INDUSTRIAL SKILLSMULTI-CRAFT TRAINING CURRICULUM

MACHINE TECHNOLOGYBASIC SKILLS*

BASIC SKILLS17 Training Hours

Workplace ReadingBasic SkillsLiteral Comprehension: Main IdeaLiteral Comprehension: RelationshipsInferenceStudy Skills

Workplace MathematicsWhole NumbersFractionsDecimalsIntroduction to Algebra

Mechanical Print ReadingOrthographic ProjectionDrawing Format & DimensioningDrawing Types & SymbolsThread Specifications

Gaging & MeasurementTypes & FundamentalsProcedures & Operation

RiggingEquipment BasicsOperations

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OPERATOR INSPECTION9 Training Hours

Pneumatic System InspectionVacuum System InspectionAir Compression System InspectionFasteners & Equipment Structure InspectionElectrical Equipment Control System InspectionMotor Drive System InspectionBelt Drive, Chain Drive & Gear Box InspectionClutches & Brakes InspectionLubrication System Inspection

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OPERATOR INSPECTION*

FLUID POWER33 Training Hours

HydraulicsHarnessing Hydraulic PowerThe Hydraulic CircuitPumps & ActuatorsControl ValvesHydraulic FluidHydraulic Systems Safety & MaintenanceHydraulic System Troubleshooting

Industrial HydraulicsBasic Principles & ApplicationTypes & ConceptsFunction & Operating PrinciplesMaintenance & Troubleshooting

Hydraulic Power Systems & Troubleshooting

Identification & OperationTroubleshooting Techniques

Valve BasicsShutoff Valve Designs & Application ConsiderationSelecting Shutoff ValvesInstalling Shutoff ValvesMaintaining Shutoff Valves

Centrifugal PumpsDesign & FunctionSystem Characteristics & SelectionOperation & MaintenanceTroubleshooting & DisassemblyReassembly & Installation

PneumaticsThe Power of Compressed AirThe Pneumatic CircuitProcessing AirUsing Compressed AirPneumatic Control ValvesWorking Safely with Pneumatic SystemsPneumatic System MaintenanceTroubleshooting Pneumatic Systems

Industrial SealsTypes, Materials & PropertiesGaskets & Packings: Inspection & InstallationMechanical Face Seals: Troubleshooting & Installation

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FIELDBUS PROCESS CONTROL

FIELDBUS14 Training Hours

Fieldbus Curriculum OverviewThe Road to FieldbusFieldbus WiringFieldbus DevicesIntroduction to ConfigurationIntroduction to Control StrategyControl StrategyData Flow & CommunicationsFieldbus CalibrationOPCIntroduction to TroubleshootingTroubleshootingFieldbus MaintenanceMaintenance Exercises

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SUSTAINABILITY

DuPontTM Energy EfficiencyFeaturing DuPont Owner-Operator Content16 Training Hours

Energy SmartEnergy Management Best PracticesEnergy System Instrumentation & ControlsTheory of Steam GenerationFuels & the Combustion ProcessBoilers & AuxiliariesEmission Control & Ash HandlingSteam DistributionSteam Turbines & CondensersElectricity Generation & DistributionPumping SystemsCooling TowersWater TreatmentCompressed AirRefrigerationHVAC & Indoor Air Quality

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DRESSER-RAND®

DRESSER-RAND®

24 Training Hours

Reciprocating ProductsRecip-Compressor Major ComponentsRecip-Compressor TheoryRecip-Compressor Piston End-ClearanceRecip-Compressor Rod Run-OutRecip-Compressor Frame LubricationRecip/Engine-Crankshaft Web DeflectionRecip-Compressor Rod Packing FundamentalsRecip-Compressor Rod Packing ReconditioningRecip-Compressor Wedge Ring PackingRecip-Compressor Divider Block Cylinder & Packing LubricationRecip-Compressor Pump to Point Cylinder & Packing LubricationRecip-Compressor Set Screw Type Valve CoverBolt TorqueRecip-Compressor Crosshead & Piston SupernutEngine-Major ComponentsEngine-Two Cycle TheoryEngine-Four Cycle TheoryEngine-Pre-Ignition & DetonationEngine-Balancing Firing Pressures

Turbo ProductsCentrifugal-Compressor TypesCentrifugal-Compressor Surge

Steam ProductsSteam-Turbine Major ComponentsSteam-Turbine OperationSteam-Turbine Overspeed Trip Systems

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ELECTRICAL MAINTENANCE*

BASIC ELECTRICAL THEORY18 Training Hours

AC/DC TheoryCurrentVoltageResistanceOhm’s LawMagnetismElectrical MeasurementDC CircuitsInductance & CapacitanceAlternating CurrentAC MeasurementCapacitive CircuitsInductive CircuitsTransformersTuned Circuits

Applied DC FundamentalsVoltage, Resistance & CurrentOhm’s Law & DC CircuitsElectronic Components & MagnetismElectronic Schematics & Circuit Analysis

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MAINTENANCE TROUBLESHOOTING5 Training Hours

