INDUSTRIAL TRAININGat

KELTRON LIGHTING DIVISIONKOYLANDI

&KELTRON KNOWLEDGE CENTRE

VALANCHERY

Anagha K NChaithanya K

Rinjo A JSuneera K H

INTRODUCTION Keltron: A public sector company Under Kerala state government. Registered name : Kerala State Electronics

Development Corporation Limited(KSEDC Ltd) .

It is a multi-product, multi centric organization Products : electronic components to complex

equipment and systems.

HISTORY Established in 1973 by Mr.K.P.P.Nambiar. With in 5 years had production centres all

over the State. Focussed on transforming Trivandrum the

capital of Kerala into electronic hub of the country.

Introduced LED lighting system to match various applications

Set up a Keltron Lighting Division at Mudadi ,Kozhikode in Kerala in 1981.

SERVICES

Major products are mines for Indian Navy and various parts of Rockets for ISRO.

Basic electronic components: capacitors, transistors, resistors and diodes.

Services in the field of Information Technology , web designing and geo-informatics.

Manufactured automatic traffic regulation systems which were used in metro cities of India

COMPANY PROFILEKELTRON

Software Projects Lighting Projects

Embedded system & VLSI

Project Assistance Tube lights Street lights

Windows Based

Application

LED Bulb

Personnel & Administration

Marketing & Planning

Testing

Personnel & Administration

Finance

Marketing & Planning

QA

Purchase

Stores

Planning

Maintenance

ORGANIZATION SET-UP

Strong infrastructure over 7 lakh sq.ft of built up area.

Equipped with computers for system design Engineering and software development tools

for embedded systems. As a rising industrial company Keltron has

started recovering from the crisis and is currently operating in profit.

The various products by Keltron unit Koylandi include: Energy meter card manufactured and

supplied to united electricals. LED tube lights for industrial and

commercial purposes. LED street lights for lighting purpose in

Panchayats and town areas.

VISION To emerge as a strong and self-reliant business

enterprise with customer focus, profit orientation and professional outlook.

To build up Keltron as a model in the technology sector of electronics and IT.

To continue to play the role of a model agency of the Government for accelerating the growth of development of industry

MISSION

Transform Keltron to one of the Navarathna Corporations of the country.

To achieve this mission the organization has set up a well defined strategy encompassing its core strengths, experienced human resources and robust infrastructure.

OBJECTIVE Establish Good Manufacturing Practices(GMP) in

all production centres. Upgrading infrastructure and human resources

development on a part with goal development indices.

Establishing links with high-profile institutions like DRDO,VSSC,NPOL to keep pace with technology.

PRODUCTS

Retrofit Tube lights Street LightsSolar Street Lights

Bulb Lanterns Down Lights

FEATURES

High luminance lighting

Low operational costs

Reduced maintenance costs

Easy installation

DEPARTMENTS AND FUNCTIONS

FINANCE DEPARTMENT

CHIEF GENERAL MANAGER

MARKETING DEPARTMENT

PURCHASE DEPARTMENT

STORES AND INWARDS DISPATCH DEPARTMENT

PRODUCTION DEPARTMENT

HUMAN RESOURCE DEPARTMENT

CUSTOMER CARE DEPARTMENT

MARKETING DEPARTMENT Effective marketing of products Track trends and monitor competition Listening to customer needs

FINANCE DEPARTMENT Cash and compilation group Purchase account and costing group Sales accounts group

PURCHASE DEPARTMENT Verification of purchase requirement Material clearance Sending enquires and getting quotations

STORES AND INWARDS DISPATCH DEPARTMENT

For the efficient storage of the finished products

PRODUCTION DEPARTMENTS 1. Products & Process 2. Technology adaptation

KTL series LED tubelightsFeatures and benefits: Years of near- maintenance free service Superior colour accuracy and consistency Easily accommodates to any space Polycarbonate diffuser Efficacy over 80 LPW Wide operating voltage

KRT series LED retrofit tube lightsFeatures and benefits: Non- Destructive, easy installation Years of near- Maintenance free operation Easily accommodates to any space Polycarbonate diffuser Efficacy over 80 LPW Wide operating voltage

KRT series LED bulbsFeatures and benefits: Consume up to 80% less energy Efficient diffuser Aluminium body High CRI brilliance Efficacy over 80 LPW

KD series LED down lights Features and benefits Superior colour accuracy and consistency Pressure die cast body High efficiency driver technology Efficacy over 80 LPW Wide operating voltage

LED street lights and general area lightingFeatures and benefits: Ultra long life(>50000Hrs)eliminates the relamping cycle Improved illumination performance with top in class

branded Japanese Nichila LED No lamp blackening Eliminates dark spots between poles UV stabilized poly carbonate diffuser Constant current driver Tempered glass shield Efficacy over 80LPW Low current THD

Solar street lightsFeatures and benefits PWM Battery charge controller efficiency 90% 36 hours autonomy Automatic dusk to dawn control Constant current LED driver High power LEDs with secondary optics for beam

control GI pole High efficiency SPV AIISS hardware

HUMAN RESOURCE DEPARTMENT Recruitment Welfare function Industrial function Trade union management Disciplinary cases Training and development

CUSTOMER CARE/SERVICES DEPARTMENT To provide better enquires about their products and

services to clients

TECHNOLOGY ADAPTATION

• SMD (Surface Mounting device) Stencil printer - apply solder paste on the PCB Siplace D2 - to place the components on the

pasted board Reflow oven - carry out heating

• SMT process flow Stencil printer Siplace Reflow oven

Siplace D2

ASSEMBLY & TESTING

Photometric test system

QUALITY CONTROL & INSPECTION

Digital multimeter Hot air oven Humidity test chamber LCR Q meter Draught proof chamber Impact test apparatus High frequency spark generator Test finger

•Leakage current test apparatus

COMPARISON OF LED, INCANDESCENT LIGHT BULBS, CFLS

Energy efficiency and energy cost comparison of various lights

Equivalent wattages and light output of Incandescent, CFL and LED bulbs

Feature comparison of Incandescent, CFL and LED bulbs

Cost Comparison between LEDs, CFLs and Incandescent light bulbs

ADVANTAGES• Efficiency

• Color

• Size

• On/Off time 

• Dimming

• Cool light

• Slow failure

• Lifetime

• Shock resistance 

• Focus

OUTCOME OF TRAINING

Effective Experience

Awareness about

• Maintenance of a company

• Process involved in each department

• Interaction

LED Lights

• Manufacturing process involved

• Advantages

• Applications

APPLICATIONS

CONCLUSION

Latest Technology

Light Emitting Diodes (LEDs) are more energy

efficient and durable with no toxic mercury

The advent of new generation Lighting LEDs (Light

Emitting Diodes) have paved the way for "Green"

lighting with 50% energy savings while assuring

150-200% increased service