industrial solution 2019 · heat exchanger tubing a long standing relationship with the world’s...

15 Outeniqua StreetAlrode South | Alrode

Alberton | 1451

Tel: +27 11 868 1792Cell: +27 79 438 1017

[email protected]

www.mbalisolutions.co.za

COMPANY PROFILE

“YOUR ENGINEERING AND CONSTRUCTION SOLUTION”

www.mbalisolutions.co.za


Alberton | 1451

Tel: +27 11 868 1792Cell: +27 79 438 1017

[email protected]

YOURONE STOPINDUSTRIALSOLUTION

2019

COMPANY PROFILE

ABOUT US

MBALI INDUSTRIAL SOLUTIONS

Mbali Industrial Solutions (MIS) is a BBBEE Level 1 black woman owned company. We pride ourselves on reliability, accountability and ethics. We are a versatile and flexible organisation.

Our business is about helping our clients maintain their equipment. At MIS we have a policy of treating our customers as partners, ultimately building long-term relationships with them.

We offer a one stop industrial supply service, historically focused on customers based in Gauteng and Mpumalanga. MIS has since developed into a company that is well equipped to provide you with solutions across Southern Africa.

We are also a shareholder of Mbali Plant Hire, which specializes in the hire of heavy construction equipment for civil, road construction works.

OUR MANAGING DIRECTOR

Sipho Radebe is the Managing Director of Mbali Industrial Solutions offering 33 years of experience in the industry. He takes pride in his hands-on approach and direct involvement in operations.

Mr Radebe is qualified as a specialist Fitter and Turner, with a boundless passion for the field of Engineering and the Metals Sector at large. His endless drive and vision, is ensuring that his aspirations of becoming one of the best Engineering Professionals South Africa has produced, is becoming a reality

He brings commitment, integrity and competence within the engineering field and its business value chains.

COMPANY PROFILE MBALI INDUSTRIAL SOLUTIONS

WE BUILD TRUST & GREAT RELATIONSHIPS

VISION MISSION VALUES

Mbali Industrial Solutions attest to the old adage - ‘‘Working Together Is Success.’’ - Henry Ford,And ‘‘Alone we can do so little; together we can do so much.’’ – Hellen Keller.

Time and time again, We enter into Joint Ventures with other engineering companies in order to maximize technical skills for the benefit of clients.

We constantly strive to exceed our customers expectations and enable them to

excel in their business.

We shape the future by creating pioneering solutions throughout our operations.

WE ARE GUIDED BY FOUR STRONGVALUES TO ACHIEVE OUR VISION: WE SET THE INDUSTRY STANDARD

To become the leading and preferred service provider in the engineering environment in South Africa and beyond; to set the standard for quality, distinction and service excellence.

To offer innovative solutions that are cutting-edge and practical across the entire engineering field with uncompromising qualityand craftsmanship.

■ Customer Focus

■ Innovation

■ Fair Play

■ Passion To Win

CUSTOMER FOCUS INNOVATION

We conduct business in a sustainable and responsible manner.

We are passionate about making our company number one.

FAIR PLAY PASSION TO WIN

OUR MBALI TEAM

Our ability to deliver outstanding results for our clients starts with our team of smart, capable engineers and experts. We come from a diverse set of experiences and backgrounds that range from mechanical system engineering, electrical engineering and project management.

With more than 15 years experience, we have the necessary skills and capacity to deliver on any industrial project. As unique as we are individually, we share a mutual passion for technology and doing excellent work for our clients and partners.


COMPANY ORGANOGRAMMBALI INDUTRIAL SOLUTIONS

COMPANYCHAIRPERSON

MANAGINGDIRECTOR

HUMANRESOURCE

SALES ANDMARKETING

PLANNING/PURCHASINGOFFICER

SUPERVISIOR /TECHNICIAN

FIREWATCHER

FIRSTAIDER

SHEREP

SITEMANAGER

ENGINEERING &PROJECT MANAGER

WELDINGCOORDINATOR

SHEMANAGER

QUALITYMANAGER

PROJECTENGINEERWELDERSBOILER MAKER/

FITTER/TECHNICIAN

TECHNICIANASSISTANT

ASSISTANTSGENERAL WORKERS

PROJECTENGINEER


Mbali Industrial Solutions offers technical and engineering services specializing in maintenance and reconditioning. We offer the following products and services:

▶ Precision Turning▶ General Machining and Gear Cutting▶ Fabrication, Laser-cutting▶ Boiler-Making▶ Plant Maintenance and Refurbishment Services▶ Industrial Cleaning Services▶ Supply and servicing of Industrial Pumps and Gearboxes▶ Supply of Quality Mechanical Seals▶ Engineering Supplies▶ Refractory

OUR PRODUCTS & SERVICES

OUR CLIENTS

“ We take pride in the work that we doand we are dedicated to the industry.

