOIL: Savings

All-Season PerformanceLow pour points and good thermal stability allow AMSOIL Com-pressor Oils to be used in a wide temperature range. In coldtemperatures, AMSOIL Compressor Oils provide easier starts andfast post start-up lubricant circulation to parts. In higher temper-atures, AMSOIL Compressor Oils’ film strength maintains a thicklubricating film between moving parts, ensuring complete protectionall season long. These features reduce the need for seasonal fluidchanges and mean an overall savings for you.

Greater SafetyAMSOIL Synthetic Compressor Oils make your plant a safer placeto work by minimizing fire and explosion hazard. AMSOIL Com-pressor Oils’ flash, fire and auto-ignition points are higher thanthose of competitive petroleum fluids. Plus, their resistance tocarbon deposit formation combined with the ashless additivesystem minimizes the incidence of ignition-promoting hot spots.

Note: AMSOIL compressor oils are not fire-resistant compressor oils.

THERMAL RANGEFlash points/Pour points

ChevronCompressor

OilISO 46

212° C (413° F)to

-21° C (-5° F)

AMSOILPCI

ISO 46

257° C (495° F)to

-50° C (-58°F)

250

175

100

25

-50

482

347

212

77

-58

2000

4000

6000

8000

LIFE

INHO

URS

AMSOILPCI

ISO 46

MINERALOILSISO 46

SERVICE LIFEContinuous Service

1000

°C °F

Your choice of compressor oil affects more than compressor life.It affects profitability. With AMSOIL Compressor Oils, you will increaseyour profitability through lower energy consumption, lower lubricantconsumption and lower maintenance costs.

Enhanced EfficiencyBecause of AMSOIL Compressor Oils’ low frictional characteristics,losses due to drag are minimized, and energy used for gas com-pression is maximized. Also, little or no carbon forming on valveslimits the detrimental effect of recompression, which is the result ofhot air continually being recompressed due to deposits not allow-ing the exhaust valves to completely close during the intake stroke.Increase in efficiency can significantly reduce power consumptionand save money.

Reduced Lubricant ConsumptionAMSOIL Synthetic Compressor Oils reduce fluid loss by readilyseparating oil from air in the separator, increasing the separator’sefficiency and reducing the likelihood of oil ending up downstream.Also, their low volatility and excellent stability in the face of shearingforces and high temperatures leave more lube in the system, lesslost to operations.

Lower Maintenance CostsAMSOIL Synthetic Compressor Oils may be used up to 8000+ hourswhen used with a conscientiously applied oil sampling and pre-ventative maintenance program. Extended drain intervals cut thedowntime, labor and disposal costs associated with lube changesto an eighth of that required by conventional fluids.

8000+

Page 5: Industrial Grade Synthetic Compressor Oils - IPOWERmotoroil.ipower.com/amsoil/amsoil-catalogs-and-brochures/amsoil... · 2 AMSOIL COMPRESSOR OILS AMSOIL synthetic lubricants are superior

AMSOIL COMPRESSOR OILS 5

AMSOIL SIROCCO® Synthetic Compressor Oil

AMSOIL SIROCCO® Synthetic Compressor Oil (SEI) is a superior qual-ity lubricant formulated with premium synthetic ester technology. It wasdesigned as a direct replacement for Polyglycol (PAG) fluids such as Sul-lair Sullube 32 and Ingersoll-Rand Ultra-Coolant.

Cost SavingsAMSOIL SIROCCO® Synthetic Compressor Oil provides significant savingsover PAG-type fluids. In fact, SIROCCO® is priced an average of $1,600 to$2,000 less per drum than Ingersoll-Rand Ultra-Coolant or Sullair Sullube 32.

Application RecommendationsAMSOIL SIROCCO® Synthetic compressor Oil is a multi-viscosity oilmeeting the requirements of 5W-20. It eliminates the need for multiplecompressor oils and may be used in applications calling for either an ISO-32 or ISO-46 viscosity compressor oil or coolant. It is recommended foruse in single and multi-stage rotary screw compressors and vacuumpumps calling for these viscosities.

DemulsibilityWhen air is compressed, moisture forms inside compressionchambers, building up to contamination levels and saturatingthe compressor oil. In order to prevent rusting, increasedwear and breakdown in lubricant film, compressor oils mustreadily separate from water. Test results demonstrate thatAMSOIL SIROCCO® provides superior demulsibility over com-peting glycol-based compressor oils, increasing compres-sor protection, allowing for extended lubricant life and easingwater removal from the sump.

