industrial products

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Industrial Products

Industrial Products is a true differentiated supplier offering:

• Largesteel,highalloy,lowalloyandstainlesssteel castingsupto55,000lbs/25,000kg.

• AODrefiningformetallurgyrequiringadditionalprocessing.

• Jobbingcastingsupto55,000lbs/25,000kgand semi-productionrunsforcastingsfrom20to 1,500lbs/9to680kg.

• Assistedengineeringforfabricationtocastingconversions

• Solidificationmodelingandcastingssimulationsoftware

• Fullscopesupply:patterns,castings, machining,subassembly

• In-houseLevelIIIcertifiedinspectorsofferingvisual inspection,liquidpenetrantexamination(LPE),magnetic particleexamination(MPE),ultrasonicexamination(UE) andradiography

• Valueaddedpaintingandtestingservices

• Over135yearsofcastingandmachiningexperience

• Industryandcustomerrelatedcertifications ensuringqualifiedsupply

Bradkenusesleadingedgetechnologicaltoolswhichallowustocollaboratewithawidevarietyofsolidmodels,drawingsandprintfiles.Weareabletoworkwiththesefilesandusepowerfulsolidificationmodelingtoproveourcastabilityandguidanceforthefirstarticleprocesses.Inaddition,thesesolidmodelsandCADfilescanbeusedtoproducepreciseCNCmachinedpatternsandtoolingensuringaccuracyduringthetranslationofdatafromoneprocesstoanother.

TheIndustrialProductsbusinessprovidesvalueforcustomersbymakinghighquality,complex,engineeredcastingstoourown,orcustomersuppliedspecifications.

Bradken’s Engineered Products Division is a full service iron and steel foundry and machining organization. We cover a wide range of materials and configurations including the production of carbon, low alloy, stainless steel and specialty alloy castings

weighing up to 55,000 lbs/25,000 kg.

Fromengineeredconcepttofinishedproduct,Bradkenprovidesvaluetoitscustomersbymakinghighquality,complex,engineeredcastings.Inordertosupportthatclaim,BradkenEngineeredProductsemploysleadingedgetechnology,coupledwithextensiveindustryexperienceandvalueaddedofferingsincluding:

•Assistedengineering(convertingexpensivefabrications tocastproducts;improvingcastability)

•Patternsandtooling

•Carbon/stainlessandspecialtysteelcastings

•Linatronx-raycapabilitiesforwallthicknessesbeyond6.5”

•Nuclearcertified

•Machiningandvalueaddedservicessuchassub-assembly

•Globalsourcing

Industrial Products services the Rail and Transit, Mining and Construction, Military (Army) and General industrial markets. Bradken also has a long and successful history working closely with Original Equipment Manufacturers.

For reliable delivery of high quality, mission critical large steel, stainless steel and value added castings... come to Bradken.

Certifiedbythemilitarytoproducespeciallyqualifiedsteelcastings,theEngineeredProductsDivisionhasspecialqualificationsformilitaryandnavalapplications.OurorganizationiscertifiedbyUS/Canadiangovernmentagenciesandmaintainsawidevarietyofspecialtycustomercertifications.

Bradkenisatrueglobalsupplier.Ourvalueaddedcasting,machining,fabrication,andassemblycapabilitiesprovide“turn-key”supplyanddomesticcontentopportunitiesinmanyofoursupplysolutions.

Industrial Products is a true differentiated supplier offering:

• Largesteel,highalloy,lowalloyandstainlesssteel castingsupto55,000lbs/25,000kg.

• AODrefiningformetallurgyrequiringadditionalprocessing.

• Jobbingcastingsupto55,000lbs/25,000kgand semi-productionrunsforcastingsfrom20to 1,500lbs/9to680kg.

