www.ahlada.com

Due to our constant product development process, Ahlada reserves the right to revise specification without notice. The information given in this brochure is correct to the best of our knowledge. Users must satisfy themselves as to the suitability of any particular product or detail for a specific application.

Ahlada Group of Companies

Regd. Office & Factory :

Sy# 66-68, Bahadurpally, Qutbullapur Mandal, Ranga Reddy District, Hyderabad - 500 043. Andhra Pradesh, India.

Ahlada Engineers Pvt. Ltd. Ahlada Industries Pvt. Ltd.

Phone : +91 - 40 - 23195923, 25Fax : +91 - 40 - 23195924E-mail : engineers@ahlada.com

Phone : +91 - 40 - 23094301, 02Fax : +91 - 40 - 23094300E-mail : industries@ahlada.com

Tailift India Pvt. Ltd.

Phone : +91 - 40 - 42014886, 87Fax : +91 - 40 - 42024888E-mail : forklift@tailiftindia.com

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w.a

hlad

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INDEX

IND

EX

Ahlada Engineers Pvt. Ltd.

• Metal Doors and Frames

General / Commercial Door

Scientific Door

Fire Resistant Door

Secure Door

Acoustic Door

• Cleanroom

• Modular Cleanrooms

• Cleanroom Equipment

• Cleanroom Furniture

Ahlada Industries Pvt. Ltd.

• Equipment for Bulkdrug and Pharma Industries

Rotocone Vacuum Dryers

Vacuum Tray Dryers

Tray Dryers

Pressure Nutsche Filters

Blenders (Doublecone / Octagonal / Polygonal / Ribbon)

Reactors

Receivers

Heat Exchangers

Storage Tanks & Vessels

• Storage Systems

Universal Storage Systems

Mezzanine Floor Storage Systems

Pallet / Non-Pallet Storage Systems

Cantilever Storage Systems

• Cable trays and Race ways

Tailift India Pvt. Ltd.

• Forklift Trucks

• Material Handling Equipment

02

15

17

19

27

31

32

33

34

36

40

40

41

37

42

43

44

45

46

47

47

51

“ Our philosophy is simple.

We build life long

relationship through our

interactive designs, attention

to detail, adherence to strict

schedules and project

completion to predetermined

budgets and quality

standards”

Met

al D

oors

The Company

Ahlada group of companies, through years of experience is able to provide

its clients with a complete range of Metal Doors with Frames,

Single/Double Glazed Fixed Glass Windows, De-mountable Panels, Walk-

on Ceilings, Cleanroom Equipment and Furniture, Equipment & Machinery

for Bulk Drug and Pharmaceutical Industries, Storage Racking Systems,

Forklifts and Material Handling Equipment for Industries and Warehouses.

Our products combine tradition with innovation, integrate safety and

functionality, and reflect sophisticated standards not only in design and

materials, but also in the services we render, all the way to project

management.

Operating out of modern 3.5 acre factory facility, our versatile

fabrication capabilities allow us to offer a wide range of products,

finishes and configurations to fit customer specific requirements.

We are equipped with world class infrastructure with highly advanced

and sophisticated machinery like Roll Forming, CNC Turret Punch, NC

Hydraulic Shear, CNC Hydraulic Press Brake, Hydraulic and mechanical

presses, Metal Surface Pretreatment unit, Liquid Paint and Powder

Coating equipment with Booths and Oven for baking as well as other

sheet metal fabrication machinery of the latest technology.

Ahlada Engineers Pvt. Ltd.

Manufacturers of

• Metal Doors with Frames Scientific Door, Fire Door, General/

Commercial Door, Secure Door, Acoustic Door, Single/Double Glazed

fixed Glass Windows, De-Mountable Panels and Walk-on Ceilings.

• Cleanroom Equipment viz Garment Cubicle, Pass Through's, Air

Showers, Laminar Air Flow Units, Dispensing / Sampling Booths, Bio

Safety Cabinets, De-dusting Booth and Fume Hoods.

• Cleanroom Furniture in Stainless Steel viz Cabinets, Tool Carts,

Tables, Compartment Shelves, Transport Carts, Serving Carts,

Containers, Samplers, Ladders, Stairs, Wire Baskets, Material

Collectors, Work Chairs, Stools, Industrial Sinks, Drain Traps and

Pendents.

viz

Our group of companies and products range:-

Metal Doors & Frames

A door is a moveable barrier used to cover an opening.

Doors are used widely and are found in walls or partitions of

a building or space. A door can be opened to give access

and closed more or less securely using a combination of

latches and locks.

Doors are nearly universal in buildings of all kinds, allowing

passage between the inside and outside, and between

internal rooms. When open, they admit ventilation and

light. The door is used to control the physical atmosphere

within a space by enclosing it, excluding air drafts, so that

interiors may be more effectively heated or cooled. Doors

are significant in preventing the spread of fire. They act as a

barrier to noise.

They are also used to screen areas of a building for

aesthetic purposes, keeping formal and utility areas

separate. Doors also have an aesthetic role in creating an

impression of what lies beyond. Doors are often

symbolically endowed with ritual purposes, and the

guarding or receiving of the keys to a door, or being granted

access to a door can have special significance. Similarly,

doors and doorways frequently appear in metaphorical or

allegorical situations, literature and the arts, often as a

portent of change.

Many kinds of doors have specific names, depending on

their purpose. The most common variety of door consists

of a single rigid panel that fills the doorway. Many

variations on this basic design are possible, such as

"double" doors that have two adjacent independent panels

hinged on each side of the doorway.

Most doors are hinged along one side to allow the door to

pivot away from the doorway in one direction but not in the

other. Doors can be hinged so that the axis of rotation is not

in the plane of the door to reduce the space required on the

side to which the door opens.

Doors can be used as general doors, commercial doors,

residential doors, industrial doors, scientific doors, fire

resistant doors, acoustic doors as well as security doors.

The same can be offered with honeycomb paper core,

mineral wool and PUF insulation if required. Manufactured

under stringent internationally certified procedure with

state of the art CNC equipment. We offers a wide range of

pressed steel products like doors & windows.

Types of Doors

Scientific Door: Scientific doors facilitate highest standards of

hygiene for cleanroom environment in industries like

pharmaceuticals, Bio-technologies, Micro Electronics Industries

and hospitals. These fully flush type doors available in galvanised

steel and stainless steel are provided with a range of indigenous

and imported ironmongery in stainless steel. These door sets can

be custom designed for individual project requirements while

incorporating special features in addition to the vision panels,

ironmongery and wide range of color finish.

Fire Door: Fire doors are available in fire resistant levels from 30

minutes up to 2 hrs, all tested to BS 476 Part 22. These door sets

can be made in very large sizes with options for glazing , fire

resistant self closing louvers, single or double door sets, optional

fixed over panels and optional temperature rise (insulation)

configuration.

General/ Commercial Door: High duty general purpose metal

door sets are available in sizes up to 2600mm wide for double door

sets and 3000mm high. Capable of accepting glazing in many

configurations with air vents, louvers and wide range of hardware.

Finish coated in epoxy polyester powder paint (or) as standard.

Secure Door: Special attention is paid to construction details

and the addition of security hinges , multipoint locks, reinforced

laminated cores and high security glazing which produces a range

of secure door sets that are suitable for high security applications.

The level of protection required will determine the degree of

sophistication of construction.

Acoustic Door: By the Introduction of special linings, seals and

structurally bonded cores, a high level of sound reduction is

achieved.

Ahlada Industries Pvt. Ltd.

Manufacturers of

• E q u i p m e n t f o r

Pharmaceutical Industries viz Rotocone

Vacuum Dryers, Vacuum Tray Dryers, Tray

Dryers, Doublecone / Octagonal /

Polygonal / Ribbon Blenders, Reactors,

Receivers, Heat Exchangers, Storage

Tanks, Storage Vessels, Pressure Vessels

and Pressure Nutsche Filters.

• Storage Racking Systems viz Universal

Racking, Pallet Racking, Non-Pallet

Racking, Mezzanine Floor Racking, Multi-

tier Racking, Cantilever Racking, Pallets

and Pallet cages.

• Cable trays viz Hot Dip Galvanized Cable

Trays (Perforated / Ladder) and Race

ways.

B u l k d r u g a n d

Tailift India Pvt. Ltd.

Distributors of

•

(Tailift Brand, Taiwan)

Forklifts and Material Handling Equipment

01 02

A Fire door is a type of door or movable barrier used as part of a passive fire protection system within buildings to prevent the

spread of fire or smoke between separate sections. It is usually the only means of allowing people to pass through a fire-

resistant wall.

Apart from the door leaf (the swinging panel of the door) there is the door frame which also has to meet fire rated regulations,

intumescent strips, smoke seals, door hardware and the structure that holds the fire door assembly in place. Together, these

components form an assembly, typically called a "doorset" which holds a rating, in hours, specifying the amount of time it is able

to resist a fire at a given temperature. All of the components of the fire door assembly must bear a listing agencies label i.e. CBRI

certification to ensure the components have been tested to meet the fire rating requirements.

Fire Doors & Frames

Construction and Installation issuesAs well as ensuring the door is hung properly and squarely, it is also very important that where a fire door is installed, any gaps

left in the opening between the wall and the door frame must be properly filled with fire resisting material.

Edges of a fire door usually need to have fire rated seals which can be composed of:

• An intumescent strip, which expands when exposed to heat

• Neoprene weather stripping

• Gaskets to prevent the passage of smoke

Intumescent seals are crucial in maintaining the performance of a fire resistant door, and as such, the correct seal should always be used. Seals may vary in chemical composition, expansion rate, expansion volume, and/or charring characteristics. Some fire doors are equipped with internal windows which also have a rating, or have been incorporated at the time of the door test and be subject to the overall door's product certification. Fire-resistive windows must remain intact under fire conditions and hose stream impact resistance, and can include:

Wired glass typically withstands the fire, whereas the sodium silicate liquid also acts to insulate heat transfer, due to the endothermic action of this chemical.

Seals

•

• Locks

Automatic closing devices •

• Hinges

Latches •

• Thresholds

Door sweeps

Door HardwareDoor hardware includes, but is not limited to:

All components are required to adhere to product certification requirements that are acceptable to the local Authority such as CBRI (Central Building Research Institute, Roorkke) by meeting the requirements of the local building code and fire code. The regulatory requirement will change from country to country.

