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Ink catalogue english language | date 10.2009

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Page 1: Ink catalogue - MORLOCKmorlock.de/wp/wp-content/uploads/2017/10/Farbkatalog_en.pdf · Content Page Inks & additives Information for inks 4 S-inks, GL-inks 8 UV-inks, high-gloss-ink

Ink catalogue

english language | date 10.2009

Page 2: Ink catalogue - MORLOCKmorlock.de/wp/wp-content/uploads/2017/10/Farbkatalog_en.pdf · Content Page Inks & additives Information for inks 4 S-inks, GL-inks 8 UV-inks, high-gloss-ink

ITW MORLOCK GmbH

An ITW Decorating Company

Lise-Meitner-Straße 9

D-72280 Dornstetten

fon +49 (7443) 285-0

fax +49 (7443) 285-299

[email protected]

www.morlock.de

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Page 3: Ink catalogue - MORLOCKmorlock.de/wp/wp-content/uploads/2017/10/Farbkatalog_en.pdf · Content Page Inks & additives Information for inks 4 S-inks, GL-inks 8 UV-inks, high-gloss-ink

Content Page

Inks & additives

Information for inks 4

S-inks, GL-inks 8

UV-inks, high-gloss-ink 10

Cleaner, thinner & hardener 12

Materials to print on

Polymer names (brief designation) 13

Material to print on 14

Identification of polymer 16

Method to check the adhesion 18

Know-how & service

Indication for drying of 2 comp. inks 20

Form: necessary information for mixing of a special colour shade 21

Perfect service: MORLOCK Ink department 22

MORLOCK training “Pad printing & Ink” 23

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Page 4: Ink catalogue - MORLOCKmorlock.de/wp/wp-content/uploads/2017/10/Farbkatalog_en.pdf · Content Page Inks & additives Information for inks 4 S-inks, GL-inks 8 UV-inks, high-gloss-ink

MORLOCK Pad printing inks

Suggestion: Stir inks well before using and conduct sample prints.

Annotation: The information given in this technical data sheet is based on

up to date knowledge of ITW MORLOCK GmbH and provides guidelines

which are not obligatory due to the multitude of possible influences of the

production environment.

Further inks of our extensive range can be ordered on demand. We

would be happy to advise you.

1K ink

1-component-inks are preferably used on polymers with surfaces which

can be dissolved with dissolvent. With the evaporation of the dissolvent a

physical drying is obtained.

2K ink

For a higher mechanical and chemical consistency it is worth using a

2-component-ink. During the chemical curing, the 2 components (Ink and

hardener) react with one other and result in a never dissolving ink film.

Background knowledge: “Indication for drying of 2K-ink” (p. 20)

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Page 5: Ink catalogue - MORLOCKmorlock.de/wp/wp-content/uploads/2017/10/Farbkatalog_en.pdf · Content Page Inks & additives Information for inks 4 S-inks, GL-inks 8 UV-inks, high-gloss-ink

MORLOCK M400- and M600-Line

Ink M 404 M 420 M 440 M 602

Type 1-component ink 1-component or2-component ink

1-component ink 2C-System,1-component or2-component ink

Unit kg kg kg kg

Drying * Physically drying by evaporation of the dissolvent

Physically drying by evaporation of the dissolvent

Physically very fast drying by evaporation of the dissolvent

Physically drying by evaporation of the dis-solvent and chemically cross linked

Application PVC-rigid, soft PVC, PMMA, high-grade ABS, polycarbonate, pre-treated polyester

Pre-treated polyester, PVC, PMMA, polycar-bonate, wood, metal, leather

rigid PVC, PMMA, polystyrene, ABS, SAN, PMMA, polycarbonate

Pre-treated polyethy-lene, treated poly-propylene, varnished surfaces, thermosets, metal, polyurethane, TPE, Polyamide

Characteristics glossy, dish washable Silk glossy to glossy, dish washable

High glossy, very fast drying, contains no cyclohexanone

high resistance

Resistance resistant to alcohol, hand sweat, dilute aqueous acids and alkalis, fats, oils, highly weather resistant

resistant to alcohol, chemicals, detergents, hand sweat, grease, oils, highly weather resistant

resistant to chemicals and solvents, fats and oils, dilute aqueous acids and alkalis, hand sweat, alcohol, does not contain a cyclohe-xanone

resistant against che-micals, solvents, oils, grease and mechanical loads, not dishwasher-proof