• Assistedengineeringforfabricationtocastingconversions

• Solidificationmodelingandcastingssimulationsoftware

• Fullscopesupply:patterns,castings, machining,subassembly

• In-houseLevelIIIcertifiedinspectorsofferingvisual inspection,liquidpenetrantexamination(LPE),magnetic particleexamination(MPE),ultrasonicexamination(UE) andradiography

• Valueaddedpaintingandtestingservices

• Over135yearsofcastingandmachiningexperience

• Industryandcustomerrelatedcertifications ensuringqualifiedsupply

Bradkenusesleadingedgetechnologicaltoolswhichallowustocollaboratewithawidevarietyofsolidmodels,drawingsandprintfiles.Weareabletoworkwiththesefilesandusepowerfulsolidificationmodelingtoproveourcastabilityandguidanceforthefirstarticleprocesses.Inaddition,thesesolidmodelsandCADfilescanbeusedtoproducepreciseCNCmachinedpatternsandtoolingensuringaccuracyduringthetranslationofdatafromoneprocesstoanother.

TheIndustrialProductsbusinessprovidesvalueforcustomersbymakinghighquality,complex,engineeredcastingstoourown,orcustomersuppliedspecifications.

Bradken’s Engineered Products Division is a full service iron and steel foundry and machining organization. We cover a wide range of materials and configurations including the production of carbon, low alloy, stainless steel and specialty alloy castings

weighing up to 55,000 lbs/25,000 kg.

Fromengineeredconcepttofinishedproduct,Bradkenprovidesvaluetoitscustomersbymakinghighquality,complex,engineeredcastings.Inordertosupportthatclaim,BradkenEngineeredProductsemploysleadingedgetechnology,coupledwithextensiveindustryexperienceandvalueaddedofferingsincluding:

•Assistedengineering(convertingexpensivefabrications tocastproducts;improvingcastability)

•Patternsandtooling

•Carbon/stainlessandspecialtysteelcastings

•Linatronx-raycapabilitiesforwallthicknessesbeyond6.5”

•Nuclearcertified

•Machiningandvalueaddedservicessuchassub-assembly

•Globalsourcing

Industrial Products services the Rail and Transit, Mining and Construction, Military (Army) and General industrial markets. Bradken also has a long and successful history working closely with Original Equipment Manufacturers.

For reliable delivery of high quality, mission critical large steel, stainless steel and value added castings... come to Bradken.

Certifiedbythemilitarytoproducespeciallyqualifiedsteelcastings,theEngineeredProductsDivisionhasspecialqualificationsformilitaryandnavalapplications.OurorganizationiscertifiedbyUS/Canadiangovernmentagenciesandmaintainsawidevarietyofspecialtycustomercertifications.

Bradkenisatrueglobalsupplier.Ourvalueaddedcasting,machining,fabrication,andassemblycapabilitiesprovide“turn-key”supplyanddomesticcontentopportunitiesinmanyofoursupplysolutions.

Rail and Transit

OurRailandTransitmanufacturingfacilitiesprovideproductaugmentationandcostsavingopportunities.Bradkenutilizescontinuousimprovementtechniquesnotonlywithitsin-houseteam,butasanessentialfeatureofourcustomerrelationship,ensuringthedesignandmanufacturemeetallcustomerrequirements.

IndustrialProductspossessmanufacturinganddesignengineeringsupportforthelocomotiveandtransitmarkets,providingproductimprovementandcostsavingopportunities.Oursizeandinfrastructureprovidesresponsiveengineeringwhenyouneedit,andteamssupportingfieldservice,shouldtheneedarise.WeareknowledgeableandcapableofrespondingtotheuniquerequirementsoftheRailandTransitmarkets.

BradkenoffersserviceprovenproprietarydesignsinRailandTransitmarkets.BradkenmaintainsAARcertification.

Fromengineeredconcepttofinishedproduct,ourvalueaddedmachiningandassemblycapabilitiesprovide“turn-key”supply.

Products supplied, but not limited to, include:Locomotivecastingsandmachinedcomponents,transitundercarriagesandsub-assemblies.Truckassemblies/bogieassemblies,tractionpins,bolsterassemblies,journalbearinghousings,axlebearinghousings,tractionmotorends,primarysuspensioncomponents,secondarysuspensioncomponents(castingsandfinishedcomponents).

Mining & Construction

IntheMiningandConstructionmarketsBradkencreatesateamenvironmentwithitscustomerstoproducehighqualityproductswithreducedtotalcostsandimprovedfirstarticleprocesses.Usingleadingedgetechnologyandaglobalvision,ourinnovationisyouradvantage.

