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Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus. Dev., Bosch Software Innovations 1

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Page 1: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus. Dev., Bosch Software Innovations

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Page 2: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

Bosch Software Innovations

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Energy Manufacturing

Mobility Building / City

Bosch IoT Suite

Page 3: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

Power Tools in Assembly Lines

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Page 4: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

Example: Nexo Corless Wi-Fi nutrunner

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Key technical data

Rotational speeds of up to 1,500 rpm

Torque of up to 50 Nm in the output

expansion stage

Acquisition of torque and angle of rotation

possible

2.4 and 5 GHz Wi-Fi

Integrated screw point lighting

Suitable for class A tightening connections

in accordance with VDI/VDE2862

Page 5: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

Track & Trace Testbed

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Page 6: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

Solution Overview

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Track Fleets of Power Tools All the tools in the factory halls and in the field can be tracked for

their location. They will be programmed and enabled regarding to

the specific macro and micro-location.

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Industrial handheld power tools Intelligent tools capture the quality of their work done and transmit the

results in real time. They are also remotely reconfigurable and can be

enabled/disabled as required.

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Trace Processes & Actions Trace the action of all your tools and map them with the

connected product‘s lifecycle inside your factory and

out in the field.

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Page 7: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

Industrial Internet Consortium Track & Trace Testbed

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1 GTM – Go to market 2 Steering Committee

Testbed overview

Collaborators

Testbed Leads: Bosch, TechMahindra, Cisco

Market Segment

Industrial Manufacturing

Power Tool Fleet Management

Goal

Manage hand-held industrial tools in manufacturing,

maintenance and industrial environments

Features & Commercial Benefits

High-precision indoor localization

Real-Time Mapping to 3D PLM data

Asset Management, Work Management

Monitor/Control Quality

Approach & Status

Phased Approach

Phase 1: Simple solution, fast GTM1

Phase 2: High-precision, advanced solution

Current Status

Approval by IIC STC in Dec 2014 as

the first public IIC Testbed

Milestone 1: Live Demo at BCW15

Milestong 2: Initiate GTM Phase 1

Page 8: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

T&T Phase 1: Tool Fleet - Status & History

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Page 9: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015 9

Demo

Page 10: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

T&T Phase 1: (Big) Data Analytics

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© Bosch SI, TechM, Cisco, 2015

T&T Phase 1: Dashboards

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© Bosch SI, TechM, Cisco, 2015

T&T Phase 1: Indoor Localization

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Cost

Precision

Page 13: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

T&T Phase 2: Goal

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3D PLM /

MES

Set-up

data

Performance

data

High-Precision Localization

Problem

Resolution

CYBER PHYSICAL

Page 14: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

Milestone 1: Bosch ConnectedWorld

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© Bosch SI, TechM, Cisco, 2015

T&T Phase 2

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© Bosch SI, TechM, Cisco, 2015 16

Video

Page 17: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

T&T Testbed Ecosystem

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IIC testbed sponsors

(Phase 1) Technology partners

(BCW demo: 3D tracking)

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© Bosch SI, TechM, Cisco, 2015 18

Next Steps

Page 19: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

RFI: Indoor Localization

Goals

• Create ability to offer Indoor localization with different

characteristics (cost, resolution/precicion, etc.)

• Create standardized interfaces to integrate different solutions

• Build ecosystem of solution providers / readily available modules

Process

• RFI (Request for Information) process initiated

• Currently in the process of defining RFI document and conditions

• Creation of „long“ list

• Invitations to be send out in Q2

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© Bosch SI, TechM, Cisco, 2015

T&T: Open Source & Standardization

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Asset Location, Geo-Fences,

Violations, etc.

Hand-Held Power Tool Tool Status, Battery Load, Life,

Emergency Off, etc.

Domain-Specific Tool e.g. Tightening Curve for Nutrunners

Page 21: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

T&T: Open Source & Standardization

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Vorto (Eclipse Foundation/Open Source):

-IDL for the IoT

-Repository to manage large numbers

of versioned interfaces for IoT

Assets and Devices

- Ideal fit for heterogeneous fleets

of different power tools (T&T)

Standardization: Currently liaising

with OMG to define process for

standardization of T&T interfaces

(based on Vorto)

Page 22: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

Tool interface extensions

Goals

• Extend functionality of T&T by adding different types of

handheld power tools (drilling, rivetting, measurement, etc.)

• Open up for other tool vendors

• Create ecosystem

Process

• Currently defining target list for additional tools (initial tool

was Rexroth Nexo)

• Create „long“ list

• Approach vendors in Q2

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Page 23: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

GTM & T&T Customer Advisory Board

GTM

• Gather and validate requirements and use cases

• Initiate PoCs and initial projects

Next: CAB (Customer Advisory Board)

• Automotive

• Aircraft manufacturing

• Equipment Manufacturing

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© Bosch SI, TechM, Cisco, 2015 24

Questions?

Thank You!

Page 25: Industrial Internet Manufacturing in Action: A Smart Factory Testbed · 2020-06-09 · Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus

© Bosch SI, TechM, Cisco, 2015

Good to know!

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White Paper: Creating connected

manufacturing operations in the IoT

www.bosch-si.com/wp-manufacturing