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Policy Research and Innovation

Factories of the Future in Horizon 2020 Calls 2016 in WP 2016-17

Information Day of the cPPPs Brussels 16th October 2015

A joint presentation by Project Officers of DG RTD & DG CONNECT


Factories of the Future Call Objectives

• "Re-industrialisation"

• Ensure best use of technology to boost productivity

• Increase market share of EU suppliers of innovative manufacturing technology

• Raise industrial investment in equipment from 6% to 9% by 2020

• More environment-friendly and competitive manufacturing:

• Reduction of energy consumption in manufacturing, up to 30%

• Less waste generated by manufacturing activities , up to 20%

• Less consumption of materials (up to 20%)

• R&I to integrate & demonstrate innovative manufacturing technologies in:

• Adaptive and smart manufacturing equipment, 3D printing, increased production performance, collaborative

and mobile enterprises, …


FoF PPP in Work Programme 2015

FoF 1: Novel hybrid approaches for additive and subtractive manufacturing machines

FoF 2: Machinery and robot systems in dynamic shop floor environments using novel embedded cognitive functions

FoF 3: Zero-defect strategies at system level for multi-stage manufacturing in production lines

FoF 4: Continuous adaptation of work environments with changing levels of automation in evolving production systems

FoF 5: Support for the further development of Additive Manufacturing technologies in Europe

FoF 11: Digital automation

FoF 13: Photonics Laser-based production

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CNECT

RTD


4

Specific Challenge:


• New hybrid machines, equipped with both subtractive and additive manufacturing technologies.

• High added value products with complex structures.

• Production of larger items than in AM single machines and repair applications.


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• New All-in-one machines, in a single set-up processing and process control.

• Full integration and automation of the subtractive and additive processes.

• Increased build rate in comparison to the separate processes.

• Functional parts/products with the final desired accuracy, surface-finish and tolerances and material efficiency.

• Properties of the new components after the manufacturing process.

Scope:

TRL 4-6

RIA 100%



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• 20% reduction in time and cost.

• 15% increase in productivity for high-volume AM production.

• More flexibility and robustness of the machines to adapt with customisation and changing market needs.

• Reduction of inventory and work floor space.

• Create localised manufacturing environments and reduce supply chains length.

• Contributions to standardisation and certification for new hybrid procedures.

Expected impact:

EUR 3-5 million

SMEs



7

Specific Challenge:


• Currently fixed combination of sequential automated and manual tasks.

• Future shop floors: flexibility and networks with tight collaboration between humans, machines and robots

• Enhanced perception capabilities

• Ability to reason over the perceived environment


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• Collaborative perception, scene understanding, reasoning and acting

• intelligent, dexterous "universal" devices for handling or manipulation of products or tools

• Mobility as a key factor for flexibility: navigation and accurate positioning

• Cognitive capabilities in order to guarantee safety at all times (maintenance, failure)

• Adaptation: perceive and obtain information on the non-programmed and non-expected situations

• Life-long learning and knowledge sharing tools

Scope:

TRL 5-7

IA 70%



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• Automation of previously manual production

• Reduction of 20% of set-up and new product adaptation costs, increasing efficiency

• Significant improvement in the adaptability of manufacturing systems

• Strengthen global position of European manufacturing industry through the introduction of the new technologies related to machinery and robots with enhanced capabilities

• Strengthen the innovation potential of European manufacturing industry through the creation of new products made possible with the new developed technologies

Expected impact:

EUR 4-6 million



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Specific Challenge:

FoF 3: Zero-Defect strategies at system level for

multi-stage manufacturing in production lines

• Trend in multi-stage manufacturing is towards more complex, distributed and faster evolving manufacturing facilities

• Plants should be designed and managed using best practices from emerging key enabling technologies to cope with increasing competition and sustainability related issues


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Specific Challenge:

• Manufacturing processes have to be environmentally friendly and safe and deliver high quality products adapted to customer requirements, whilst minimising costs

• Quality of products has become a key factor for success in manufacturing industry

• Increasing interest in sustainable production places a premium on reducing material waste, re-works, rejects and stock and has led to a demand for the development of zero-defect strategies at system level.