Troubleshooting ProceduresPower Distribution & Lighting SystemsMotors & Motor ControlsPumps & CompressorsHydraulic Circuits & HVAC

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MAINTENANCE TROUBLESHOOTING

ELECTRONIC MAINTENANCE12 Training Hours

Solid State DevicesIntegrated Circuits & Op AmpsSensor & Transducer PrinciplesTransmittersTransducersControllers, Indicators & RecordersTuningSampling Systems & Gas Chromatograph ValvesGas Chromatograph Ovens & ControllersSpectroscopic AnalyzersElectrochemical AnalyzersInstrument Loop Troubleshooting

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CONTROL VALVES & ACTUATORS4 Training Hours

Basics & FunctionTypes & DesignFundamentals & SelectionSizing & Installation

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CONTINUOUS PROCESS CONTROL4 Training Hours

Principles of Continuous ControlApplications of Heat Exchanger ControlApplications of Distillation ControlApplications of pH Control

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CALIBRATION & TEST EQUIPMENT6 Training Hours

Primary Calibration StandardsPneumatic Test EquipmentElectronic Test EquipmentOscilloscopesInstrumentation ErrorsInstrumentation Calibration

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BASIC PROCESS CONTROL9 Training Hours

Feedback ControlProcess Control ModesProcess CharacteristicsProcess VariablesInstrumentation SymbolsInstrument Loop DiagramsPiping Instrumentation DrawingsMechanical ConnectionsElectrical Connections

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PROCESS MEASUREMENT8 Training Hours

Temperature 1: Thermometers & ThermocouplesTemperature 2: Resistance & Radiation DevicesPressure 1: Manometers & GagesPressure 2: Indicators & TransmittersLevel 1: Level Measurement & GagesLevel 2: Level Indicators & TransmittersFlow 1: Flow MeasurementFlow 2: Flow Sensors

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INSTRUMENTATION & CONTROL*

SMART DIGITAL INSTRUMENTATION4 Training Hours

Understanding HART ProtocolApplications of Smart Field DevicesConfiguring, Calibrating & Testing Smart Field DevicesFOUNDATION™ Fieldbus

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INDUSTRIAL ELECTRICITY7 Training Hours

Industrial ElectricityBasic PrinciplesAlternating CurrentConductors WiringInstallation, Distribution & LightingGenerators & MotorsAC Motor Control & Current Measurement

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MOTORS & MOTOR CONTROLS12 Training Hours

Motor ControlsBasic Motor Controls & RelaysOverload RelaysTime Delay RelaysSchematic SymbolsSchematics & Wiring DiagramsStarting Methods for Squirrel Cage MotorsWye-Delta, Synchronous & Wound Rotor ControlsInstalling & Troubleshooting Control Systems

DC MotorsBasics & Internal PartsMaintenance & Troubleshooting

DC Motor ControllersController Function & OperationMaintenance Procedures & Applications

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MOTOR DRIVES6 Training Hours

Motor Drive IdentificationOpen & Closed Loop SystemsVariable Speed AC DrivesServo & Stepper MotorsAC Motor OperationAC Drive Selection & Setup

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ELECTRONICS6 Training Hours

Basic Electronic Components & Their Measurement

Types & DiagramsControls & ApplicationsOperation & Troubleshooting

Electronic CircuitsBasic PrinciplesCharacteristics & OperationLogic Fundamentals, Types & Application

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MECHANICAL ELECTRICAL CONTROL SYSTEMS7 Training Hours

Introduction to Control SchematicsCreating SchematicsElectrical LockoutDesign & TroubleshootingEnergy ManagementElectronic ControlsResponsive Systems

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PROGRAMMABLE LOGIC CONTROLLERS8 Training Hours

PLCsFundamentalsProgrammingInputs & OutputsTroubleshootingCommunications & Advanced Programming

Using RSLogix™Configuring Hardware & SoftwareProgramming & EditingTesting & Troubleshooting

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ControlLogix6 Training Hours

ControlLogixIntroduction to the ControlLogix PLC FamilyIntroduction to RSLogix™ 5000 SoftwareCreating & Using Tags & the Program EditorBasic InstructionsAdvanced Programming & Analog DevicesPLC Troubleshooting

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PREDICTIVE MAINTENANCE*

VIBRATION ANALYSIS6 Training Hours

Predictive Maintenance & Machine VibrationMachine Vibration, Basic TheoryPreparing for Data CollectionThe Data Processing SystemData CollectionData Analysis

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MACHINERY OIL ANALYSIS3 Training Hours

Fundamentals & MethodsStrategies, Options & TestingEstablishing an Effective Program

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ULTRASONICS3 Training Hours

Basic PrinciplesLeak DetectionMechanical & Electrical Inspection

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THERMOGRAPHY3 Training Hours

Basic OperationOperating Procedures & ImplementationPractical Applications

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ADVANCED VIBRATION:AC INDUCTION MOTORS2 Training Hours