CompatibilityAMSOIL SIROCCO® is compatible with the vast majority of compressor oilson the market and many materials commonly used in compressors. It elim-inates contamination due to incompatibility and requires no flushing whenchanging over from mineral (petroleum) and synthetic oils, including glycol-based compressor oils. SIROCCO® is not compatible with silicone com-pressor oils such as Sullair 24KT.Consult your AMSOIL Industrial Distributor or AMSOIL INC. for additionalinformation on compatibility.

Application and Cross-ReferenceAMSOIL SIROCCO® can be used in rotary screw compressors and is adirect replacement for oils such as: • Ingersoll-Rand Ultra-Coolant• Sullair Sullube 32• Anderol PG Supreme• Dow Corning Molycote L-3246• Exxon Glycolube• Gardner-Denver AEON Bio• Kaeser Sigma S-320 and 460

Ingersoll-Rand SSRUltra-Coolant®

AMSOIL Sirocco™

Synthetic Compressor OilSullair Sullube 32®

The first two oils are glycol-basedand have difficulty separating fromwater, causing them to form damag-ing emulsions. AMSOIL SIROCCO®

quickly separates from water,increasing compressor protection.

• Leroi SSL-46 Plus• Palatek Pallube 32• PSI PG 3200• Quincy Quin-syn PG• Summit Supra 32 and Supra Coolant• Texaco Cetus PGE 32• Ultrachem Coolant 32 PE

It can also be used in place of ISO 32 and 46 mineral oil, polyalphaolefin,polyolester and diester type compressor oils.

Page 6: Industrial Grade Synthetic Compressor Oils - IPOWERmotoroil.ipower.com/amsoil/amsoil-catalogs-and-brochures/amsoil... · 2 AMSOIL COMPRESSOR OILS AMSOIL synthetic lubricants are superior

6 AMSOIL COMPRESSOR OILS

AMSOIL Synthetic PC Compressor Oils Benefits:• Excellent anti-wear protection• Anti-foam fortified• Resistant to carbon formation• Thermally stable• Extends oil drain intervals up to 8,000 hours• Resists water contamination• Low frictional properties• Promotes reduced energy consumption

Application and Cross ReferenceAMSOIL Synthetic PC Compressor Oils can be used in rotaryscrew, vane and reciprocating compressors and vacuum pumps andare a direct replacement for oils such as, but not limited to:• Summit SH-46• Anderol 3046• Royal Purple Synfilm 46• Atlas Copco HD-Rotofluid Plus• Kaeser S-460• Gardner-Denver AEON 9000 SP• Quincy Quin-syn Plus• Atlas Copco GA OK Compressor Cleaner• Ingersoll-Rand Ultra Coolant Plus• Mobil Rarus SHC 1025 and Sullair SRF II/8000

AMSOIL Synthetic DC Compressor Oils Benefits:• Excellent anti-wear protection• Anti-foam fortified• Virtually eliminates carbon deposits of valves• Promotes reduced energy consumption• Resists water contamination• Extends oil drain intervals up to 8,000 hours• Minimizes or eliminates recompression• Reduces downtime and maintenance costs• Effectively lubricates at high temperatures

Application and Cross ReferenceAMSOIL DC Compressor Oils can be used in reciprocating and vanecompressors and vacuum pumps. They are a direct replacementfor oils such as, but not limited to:• Castrol Syncom 100• Chevron Syntholube 100• Compare CS 300 and CS 400• CPI 4100-100 and 4100-150• Exxon Synestic 100 and 150• Gardner Denver AEON GD 5000• Hydrotex 852 Syn-Diester• Ingersoll-Rand XL-700 and T30 Select• Kaeser Sigma 8000S-100• Mattei Rotoroil 8000F2

• Mobil Rarus 827 and 829• Pennzoil Pennzcom S100• PSI SX100 and SX150• Quincy Quincip 100• Royal Purple Synfilm Recip

100 and 150• Shell Corena DE 100 and 150• Summit DSL 100 and 125• Texaco Cetus DE 100• TRC Syn-Comp 100

Page 7: Industrial Grade Synthetic Compressor Oils - IPOWERmotoroil.ipower.com/amsoil/amsoil-catalogs-and-brochures/amsoil... · 2 AMSOIL COMPRESSOR OILS AMSOIL synthetic lubricants are superior

AMSOIL COMPRESSOR OILS 7

AM

SOIL

Com

pres

sor

Oils

Typ

ical

Tec

hnic

al P

rope

rtie

s

Co

mp

ress

or

Oil

SE

IP

CH

PC

IP

CJ

PC

KP

CL

DC

KD

CL

ISO

Visc

osity

Gra

de A

STM

D-2

422

ISO3

2/46

ISO

32IS

O 46

ISO

68IS

O 10

0IS

O 15

0IS

O 10

0IS

O 15

0

SAE

Grad

eSA

E 5/

20SA

E 10

WSA

E 20

SAE

30SA

E 40

SAE

50SA

E 30

SAE

40

Kine

mat

ic Vi

scos

ity @

100

°C A

STM

D-4

456.