Shades Standard shades,Euro Scale,Special shades

Standard shades,Euro Scale,Special shades

Standard shades,Euro Scale,Metallic shades,Special shades

Standard shades,Euro Scale,Special shades

Thinner quick MV.4S MV.4S MV.440N MV.6S

Thinner MV.4N MV.4N MVZ.4L MV.6N

Retarder MVZ.4L MVZ.4L MVZ.4D MVZ.6L

Retarder slow MVZ.4D MVZ.4D

Hardener MH.420 MH.6

Special Thinner MV.4SP MV.4SP

Bonding Agent

Cleaner Universal Cleaner MR.II Universal Cleaner MR.II Universal Cleaner MR.II Universal Cleaner MR.II

Degree of dilution (Approx. weight)

30-40% 1C-System: 30% 2C-System: 25-30%

20 - 30% 15-25%

Mixing ratio Colour: Hardener

hue 9:1 standard white 10:1

4:1

Pot life of 2C-system (at room temperature)

6-8 h 6-8 h

Overprint version (at room temperature)

within 48h

Curing during proces-sing with hardener (pro-cessing temperature not below 15 ° C)

complete curing of the colour film after 4-5 days

complete curing of the colour film after 4-5 days

Storage ** 4 years 4 years 4 years 3 years (metallic 1 year)

* Drying: Heat application will reduce drying time and enhance adherence.** Storage: Unopened in original packaging two years at room temperature. Always close hardener container properly during storage.

More colours from our extensive range are available on request. We would be happy to advise you.

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Page 6: Ink catalogue - MORLOCKmorlock.de/wp/wp-content/uploads/2017/10/Farbkatalog_en.pdf · Content Page Inks & additives Information for inks 4 S-inks, GL-inks 8 UV-inks, high-gloss-ink

MORLOCK M700-Line

Ink M 701 M 702 M 704 M 709 GL M 711

Type 2-component ink 2-component ink 1-component ink 2-component ink 1-component or 2-com-ponent ink

Unit Liter Liter Liter Liter Liter

Drying * Physically dries by evaporation of solvents, and chemical cross linking

Physically dries by evaporation of solvents, and chemical cross linking

Physically dries by eva-poration of solvents,

Physically dries by evaporation of solvents, and chemical cross linking

Physically dries by eva-poration of solvents,

Application Thermoset resins, glass, painted surfaces, metal, nylon, polycarbonate, polyesters, polymethac-rylates, polyurethane, PVC rigid

Cellulose acetate, thermosets, polyamide, polyester, Polyacetal (high opacity), treated polyethylene and polypropylene, metal, painted surfaces

Polystyrol, ABS, Luran, SAN, Paper, Cellulose-acetobutyrat, PMMA, PVC-soft, PVC-rigid

Thermosets, ceramics, metals, chrome, nickel plated, gold plated surfaces, especially for drinking glasses and bottles

Treated polyethylene and polypropylene, PMMA, PVC rigid PVC soft

Characteristics glossy, very good resistance

glossy, good coverage glossy, good coverage silk-glossy, good coverage

Quick drying, silky gloss, good coverage

Resistance resistant against che-micals, solvents, oils, grease, dilute aqueous acids and alkalis and mechanical stress

resistant against che-micals, solvents, oils, grease, dilute aqueous acids and alkalis, and mechanical stress

resistant against che-micals, solvents, oils, grease, dilute aqueous acids and alkalis, and mechanical stress, not dishwasher-proof

very weather-resistant, solvent-resistant (2-C)

Shades Standard shades,Base shades,Euro Scale,Special shades

Standard shades,Base shades,HD - (high opaque) colours ,Euro Scale,Special shades,

Standard shades,Base shades,Euro Scale,Special shades

Standard shades(except for 1.35, 1.55, 1.69, 1.87),Base shades,Euro Scale,Special shades