We lead by example.”Sipho Radebe


CERTIFICATES


CLIENT: ESKOM MATLA POWER STATIONMatla power station work included the installation of the new Mbali H700 material and the replacement of ASH pump discharge line which required procurement and construction of a 6km Mbali H700 pipeline. Furthermore, we performed mechanical maintenance of ash hopper, coffin box, pipe work, hopper filling pump, grizzly bar, hopper power cylinder, lauders, sluices liners, sluices structure, ash crusher entrance grill, swr header, sump lowering pump, interconnect valve, lifting liner, hash pump bay at the plant.

In addition, engineering, procurement, construction and management for all mechanical, structural, electrical, control and instrumentation and civil works for firefighting system was also part of the 3 year contract outputs.

MATLA POWER STATION CONTINUES


CLIENT: ESKOM KRIEL POWER STATIONMany succesful projects were completed at Eskom Kriel power station.

This included the modification and installation of H2 coolers and manifold CW oil cooler strainer as part of the 3 year contract. We further performed vacuumed cleaning for the Kriel Plant as and when required during power outages.


CLIENT: ESKOM MAJUBA POWER STATIONManufacturing and installation of head and tail Mbali H700 chute panel for coal conveyor.


CLIENT: BP SOUTHERN AFRICA | WALTLOODEPOT - MAJOR FIRE FIGHTING UPGRADE

Procurement, construction and management and, all mechanical, structural and civil works of 11km water pipeline for firefighting system.

South Africa

BP SOUTHERN AFRICA CONTINUES


CLIENT: ACSA | OR TAMBO INTERNATIONALThis project included the maintenance of fire water pumps station for 3 years through mechanical electrical maintenance of diesel and electric pumps, valves, pipes, panels, DB, motors, generator and submersible pumps.

We were also responsible for the maintenance and modification of aircraft gates and perimeter for the 3-year period.

ACSA | OR TAMBO INT CONTINUES

ESKOM - MATLAPOWER STATION

Unit 1 Ash pump discharge line installation of new H700.


Installation of the ash pump discharge lines with new Mbali H700 on unit 4 to unit 6 (from discharge valve to hydro bin).


Unit 1 & 3 ash pump discharge line installation of new Mbali H700 material.

ESKOM MATLAPOWER STATION

Unit 4 to 6 ash pump discharge replacement.


Acid station CPP tie-in.


Bottom ash plant repairs during outage.


Supply and install H700 material on ash handling plant, coal plant, dust plant and slurry.


Refurbishment of 4 off hydro bins.

ESKOM - KRIELPOWER STATION

Modify H2 coolers manifold and cw oil cooler.

ESKOM KRIELPOWER STATION

Vacuum cleaning of plant on units 1-6 on an as and when required basis for 3 year during outage.

ESKOM MAJUBAPOWER STATION

Manufacturing and install head and tail Mbali H700 chute panel for coal conveyor.

BP SA Watloo depot major fire fighting upgrade.

ACSA

ACSA

3 Years Maintenance contract of sewerage and storm water.

3 Years Maintenance contract of aircraft gates and perimeter.

ACSA Modification of aircraft gates.

Client Project Description

RECENT PROJECTS SUCCESSFULLY EXECUTEDTHROUGH JOINT VENTURES

▶ Refurbishment of Hydro bins at Matla Power Station.▶ Repairs and Installation of Submersible Pumps at ERWAT.▶ Manufacture, supply, delivery and installation of Cooling Water Pipes at Rand Water Zuikerbosch Pumping Station.▶ Refurbishment of The Bell Presses at ERWAT.▶ Various supply of technical products to major engineering companies in South Africa and SADC countries such as Zimbabwe, Malawi and Namibia.

OTH

ER B

USIN

ESS UN

ITS

Leading African Manufacturer and supplier of technical wear resistant products.

We provide solutions to civils, fabrication and maintenance of process plant and equipment

We specialize in the repair and supply of electric motors, submersible pumps, vibrator motors and industrial gearboxes.

We focus on construction and civil work/projects and related services.

MBALI TECHNICAL WEAR SOLUTIONS

MBALI THERMAL ENGINEERING

MBALI CONSTRUCTION SOLUTIONS

We supply world class ‘caterpillar’ brand of plant and equipment. Barloworld provides full technical and field support for Mbali clients.

MBALI PLANT HIRE

UNIDRIVE ELECTRIC MOTORS

Mbali technical wear solutions provides a one stop solution for your trade and industry with products and services that meet your requirements. We are currently involved in the Mining, Sugar, Cement, Steel Mills, Power Generation, and Petroleum sectors.