BradkenembracesthepresenceoftheglobaleconomyanditssensitivitytotheMiningandConstructionmarkets:WecanprovidelowcostcountrysourcingwithofficesandinspectionfacilitiesinXuzhou,ChinaandTacoma,WA.Utilizingourdomesticexperienceandresourcesensuresqualityproductsaredeliveredtocustomerspecifications.

BradkenisthesupplierofchoicefortheMiningandConstructionmarkets.

Products supplied, but not limited to, include: Miningtrucksuspensioncomponents,differentials,gearcasesandsub-assemblies,heavyconstructionequipment.Allcomponentscanbesuppliedroughandfinishmachined(castingsandfinishedcomponents).

Rail and Transit

OurRailandTransitmanufacturingfacilitiesprovideproductaugmentationandcostsavingopportunities.Bradkenutilizescontinuousimprovementtechniquesnotonlywithitsin-houseteam,butasanessentialfeatureofourcustomerrelationship,ensuringthedesignandmanufacturemeetallcustomerrequirements.

IndustrialProductspossessmanufacturinganddesignengineeringsupportforthelocomotiveandtransitmarkets,providingproductimprovementandcostsavingopportunities.Oursizeandinfrastructureprovidesresponsiveengineeringwhenyouneedit,andteamssupportingfieldservice,shouldtheneedarise.WeareknowledgeableandcapableofrespondingtotheuniquerequirementsoftheRailandTransitmarkets.

BradkenoffersserviceprovenproprietarydesignsinRailandTransitmarkets.BradkenmaintainsAARcertification.

Fromengineeredconcepttofinishedproduct,ourvalueaddedmachiningandassemblycapabilitiesprovide“turn-key”supply.

Products supplied, but not limited to, include:Locomotivecastingsandmachinedcomponents,transitundercarriagesandsub-assemblies.Truckassemblies/bogieassemblies,tractionpins,bolsterassemblies,journalbearinghousings,axlebearinghousings,tractionmotorends,primarysuspensioncomponents,secondarysuspensioncomponents(castingsandfinishedcomponents).

Mining & Construction

IntheMiningandConstructionmarketsBradkencreatesateamenvironmentwithitscustomerstoproducehighqualityproductswithreducedtotalcostsandimprovedfirstarticleprocesses.Usingleadingedgetechnologyandaglobalvision,ourinnovationisyouradvantage.

BradkenembracesthepresenceoftheglobaleconomyanditssensitivitytotheMiningandConstructionmarkets:WecanprovidelowcostcountrysourcingwithofficesandinspectionfacilitiesinXuzhou,ChinaandTacoma,WA.Utilizingourdomesticexperienceandresourcesensuresqualityproductsaredeliveredtocustomerspecifications.

BradkenisthesupplierofchoicefortheMiningandConstructionmarkets.

Products supplied, but not limited to, include: Miningtrucksuspensioncomponents,differentials,gearcasesandsub-assemblies,heavyconstructionequipment.Allcomponentscanbesuppliedroughandfinishmachined(castingsandfinishedcomponents).

General Industrial Products

CoveringadiverserangeofindustriesintheGeneralIndustrial

market,IndustrialProductscanbesuppliedascastings,

machining,fabricationsandfinishedcomponents.Bradken’s

GeneralIndustrialmarketproductsarecertifiedbyUS/

Canadiangovernmentmilitaryandnavalapplicationsand

maintainawidevarietyofspecialtyandmilitarycertifications.

Criticalpathcastingsaremanufactured,supportedand

deliveredforreducedcycletimes.Bradkenhasanextensive

infrastructureandsecurebackingtosupportcompetitive

deliveryschedulesandensurecustomerrequirementsaremet.

Products supplied, but not limited to, include:

Miningtrucksuspensioncomponents,differentials,gear

casesandsub-assemblies,heavyconstructionequipment.

Allcomponentscanbesuppliedroughandfinishmachinined

(castingsandfinishedcomponents).