Standard shades,Base shades,Euro Scale,Special shades

Thinner quick MV.7S MV.7S MV.7S MV.7S MV.7S

Thinner MV.7N MV.7N MV.7N MV.7R MV.7N

Retarder MVZ.7D MVZ.7D MVZ.7L MVZ.7D MVZ.7D

Retarder slow MVZ.7D

Hardener MH.7 MH.7 MH.7GL / MH.7GL2*** MH.7

Special Thinner MV.7C MV.7C MV.7C MV.7C MV.7C

Bonding Agent

Cleaner Universal Cleaner MR.II Universal Cleaner MR.II Universal Cleaner MR.II Universal Cleaner MR.II Universal Cleaner MR.II

Degree of dilution (Approx. weight)

10 - 25% 10 - 20% 15 - 25% 10 - 20% 15 - 25%

Mixing ratio Color: Hardener

2:1 4:1 20:1 10:1

Pot life of 2C -system (at room temperature)

ca. 6 h 6-8 h ca. 8 h 6-8 h

Overprint version (at room temperature)

within 48h within 48h within 48h

Curing during proces-sing with hardener (pro-cessing temperature not below 15 ° C)

complete curing of the colour film after 5-6 days

complete curing of the colour film after 5-6 days

complete curing of the colour film after 5-6 days

complete curing of the colour film after 5-6 days

Storage ** 5 years 5 years 2 years 2 years 5 years

* Drying: Heat application will reduce drying time and enhance adherence.** Storage: Unopened in original packaging two years at room temperature. Always close hardener container properly during storage.***hardener variants: MH.7GL: waterproof even with air drying, solvent-resistantMH.7GL2: increased resistance if cured in oven 140 ° C / 20 min. Conditionally Tri-resistant, high gloss

More colours from our extensive range are available on request. We would be happy to advise you.

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Page 7: Ink catalogue - MORLOCKmorlock.de/wp/wp-content/uploads/2017/10/Farbkatalog_en.pdf · Content Page Inks & additives Information for inks 4 S-inks, GL-inks 8 UV-inks, high-gloss-ink

MORLOCK M700-Line

Ink M 713-2 M 715 M 720 M 724 M 727

Type 1-component or 2-com-ponent ink

1-component ink 1-component or 2-com-ponent ink

1-component or 2-com-ponent ink

2-component ink

Unit Liter Liter Liter Liter Liter

Drying * Physically dries by evaporation of solvents, and chemical cross linking

Physically dries by eva-poration of solvent

Physically dries by eva-poration of solvent

Physically dries by eva-poration of solvent

Physically dries by evaporation of solvents, and chemical cross linking

Application TPE-material (Santo-prene), soft coatings, rubber, leather, artificial leather, nylon, polyure-thane

Non pre-treated Poly-propylene

Thermosets, wood, metal, painted surfaces, paper, polyamide, POM (high opacity), treated polyethylene and poly-propylene, polycarbo-nate, polyester, PMMA, polystyrene, PVC rigid

Rubber, leather, artificial leather, nylon, polyurethane, textiles

PS, ABS, PMMA, Ther-mosets, pre-treated Polyolefines; metal

Characteristics satin gloss Quick drying, silky gloss

glossy, universally silk-glossy, elasticity ink glossy, Good opacity

Resistance High elasticity proper-ties, therefore the ink may withstand defor-mation of the substrate material

limited hand-resistant weldable

alcohol (Household cleaners)

very good resistance to chemicals, high exter-nal resistance

Shades Standard shades,Base shades,HD - (high opacity) shades,Euro Scale,Metallic shades,Special shades

Base shades,Euro Scale,Special shades

Standard shades,Base shades,HD – (high opacity) shades,Euro Scale,Metallic shades,Special shades

Standard shades,Special shades

Standard shades,Base shades,HD - (high opacity) shades,Euro Scale,Metallic shades,Special shades