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Research activities should cover several of the following fields in a multidisciplinary approach: • integrating production and quality systems into the multi-stage

manufacturing process.

• Knowledge management tools

• On-line inspection Tools

• Development of system-level zero-defect strategies to prevent the generation of defects at single stage level and propagation of defects to downstream stages.

• Distributed on-line data gathering systems and on-line defect management policies.

• Inter-stage information and part flow control strategies and selective inspection policies.

TRL 5-7

IA 70%

Scope:




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• Achievement of zero defects in a multi-stage production line

• Reduction of production costs by 15%

• Increased production flexibility. Higher production rates by 15%

• Reduction of waste and scrap by 10%

• Wide adoption of the new strategies in the existing manufacturing systems.

• A lot of work has been done as a result of the topic: FoF.NMP.2011-5 - Towards

zero-defect manufacturing

• To find out more visit : http://www.4zdm.eu/

TRL 5-7

IA 70%

Expected Impact



EUR 4-6 million


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Specific Objective:

• Humans are central to manufacturing

• Product customisation & variable requirements call for adaptive human-centred automation

• Manufacturing system design building on optimal & continuous distribution of tasks between humans & machines



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• Determine levels of automation for optimal flexibility, agility & competitiveness of highly customised production

• Methods & tools for continuous adaptation of workplaces to the physical, sensorial & cognitive capabilities of workers

• "safety & health at work"

• Develop & test methodology to measure "work satisfaction"

• Exploit technologies with focus on usability, user acceptance and training

• e.g. VR/AR to support process & workplace simulations

• e.g. industrial social networking with rich user experience for knowledge capture & decision support

R&D Scope:


TRL 4-6

RIA 100%


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• 20% increase in adaptability, e.g. product customisation capability

• 10% quality or productivity increase in total system (human & automation) performance

• Increased work satisfaction & strengthened global position of industry in Europe through higher social acceptance levels

• Wide adoption of the new developments in advanced manufacturing systems

TRL 4-6

RIA 100%

Expected Impact:


EUR 3-5 million


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Specific Objective:

FoF-05-2016: Support for the further development of Additive Manufacturing technologies in Europe

• To identify current bottlenecks and barriers to further development of AM technologies in Europe.

• Mobilisation of the stakeholders to exploit the business opportunities that AM provides, facilitating the take-up of this technology in Europe.

• Focussed promotion and support strategy for Additive Manufacturing technologies.


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• Identification of gaps and opportunities, technological and non-technological ones.

• Community building activities and actions to foster dialogue and collaboration between actors.

• Assessment of the current regulatory and IPR frameworks, micro- and macro-economic assessment and its impact on social aspects and labour market benefits.

• Productivity and resource efficiency gains through AM and its impact on competitiveness through localised manufacturing.

• Development of new integrated design and manufacturing paradigms and best practices.

• Building skills capacity for the development of learning resources.

• International Conference on AM.

Scope:

CSA 100%



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• Create a network of research and industry partners for further RTD and industrial innovation.

• Create links and foster collaboration with relevant European initiatives and activities.

• Speeding up industrial exploitation and take up of results.

• Early awareness of key innovation developments and anticipation of business trends and market prospects.

• Training and educational skills capacity in the AM community.

• Better address the relevant issues: legal framework, IPR management and standardisation needs.

• Favour investment of financial players in AM.

Expected impact:

EUR 1 million



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FoF 2016 call details:

• Deadline Date (single stage):

21-01-2016 @ 17:00:00 (Brussels )

• Total Budget for the 2016 call:

• € 77 million (NMBP)

• € 83 million (ICT)

For specific questions, contact the Research Enquiry Service

http://ec.europa.eu/research/index.cfm?pg=enquiries




HORIZON 2020

Thank you for your attention More information:

HORIZON 2020: http://ec.europa.eu/research/participants/portal/desktop/en/home.html

Contractual Public-Private Partnerships in research and innovation: http://ec.europa.eu/research/industrial_technologies/ppp-in-research_en.html