We are also a local manufacturer of Mbali H700.Mbali H700 has High Wear Resistance properties and can withstand high volumes of different raw materials that flow through the bulk materials handling processes. The micro structure of our Mbali H700 plate is a mixture of high volume hexagonal shaped chromium carbide in tough austenitic and martensitic matrix.

The services for Mbali Technical Solutions includes:• Fabrication• Chromium Carbide Cladding• Refurbishment of idlers and rollers on earth moving undercarriages.• Undercarriage rebuild and repairs• Service exchange• Mill grinding tables, rolls and tires

ABOUT US

WEL

CO

ME

TO M

BA

LITE

CH

NIC

AL

WEA

RSO

LUTI

ON

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Mbali Technical solutions is a authorized reseller and distributer of Böhler Voestalpine UTP hard facing wire in South Africa. We keep a wide range of stock and advise on specific applications. All our Mbali H700 products and fabrications are made with world class Böhler Voestalpine UTP wire.

MBALI TECHNICAL CONTINUES

Pipe Welding Machine

Local manufacturing of the chromium

carbide pipes.

MBALI TECHNICAL CONTINUES

Local manufacturing of the chromium

carbide wear plates.

Hardfacing/ Refurbish-ment of grinding mill

rollers, tires and tables insitu and in house.

“The bitterness of poor quality remains long afterthe sweetness of low price is forgotten”Benjamin Franklin

A superb quality in workmanship, structured and efficient project execution using quality OEM components and consumables specifically designed for each application, ensures that planned outages are executed accordingly.

Our specialist technicians and staff have been trained and accredited by the world leader in PHE Design, Manufacture, Service and Maintenance ...

As a Certified Service Partner of Alfa Laval, our team at Mbali Thermal Engineering continue to broaden their knowledge through the continual transfer of skills from a seemingly endless network of technical and commercial support which Alfa Laval provides as a part of our skills development initiative.

The resulting value offering to our customers in this market is therefore unparalleled.

THERMALENGINEERING SERVICING, MAINTENANCE

AND REPLACEMENTCOMPONENTS• GPHE• BPHE• Fully Welded• Plate and Frame• Finned Tube• Shell and Tube• Cooling Towers

HEATEXCHANGERTUBING

A long standing relationship with the World’s Leader in Heat exchanger and Condenser Tube Manufacture, Plymouth Tube Co USA Inc www.plymouth.com, has contributed substantially in ensuring the best tube components are installed in Main Steam condenser and BoP shell and tube heat exchanger applications.

Through detailed understanding of process, Plymouth Tube Co USA Inc, have contributed to the efficient operation of our customer’s capital equipment.

Failure analysis and material selection comparisons for main steam condensers in operation in Power Plant, is a service which has been offered to industry in South Africa.

What we do:▶ Failure Analysis▶ Material Selection comparisons▶ Project import and supply management

Products supplied:▶ Main Steam condenser Tube▶ Balance of Plant Heat Exchanger tube▶ Boiler Tube▶ PIpe

All Manufacturers are either Eskom or Sasol approved.

T11 Boiler Tube Boiler Tube Manipulations Main Steam CondenserTube – SeaCure®

PROJECTS

KOMATI POWER STATION REFURBISHMENT PROJECT (2009 – 2012)ASTM A 213, Grade 304L Condenser tubing, 150+ tons

ASTM B 111, C44300 Condenser tubing, 300+ tons ASTM B 111, C70600 Condenser tubing, 55 tons

KRIEL POWER STATION UNIT 5&6 MAIN STEAM CONDENSER RETUBE (2012) SeaCure® Super Ferritic UNS S44660 Condenser tube – 130 tons, Airfreight

DUVHA POWER STATION UNIT 1 MAIN STEAM CONDENSER RETUBE (2015)ASTM B111, C44300 condenser tubing – 230+ tons

SASOL SECUNDA POWER GEN PLANT MAIN STEAM CONDENSER RETUBE (2013)ASTM B111, C44300 condenser tubing – 55 tons

HIDROELECTRICA CABORRA BASSA DAM – Oil Cooler RetubeASTM B111, C44300 heat exchanger tube – 57 tons

PETRO SA – COMPRESSOR OIL COOLER RETUBEASME SB 111 C70600 Low Fin tube – 8 tons

ESKOM – ECONOMISER TUBE VARYING ALLOYS – 350 TONS

ESKOM MATLA POWER STATION – C44300 tube supply for BoPheat exchanger refurbishment – 2013

SASOL – EMERGENCY GRADE 2 TITANIUM TUBE SUPPLY – Sasolburg.Courier of 450 Grade 2 ASME SB338 Titanium Tube, sourced Ex-stock and imported

by courier, delivered to Sasolburg within 5 days of order placement

C44300 Main Steamcondenser re-tube

project - GEA

MBALI THERMAL CONTINUES

Unidrive Electric Motors Company was established in 1984. We specialize in the repair of any type or model electric motors (AC up to 450 kW & DC up to 100 kW), submersible pumps, vibrator motors and industrial gearboxes.