Thinner quick MV.7S MV.7S MV.7S MV.7S MV.7S

Thinner MV.7N MV.7N MV.7N MV.7C MV.7N

Retarder MVZ.7D or MVZ.7L MVZ.7L MVZ.7D MVZ.7D MVZ.7D

Retarder slow MVZ.7D

Hardener MH.7N MH.7 MH.7 MH.7N

Special Thinner MV.7C MV.7C MV.7C MV.7C

Bonding Agent

Cleaner Universal Cleaner MR.II Universal Cleaner MR.II Universal Cleaner MR.II Universal Cleaner MR.II Universal Cleaner MR.II

Degree of dilution (Approx. weight)

20 - 25% 15 - 25% 15 - 25% 15 - 25% 10-20 %

Mixing ratio Color: Hardener

10:1 10:1 10:1 4:1

Pot life of 2C -system (at room temperature)

6-8 h ca. 10 h ca. 8 h 6-8 h

Overprint version (at room temperature)

within 48h

Curing during proces-sing with hardener (pro-cessing temperature not below 15 ° C)

complete curing of the colour film after 4-5 days

complete curing of the colour film after 4-5 days

complete curing of the colour film after 4-5 days

complete curing of the colour film after 5-6 days

Storage ** 2 years 2 years 3 years 1 years 2 years

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MORLOCK GL-Inks

As a system supplier for the pad printing industry we also sell inks, which

are suitable for printing onto glass and ceramics. This special ink has to be

cured after printing at a set temperature for a set time.

References of these GL-inks are e.g. our M 709 GL ( p. 6)

M 927 OT ( p. 9) or our M 908 high gloss ink ( p. 11)

MORLOCK S-Inks

Our S-inks have the highest abrasion resistance and are suitable for appli-

cations for high physical stress e.g. in the mobile phone industry, in the

EDV-area, in the house-hold or in the automobile industry.

Which ink is suitable for which material can be found in the list „Materials

to print on” ( p. 14)

For any questions concerning inks and material to print onto do not hesitate

to contact our application department ( „AWT“, page 20). We can on

request do adhesion tests or feasibility studies.

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MORLOCK M900-Line

Ink M 902 M 904 M 913 M 920 M 927-OT

Type 2-component ink 1-component ink 1-component or 2-com-ponent ink

1-component or 2-com-ponent ink

1-component ink, Baking ink

Unit kg kg kg kg kg

Drying * Physically dries by evaporation of solvents, and chemical cross linking

Physically dries by eva-poration of solvent

Physically dries by evaporation of solvents, and chemical cross linking

Physically dries by eva-poration of solvent

Application Cellulose acetate, thermosets, polyamide, polyester, Polyacetal (post treat), treated polyethylene and polypropylene, metal, painted surfaces

Polystyrene, polycarbo-nate, ABS, SAN, paper, cellulose acetate, PMMA, PVC soft and rigid PVC, Wood

Rubber, polyurethane, nylon, textiles, various flexible and rigid sub-strates

Thermosets, wood, metal, painted surfaces, paper, polyamide, POM (post treat), treated polyethylene and polypropylene, poly-carbonate, polyester, PVC rigid

Cooking pots, grill, Electric grill, Electric toaster, Heat-resistant, Cooking Accessories

Characteristics glossy dries quickly, glossy glossy, high elasticity glossy, universally high elasticity

Resistance resistant against che-micals, solvents, oils, grease, dilute aqueous acids and alkalis, and mechanical stress

good washing resis-tance at 60 ° C - 95 ° C

resistant to mechanical stress and alcohol

heat-resistant: 220 ° C continuous use 270 ° C short term

Shades Standard shades,Base shades,HD - (high opacity) shades,Euro Scale,Metallic shades,Special shades

Standard shades,Base shades,Euro Scale,HD - (high opacity) shades,Special shades

Standard shades,Base shades,HD - (high opacity) shades,Euro Scale,Metallic shades,Special shades

Standard shades,Base shades,HD - (high opacity) shades,Euro Scale,Metallic shades,Special shades

from stock white only, all the other colours on request.