Complex Systems and Advanced Computing unit

Directorate General for Communication Networks, Content and Technology

Factories of the Future Horizon 2020: LEIT – ICT

WP2016-17

FoF-11-2016: Digital Automation

FoF PPP in Work Programme 2016-2017

FoF-11-2016: Digital automation FoF-12-2017: ICT Innovation for Manufacturing SMEs (I4MS) [email protected] [email protected] [email protected]

FoF-13-2016: Photonics Laser based production [email protected] [email protected]

Direct Contribution to FoF PPP (driven by EFFRA Roadmap) Indirect Contribution to SPIRE PPP

mailto:[email protected]







• http://ec.europa.eu/digital-agenda/en/digitising-european-industry

Digitising European Industry

1. Develop Digital Innovation Hubs 2. Leadership in digital platforms

for industry 3. Closing the digital skills gap 4. Framework conditions for smart

industry

Commissioner Oettinger

The Context

FOF-11

FOF-12

http://ec.europa.eu/digital-agenda/en/digitising-european-industry







Platforms: What are we talking about?

• Most value on the internet is created by multisided platforms: They create value by enabling interactions between two or more customer groups.

• Apple/Android: People who buy a phone - developers of apps

• Amazon Marketplace: People who search a product-companies selling products

• AirBnB:

People searching a place to stay - people who offer a

place to stay

See also report of workshop http://ec.europa.eu/digital-agenda/en/news/platforms-connected-factories-future (coming soon)

http://ec.europa.eu/digital-agenda/en/news/platforms-connected-factories-future









Example: Apple App Store

Observations: • Developers complement the

functionality of the platform • It is relatively easy to

participate to the ecosystem, platform is open through some of the API's and the software development kit,

• Governance for quality control

• Clear revenue model for Apple and Complementors

AUTOSAR: Example in automotive

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Standardized architecture for automotive software • Software developers can complement the functionality of a car

• Standards based

Car manufacturers/ OEM

Software developers

3D printing

Robotics

Modelling, Simulation, Analytics

Cyber-physical systems, Human machine interaction

Innovative ICT

makes the difference

Cloud computing, Internet of Things

Artificial Intelligence

Security by design

FoF-11-2016: Digital automation

1. Collaborative manufacturing and logistics

2. Novel architectures for factory automation based on CPS and IoT

Budget

51 M€

• RIAs shall develop reference implementations of platforms in a multi-sided market ecosystem

• User-driven proof-of-concept demonstrations and validation in several different scenarios: e.g. through testbeds

• Proposals should contain an outline business case and industrial exploitation strategy

RIA 100%

RIA 100%

Target is to develop the "operating system" of the connected factory of the future.

real-time architectures for interoperability;

management of the data deluge

ICT security, knowledge protection, and trust in collaborative infrastructures.

FoF 11 Collaborative manufacturing and logistics (1)

Large projects: 5-8 M €

Operating system of the

virtual factory

Supply networks

Machine/ Equipment producers

Enterprises

Software developers

NB: Reference implementation AND ecosystem AND Validation Required !

RIA 100%

FoF 11 - Novel architectures for factory automation

based on CPS and IoT (2)

Small projects (2-4 M€)

• Virtualisation of the traditional automation pyramid from sensor-control to enterprise-level

• Novel methods and models for the synchronization of the digital and real world, as well as integration into existing production systems.

• Shared situational awareness; self-adjustment of digital models triggered by smart objects, on real-time co-simulation methods; and on handling of large amounts of sensor and process data.

Operating system of the smart factory

Supply networks

Enterprises

Sensor/ Machine/

Equipment producers

NB: Reference implementation AND ecosystem AND Validation Required !

•Coordination and Support Action (CSA)

• support industrial consensus building both with

suppliers and users across Europe, addressing future factory automation systems built on CPS and the IoT;

• pan-European platform building, and collaboration on manufacturing issues across all relevant PPPs.

FOF 11 - Digital Automation

Budget

2 M€

CSA 100%

FOF 11 - Digital Automation

Expected impact:

Innovative services, models and practices optimising manufacturing and logistics processes;

Quantified drastic reductions in the effort for integration or reconfiguration of today's hierarchical automation systems through advanced de-centralised or hybrid architectures;

Better and faster reaction to market changes by being able to use holistic global and local optimization algorithms in a collaborative sustainable value chain.