Regulations

Most fire doors should be kept closed at all times, however some are designed to stay open under normal circumstances, only to shut automatically in the event of a fire. Whichever method is used, the door's movement should never be impaired by a doorstop or other obstacle. The intumescent and smoke-seal bounding of fire doors should be routinely checked, as should the action of the door closer and latch.

Some fire doors are held open with an electromagnet, which may be wired to a fire alarm system. If the power fails or the fire alarm is activated, the coil is de-energized and the door closes on its own.

Rated fire doors are tested to withstand a fire for a specified period. There are 20, 30, 45, 60, 90 and 120 minute-rated fire doors that are certified by an approved laboratory. The certification only applies if all parts of the installation are correctly specified and installed. For example, fitting the wrong kind of glazing may severely reduce the door's fire resistance period.

Normal Operation

Technical Specification for General / Commercial / Scientific Doors and Frames

Construction

Fixing through frame by expansion bolt Mortar straps

Fixings

Frame Assembly

Glazing

Core materialDoor leaf filled with either Honeycomb kraft paper core / Mineral wool / Rock wool / Glass wool / PUF insulation dependant on duty.

Louvers

Description Metal Doors and Frames

Welded construction with frame spreaders.Bolted frame construction.Knock-down frame construction for wrap around frames.

Glazing to door leaf.Glazed over panels in frames.

Louver panels to door leaves.Fire resistant ventilators.

Finish FRP Polyester Powder coated / Zinc coated primer with PU Paint surface.

Up to RW 44 for 60m thick door leaves with special frames and ancillary seals. Acoustic Properties

Sizes Up to 3000 mm high and 3000 mm wide subject to test data limitations.

Door leaf from 0.8 mm /1.2 mm thick slip coated pre-galvanised steel sheet to ASTM A527/ ASTM A525, JIS G 3302 or BS 2989 (1994). Zinc coating 80-120 g/m2. Lock formed panels with internal stiffeners, 3.0mm thick hinge reinforcing, hardware mounting plates and lock protection.

Stiffeners are used to provide extra strength and to prevent de-formation in doors

Door frame from 1.2 mm / 1.6 mm thick pre-galvanised steel sheet with mitred and welded corners, frame stretchers, hinge reinforcing plates, fixing plates and hardware mounting plates.

03 04

Technical Specification for Fire Resistant Doors & Frames

OpeningWall

RatingDoor and

Frame Rating Description and Use

Fire Door Openings

These openings are in walls that separate buildings or divide a single building into designated fire areas.

3 Hour(180 minutes)

4 Hour

2 Hour

1 Hour

1 Hour

2 Hour

1 Hour

1 Hour

1-1/2 Hour(90 minute)

1 Hour(60 minute)

3/4 Hour(45 minute)

1-1/2 Hour(90 minute)

3/4 Hour(45 minute)

1/3 Hour(20 minute)

Openings of this type are used in enclosures of vertical or egress through buildings. Examples of these types of openings include stairwells and elevator shafts.

communication

These door and frame assemblies divide occupancies in a building.

For use where there are openings in corridors or room partitions.

This opening is in a wall where there is the potential for severe exposure from the exterior of the building.

fire

This opening is in an exterior wall that has the potential to be to moderate to light fire from the exterior of the building.

exposed

These openings are in corridors where smoke and draft controlrequired. The minimum wall rating is 1 hour.

is

Test Standards

44mm thick leaf formed from 1.2mm thick Skin pass electro galvanized steel reinforced with internal stiffener, fully insulated with 32 kg/m3 Mineral wool, complete with preparation for lock formed, 4mm thick hinge reinforcing plates, hardware mounting plates and Lock reinforcement.

Door Leaf

1.6 mm thick skin pass electro galvanized steel, seamless welded or knock-down constructions complete with 4mm thick hinge reinforcing plates, fixing straps, hardware mounting plates, mortar guards and Lock reinforcement.Standard Single and Double Rebate profile.

Door Frame

Finish

Door leaf filled with either Honeycomb kraft paper core / Mineral wool Rock wool / Glass wool / PUF insulation dependant on duty.

Core material

Maximum Sizes

BS476:Part 20 and Part 22 1987MS 1073:Part 3:1996ISO 9002:1994

Primer etching based coats only unless otherwise specified.FRP Polyester Powder coated / Zinc coated primer with PU Paint surface.

Provided as standard 4 hinges, door closer and mortise lock set with lever handle.Hardware

Equal or unequal door leaves are availableDouble-Leaf

Door frame sizes Width x Height (mm)Single Leaf 1100 x 2400mmDouble Leaves 2200 x 2400mm

STC 41 to 45 tested in accordance to ASTM E90 Acoustic Performance

05 06

Frame Profiles

Standard single rebate

Standard double rebate

Deep single rebate

Swing door frame

a

bc

6 bends single rebate profile for Fire rated and non-fire rated system

a

bc

7 bends single rebate with profile for non-fire rated system

recessed

a

b

c

c

8 bends double rebate profile forFire rated and non-fire rated system

* Dimensions “a,b and c” as per Customer Requirements

Short-Narrow Vision

Door Design

Solid Circular Vision Bottom Louver

CORES

Door Leaf construction

Door Frame construction

LOCK REINFORCEMENT.TO DOOR LEAF

4mm Hingereinforcement

M6/M5 Tappedholes

1.5mm Lockreinforcement

4mm welded Lock reinforcement

HINGE REINFORCEMENTTO DOOR LEAF

INVERTED BOTTOM

1.5 mm channel

VERTICAL EDGES

Lock formed seam

1mm louver

LOUVER

CLOSER REINFORCEMENTTO DOOR LEAF

2mm Closerreinforcement(Full width)

6mm toughenedglass

VISION PANEL

Note : The sizes of single leaf and double leaf doors depend on customer requirements and site conditions.Ironmongery, accessories, vision panels are subjected to customer choices

HONEYCOMB

Superlative resistance to impact

Smooth flat surface

Extreme durability

High shear strength

Prevents decay and destruction by pests

Versatility: permits modification

MINERAL WOOL

Superlative resistance to heat

Smooth flat surface

Extreme durability

Prevents decay and destruction by pests

Excellent Acoustic Properties

07 08

Door Handing System

Left Hand Right Hand Double Door Left Active Double Door Right Active

AnticlockwiseClosing

ClockwiseClosing

AnticlockwiseClosing

ClockwiseClosing

Door Measuring System

Individually Keyed System (KD)

With an individually keyed system,each cylinder can be opened by its individual key.

Keyed Alike (KA)

This system allows for a number of cylinders to be operated by the same key. It is ideally suited to residential applications such as front and back doors.

Master Keyed (MK)

A master-keyed system involves each lock having its own individual key which will not operate any other lock in the system, but where all locks can be operated by a single master-key.

Common Entrance Suite (CES)

This system is widely used in apartments, office blocks and hotels. Each apartment (for example) has its own individual key which will not open the doors to any other apartments, but will open common entrance doors and communal service areas.

This is an extension of the master-keyed system where each lock has its own individual key and the locks are divided into 2 or more groups. Each lock group is operated by a master-key and the entire system is operated by one grand master-key.

Grand Master Keyed (GMK)

Ironmongery and Security Solutions

Masterkey systems offer control over the movement of people within a building or buildings. It is most important that the keying requirements of a building are accurately and correctly detailed to provide security and accessibility for the keyholders of the building.

Any recommendations must relate the security of the system to the convenience of movement within the building.

Too much reliance on one side of the security/convenience balance will either sacrifice the security offered or lose the convenience factor. It is thus vitally important to strike the right balance.

Examples of the principle of masterkeying are shown below.

09 10

Mortise Locks and AccessoriesSelection of Doors & Ironmongrey

STANDARD SIZE OPTIONS

Finished WallOpening size in mm

Door Reference Frame size in mmShutter height

2048 mm

Height GD SD FD Width Height Active Width Inactive Width

2100 GD 75 SD 75 FD 75 740 2095 658

2100 GD 90 SD 90 FD 90 890 2095 808

1000 2100 GD 100 SD 100 FD 100 990 2095 908

1125 2100 GD 112 SD 112 FD 112 1115 2095 1033

1200 2100 GD 120 SD 120 FD 120 1190 2095 1108

1500 2100 GD 150 SD 150 FD 150 1490 2095 1033 369

1500 2100 GD 150 SD 150 FD 150 1490 2095 701 701

1800 2100 GD 180 SD 180 FD 180 1790 2095 851 851

2000 2100 GD 200 SD 200 FD 200 1990 2095 951 951

2300 2100 GD 230 SD 230 FD 230 2290 2095 1101 1101

GD - General / Commercial Door, SD - Scientific Door, FD - Fire Resistant Door

Width

750

900

Ironmongrey

Doors

11 12

Description Specification Make Catalog No.

Door Closer with Standard Arm / with Hold open arm Dorma / imported TS 68/71/73

Door Closer with Standard Arm / with Hold open Arm Doorset / imported DC 60 / DC 80

Door Closer with Standard Arm Ozone / imported NSK 580/ NSK680

Door Coordinator Ryobi / imported JC 350

Door Drop Seal 750/914/1000/1220 mm length Enviro / imported ES-CATS

Door Hinges 4" X 3" X 3 mm Stainless sheet ball bearing butt Hinges Dorma / imported

Flush Bolts 300 / 600 / 900 mm long Ryobi / imported

Pull Handle 19mm x 250mm Stainless Steel Pull handle Dorset / imported SD10PHSS19

Pull Handle 19mm x 150mm Stainless Steel Pull handle Dorset / imported SD06PSS

Handle D -Type D Type SS Mortise Handle On Rose 19mm Dorset / imported SDORSS 19mm

Dead Lock SS 225mm Dorset / imported ML 100 D

Lock Both side key 70mm Cylinder Dorset / imported CL 206

Lock SS Mortise Latch Dorset / imported ML 100L

Mortise Lock Body Dorset / imported ML 100A SS

Panic Bar Ordinary Two Door Dorma / imported PHA 2102

Panic Bar Ordinary Single Door Dorma / imported PHA 2101

Mortise with Dead Lock

Mortise with Dead

Lock with Latch

Cylinder Lock

Panic Bar

HydraulicDoor Closer

Door Handles

Door Latch cum LockDoor Hinge

Cylinder Lock

Finishes

Note: The information on this product Data Sheet is given to the best of the manufacturer's knowledge, based on laboratory testing and practical experience. However, as the product is often used under conditions beyond the manufacturer's control, only the quality of the product itself can be guaranteed. Jotun Powder Coating reserves the right without notice to alter or change the contents of this Technical Data.