We are a supplier of new electric motors, variable motor control switchgear, steel frame special motors, VSD drives, gearboxes and submersible pumps. We are situated at No. 7B Molecule Road, Vulcania, Brakpan, 1554.

Unidrive electric motors is SANS 1561-1:2006 listed and complies with SABS 0242. We are very competitive in the market for the repair of up to 450kw and up to 1000v motors.

Unidrive Electric Motors complies with SANS 60079-0 and 60079-1 for repairs of flame proof motors & SANS 60079-0/15/19 for spark proof motors. Unidrive is also ISO 9001 certified.

SANS 10242

ABOUT UNIDRIVEELECTRIC MOTORS

VALUE PROPOSITION

SERVICE LEVEL OFFERING Collection and delivery services

• We collect and deliver from and to the customers in a radius of 150Km’s at no extra charges.

Supply of new Equipment and repairs services

• We supply new electric motors, gearboxes, pumps and variable speed drives.

• We repair electric motors, gearboxes and pumps.

• proof electric motors.We repair and certify flameproof and spark

Our response times

• We will respond on incoming calls between 2 – 3 hours.

• We will collect within 24 hours (excluding breakdowns – breakdown will be attended to immediately)

Quotes

• We will Quote within 48 – 72 hours after we received a repair job (excluding breakdowns)

• We will Quote within 24 hours or sooner on breakdown repairs.

Site survey / and monitoring services

• We offer site visits, technical assistance and equipment monitoring.

Turnaround Times

• We will return a breakdown repair job within 24 – 48 hours depending on a job status and size.

• We will return a normal repair job between 5 – 7 working days (depending on job status and size).

OUR SERVICESWE REPAIR AND SUPPLY

• Electric motors

• Variable motor control switchgear

• Steel frame special motors

• Vsd drives

• Gearboxes

• Submersible pumps

UNIDRIVE CONTINUES

“YOUR CIVIL AND CONSTRUCTION SOLUTIONS”

CONSTRUCTIONSOLUTIONS

Mbali Construction Solutions is 100% black owned and 80% women owned. We are a subsidiary company to Mbali Industrial Solutions. We focus on construction and civil work/projects and related services.

We undertake the maintaining of existing infrastructure as well as servicing them to set standards, which services include repairing of roads and clearing and maintaining the verdure and environs of each road.

In conjunction with the above services, we also assist our clients in general building site maintenance, establishment and preparation for proposed and existing Projects in this field.

We also undertake building projects on behalf of our clients and ensure that proposed projects are carried out and effectively set up to specification.

ABOUT US

OUR SERVICESRoad Maintenance and related services

Construction Site Maintenanceand Preparation

Construction of General Buildingsand Houses

Advisory Services

MBALI CONSTRUCTION CONTINUES

Mbali Plant Hire is a company premised on strong empowerment credentials, a comprehensive range of branded equipment, powerful service ethics and in-depth technical support. This new arrival on the plant hire scene meets a very real need in a sector dominated for decades

by traditional players.

Mbali Plant Hire is 100% black women owned and is headed up by a seasoned management team with an

enviable track record in various business sectors.

Mbali Plant Hire supplies the world class ’Caterpillar’ brand of plant and equipment. Barloworld provides full technical and field support for Mbali clients, ensuring that, when dealing with Mbali Plant Hire, clients have total peace of

mind.

ABOUT US

MBALI PLANT HIRE

BARLOWORLDEQUIPMENT

Mbali Plant Hire has offices in Gauteng and Mpumalanga where it services the civil engineering, construction and

other contracting sectors.

MARKETS

MBALI INDUSTRIAL SOLUTIONS

MBALI INDUSTRIALSOLUTIONS AND

MBALI CONSTRUCTIONMBALI TECHNICALWEAR SOLUTIONS

UNIDRIVE ELECTRICMOTORS

MBALI THERMALENGINEERING


Alberton | 1451


Alberton | 1451

7b Molecule RoadVulcania

Brakpan | 1554


Alberton | 1451

Tel: +27 11 868 1792Cell: +27 79 438 1017

[email protected]

Tel: +27 11 867 4805Cell: +27 63 692 1356

[email protected]

Tel: +27 11 813 3206Cell: +27 83 597 [email protected]

Tel: +27 11 867 4805Cell: +27 72 747 6685

[email protected]

www.mbalisolutions.co.za www.mbalitechnical.co.za www.unidrive.co.za www.mbalithermal.co.za

industrial solution 2019 · heat exchanger tubing a long standing relationship with the world’s...

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