An outline of exploitation plan and Business Scenario

Looking for experts In particular -With an industry background -More women

-Register in the expert portal -Send us an email

https://ec.europa.eu/research/participants/portal/desktop/en/experts/index.html



Brussels, 16 October 2015

H2020- INFORMATION DAY OF THE RESEARCH PPPS

Photonics support to manufacturing in H2020 (2016)

Factories of the Future –

FoF-13-2016 Photonics laser-based production

DG CONNECT, Photonics Unit

European Commission

[email protected]

Photonics support to manufacturing Background

• World market of laser-based manufacturing systems

2012: 8 B€

• Expected growth rate (CAGR): 7% (from 2011 to 2020)

• EU market share 2012: 33% but in 2008: 39%

due to fierce competition mainly from Asia

• reverse the decline

• Large economic leverage effect in a wide range of industry e.g. automotive, aerospace, electronics, medical, consumer goods, etc .

medical examples: pace makers, synthetic bones, endoscopes, stents, …

Need to keep European technology at the forefront of

innovation

Need to bundle forces on a European level addressing

research issues efficiently and effectively

Laser systems for manufacturing: support in the past

•

37


Examples of projects in FP7:

Project Acronym Project Title

APPOLO Hub of Application Laboratories for Equipment Assessment in Laser Based Manufacturing

BRIDLE BRilliant Industrial Diode LasEr

HALO High power Adaptable Laser beams for materials prOcessing

IMPROV Innovative Mid-infrared high Power source for resonant ablation of Organic based photovoltaic devices

ISLA Integrated disruptive componentS for 2um fibre LAsers

QCOALA Quality Control of Aluminium Laser-welded Assemblies

UV-Marking Development of new UV laser for customization at industrial level trough high quality marking on different materials

LASHARE Laser equipment Assessment for High impAct innovation in the manufactuRing European industry

RLW Navigator Remote Laser Welding System Navigator for Eco & Resilient Automotive Factories

TiSa TD Ultrafast High-Average Power Ti:Sapphire Thin-Disk Oscillators and Amplifiers (under negotiation)

Ultrafast_RAZipol Ultrafast Lasers with Radial and Azimuthal Polarizations for High-efficiency Micro-machining Applications

LIFT Leadership in Fibre Laser Technology

ALPINE Advanced Lasers for Photovoltaic INdustrial processing Enhancement

POLYBRIGHT Extending the process limits of laser polymer welding with high-brilliance beam sources

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Examples of projects in H2020:

Project Acronym Project Title

ADALAM Sensor based adaptive laser micromachining using ultrashort pulse lasers for

zero-failure manufacturing

COMBILASER Combination of non-contact, high speed monitoring and non-destructive

techniques applicable to LASER Based Manufacturing through a self-learning

system

MASHES Multimodal spectral control of laser processing with cognitive abilities

RADICLE Real-time dynamic control system for laser welding

NN Further Grant Agreements currently under preparation

39

Photonics support to manufacturing in H2020: call topic FoF-13-2016

Call dates (tentative) •Publication: 15 October 2015 •Deadline: 21 January 2016


FoF-13-2016 Photonics Laser-based production a)"From design to piece" – Excellence in laser-based additive industrial manufacturing

• Research and Innovation Actions (RIA) • Funding 15 million Euro

b)Rapid individualised laser-based production

• Innovation Actions (IA) • Funding 15 million Euro


a) RIA : Additive industrial manufacturing (laser-based) Market of AM in 2012: 1.7 B€ (materials, systems and services) (Roland Berger consulting)

Expected Growth: 2018: 4,5 B€ 2023: 7,7 B€ CAGR ~ 14,7%

Challenges

•Huge potential, advantages over conventional manufacturing: highly flexible & customisable process, freedom of design, e.g. geometry, material composition, intrinsic properties

•Currently used prototyping and smaller markets, e.g. medical

applications, rapid prototyping, repair

•HOWEVER: AM is not yet competitive on a larger scale •Problems include: production speed and costs

Complexity for FREE

Digital Photonic Production


a) RIA (ctd): Additive industrial manufacturing (laser-based) Challenges: • need to:

• increase productivity

• bring AM a significant step further towards industrial manufacturing

by better mastering all stages of the production process AND their interaction

Note: complementing the topic FOF-1-2016


a) RIA (ctd) : Additive industrial manufacturing (laser-based)

Scope:

•From design to final work piece: Laser based additive industrial manufacturing of metallic materials

•all process chain steps may be addressed (e.g. CAD, modelling, additive process, different

materials in a single work piece, process control, QA, combination additive/subtractive, surface finish, etc)

• significantly improve the overall performance in terms of speed

and costs whilst producing high quality work pieces

• at least two important steps and the links between them

• laser based process

• metallic materials

• address standardisation as appropriate

• be driven by concrete business cases

• contain outline of business case and industrial exploitation strategy

• include relevant partners of the value chain in the proposal


a) RIA (ctd) : Additive industrial manufacturing (laser-based)

Expected impacts:

•Reinforced industrial leadership in laser-based Additive Manufacturing

•Substantially improved production speed, improved productivity and substantially reduced costs of laser-based Additive Manufacturing

Funding:

•2-4 million Euro per project (other amounts possible)

Budget available:

•15 million Euro


b) Innovation actions: Rapid individualised laser-based production Challenge: •Laser based manufacturing:

• backbone of modern production processes

• highly accurate mass production

• wide range of products, industries

• highly flexible

•Problem: Changes of lots require interventions, down times

•Trend to individualisation requires:

• a high degree of digitization

• highly autonomous and automated tools and systems to reduce production time and costs


b) Innovation actions (ctd) : Rapid individualised laser-based production Scope:

•Development and set-up of highly flexible high throughput pilot facilities on the basis of existing laser-based production processes

•Validation in real settings

•Advances needed in a number of aspects (eg intelligent networking and

machine cooperation, data handling, modelling, work piece handling, beam delivery, integration of different processes, monitoring, process control etc.)

• Industry driven

• Include the key stakeholders running the pilot facility

• Outline business case and

industrial exploitation strategy


b) Innovation actions (ctd): Rapid individualised laser-based production Expected impacts:

•More efficient, more flexible and higher throughput of individualised laser-based production.

•Improved competiveness and strengthened Europe's market position of laser-based manufacturing industry (equipment and suppliers) and the end-user industry.

Funding:

•2-4 million Euro per project (other amounts possible)

Budget available:

•15 million Euro

For more information

Photonics21 and Photonics Public Private Partnership:

http://www.photonics21.org

■ ICT event 2015 in Lisbon, 20-22 October http://ec.europa.eu/digital-agenda/en/ict2015-innovate-connect-transform-lisbon-20-

22-october-2015

Pre-Publication of the call https://ec.europa.eu/programmes/horizon2020/sites/horizon2

020/files/17.%20CROSS%20CUTTING_2016-2017_pre-

publication.pdf

Horizon 2020 http://ec.europa.eu/programmes/horizon2020/en/

Participant Portal http://ec.europa.eu/research/participants/portal/desktop/en/home.html

49

https://ec.europa.eu/programmes/horizon2020/sites/horizon2020/files/17. CROSS CUTTING_2016-2017_pre-publication.pdf






http://ec.europa.eu/programmes/horizon2020/en/

http://ec.europa.eu/research/participants/portal/desktop/en/home.html

We are looking for experts

50

We are urgently looking for experts for the evaluation of proposals and project reviews

• for all fields of photonics • most urgently for FoF / laser-based manufacturing Interested? Please: • Register in the Commission's experts database:

http://ec.europa.eu/research/participants/portal/desktop/en/experts/index.html

• Send your CV to: [email protected]

• Tell us your registration number

+ If you know of other experts please inform them of the above.






THANK YOU Digitising European Industry:

http://ec.europa.eu/digital-agenda/en/digitising-european-industry Horizon 2020 on the web: http://ec.europa.eu/research/horizon2020/index_en.cfm Factories of the Future (FoF) on the web: https://ec.europa.eu/digital-agenda/en/factories-future









http://ec.europa.eu/research/horizon2020/index_en.cfm

https://ec.europa.eu/digital-agenda/en/factories-future





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