Seawater

Tapwater Limited Resistance

Distilled water Little or no Resistance

Sodium chloride 2% Petroleum Sodium chloride 20% Crude oil Sulphuric acid 20% Edible oil Hydrochloric acid 10% Refined petrol (gasoline) Hydrochloric acid, conc. Terpentine Nitric acid 3% High octane petrol Nitric acid 10%

Toluene

Nitric acid 30%

Xylene

Phosphoric acid 4%

Ethyl alcohol 96%

Phosphoric acid 10%

Butanol Phosphoric acid 43%

Isopropyl alcohol

Sodium hydroxide 5%

Glycerol

Sodium hydroxide 30%

Cyclohexanone

Acetic acid 10%

Acetone

Acetic acid, conc.

Methyl –

ethyl ketone

Na –

hyochlorite, dilute

Ethyl cetate

Lactic acid 10%

Trichlorethylene

Citric acid 10%

Sodium bi - chromate

Ammonia 10%

Hydrogen peroxide 3%

Ammonia, conc.

Phenol

Sodium carbonate 10%

Urea

Chemical Properties at Room Temperature

PE-FPOLYESTER

Excellent ResistancePOLYESTER

Finishes

Technical Data

1413

Cleanroom classification

Cleanrooms are designed to provide this by meeting purity classes of various degrees based on ISO and cGMP standards, as directed by the given applications at rest conditions

Class 1 and 10 (the highest specification) are generally used for integrated circuit and semi-conductor manufacture.

Class 100 (BS. 5295 equivalent classifications E and F) are often used by the electronics industry along with some applications within pharmaceutical facilities.

Class 1,000 to 10,000 are used by manufacturers of the highest specification fibre optics, precision engineering, sterile packaging and pharmaceutical manufacturing.

Class 100,000 is adequate for general component assembly and packaging.

For Guidance

a) At rest conditions b) Class division in cubic feet

Cleanroom

A cleanroom is an environment, typically used in also designed to produce a minimum of particles and to be manufacturing or scientific research, that has a low easy to clean.level of environmental pollutants such as dust, airborne Common materials such as paper, pencils, and fabrics made microbes, aerosol particles and chemical vapors. More from natural fibers are often excluded; however, alternatives accurately, a cleanroom has a controlled level of are available. Cleanrooms are not sterile (i.e., free of contamination that is specified by the number of uncontrolled microbes) and more attention is given to particles per cubic meter at a specified particle size. To airborne particles. Particle levels are usually tested using a give perspective, the ambient air outside in a typical particle counter.urban environment might contain as many as

Some cleanrooms are kept at a positive pressure so that if 35,000,000 particles per cubic meter, 0.5 µm and there are any leaks, air leaks out of the chamber instead of larger in diameter, corresponding to an ISO 9 unfiltered air coming in.cleanroom.

Some cleanroom HVAC systems control the humidity to Overviewrelatively low levels, such that extra precautions are

Cleanrooms can be very large. Entire manufacturing necessary to prevent electrostatic discharge (ESD) facilities can be contained within a cleanroom with problems. These ESD controls ("ionizers") are also used in factory floors covering thousands of square meters. rooms where ESD sensitive products are produced or They are used extensively in semiconductor handled.manufacturing, biotechnology, the life sciences and

Low-level cleanrooms may only require special shoes, ones other fields that are very sensitive to environmental

with completely smooth soles that do not track in dust or dirt. contamination.

However, shoe bottoms must not create slipping hazards The air entering a cleanroom from outside is filtered to (safety always takes precedence). Entering a cleanroom exclude dust, and the air inside is constantly usually requires wearing a cleanroom suit.recirculated through high efficiency particulate air

In cheaper cleanrooms, in which the standards of air (HEPA) and/or ultra low penetration air (ULPA) filters to

contamination are less rigorous, the entrance to the remove internally generated contaminants.

cleanroom may not have an air shower. There is an anteroom, Staff enter and leave through airlocks (sometimes in which the special suits must be put on, but then a person including an air shower stage), and wear protective can walk in directly to the room .clothing such as hats, face masks, gloves, boots and

Some manufacturing facilities do not use fully classified cover alls.

cleanrooms, but use some cleanroom practices together to Equipment inside the cleanroom is designed to maintain their cleanliness requirements.generate minimal air contamination. There are even specialised mops and buckets. Cleanroom furniture is

Cle

anro

om

Air Particle Count Maximum allowable particle count per M3

ISO

14644-1

USFedral Standard

209 Si

> 0.1 um > 0.2 um > 0.3 um > 0.5 um > 1.0 um > 5.0 um

ISOClass 1

ISOClass 2

ISOClass 3

ISOClass 4

ISOClass 5

ISOClass 6

ISOClass 7

ISOClass 8

ISOClass 9

M1.5(1)

M2.5(10)

M3.5(100)

M4.5(1000)

M5.5(10000)

M6.5(100000)

10

100

10001240

1000012400

100000

1000000

2

24

237265

23702650

2370026500

237000

10

102106

10201060

1020010600

102000

4

3535

352353

352035303500

3520035200

352000353000350000

352000035300003500000

35200000

8

83

832

8320

83200

832000

8320000

290

293247

293024702000

293000

293002470020000

a) a)

b)

b)

b)

b)

b)

b)

15 16

Technical Specifications

Note : The sizes of panels and ceilings depend on customer requirement and site conditions

Polyester powder coated/Precoated galvanized steel/Stainless Steel

Width : 900mm, 1000 mm and 1200 mmHeight : Upto 6000 mm with provision for stacked panels for

higher applicationThickness : 60mm, 80mm and 100mm. Ability to carry and conceal services and

return air ducts/raisers from nominally 0.8 mm thick GPSP zero spangle steel sheet with riveted construction. Other sizes can be customized based on layout

Recessed adjustable floor track to compensate floor undulations and allow flush coved finish.

PUF (Polyurethane Foam)PIR (Poly ISO Rinate)Honeycomb Kraft paperMineral wool/Glass wool/Rock wool

Infill

Door

Sizes (Partations and Ceiling Panels)

Floor Track

Integration

Panel Connection

Surface Finish

Weight 9 kg/m² to 25 kg/m² dependant upon specification and thickness.

Polyester powder coated/Precoated galvanized steel/Stainless SteelColour : Suitable RAL Colours

Glazing Double flush glazing with 6mm toughened glass on both sides with in a frame.

Door leaf from 0.8 mm /1.2 mm thick slip coated pre-galvanised steel sheet to ASTM A527/ ASTM

A525, JIS G 3302 or BS 2989 (1994). Zinc coating 80-120 g/m2. Lock formed panels with internal

stiffeners, 3.0mm thick hinge reinforcing, hardware mounting plates and lock protection.

Stiffeners are used to provide extra strength and to prevent de-formation in doors

Door frame from 1.2 mm / 1.6 mm thick pre-galvanised steel sheet with mitred and welded

corners, frame stretchers, hinge reinforcing plates, fixing plates and hardware mounting plates.

Coving Optional radiused floor/ceiling coving accessories.

Air Leakage Silicon for sealed applications

Concealed system provided by using inbuilt conduit with Electrical/Telephone/LAN /module boxes installed with in the panel.All cutouts are factory made and properly sealed.Optional items like wall guard, crash panel for the emergency exit, removable panels for the equipment movement can be given.

Each panel is connected to it’s adjacent unit or door unit with a friction type interlocking key. This allows speedy erection and dismantling.

Modular Cleanrooms

Cleanroom Partitioning System is designed for ease of installation and practical functionality, while maintaining modular flexibility to interchange by way of easy of de-mountability. The system can be integrated with a wide range of new or existing systems to coordinate any cleanroom facility or manufacturing environment. Simplified construction methods and our progressive/ non-progressive system will help minimize overall construction time.

Solid Panels for Cleanroom Partitions

Modular walls have been installed in cleanrooms throughout the world in a range of applications from high technology electronic manufacturing to legislation-controlled healthcare packaging.

The system is readily adaptable to meet the requirements of most cleanroom classifications as determined by cGMP grades used in pharmaceutical applications. Make-up panels are produced within the sizing layout of the drawing.

A complete range of partition walls and ceiling systems are available to meet the technical specifications of controlled environment rooms. Ceilings as well as partitions are inert, non particle-shedding, forming part of a cleanroom aseptic envelope to enable compliance with FDA validation procedures and cGMP standards.

Ceiling Panels (Walkable / Non-Walkable)

The ‘walk on’ load bearing roof system, not only provides the area with an environmentally controlled airflow, with the control of pressure, temperature, humidity and filtration systems being placed at high level, but also allows for access of maintenance personnel whilst not encroaching within cleanroom envelope.

Ceiling system is designed not only to achieve its load bearing function but to add clean single joints to create a sleek clean flush surface.

Innovative plank system allows the overall load of the ceiling to be spread by interconnection of joints on the panel edges, whilst being supported at the intermediate points by lattice beams over head, with a load of 150kgs which includes 2 persons with toolkits.

Design engineers will calculate all loadings required to incorporate flush light fittings, HEPA filters, diffusers etc. Load bearing ceiling system is fully de-mountable and compatible with our wall systems and will meet all requirements where hygiene and cleanliness are a requirement.

17 18

Garment Cubicle

Pass-throughs

Laminar Airflow

Air Showers

Dispensing and

Sampling Booths

Fume Hoods

Bio-Safety Cabinets

Cleanroom Equipment

Cleanrooms play a vitally significant role in core vertical like Pharmaceuticals,

Biotechnology and Microelectronics as these industries require perfect

environment for operational functional excellence. Cleanrooms are required to

comply with the most stringent quality norms and they display consistent with long

term utility.

Cleanroom Equipments are vital in the transfer of material and accessories from

Non-Cleanroom Section into the cleanroom. Cleanroom equipment are so designed

that they minimize contamination in the course of the transfer of these materials to

the cleanrooms.

Air Shower

Air Showers are self contained chambers installed at entrances to cleanrooms and other controlled environments. They minimize particulate matter entering or exiting the clean space. Personnel and materials entering or exiting the controlled environment are scrubbed by high velocity HEPA-filtered air jets with velocities of 20-22m/s (4000 - 4300fpm). Contaminated air is then drawn through the base within the unit, filtered and recirculated.