66.

27.

610

.313

.617

.912

.316

.0

Kine

mat

ic Vi

scos

ity @

40°

C AS

TM D

-445

40.2

233

.143

.767

.810

0.5

148.

410

0.6

152.

8

Visc

osity

Inde

x AS

TM D

-227

011

713

714

213

813

613

411

410

9

Flas

h Po

int °

C (°

F)25

6 (5

22)

264

(507

)25

7 (4

95)

258

(496

)26

4 (5

07)

254

(489

)26

8 (5

14)

274

(525

)

Fire

Poi

nt °

C (°

F)28

2 (5

83)

278

(532

)27

2 (5

22)

274

(525

)27

6 (5

29)

274

(525

)28

6 (5

47)

291

(556

)

Pour

Poi

nt °

C (°

F)-4

4 (-4

7)-5

3 (-6

3)-5

0 (-5

8)-4

8 (-5

4)-4

5 (-4

9)-4

2 (-4

4)-3

9 (-3

8)-3

6 (-3

3)

NOAC

K %

Vol

atilit

y DIN

515

812.

9%3.

8%4.

2%3.

0%2.

8%2.

4%3.

7%3.

9%

Four

-Ball

Wea

r Tes

t AST

M D

-417

240

kg, 1

200

rpm

, 75°

C, 6

0 m

in.

0.45

0.45

0.45

0.45

0.45

0.45

0.38

0.38

Copp

er S

trip

Corro

sion

Test

AST

M D

-130

1A1A

1A1A

1A1A

1A1A

Rust

Test

s AST

M D

-665

Pass

Pass

Pass

Pass

Pass

Pass

Pass

Pass

Foam

, ml A

STM

D-8

92Se

quen

ce I,

II, a

nd II

at en

d of

test

0/0/

00/

0/0

0/0/

00/

0/0

0/0/

00/

0/0

0/0/

00/

0/0

Dem

ulsib

ility A

STM

D-1

401

Oil/W

ater

/Cuf

f40

/40/

040

/40/

040

/40/

040

/40/

040

/40/

040

/40/

040

/40/

040

/40/

0M

inut

es to

0 C

uff

(10)

(5)

(5)

(5)

(5)

(5)

(15)

(15)

Type

of c

ompr

esso

rRo

tary

Rota

ryRo

tary

Pist

on o

rPi

ston

(Use

Pist

on (u

sem

ost c

omm

only

used

inSc

rew

Scre

wSc

rew

Scre

wPi

ston

Pist

onwh

en ai

rwh

en ai

rdi

scha

rge

disc

harg

ete

mpe

ratu

res

tem

pera

ture

sar

e hig

h)ar

e hig

h)

NO

T R

EC

OM

ME

ND

ED

FO

R B

RE

AT

HIN

G A

IR O

R R

EFR

IGE

RAT

ION

CO

MP

RE

SS

OR

S

Page 8: Industrial Grade Synthetic Compressor Oils - IPOWERmotoroil.ipower.com/amsoil/amsoil-catalogs-and-brochures/amsoil... · 2 AMSOIL COMPRESSOR OILS AMSOIL synthetic lubricants are superior

For applications and recommendations,contact your local AMSOIL industrial salesrepresentative or AMSOIL INC.

AMSOIL INC., AMSOIL Bldg., Superior, WI 54880 Phone: (715) 392-7101 Fax: (715) 392-5225 Printed in the U.S.A. © Copyright 2007 G-1310 2/07

“I credit AMSOIL CompressorOil with savings in five areas.By helping our compressors run

20 to 40° F cooler, we no longer need fans andspecial ventilation systems for heat reduction. Withthose cooler operating temperatures and the fluid’ssuperior stability, our valves don’t carbon up, sowe don’t have to replace them as often.Our compressors draw 10 percent less amperagewith AMSOIL. Our oil consumption is way down.And we’ve gone from three month to 8000 hourcompressor oil drain intervals. Multiply those savingstimes thousands of compressors and you can seewhy we’re installing AMSOIL nationwide.”

– John Small, Sears

“I was initiallyattracted to AMSOILfor its price. Now, I’mswitching all the plant’s air compressors toAMSOIL because I’m impressed with theproduct. AMSOIL Compressor Oil wasfound ‘fit for ongoing service’ after 8400hours of use. Performance like that takes atop-quality product.

“AMSOIL gives me the best of bothworlds: the top-quality performance of asynthetic and manufacturer-directsavings. That’s an unbeatablecombination.”

– Don Ussery, World Color Printing