AC Induction Motors, Part IAC Induction Motors, Part II

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POWER TRANSMISSION14 Training Hours

Machinery LubricationLubricating Oil: Types, Properties & HandlingLubricating Oil: Equipment & ProceduresLubricating Greases: Types, Applications & Equipment

Industrial BearingsApplication & TechnologyMaintenance & InstallationTroubleshooting

Industrial DrivesBelt DrivesChain DrivesEnclosed Drive SystemsComplete Drive PackagesGears & Gear SystemsShaft Joining & Coupling Devices

Clutches & BrakesTypes & ApplicationsTroubleshooting

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HVAC&R7 Training Hours

Complete System TroubleshootingAir Handlers: Mechanical SystemsAir Handlers: CalibrationChillers: Mechanical ComponentsChillers: Leak Check & ElectricalCooling Towers: Maintenance & TroubleshootingCondensers: Maintenance & Troubleshooting

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STEAM TRAPS3 Training Hours

Types, Principles & FunctionsSizing, Installation & MonitoringDiagnostics & Troubleshooting

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PIPEFITTING11 Training Hours

Introduction to Pipefitting Piping Systems & Standards Pipe Fittings & Joints Measuring Pipe & Drawings Offsets Manual & Electric Threaded Pipe Flanged Pipe Plastic Pipe Accessories & Specialty Equipment Tubing Hoses

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BASIC MACHINE TECHNOLOGY*10 Training Hours

Safety Procedures & GuidelinesHand Tools & Their UseThe Use of Measuring ToolsThe Vertical Milling Machine: Parts & OperationVernier Caliper & Vernier ProtractorThe Pedestal GrinderSharpening Drill Bits by Hand or the Drill PressDrill Presses: Sensitive & Radial ArmDrill Press OperationsVertical Band Saws: Parts, Accessories & Operation

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BASIC ENGINE LATHE*14 Training Hours

Identification of Parts & Care of the Engine LatheEngine Lathe AccessoriesCutting Speeds & Feeds for Lathe-Ferrous, Non-Ferrous PlasticsGrinding a Right-Hand Roughing ToolGrinding a Round-Nose Finishing ToolMounting & Truing Work in the Four-Jaw Independent ChuckThree Methods of Facing Work to LengthStraight Turning Work of Two DiametersTurning Between CentersDrilling, Boring & Reaming Work Held in a Lathe ChuckTurning a RadiusTaper Turning on the LatheFiling & Polishing on the Engine LatheKnurling on the Lathe

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COMPUTER NUMERICALCONTROL15 Training Hours

IntroductionPreparing for ProgrammingAbsolute & Incremental PositioningOne- & Two-Axis Linear MillingThree-Axis Linear & Circular MillingCompleted Milling ProgramsDrilling, Boring & Spot FacingSubroutinesSpecial CyclesMirroringQuick Coding ProceduresPolar Coordinate ProgrammingScaling & Engraving ProgrammingRotationCutter

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COMPUTER NUMERICAL CONTROL LATHE15 Training Hours

CNC Lathe Safety & Machine ConfigurationThe Coordinate Systems with Part & Machine ZeroCNC Tooling, Workholding & OffsetsIntroduction to Programming for the CNC LatheRapid Positioning & Interpolation CommandsSpindle Speeds & Feed CommandsTool Nose CompensationOD/ID Stock RemovalIrregular Path Stock RemovalEnd Face Stock RemovalMultiple-Pass, Thread-Cutting CycleDrilling Canned CyclesTapping Canned CyclesBoring Canned CyclesVisual Quick Code

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MECHANICAL MAINTENANCE*

1-800-103-1021www.training.dupont.co.in

MULPOS-LIT 06/11Certified curricula marked by an asterisk (*). Applies to interactive online courseware.

Copyright © 2016 Coastal Training Technologies Corp. All rights reserved. The DuPont Oval Logo, DuPont™, The miracles of science™ and all products denoted with ® or ™ are registered trademarks or trademarks of E. I. du Pont de Nemours and Company or its affiliates.

Coastal Training Technologies, now part of DuPont Sustainable Solutions, has been approved as an Authorized Provider by the International Association for Continuing Education and Training (IACET), 1760 Old Meadow Road, Suite 500, McLean, VA 22102.

359 Training HourseLearning, DVD & Print Formats AvailableNote: Some titles are available in limited formats. Some titles are also available in Spanish.

PROCESS OPERATIONS

APPLIED PHYSICS 4 Training Hours

Quantifying Physical Characteristics Properties of FluidsPhysical Force Temperature & Heat

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APPLIED CHEMISTRY3 Training Hours

General Chemistry Inorganic Chemistry of Water Organic Chemistry

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OPERATORS & THEIR RESPONSIBILITIES6 Training Hours

Normal Operations Startup Operations Abnormal Operations Shutdown Operations Hand Tools Equipment Care

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BOILER OPERATION & CONTROL5 Training Hours

Introduction to BoilersBoiler Design & ConstructionBoiler Feedwater & SteamBoiler Fuel & AirBoiler Operation

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