Cleanroom Applications: the greatest source of particulate contamination in a cleanroom is the operator. Air showers are installed between change areas and the cleanroom. The air shower enhances cleanroom operating protocol by serving as a reminder to all operators that they are entering a controlled environment. Personnel therefore develop the habit of gowning up properly before entering the air shower.

Air showers keep pharmaceutical production and lab animal breeding areas clean and also minimize egress of hazardous substances and allergens from the controlled environment. Air Shower Operating Sequences Unlike conventional air showers which are delivered with a fixed operating sequence, the Air Showers operating sequence may be selected from three preprogrammed sequences.

19 20

High velocity shower jets in excess of 20 m/s ensure efficient scrubbing action to remove particulate matter.

Operating modes can be programmed in the field.

The air shower is constructed of electro-galvanised steel sheets with an abrasion resistant oven-baked powder coated finish / Stainless steel.

Microprocessor controller supervises all functions.

Mini-pleated HEPA filtration achieves > 99.99% typical efficiency at 0.3 micron particles.

A disposable pre-filter with 85% arrestance extends the life of the main filter.

An emergency stop button is mounted on both sides of the shower.

Indicator lights mounted on both sides of the air shower exterior regulate traffic flow in and out of the cleanroom.

Permanently lubricated direct drive centrifugal blowers are used in conjunction with stainless steel air nozzles.

All electrical components are UL listed / recognised.

Garment Cubicle

Garment Storage Cabinets provide the premium solution to meet your garment

storage needs while making a positive contribution to maintaining the

cleanliness of your controlled cleanroom environment.

Cleanroom garments can accumulate particulate contamination during

storage and between laundry washes, which in turn may lead to lower product

yields and increased product quality issues.

These cabinets are equipped with a blower and a HEPA filter in a fully contained

enclosure constructed of powder-coated steel sheets / stainless steel which

will not shed particles or contaminate the environment of your cleanroom.

They provide a solution for storing your cleanroom garments in a visible and

organized manner, while at the same time removing particulate contamination

from your garments as they are stored and removed.

The standard 6ft model is able to store approximately 24 garments within the

enclosure, although the actual number will depend on how tightly packed the

garments are.

The use of garment storage cabinets in general emphasizes to both your

employees and visitors that the garment they are about to don will be used to

enter a controlled cleanroom environment.

It is a small but important investment that contributes to increased product

yields and a better awareness of cleanroom standards and operating

procedures.

Static/Dynamic

Pass Through’s

Controlling the ingress of particulate

contamination into cleanrooms and other

controlled environments is paramount in

order to maintain the integrity of products

and processess. Pass Boxes and Transfer

Hatches are a cost effective solution as

they allow materials to be transferred into

the controlled environment without actual

personnel movement. They may also be

used to protect the external environment

from egress of contamination.

Pass-Through’s

21

?Mechanical interlock is reliable, maintenance- free, fail safe and maintains cleanroom integrity by preventing both doors from being opened at the same time.

?Products are manufactured for the most demanding controlled environment applications.

?All components are designed for maximum chemical resistance and enhanced durability for a long service life.

?The pass box is constructed of stainless steel, making the work zone easy to clean.

22

Fume Hoods

Air Foil

Baffles

Sash

Laminar Airflow

LAF Units designed to provide a work area free 90% efficient on particles 10 micron HEPA filters 99.97% from airborne particles completely self-contained efficient on particles 0.3 micron in size or larger. unit; not dependent on other equipment, functions gasketing and fastening devices assure a non-leaking effectively in uncontrolled areas. filter installation. Unit is standard without a work

surface. Work surface can be provided.Laminar air flow Horizontal/Vertical benches are designed to provide class 100 air at work stations.

Horizontal

Vertical

Switch For Gas Stream

Item

ISO 5 (as Per ISO 14644-1) 90+10 fpm

DescriptionGi Powder Coated/SS304/SS316MOC

EU 5 Rating 90% Down To 5 MicronPre Filter Efficiency

HEPA Filter EU 13 Rating 99.997% Down To 0.3 MicronSupply Filter Efficiency

Working Table SS Table Cladded Wooden Base For Strength

Perforated Grill For Pre FilterGrills

On/off Switch Gas Cock

Class Airflow (velocity)

Instruments

Pressure Guage LightsFlorescent Tube Lights With DiffuserUV Lights With Hour Meter 3 Pin Socket,15amp-1no

Performance

Noise Level Less Than 70 Dp

Vibration Minimum

23

The complexities of hood operation become apparent when the

many variables involved in exhausting fumes generated in the space

are considered. First, there must be an adequate “pull” of air, known

as face velocity, to move fumes from the hood through the ductwork.

Face velocity is measured in feet per minute (FPM) at the vertical

sash plane. In order to maintain consistent face velocity, a certain

quantity of air, or exhaust volume, is required. Exhaust volume is

measured in cubic feet per minute (CFM). Sash position also impacts

face velocity. The sash is a transparent panel set in the fume hood

face, that provides access to the hood interior during set-up

procedures and minimizes contact with dangerous chemicals and

fumes during hood operation with the sash lowered.

Airflow patterns into the hood are influenced by the air foil. Located

just beneath the sash, the air foil decreases turbulence of air entering

the hood. (Some fume hoods feature air foils on the left and right

sides of the sash as well.) Located across the inside rear of the hood,

baffles control airflow patterns through the hood. Baffle panels are

located in a position determined to be most effective for the

application. A remote adjustment option allows the user to re-

position the baffles according to characteristics of effluents

generated in the hood.

Remote baffle adjustment located on the outside of the hood corner

post complies with recommendations.

24

Dispensing and Sampling booth

Booths are designed to give mixed air flow stream for product, operator and environmental protection and used to control the hazardous emissions of dust powder during powder dispensing / sampling process.

0.3 micron downward air stream deflects air-borne dust away from the operator breathing zone which is caused in handling operation. Dust particle available is being filtered at three levels of filtration prior to being circulated back to the booths air stream.

Applications :

Filling, refilling, weighing & sampling of Raw material & Components

Special Features

?Designed in accordance with WHO / GMP

?3-Stage Filteration like Prefilter, Fine Filter, HEPA filter

?Heavy duty Low noise motor blower assembly

?Suitable to accommodate on floor & table balances

Biological Safety cabinets

Media Glass fiber paper - imported

0.3 micron

99.97 %

23 mm WG

48" x 24" x 6" 1 Number

12" x12" x 6" 1 Number

Media Non woven - synthetic polyester

10 - 15 micron

90 %

6 mm WG

800 x 400 x 60 mm

By 1/3 HP, single phase, 1440 RPM motor, directly coupled with a pair of

aluminum, centrifugal impeller. Capacity 1000 CFM, Pressure 30 mm WG

By ¼ HP, Single phase, 1440 RPM motor, directly coupled with a

aluminum impeller. Capacity - 300 CFM, Ducting by PVC pipe with

rain guard - DIA - 150 mm

3 feet, 30 Watt - 1 No

4 feet, 40 Watt - with diffusers

Pressure manometer, Additional power point, Gas inlet nozzle, floor leveling screws, wire chord

240 V, single phase, 50 Hz

HEPA FILTER

Particle retention

Efficiency

Pressure drop

Size - at supply

Size - at Exhaust

PRE FILTER

Particle retention

Efficiency

Pressure drop

Size

Blower Assembly

Exhaust Assembly

Ultra violet lamp

Illumination

Standard accessories

Power supply

Biological Safety Cabinets are partly-recirculating laminar

airflow enclosures with high efficiency particulate air

(HEPA) filtration of exhaust air and an air barrier at the work

opening. HEPA-filtered vertical laminar airflow which is

recirculated in the work zone creates an ultra-clean work

environment for product protection. An air barrier between

the operator and the work zone is maintained by a flow of

room air into a full width grille in the work opening. The

barrier air mixes with the laminar flow air in a sump

underneath the work surface, and is exhausted to the

outside environment via a HEPA filter and an optional virus

burn-out. All positive pressure zones and filter seals are

surrounded by negative pressure zones, so as to contain

potentially hazardous aerosols.

25 26

Type

Direction of flow

Material of Construction

Cleanliness

Particle Retention

Noise Level

Velocity

Illumination

Pressure Differential

Power Supply

Pre-Filters

Intermediaite Filters

Supply HEPA Filters

Exhaust HEPA Filters

Blower Assembly

Front Open

Vertical

SS 304/ SS 316 or CRCA / GI Powder Coated

Class 100 as per US FED STD 209E

0.3 micron & above

65 dB on scale ‘A’ ± 5

90 FPM ± 20%

Flourescent tubes diffusers

0-25 mm inclined Manometers / Magnehelic Gauge

230 V Single Phase, 50Hz

10-15 micron rating, 3-Layers of HDPE mesh, 6mm Pressure Drop

3 micron & above, two layers of HDPE woven mesh and one layer of Non-woven polyester Bondex Media, 9mm Pressure Drop, Efficiency 97%

99.97% efficiency @ 0.3 micron rating

99.97% efficiency @ 0.3 micron rating

Statically & Dynamically balanced DIDW type blower system

Cleanroom Furniture

Apron, Stationery cumTools Cupboard

Dustbin with Door

Cage Trolley

Office Table

Apron Cupboardwith Vertical Partition

Dustbin

Tool Cart

Steps

Cross over Bench

Work Shop Cart

Includes work surfaces, seating, shelving, trolleys, benches and other products designed for use in cleanrooms, contamination-free environments where high-tech manufacturing and assembly occur. Cleanroom products are usually made of materials that are easy to clean and provide a low incidence of contamination.

