Industry 4.0

'Industrie 4.0' Dr.N.Asokan M.Sc.M.E.,Ph.D

deal quickly with the fusion of the online world and the world of industrial production.

Angela Merkel, German chancellor, January 2015, at the World Economic Forum in Davos

Fourth industrial revolution1784Industry 1.0: Water/steam power/ Mechanical Production Equipment1870Industry 2.0: Electric power/Division of Labour/ Mass Production1969Industry 3.0: Computing power/ Electronics /IT/Automation

2015Industry 4:0: Internet of Things Power /IOT of People/ IOT of Data/ OT of Services

Tenure of each revolution has been diminishing

Definition of Industry 4.0A confluence of trends and technologies promises to reshape the way things are made.

Next phase in the digitization of the manufacturing sector

New digital industrial technology

New Age Production

Nine foundational technology advances

Four functional pillars or the enablers of Industry 4.0Big Data, Internet of Things, Internet of Services, and Integrated Industries Three main aspects,Technology, Collaboration, and Processes.Converge into

Image Processing is an Important Component of Industry 4.0 in future production and business processesnew and more efficient business models through applications using image processing systems

automated, self-organized production based on extensive data collection and visually identified information

more efficient production through extensive networking of vision systems in operational processes.

Skills: Digital SkillsInterdisciplinary Thinking is the KeyThere will be a shift toward design thinking & System thinking instead of production thinking at all level of the hierarchy

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Engineering skill sets would be clarified in coming years, but soft skills would emerge as an important aspect of engineers. Collaboration among different disciplines is of paramount importance in Industry 4.0.

Digital HRDigital FactoryDigital Work PlaceDigital Customer ExperienceDigital TrustDigital Business ModelDigitally Enhanced ProductsDigital EngineeringDigital Skills & TalentsDigital Culture & Transparency

Rewritable Digital paper, Digital wallet

Smart Factory Industrial InternetDigital Factory

Internet of DataInternet of PeopleInternet of servicesInternet of Things

Cyber-Physical Production System

3D Printing

Data AnalyticsData Infrastructure

IOTIOT of Carsintelligent energy management data system (iEMDS of BMW)

CPPS- Boundary between Real and Virtual world. Digital trust is a complicated issue, but its based on three pillars: transparency, legitimacy and effectiveness

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New Subject TitlesArtificial IntelligenceBig DataPythonRPegaRoboticsBiotech NanotechGeneticsV2X communication and VRMprescriptive analyticsInformation & Communication Technology ICTElectronics3D PrintingSensor TechnologyOBDII and CANDronesDigital enablers

prescriptive analytics: where a proactive approach is used to find out when and how the equipment might fail prior to actual breakdown; the related benefits are cost, process efficiency and even equipment self-learning from surrounding environments12

New Job Titles

Data scientists, User interface designersCyber Security Officercyber-secure architectect Digital innovation managersDigital ChampionsDigital Quality ManagementDigital Business Leadership

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SiemensBoschIBMABBARBURG National InstrumentsGEAT&T Cisco IntelAmazon Accenture

India's first smart factory moving from automation to autonomy where machines speak with each other, is being set up in Bengaluru.

India's very own smart factory, the first one, is making progress at the Indian Institute of Science's (IISc) Centre for Product Design and Manufacturing (CPDM) with a seed funding from The Boeing Company.

INDIA

An Indian woman employee of Scania works at the company's new manufacturing facility in Narasapura, some 50 Kilometers (31 Miles) northeast of Bangalore, India, Monday, March 30, 2015. The Swedish commercial vehicle company announced the inauguration of its bus manufacturing facility Monday. The plant, which has a capacity of making about 1,000 units per year, shall be serving the Indian market and becoming a hub for exports to other markets in Asia, a company release said.(AP Photo/Aijaz Rahi)

The Indian Institute of Science (IISc) is building Indias first smart factory in Bengaluru with a seed funding from the Boeing Company.

Bosch, a German auto component manufacturer will begin implementation of smart manufacturing at its 15 centres in India by 2018.

General Electric has invested USD 200 million in the facility in its only multi-modal factory in India where digitally interlinked supply chains, distribution networks, and servicing units form part of this intelligent ecosystem.

"India's IoT [Internet of Things] industry is expected be worth US$ 15 billion by 2020, which means our share will be a less than 10% of the global opportunity.... India will need to invest in skill and technology development as well as R&D facilities to develop the local market

Industry 4.0 and the Internet of Things (IoT) impresses Original Equipment Manufacturers (OEM) and end users alike. Production and the digital world come together, making factory automation more flexible, increasing energy efficiency, linking logistics processes more closely, optimising the value chain and all this is happening in process automation too.

A sustainable partnership model is essential between Government, Private firms, Industry bodies, Research and Financing institutions for promoting Industry 4.0.

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FAQIs there an Indian version of Industry 4.0 for emulation? What would be the key attributes of a future factory in the Indian milieu? Can India leapfrog into the age of Smart Manufacturing- skipping key phases which China transitioned across over the last two decades?How can Industry 4.0 impact small and medium-end enterprises & Educational Institutions in India?What are the various policy instruments that need to be formulated for effective adoption of Industry 4.0 technologies/applications?

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Thank you

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