Personnel

•Experiencedjourneymen patternmakers

•Foundryprocessengineers andsolidification modellingexperts

•Experiencedandskilled MetallurgicalEngineers, foundrytechnicians,skilled finishers/weldersandqualified, highlyskilledmold/meltcrews

Technology

•Solidificationmodellingand castingsimulationsoftware

•CAD/CAMcapable,CNC patterncutting

•Visual,Radiography, Ultrasonic,Liquidpenetrant, Magneticparticle

•Linatronradiography

•MetallurgicalandSandtesting

Castings-MetalsCast

CastSteels

•Austenitic-FerriticDuplexto 55,000lbs/25,000kg

•CarbonSteelsto 55,000lbs/25,000kg

•CorrosionResistantSteelsto 55,000lbs/25,000kg

•HeatResistantSteelsto 45,000lbs/20,500kg

•LowAlloySteelsto 55,000lbs/25,000kg

OtherAlloyOfferings

•Nickel-Baseto 45,000lbs/20,500kg

•NiHard,NiResistandductile ironfrom20lbs/10kgto 10,000lbs/4,500kg

MoldProcess

•Flask-lessandFlasked

•Airset/NoBake

EquipmentandFurnaces

•AODRefining

•LargeArcFurnaces

•Valueaddedsupply(Patterns, castingandmachining)

•AlloyselectionandAODrefining

Machining/FabricationPersonnel

•Experienced,skilledmachinists, fabricators,programmers andoperators

Technology

•CNCProgrammingandtooling

•CMMLayout

•FaroArmandLaserlayout

Equipment

•MaximumLiftingCapacity65Ton cranecapacity(59,000kg)

Turning–Vertical(CNC)

•MinimumOD24”/610mm

•MaximumOD168”/4,267mm

•MaximumLength83”/2,108mm

Manual

Turning–Horizontal(CNC)

•MaximumOD29”/737mm

•MaximumLength29”/737mm

Milling–Vertical(CNC)

•MaximumWidth118”/2,997mm

•MaximumHeight65”/1,651mm

•MaximumPartWeight 70,000lbs/31,751kg

•Corelessinduction meltingfurnaces

•Heattreatment–Normalizing, stressrelieving,stabilization, heatsoak,annealing,quench andtemper

Patterns/Tooling–EngineeredCastings–FullyMachinedComponents

Milling–Horizontal(CNC

•MaximumLength 244”/6,198mm

Manual

WeldingCapabilities

•FCAW

•GMAWSAW

•GTAWSMAW

•Fabricationsto 80,000lbs/36,287kg

•Capabilitiesincluderobotic productionwelding,large jobbingwork,andmechanical assembly.Rigup,assembly, hydrostatictestingand paintcapabilities

•WelderscertifiedASME,Sec IX,AWSD1.1,FCAW,GMAW, SAW,GTAW,SMAW

•Willingtoacceptresponsibility formaterialsandprovide turn-keyparts

Specialty

•Complexhighly engineeredcastings

•LinatronRadiography forsectionthicknessbeyond 6.5”/165mm

Industrial Products Capabilities Summary

General Industrial Products

CoveringadiverserangeofindustriesintheGeneralIndustrial

market,IndustrialProductscanbesuppliedascastings,

machining,fabricationsandfinishedcomponents.Bradken’s

GeneralIndustrialmarketproductsarecertifiedbyUS/

Canadiangovernmentmilitaryandnavalapplicationsand

maintainawidevarietyofspecialtyandmilitarycertifications.

Criticalpathcastingsaremanufactured,supportedand

deliveredforreducedcycletimes.Bradkenhasanextensive

infrastructureandsecurebackingtosupportcompetitive

deliveryschedulesandensurecustomerrequirementsaremet.

Products supplied, but not limited to, include:

Miningtrucksuspensioncomponents,differentials,gear

casesandsub-assemblies,heavyconstructionequipment.

Allcomponentscanbesuppliedroughandfinishmachinined

(castingsandfinishedcomponents).