Apron, Shoe cum Locker

CupboardPigeon Cupboard

Stationery cum ToolsCupboard

Material Collector

Punch & Die CabinetServing Trolley

Material Collector

Material Trolley

Cabinet Table with Keyboard27 28

MOC : SS304/SS316

Finish : Matt/Mirror

Locks : Cam/Box type

Office Table with Lockers

Table Table

Steps Ladder

Combination Collector

Stool

Simple Table

Tool cabinet Coat cupboard

Whells : Pu wheels with SS Bracket

Sliders : Telescopic type

Bushes : Nylon - Adjustable

Cleanroom Furniture

Growning recycle cabinet

Compartment Shelves

Flat Pallet

Storage Rack

Table

Double Sink with sliding door cabinet

Pallet Shelves

Table

Enclosure

Cage

29 30

In direct heat rotary dryers a continuous

feed of wet particulate material is dried by

contact with heated air, while being

transported along the interior of a rotating

cylinder, with the rotating shell acting as

the conveying device and stirrer. We offer

rotary dryers in co-current (parallel) and

counter-current operation. In the former,

the wet material is exposed to the hottest

air, which enables heat sensitive or sticky

materials to be dried successfully. In the

counter-current operation dried material

is exposed to the hottest air helping to

achieve very low moisture content. The

hot gases may enter the dryer at very high

temperature.

Features :

• All contact parts of made out of SS 316 / SS 316 L quality Material

in GMP Models and Mild steel externals with SS 304 Internals in

standard Models.

• Shell Materials are with SS 316 / SS 316 L for GMP Models and SS

304 for Non – GMP Model.

• Jacket Materials are made out of SS 304 for GMP Models and MS

for Non – GMP Models.

• Cladding is made out of SS 304 for GMP Model and MS For Non-

GMP Model .

• Internal Finishing will be Mirror polish, and External finish will be

Mat finish.

• Cyclone Separators is Provided for all Models.

• Condenser and condensate Receivers are provided for all Models.

• Validation ports and nitrogen purge Nozzles are provided

• Can be designed to customers specifications requirements.

Optional:

• Dedicated fluid heating and circulating systems. These can be

steam or electrically heated. Fluid heating systems are available for

water as well as thermic fluid. ( for Temperature requirements

above 95º C )

Rotocone Vacuum Dryers Equipment & Machinery for Bulk Drug & Pharma Industries

Rotocone Vacuum Dryers

Vacuum Tray Dryers

Tray Dryers

Octagonal / Double Cone Blender

Ribbon/

Reactors

Receivers

Heat Exchangers

Storage Tanks and Pressure Vessels

Pressure Nutsche Filter

Bul

k D

rug

Equi

pmen

t

31 32

Vacuum Tray Dryers

Function :

Used mainly for drying of high grade, temperature

and oxygen sensitive products. Highly suitable for

drying hygroscopic substances, which are dried

to very low residual moisture, content level.

Frequently vacuum drying cabinets are the sole

possibility for drying lumpy, glutinous products or

products of low pomposity. Capacity: Standard

models range from 4 trays to 48 trays.

Salient Features:

Bodies may be of cylindrical or rectangular cross

section. Both shelves and body are heated (the

body to prevent internal condensation) with

controlled circulation of hot water, steam or dia

thermic fluid. Vacuum is drawn through large

diameter ducts to minimize pressure drops and

produce minimum working pressures. Both

rotary and static dryers can be supplied with the

following optional ancillaries.

•

water or diathermic fluid.

• Cyclones and sleeve filters for powder

recovery (for rotary dryers)

• Solvent recovery system with condenser

and receiver, vacuum pump and ancillaries,

characteristics and dimensions depending

on the drying processes.

Heater system for either pressurized hot

Vacuum Tray dryer is the most commonly used batch dryer. They are

box-shaped and loaded and unloaded via a door (two doors on the

larger models). Inside are several heating plates mounted one above

the other on which the product is placed in trays. The bottoms of

both heating plates and trays should be as smooth as possible to

permit optimal heat transfer between plates and product. The

medium flowing through the heating plates is water, steam or

thermal oil. The distance between the heating plates is determined

primarily by the surface loading and the foaming of the product. To

void retrograde condensation the cabinet walls are indirectly

preheated by the heating plates. Next, the product is introduced and

heated at atmospheric pressure. Only after all individual product

trays reach the same temperature the cabinet is evacuated and

drying can start. The preheating phase is very important in order that

the drying curve and the foaming of the product is identical

throughout the cabinet. During the main drying phase the vacuum is

in the range of 40 to 80 mbar abs and in the final drying phase

vacuums of only few mbar abs are reached. Heating temperatures

are normally in the range between 800C and 1100°C. Depending on

product and surface load, drying takes from a few hours to 1 to 2

days. For some products the vacuum and temperature profiles are

automatically controlled in order to prevent a pass over of the critical

product temperature.

The dimensioning of the vacuum system is an important factor in the

design of drying cabinet systems. If for example vigorous foaming of

the product is desired, evacuation to the operational vacuum level

must take place very quickly. Vapors produced during drying are

taken out direct, or via a steam jet compressor to a surface

condenser in which the vapors condensate. The non-condensable

vapors are extracted by the vacuum system. On completion of the

drying, the product can be cooled by circulating of cold water

through the heating plates.

Tray Dryers

Application:

Tray Dryers are used for the best drying results in conventional process. Drying oven is specially designed for Bulk Drug,

Pharmaceuticals, Chemicals, Food, Paints, Textiles & other industries. It is well accepted for economical drying of powder,

granules, food material & chemicals.

Construction:

Drying oven is fabricated out of rigid angle iron frame with double walled panels insulated with best quality compressed fiber

glass and with a rigid door fitted with strong hinges and best chosen locking arrangement. A control panel is fixed in front of the

oven to facilitate the operation.

•

in GMP models and mild steel externals with stainless steel internals in

standard models

• Hollow pad type heating shelves which are easily removable for maintenance

• Condenser and condensate receiver fixed on the dryer body or stand alone for

remote installation

• Full welded skirt on vacuum dryer body for flush mounting through the wall.

• External fluid heating of dryer with protective panels in stainless steel or mild

steel powder coated

• Dedicated fluid heating and circulating systems. These can be steam or

electrically heated. Fluid heating systems are available for water as well as

thermic fluid (for temperature requirements above 95°C)

• Validation ports and nitrogen purge nozzles

• Can be designed to customers specification requirements

• Steam sterilis able models available

• Double door loading available for large models

• Haler lined internals for corrosive applications

All Contact parts are made out of SS304/SS316 or SS 316L quality material

33 34

Tray Dryers

It is manufactured from SS304, SS316 or SS316L Air Compression :(As per customer requirement) in GMP / CGMP

A highly effective recirculating air system is provided. Model & polished to the mirror finish in the inside & The heated air, is re-circulated with fresh air in selected matt finish on the outside. It has a large working proportions for optimum drying. The system is designed space and is available, manufactured from mild so that the materials at the top & the bottom dry steel & in good finishing outside with synthetic simultaneously. Uniform air circulation, controlled enamel color & inside painted with heat resistant temperature, sturdy construction and large working paint to resist temperature up to 300 degree, in space are the valuables of the oven which is suitably Standard Model.designed to cover wide temperature range, loading and

Description : unloading is faster and simple. In higher capacities, trays trolley rolls in and out of the chamber. For

The drying ovens are normally available with continuous operation a spare trolley can be had for

choice of heating mode, as electrically heated / loading while the drying cycle is taking place.

steam heated & thermal fluid heated. In electrically heated model, digital temperature controller is provided with digital timer to facilitate working day and night. In steam & thermal fluid heated model, digital temperature indicator is provided with digital timer, but the temperature controller is not supplied with the machine.

Controlled Temperature Digital temperature controller with digital timer is supplied to facilitate working day& Time: and night.

Option: Flame proof fittings, motor -FLP/NFLP and Trays- SS304/SS316

Body Construction : External: 1.2mm/1.6mm/2mmThk, lnternal:1.2mm/1.6mm/2mmThk, MOC:CGMP

Surface Finish : EXTERNAL: Buffed to 150 grit matt finish, INTERNAL: Buffed to 220grit mirror finish

Inlet & Outlet: All dryers have a 5 micron pre filter at the inlet and a manually infinite adjustable damper at the outlet.

Door: Door provided at the front side of the dryer. Door lips are lined with silicon rubber gasket to prevent any leakages. Suitable locking is provided for the doors.

Air Circulation: Air circulation is done by specially designed re-circulation blowers inside the dryer. The blower capacity, static & design depends on the size and model of dryer

Heating: Dryers are normally supplied with either steam/ electric/ thermo fluid / hot water heating system. Suitable heating coils / caloriefies are provided in the dryers.

Temperature Control: Temp control system is done by electronic digital temp controller fitted in the control panel. The temp control in the dryer is fully automatic.

Trays : Trays are available in SS 304/SS 316. Trays are buffed to mirror finish. Trays are also available in aluminum/Polypropylene/FRP/MS galvanized as per client requirements.

Trolley: Trolley is provided in the dryers to accommodate trays in it. Trolley truck is used to load and unload the trays into the dryer.

Control Panel: Automatic Control panel is fitted on the side of the dryer. It consists of Starters, contactors, safety relays, circuit breakers, indicating lamps, push buttons, timers, controllers etc.

Pressure Nutsches can handle a variety of flow rates and solids loading that can be discharged in dry or slurried form. They can

be designed for pressures up to 300 psi (2068 kPa) or full vacuum. The single, horizontal leaf allows for fast and easy cake

discharge and facilitates interrupted service flows. By providing the required connections, the nutsche can be designed to

wash and dry. Pressure nutsches are ideal for lab, pilot or batch

applications and for easily filtered material such as carbon particles,

salts and other products where a cake thickness of 6 inches or more

can be attained.

Pressure Nutsche Applications

Ideal for piloting of new or modified batch operation and/or processes

requiring recovery of the cake. The Pressure Nutsche is excellent for

lab, pilot or batch applications where cake thickness of 6" and above is

achievable.

• Manual and Automatic Models

• Easy recovery of cake in dry or wet form

• Available in alloy or rubber-lined construction

• No wasted heel (zero bypass)

• Designs from full vacuum to 300 psi or higher

• Wide variety of construction materials available

• Recovery of valuable solids where the filter cake is the product and filtrate is the

waste

• Permits multiple processes to take place within the filter such as steaming,

sparring, drying or washing

• Accommodates a wide variety of flow rates and solids loadings

• Porous cakes applications where cakes can build to several inches

• Pilot Plant studies

• Further treatment with Nitrogen purges or washes (acids)

Pressure Nutsche Filter

35 36

Pressure Nutsche Features and Benefits

Blenders

Octagonal Blender

Special Features

•

in granule form.

• Easy for loading and unloading of

material.

• Easy for cleaning.

• All contact parts are made out of SS 304 / SS 316 or SS 316 L quality

material, as per customer requirement.

• The octagonal shape & slow speed of rotating gives sufficient

continuous movement to the granules, resulting in good quality.

• Simple design requires minimum maintenance.

• General structure & safety guards made out of mild steel & colored in

Standard Model and made out of SS 304 & polished to the matt finish

in GMP Model.

• Maximum care has been taken to ensure safe operation of the unit.

• Manual rotating facility with hand wheel for inching.

• Bigger size batch at low power consumption.

• It is a slow speed blender and has a removable baffle mounted

through a rectangular openable lid.

• Capacity available in 100 Ltr To 5000 Ltr & 3 to 5 Ltr for R & D models.

• Contact parts in limit switch is provided for operator's safety.

Suitable for dry mixing of products

Optional(Will be provided on extra cost on your demand )

•

• Flame proof drive motor along with flame proof starter.

• Vacuum Loading facility for material charging.

• Cylindrical container with cone for material charging.

Contact parts made out of SS316 instead of Ss304.

Operation :

The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules and powder homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

It is a very useful machinery for pharmaceutical industry where in gentle blending of dry granules or powder is to be done. It consists of octagon shaped body, rectangular central portion and top and bottom polygonal frustum.

It is provided with baffles for fast and efficient mixing, charging port and outlet with butterfly valve.

The entire unit is mounted on a sturdy stand, complete with electric motor and gear box. It can be supplied with bin charging system and can be designed for vacuum for dust free charging & discharging of product (Optional). The machine is provided with control panel board and safety railing.

Operation:

The RIBBON BLENDER is an efficient and versatile

blending machine for mixing of dry granules & powders

homogeneously. Approximately two third of the

volume of the container of Ribbon Blender is filled to

ensure proper mixing. The Ribbon Blender gives best

result for mixing of dry powder & granules due to the

design and shape of the mixing ribbon and product

container. It can be used for Pharmaceutical, Food,

Chemical and Cosmetic products etc.

Material should be charged from the top. There are

port/ports provided on the top cover to charge the

material as well as for air vent. One discharge valve

provided at the bottom and at center of the container.

The discharge height can be adjusted as per the

requirement. Material gets discharged in the other

container directly, so that material handling time for

discharge is nil and the operation is dust free.

In Ribbon Blender the powder moves from center to

the end of container and end of container to the center

of container. Hence requirement of total mixing time is

very less and the RPM required are also very less.

The dry material gets sufficient continuous movement due to the shape & movement of ribbon & shape of the container., which moves material for good quality of blending.

The unit consists of one electrical motor, one warm reduction gear, belt drive between motor and gear, couple drive between gear to (ribbon ) mixing stirrer. Container having four nos. of legs with discharge valve & top cover. Both ends of mixing shaft are sealed with bush & PTFE gland housing & safety guards are provided on all moving parts.

Ribbon Blender

37

Special Features:

•

continuous movement to the powder / granules,

resulting in good quality.

• All contact parts are made out of SS304/SS316 or SS316

L quality material.

• Maximum care has been taken to ensure safe operation

of the unit.

• Inching facility for stirrer for discharge of material.

• Full cover on top side of the container.

• Discharge height can be adjusted, if confirm with order.

• Operating panel provided for safe operation of blender.

• Centrally located material discharge valve. (Butter fly /

Sliding Valve)

• Dust proof top cover with window provided.

• General structure completely made out of mild steel and

painted in Standard Model & the same is claded with

SS304 in GMP model.

• Safety Guards and Covers made out of SS304 in GMP

Model & made out of mild steel in Standard Model.

• Legs made out of MS and painted in Standard Model &

same will be claded with SS304 in GMP Model.

• Panel provided with following facilities in 500 Liters &

bigger model. In Small model only D.O.L. starter provided

for On-Off operation of the motor.

The shape of container and mixing stirrer gives sufficient

Three phase indication facility.

•

• Emergency stop provided in panel.

• Digital timer for batch time setting.

• Ampere meter to indicate load of motor in ampere.

• Limit switch provided at top cover for safety purpose.

• Inching push button with selector switch for inching operation during discharge of material.

D.O.L. starter for on-off operation of motor.

38

Double Cone Blender

Operation :The double cone blender is an efficient and versatile machine to mix dry powder and granules homogeneously & widely used for pharmaceutical, food, chemical and cosmetic products etc. It consists of a cylindrical shell with two conical frustum provided with opening for charging and discharging. Butterfly valve is provided for discharge. The vessel is mounted on a sturdy stand with bearing blocks & driven through a gear box coupled with motor. The machine is provided with control panel board and safety railing. All joints are organ arc welded, ground and polished to mirror finish from inside and matt finish from outside.

Special Features:

•

easy discharge.

• All contact parts are made out of SS 304 or SS 316 quality

material, as required by customer.

• Maximum care has been taken to ensure safe operation of the

unit.

• Manual rotating facility with hand wheel for inching. The same

will be provided with SS cover & limit switch. (In 200 Kg &

above model)

• Two nos. of safety rods will be provided at back side. (One LH

side & one RH side)

• Suitable size of butter fly valve at one end of the cone provided

for material discharge & hole with openable cover provided at

other end of the cone for material charging & cleaning.

• One shaft with 04 nos. of fixed buffel with mirror polish

provided inside the cone.

• Cone will be mirror polished from the inside and outside &

structure will be matt polished.

• All moving parts covered with SS304 covers.

• Safety guards made from SS304 pipes provided in front of the

m/c with limit switch.

• Panel fabricated from SS304 material with facility of three

phase indication, D.O.L. Starter, digital timer & Amp.

Meter.

• As per customer requirement machine will be provided with

left side drive or with right side drive.

• Worm reduction gear used for speed reduction.

• Food grade rubber gasket will be used on both ends of cone as

well as in butterfly valve.

The conical shape at both ends enables uniform mixing and

Reactors

In chemical engineering, chemical reactors are vessels designed to contain chemical reactions. The design of a chemical reactor deals with multiple aspects of chemical engineering. Chemical engineers design reactors to maximize net present value for the given reaction. Designers ensure that the reaction proceeds with the highest efficiency towards the desired output product, producing the highest yield of product while requiring the least amount of money to purchase and operate. Normal operating expenses include energy input, energy removal, raw material costs, labor, etc. Energy changes can come in the form of heating or cooling, pumping to increase pressure, frictional pressure loss (such as pressure drop across a 90° elbow or an orifice plate), agitation, etc.

Reactors, unlike mixing tanks, are totally sealed from the atmosphere. Mixing tanks are designed to disperse two or more chemicals together. Reactors on the other hand, allow the chemicals inside to go through a reaction phase which ultimately produces new and different chemical properties

Half-Pipe Jacketed Reactors

Half-pipe jacketing provides very good heat transfer by allowing high flow rates. It is best suited for high temperatures and pressure applications utilizing hot oil or other high temperature media. Half-pipe is formed from a continuous coil and is "wrapped" around the vessel exterior in single or multiple zones to provide greater latitude for process capabilities. We use a 180 half-pipe configuration that minimizes pressure and increases fluid velocity.

Dimple Jacketed Reactors

Dimple jacketing provides good heat transfer with low flow rates at lower pressures and temperatures. It is best used with steam for heating or chilled water for cooling. We roll from the dimpled jacket to the vessel radius and then "plug weld" the individual dimples to the vessel. This allows for a secure fit.

Conventional Jacketed Reactors

Also known as open jacket, conventional jacketing is a secondary external shell wrapped around the primary vessel to provide a space for heat transfer fluids. We add a spiral formed internal baffle to direct the heating media around the vessel form the inlet to the out. Conventional jacketing is best used on smaller diameter vessels.

Receivers

Receivers are used for storage of Chemicals, solvents and any type of liquids in small quantity for chemical, pharmaceutical, biotechnology and food processing industries.

Receivers can be fabricated in various customised designs and options such as shape, capacity and material of content. In shape i.e. vertical, horizontal, rectangular and capsule. In capacity i.e from 10 Ltr to 10,000 Ltr In material of content i.e SS 304, SS316 and SS 316L.

39 40

Heat Exchangers

A heat exchanger is a device built for efficient heat transfer from one medium to another, whether the media are separated by a solid wall so that they never mix, or the media are in direct contact. They are widely used in space heating, refrigeration, air conditioning, power plants, chemical plants, petrochemical plants, petroleum refineries, and natural gas processing. One common example of a heat exchanger is the radiator in a car, in which the heat source, being a hot engine-cooling fluid, water, transfers heat to air flowing through the radiator.

Shell and tube heat exchanger

A shell and tube heat exchanger is a class of heat exchanger designs. It is the most common type of heat exchanger in oil refineries and other large chemical processes, and is suited for higher-pressure applications. As its name implies, this type of heat exchanger consists of a shell (a large pressure vessel) with a bundle of tubes inside it. One fluid runs through the tubes, and another fluid flows over the tubes (through the shell) to transfer heat between the two fluids. The set of tubes is called a tube bundle, and may be composed by several types of tubes: plain, longitudinally finned, etc.

Theory and Application

Two fluids, of different starting temperatures, flow through the heat exchanger. One flows through the tubes (the tube side) and the other flows outside the tubes but inside the shell (the shell side). Heat is transferred from one fluid to the other through the tube walls, either from tube side to shell side or vice versa. The fluids can be either liquids or gases on either the shell or the tube side. In order to transfer heat efficiently, a large heat transfer area should be used, leading to the use of many tubes. In this way, waste heat can be put to use. This is an efficient way to conserve energy.

Heat exchangers with only one phase (liquid or gas) on each side can be called one-phase or single-phase heat exchangers. Two-phase heat exchangers can be used to heat a liquid to boil it into a gas (vapor), sometimes called boilers, or cool a vapor to condense it into a liquid (called condensers), with the phase change usually occurring on the shell side. Boilers in steam engine locomotives are typically large, usually cylindrically-shaped shell-and-tube heat exchangers. In large power plants with steam-driven turbines, shell-and-tube surface condensers are used to condense the exhaust steam exiting the turbine into condensate water which is recycled back to be turned into steam in the steam generator.

Ahlada can design and fabricate a broad range of shell and tube heat exchanger to TEMA and ASME specification standards. We build exchangers ranging in size from 6" to 6'-0" diameter.