Personnel

•Experiencedjourneymen patternmakers

•Foundryprocessengineers andsolidification modellingexperts

•Experiencedandskilled MetallurgicalEngineers, foundrytechnicians,skilled finishers/weldersandqualified, highlyskilledmold/meltcrews

Technology

•Solidificationmodellingand castingsimulationsoftware

•CAD/CAMcapable,CNC patterncutting

•Visual,Radiography, Ultrasonic,Liquidpenetrant, Magneticparticle

•Linatronradiography

•MetallurgicalandSandtesting

Castings-MetalsCast

CastSteels

•Austenitic-FerriticDuplexto 55,000lbs/25,000kg

•CarbonSteelsto 55,000lbs/25,000kg

•CorrosionResistantSteelsto 55,000lbs/25,000kg

•HeatResistantSteelsto 45,000lbs/20,500kg

•LowAlloySteelsto 55,000lbs/25,000kg

OtherAlloyOfferings

•Nickel-Baseto 45,000lbs/20,500kg

•NiHard,NiResistandductile ironfrom20lbs/10kgto 10,000lbs/4,500kg

MoldProcess

•Flask-lessandFlasked

•Airset/NoBake

EquipmentandFurnaces

•AODRefining

•LargeArcFurnaces

•Valueaddedsupply(Patterns, castingandmachining)

•AlloyselectionandAODrefining

Machining/FabricationPersonnel

•Experienced,skilledmachinists, fabricators,programmers andoperators

Technology

•CNCProgrammingandtooling

•CMMLayout

•FaroArmandLaserlayout

Equipment

•MaximumLiftingCapacity65Ton cranecapacity(59,000kg)

Turning–Vertical(CNC)

Manual

Turning–Horizontal(CNC)

•MaximumOD29”/737mm

•MaximumLength29”/737mm

Milling–Vertical(CNC)

•Corelessinduction meltingfurnaces

•Heattreatment–Normalizing, stressrelieving,stabilization, heatsoak,annealing,quench andtemper

Patterns/Tooling–EngineeredCastings–FullyMachinedComponents

Milling–Horizontal(CNC

•MaximumLength 244”/6,198mm

Manual

WeldingCapabilities

•FCAW

•GMAWSAW

•GTAWSMAW

•Fabricationsto 80,000lbs/36,287kg

•Capabilitiesincluderobotic productionwelding,large jobbingwork,andmechanical assembly.Rigup,assembly, hydrostatictestingand paintcapabilities

•WelderscertifiedASME,Sec IX,AWSD1.1,FCAW,GMAW, SAW,GTAW,SMAW

•Willingtoacceptresponsibility formaterialsandprovide turn-keyparts

Specialty

•Complexhighly engineeredcastings

•LinatronRadiography forsectionthicknessbeyond 6.5”/165mm

Industrial Products Capabilities Summary

Bradken Head Office

2 Maud StreetMayfield West NSW 2304AustraliaPO Box 105Waratah NSW 2298Australia

T +61 2 4941 2600F +61 2 4967 5003E [email protected] bradken.com

Engineered Products Head Office

12200 N.W. Ambassador Drive Suite 647, Kansas City, MO 64163 T +1 816 270 0700F +1 816 270 0799E [email protected] bradken.com

North American Facilities Industrial Products

Atchison400 South Fourth StreetAtchison, KS 66002USAT +1 913 367 2121F +1 913 367 2130

St. Joseph (Machine Shop)3811 South 48th TerraceSt. Joseph, MO 64503T +1 816 232 8856F +1 816 279 8246

London Products

London (Foundry)3040 Osler Street, P.O. Box 7006London, Ontario N5Y 5R7CanadaT +1 519 455 5420F +1 519 455 0621

Atlas Products

Tacoma3021 South Wilkeson StreetTacoma, WA 98409USAT +1 253 475 4600F +1 253 473 8710

Tacoma (Fabrication and Machining)3611 South WarnerTacoma, WA 98409USAT +1 253 475 3464F +1 253 475 3466

Amite13040 Foulks LaneAmite, LA 70422-9209USAT +1 985 748 5342F +1 985 748 7396

Tacoma (Global Services)1702 Center StreetTacoma, WA 98409-7808T +1 253 471 7021F +1 253 471 7029

London (Machine Shop)45 Enterprise DriveLondon, Ontario N6N 1C1CanadaT +1 519 685 3000F +1 519 685 6448

Chehalis109 Sears RoadChehalis, WA 98532USAT +1 253 475 4600F +1 253 473 8710

Printed in Canada

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