Storage Tanks and Vessels

Storage tank

A storage tank is a container, usually for holding liquids, sometimes for compressed gases (gas tank). Storage tanks operate under no (or very little) pressure, distinguishing them from pressure vessels. Storage tanks are often cylindrical in shape, perpendicular to the ground with flat bottoms, and a fixed or floating roof. There are usually many environmental regulations applied to the design and operation of storage tanks, often depending on the nature of the fluid contained within. Aboveground storage tanks (AST) differ from underground (UST) storage tanks in the kinds of regulations that are applied.

Storage tanks are available in many shapes: vertical and horizontal cylindrical; open top and closed top; flat bottom, cone bottom, slope bottom and dish bottom. Large tanks tend to be vertical cylindrical, or to have rounded corners (transition from vertical side wall to bottom profile) to easier withstand hydraulic hydrostatically induced pressure of contained liquid. Most container tanks for handling liquids during transportation are designed to handle varying degrees of pressure.

A large storage tank is sometimes mounted on a lorry or on an articulated lorry trailer, which is then called a tanker.

Pressure vessel

A pressure vessel is a closed container designed to hold gases or liquids at a pressure different from the ambient pressure.

The pressure differential is potentially dangerous and many fatal accidents have occurred in the history of their development and operation. Consequently, their design, manufacture, and operation are regulated by engineering authorities backed up by laws. For these reasons, the definition of a pressure vessel varies from country to country, but involves parameters such as maximum safe operating pressure and temperature.

Uses

Pressure vessels are used in a variety of applications in both industry and the private sector. They appear in these sectors as industrial compressed air receivers and domestic hot water storage tanks. Other examples of pressure vessels are: diving cylinder, recompression chamber, distillation towers, autoclaves and many other vessels in mining or oil refineries and petrochemical plants, nuclear reactor vessel, habitat of a space ship, habitat of a submarine, pneumatic reservoir, hydraulic reservoir under pressure, rail vehicle airbrake reservoir, road vehicle airbrake reservoir and storage vessels for liquified gases such as ammonia, chlorine, propane, butane and LPG.

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Usually consist of angle post, shelves and corner plates etc.

Shelves are bolted to the angle post. We can add shelves or alter their positions

at any time with little effort. There are many different sizes and options available.

Angle shelving is suitable for either industrial, commercial or domestic use,

whether it be a industrial shed, large warehouse or office. This type of shelving

has option with back or side partitions panels.

Advantages :

?Quick & Easy to assemble

?Load capacity 100 to 200kgs per platform, 500 to 1000Kgs per Bay

?Increased load capacity due to corner plates

?Platforms can be conveniently re-adjusted on a 25 mm pitch

?Extension bays can be added whenever required

Universal Storage Systems

200 - 600

ItemSizes in mm

L W H TColor

BS Gray1.6 - 2.51000 - 240040 x 4040 x 6040 x 80

Angled Upright

Platform

Corner Plate

750 - 1200

100 100

40 0.8 - 2.0

1.0 - 1.2 BS Gray

BS Gray

Mezzanine Floor Storage Systems

Palletised Storage Systems

Non-Palletised Storage Systems

Cantiliver Storage Systems

Multi-tier Storage Systems

Cable Trays and Raceways

Universal Storage Systems

Storage Systems

Our design engineers can offer you a cost-effective solution to receiving the following details.

• Layout of the area where you wish to utilize the cubic space, complete with details of pillar positions, openings, clear height available amongst others.

• Details of the load to be handled, i.e. palletized, pallet dimensions and type, method of handling these loads i.e. manual or with material handling equipment.

• Detailed specification of the material handling equipment, such as minimum aisle width required, maximum fork height etc.

You can well appreciate that this interactive process can deliver a solution most suited to your requirements and now that you know all about multi-faceted heavy duty components.

meet your specific requirements on

Design to meet your specific needs...

Earth Electrodes and Earth flat

Sto

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Rac

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Pallet & Non Pallet Storage Systems

Usually consist of uprights, base plates, beams, horizontal and diagonal bracing angles. Bracing angles connected with upright by bolts can effectively prevent racking from losing balance cause by the release of the bolts. Beams are simply hooked into the slot pattern of the uprights which allows to position storage systems levels on a 100mm pitch.

Advantages:

?Very good utilisation of available floor surface.

?Ideal for huge quantities with a medium to high picking frequency.

?Random storage ensures that all storage locations are addressed as often as possible.

?Multiplication of storage surface by multi-tier or high bay storage systems

?Long and short side pallet handling as well as multi and single position storage

?Level decking can be order in many variations, level are adjustable on a 100 mm pitch

?Board range of accessories and safety equipment

Multi-tier storage system is mainly used for storage and order picking of non-palletised

goods, bins, cartons or other storage units containing small parts and components and

for bulk storage.

Multi-tier storage system helps to increase storage efficiency by making full use of the

available floor surface and storage volume. A good utilisation of the warehouse height

leads to reduced order processing times as additional tiers allow to set up further

storage and order picking installations, thus creating extra room for manufacturing,

assembly or office areas.

Stairs and/or lifts connect the walkways/ aisles on different tiers.

Advantages:

?Utilisation of storage volume can be increased by upto 100%

?High degree of floor surface utilisation

?Simultaneous order picking on several tiers

?Additional floor space is gained for storage and assembly

?Stiffening beams and additional cross bracing provide for a high load capacity and

give structural safety to all bays.

?Safe and convenient stairways secured by railing

Mezzaninefloor Storage Systems

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Cantilever Storage Systems

Cantilever rack is composed of upright post, cantilever arm, bracing and

cladding. It is ideal for storing long, unwieldy items with either single or double

sided use. Each kind of rack provides a wide range of flexibility and add-on

capability.

Depending on the choice of components, this versatile system is suited for many

applications.

• Arms with dividers/end stop for rigid long loads.

• Tubular arms for coils and vertically stored goods.

• Straight arms with platform cladding for flexible long loads and bulky goods.

• Inclined arms with platform cladding for ergonomic order picking of bins

and containers filled with small parts and components.

Cable Trays & Race ways

Cable trays viz Perforated / ladder type and raceways and accessories are safe and economical solutions for

supporting requirements of electric power, signal, control, instrumentation and communication cables in

numerous applications and places like industrial facilities, hospitals, airports, tunnels, bridges etc.

Standard widths of cable tray units are 50, 100, 200, 300, 400 mm, custom ordered upto 1000mm. Standard

lengths of a cable tray unit are

2500mm, custom ordered upto

3000mm.

Perforated and ladder cable trays are

made of commercial grade quality

steel and can be extra protected by

hot zincing. Hot zincing is done by

drowning a unit into melted zinc

which give us 70-80µm thick layer of

protective zinc over commerical

quality steel.

Material & Finish

•

manufactured from commercial quality steel that has a zinc coating applied at the mill, offering

economical service in dry indoor environments.

• Hot Dip Galvanized Steel: Used primarily for outdoor applications. After the cable support

system is manufactured from commercial quality steel, it is dipped into a molten zinc bath.

This ensures that all surfaces are coated with a layer of the zinc 60 - 80 µm.

• Special Finishes: Upon request, other finishes can be applied such as powder coating, liquid

epoxy paints and PVC coatings.

Cable Support Systems Types

Perforated Cable Trays is generally used for moderate heat generating applications, provided

with slot openings for sufficient ventilation.

Cable Ladder two longitudinal side rails connected by individual O-Rung/U-Channel spaced on

150, 225, 300 or 600 mm centers. Cable Ladders are the most commonly used type of trays for

maximum ventilation.

Cable troughs two longitudinal side rails connected by a solid bottom with/without ventilation

openings according to customer requirements

Cable Trunking is generally used for minimal heat generating electrical or communication

applications, equipped with covers to offer a completely enclosed wire management solution.

Cable Support Systems Sizes

• Load Depth/Side Height: Interior Depth of the cable support system that is available for cable

fill. Standard Depths are 25, 50, 75 and 100 mm. Custom depths are available.

• Width: Interior width of the cable support system is available for cable fill. Standard widths are

50, 100, 150, 200, 300, …, 1000 mm. Non-standard widths are also available.

• Length: The overall length of the straight section. Standard lengths are 2440 mm and 3000

mm. Custom lengths are available.

Mill Galvanized Steel: Used primarily for indoor applications. Cable support systems are

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Technical Specifications

MOC : CRCA and HRCA sheets

Dimensions : Standard ( Further upon request )

Capacities : Assume Uniformly distributed loads ( Further load capacities upon request)

Finish : Stowing Enamel Paint (Powder Coating upon request)

Color : Standard- BS Gray ( Further Colours upon request )

Pre -Treatment : Metal Finishing

Metal Finishing

Manufacturing products of storage systems, pallets

& pallet cages are made out of mild steel ( i.e., Cold

rolled /hot rolled)

• The engineering personnel add value to raw materials

• The Metal finishing personnel preserve the value so

added

In broad engineering term “Metal Finishing” may be defined as a

process done to

• Protect

• Beautify

• Insulate

• Increase the corrosion resistance

• Conductivity

• Solderability of metal objects, generally iron and their alloys.

Metal pre-treatment is a technology that benefits The pre-treatment is as important, if not more important, than everyone. We all require quality, performance and safety the final finish.from the products that we buy, the buildings we work in

The most widely used pre-treatment is known as and live in, and the products that we use almost daily in

“Phosphating”. Phosphating is a term used to describe the our lives.

process whereby a non-metallic, non-conductive, insoluble Many common metals are unsuitable for a variety of crystalline Phosphate coating is chemically produces firmly applications in the form in which they are initially adherent to the iron, steel surfaces by the reaction of the metal produced, being quite susceptible to corrosion as they surface with dilute solutions of phosphoric acid and other come from the mill; they should have their surfaces Chemicals.altered in order to make them more useful.

The coatings produced by phosphating become integral with When one manufactures quality products that require the base metal and can be large or small, in terms of crystalline painting, excellent appearance and corrosion resistance size, and light to heavy, in terms of coating weight. The type of are extremely important customer expectations. Paint, crystal structure obtained on a surface is dependent upon the however, does not readily adhere to pure metal surfaces type of phosphate used, the time that the component has been such as cold rolled and hot rolled steel and their alloys in the solution and the actual chemical composition of the

phosphating solution.The Performance of all painted and powder coated finishes depends on the correct preparation of the metal In order to be durable, paint coating must have a carefully substrate. Failure of coatings in service with problems engineered phosphate or other conversion coating as base.such as corrosion and blistering are nearly always caused

The history of the metal and the quality requirements will by inadequate pre-treatment. As well as providing

determine the number of steps in the pre-treatment cycle to corrosion protection, pre-treatment can offer

achieve proper pre-cleaning of the ferrous components prior to improvements in wear resistance and other valuable

phosphating.properties.

Our Esteemed Customers

All photographs, logos and trademarks are property of respective owners.

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Nourishing growth

MSNGROUP OF COMPANES

LifesciencesMEDREICH

r e f r e s h i n g I n d i a

Bio on

Engineering SuccessThe Prevention of Corrosion is A Vital Factor in The Achievement of

5151 Fork

lift

Truc

ks

Fit all your need

Based in was established in

Tailift group is one of the world’s leading manufactures of material handling equipments.

Tailift is and 9001 quality management system company. All series are obtained with and certification.

Tailift forklift truck involved the best in virtual, bench and field-testing to ensure the final product met the standards demanded. Tailift forklift bring you

and

Each of these advancements demonstrates Tailift’s commitment to be a and provide the for even the most challenging applications.

Taiwan, 1973.

ISOCE EPA

high quality great comfort unmatched productivity.

strong partner toughest trucks

Innovative & Revolutionary Forklift Truck

Features and Benefits

EASY OPERATION

HIGH STABILITY

DURABILITY

GREAT PERFORMANCE

ERGONOMICS

OPTIMAL VISIBILITY

EASY MAINTENANCE

5153 54

Steering wheel with assist knobThis steering wheel gives improved vehicle maneuverability.It is simplifies operator entry and exit.

Titable Steering Column

The steering column can be adjust and help to provide the preferred driving position

Easy Entry and Exit

Low height from floor andsecure nonslip steel step letoperation easy to step into and out of the forklift.

parking Brake Lever withInter-lock

The lever is released by click the top buttonpressed and further improves safety.

New Multifunctional Co-bo Instrument Panel

A large and easy-to-see multifunctional display is perfectlycentrally located in front of the eye of the operator. this newmultifunctional panel provides all information necessary for the operator and service maintenance.

Warning check

Hydraulic temperature

Oil pressure warning

Brake light

Neotral Gear

Directional Indicator

Charge warning

Head light

Fuel gauge

Hour meter

Water temperature gauge

Easy Operation

Extensive operation compartment provide and unobstructed view in any positions. An easy-operating control translatesinto better performance and product efficiency.

Electric F/R control leverThe forward / reverse lever offerseasily accessible fingertipcontrol. It is easy to reach andalso for fast and easydirectional changes. Using the electric solenoid to control F/Ris also improved flexibility ofoperation

Light LeverThe lever is integrated into theelectric F/R lever. It iscombination of light switch and turn signal

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High stability

The Tailift’s new forklift truck features provide greater stability

Full range of safety equipments and features that help

operator and reduces the risk of accidents.

Speed Limiter (optional)

Mast Lock System (optional)

The mast lock system automaticallylocks all lifting and tilting functionswhen the operator leaves the seat. Itis to prevent operator from using thehydraulic functions and drive forklifttruck when operator is not seat inproper position

High Mounted Rear combinational Lights

The rear combinational light can be optional mount on top of overhead

guard. It is to improved visibility in the working place.

Durability

Integral Heavy Duty

Overhead Guard & Chassis

No-bolt completely welds to form aone piece of rigid overhead guardand chassis. This one piececonstructions gives additionalstrength to the entire structure.This structure allows truck to be use on uneven surfaces for long working period and not bent.

Tilt Cylinder Boots

(optional)

Reduce hydraulic leaks by limitingcylinder rod scouring and sealdamage caused by dirtaccumulantion

Asbestos Free Brake Shoe

High-friction brake shoes are free ofasbestos.

Neutral Safety Start SystemThe electric F/R lever has to be in neutral position before the engine can be started

57 58

Great Performance

Tailift transmission

MD series transmission 1.5-3.5T with single-speed and 4-5T with twospeed forward & reverse, hydrodynamic transmission perfectly tuned,allows the best precision and smoothness in handling activities. Theelectric F/R lever gives the operation easy directional control withoutremoving a hand from the steering wheel.

High performance, Fuel efficient,Emission control engines

Tailift forklift trucks use world well know engines meet andcomply with the EU stage III and US EPA tier IIIregulations of Directive 97/68. LOW EMISSION ANDLOW NOISE to protect environment. All diesel gasolineand LPG engine environmentally friendly with advanced combustion technology reducing fuel consumption.

Tailift Self-design Power-shiftTransmission

10 discs in clutch packs 5 steel & 5 fiber compositeeach transmission is bench testedeasy disassemble for rebuilds

35 micron filter with check valve

125 mesh shielded sump strainer

Magnetic drain plug

Solenoid control valve

Tailift Hydraulic Steer Axle

The great durability new rear axle,increased steer angle and steering controlfor easy manicuring and lowermaintenance.

Standard Fork Carriage(6 rollers

All mast assembly has a 6-rollercarriage that is standard on Tailift forklifttruck. This make lifting more smoothand increased capacity. 1220mm highload bracket is standard for increasedload control and operator protection.

Hydraulic Lift CylinderSafety Check Valve

The cylinder has been new design byadding safety check valve to absorb mastdrop speed automatically to avoid crashed floor and damage goods, alsoreduced noise.

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Ergonomics

Joystick hydraulic control (optional)The joystick hydraulic control system usehydraulic lever for lifting / lowering forks and tilt mast. The design provides greaterergonomics and improves productivity.Also provide comfortable armrest attachedto be seat.

Optimal Visibility

High level of operator visibility

Forward visibility Backward visibility

Cabin

Large Foot Space

Grammar suspension seat give you the very best in customized comfort and safe,healthy posture. Features with ergonomic sharp design, suspension travel toaccommodate operator weight, generous Fore / Aft. seat belt and seatback angleadjustment to optimize your comfort,posture and performance.

Deluxe Suspensionseat (optional)

New Front Cowl

61 62

Easy Maintenance

Non-bolt floorboardThe floorboard can be easyremove without tools. Reducetime and quick access for service operations.

Options

Insulated Engine CoverInsulated Engine Cover

Engine cover has gas-filled cylinder with on automatic locking device toassist in opening and to prevent the cover from unexpectedly closing. Easy service access reduces maintenance time. Large openspace allow engineer easy maintenance.

Engine cover has gas-filled cylinder with on automatic locking device toassist in opening and to prevent the cover from unexpectedly closing. Easy service access reduces maintenance time. Large openspace allow engineer easy maintenance.

Swing-out LPG bracket

Counterweight type

Upward Exhaust Pipe Upward Exhaust Pipe

Duel wheel Super-elastic tirePre-cleaner engine air

intake

Rain Guard (optional) Rotating Fork Shovel

Specifications Diesel FG: Gasoline

Engine

Side shift Hinged Fork Bale Clamp63 64

Quality Control

65 66

Easy operation

Adjustable Steer Column

Steer column can be adjusted easily to satisfy operator's needs. It increases serviceability and reduces tired feeling of the operator.

Fully hydrostatic steering system

There is no any mechanical connection in between steer wheel and steer column. With hydraulic feature, the turning force is small and with a quick response. It reduces tired feeling of the operator.

Hydraulic control lever

Ergonomic design of the hydraulic control valve, it operates easy, comfort and reducing tired feeling.

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Easy entry and exit

Free entry and exit step and handles offer operator a best and convenient way to get on and off the driving room.

Wide front vision

Making wider distance for mast, it extends visual ability while operating the mast upward and downward.

Cup base

Built-in cup case is easy for operator to access drinks.

Comfort driving space

Flat and wide floor and enough head space will obtain operator with comfort operation while driving.

Comfortable

Suspension seat

Suspension chair is with comfort, stable and easy-to-ride features. Reducing harmfulness to the human body, it features with weight adjustment, incline adjustment and easy-to-move functions, and also to ensure operator in the best driving position.

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AC Controller (intelligent, torque control)

Controller is without the regenerate brake charging connector, forward and backward systems The controller features with sensitive responding, low maintenance and noise, remarkable speed control and clever torque control

Main functions of Controller

1. Protection against battery polarity2. Anti-roll back, with adjustable ramp stop time3. Regenerative braking4. Electrically assisted braking5. Management of static return to off function(SRO)6. Drive speed acceleration/deceleration7. Over temperature protection for inverters and motors8. Full protection against shore or open circuits

Battery box

Battery installed on the lowest position of chassis that enhances driving stability

High Efficiency

Lift You Life.

Front dual drive motor system

Left and right wheels are with separate motors. Front wheels will automatically reverse in different way while the rear wheel is turning to a certain angle. II offers smooth and safe turning in a small radius.

Hydraulic pump motor

AC hydraulic pump motor (12KW), can be adjust to low speed of output and provide sufficient power for turning and hydraulic functions.

Multiple function of wise and compact display

Monitor displays driving speed, electricity, operate timing, operate information, automatic detecting mistake.

Operator can choose and set up an operating mode for three different choice such as economic, standard and high.

AC SYSTEM

(AVAILABLE MODEL FB15, FB18, FBT15, FBT18)

Hydraulic control valve switch

Comparing with DC motors, the AC motors provide operator with more smooth, sensitive and quicker response of operation. No more maintenance for AC motors, which can extend the service life of the motors.

Having 4 sensors system connected with the switch of control valves to control motor turning speed

71 72

Safety

Fit all your needs.

Rear Combination Lighting equipments

Built-in lighting equipment on the rear beam enhances the visibility and avoids getting damage

Dual rear wheels

Dual rear wheels are standard on all FBT senes forklift trucks. Providing superior safety and stability while lifting and turning.

Hydraulic lift cylinder safety check valve

When the forks with loading are getting close to the ground, the system will automatically reduce speed to prevent goods hit the ground and damage goods.

Wet Disc Brake

Disc brake has great friction coefficient. It increased lift cycle and thermic diffusion and performance for the braking system.

Transmission

Using PMP transmission

?Low Noise?Great Reliability?Wet Brake system?High Safety

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Tailift’s Commitment & Vision

To be a strong partner

Provide the toughest trucks for even the most challenging applications

Environmentally friendly with less emissions and the lowest fuel consumption

To extend customer service worldwide to satisfy all customer need

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