Thinner quick MV.7S MV.7S MV.7S MV.7S MV.7S

Thinner MV.7N MV.7N MV.7N / MV.913N MV.7N MV.7N

Retarder MVZ.7D MVZ.7L MVZ.7D MVZ.7D MVZ.7L

Retarder slow MVZ.7D MVZ.7D

Hardener MH.7 MH.7 MH.7 integrated in ink

Special Thinner MV.7C MV.7C MV.7C MV.7C

Bonding Agent

Cleaner Universal Cleaner MR.II Universal Cleaner MR.II Universal Cleaner MR.II Universal Cleaner MR.II

Degree of dilution (Approx. weight)

20-25 % 20-30 % 20-25 % 20-30 %

Mixing ratio Colour: Hardener

4:1 10:1 10:1

Pot life of 2C -system (at room temperature)

6-8 h 6-8 h 8-9 h

Overprint version (at room temperature)

within 48 h

Curing during proces-sing with hardener (pro-cessing temperature not below 15 ° C)

complete curing of the colour film after 5-6 days

complete curing of the colour film after 4-5 days

complete curing of the colour film after 4-5 days

complete curing of the colour film after 4-5 days

Storage ** 2 years 2 years 2 years 2 years

* Drying: Heat application will reduce drying time and enhance adherence.** Storage: Unopened in original packaging two years at room temperature. Always close hardener container properly during storage.

Note on the M 902 and M 913: This product complies with European Standard 71, part 3, safety of toys, migration of certain

More colours from our extensive range are available on request. We would be happy to advise you.

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MORLOCK High-Gloss-Ink

Our new MORLOCK High-Gloss-Ink with higher brilliance combines the

characteristics of a two-component ink with the advantages of a single

component ink.

This means: The hardener is already integrated in the ink, the hardener

reaction is released at min. 140 °C. You save costs for ink and working time

through the unlimited ink cup time.

The MORLOCK High-Gloss-Ink is available in CMYK and white. Special

colour shades and ink matching are available on request.

MORLOCK UV-Inks

Under UV-radiation the ink is cured immediately – in this way long drying

times are avoided. Further steps on the printed parts are immediately pos-

sible.

The immediate drying allows for a direct test result without falsification of

the drying process or change of colour shade.

By using ink without dissolvent and curing with UV-light you no longer have

toxic evaporation as with normal drying.

More UV-inks available on demand.

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Page 11: Ink catalogue - MORLOCKmorlock.de/wp/wp-content/uploads/2017/10/Farbkatalog_en.pdf · Content Page Inks & additives Information for inks 4 S-inks, GL-inks 8 UV-inks, high-gloss-ink

MORLOCK High-Gloss-Ink + UV-Line

Ink M908-High Gloss M.UV1 M.UV2

Type 1-component ink, Baking ink

UV curing UV curing

Unit kg Liter Liter

Drying *

Application Thermosets, metals, painted surfaces

Treated polyethylene and polypropylene, polycarbonate, poly-styrene, glass, paper, thermosets, metals

Polycarbonate, poly-styrene, PVC-rigid, soft PVC, polyester, nylon, thermosets, varnished surfaces

Properties High gloss glossy, matt, flexible (adjustable), post curing, good adhesion to various materials

glossy, Good print version

Resistance chemical and mechani-cal resistance, external resistance

Immediate scratch and stackable

resistant to chemi-cals and mechanical abrasion, immediate scratch and stackable

Shades Euro Scale + white (Special shades on request)

Base shades,Euro Scale,Special shades

Basic shades,Euro Scale,Special shades

Thinner fast MV.7S MV.7S

Thinner MV.7N MV.7N MV.7N

Retarders MVZ.7L MVZ.7D

Retarders slow MVZ.7D

Hardener integrated in ink UV-curing, 2000 mJ / cm, wavelength: 250 nm - 410 nm, Recom-mendation: 10 min. / 120 ° C for difficult substrates

UV-curing, 500 - 2000 mJ / cm, wavelength: 250 nm - 410 nm, Recommendation: 10 min. / 120 ° C with difficult substrates, maximum resistance after 24h

Special Thinner MV.9S

Bonding Agents M.UVH

Cleaners Universal Cleaner MR.II Universal Cleaner MR.II Universal Cleaner MR.II

Degree of dilution (Approx. weight)

5-15 % 5-15 %

Mixing ratio Colour: Hardener

Pot life of 2C -system (at room temperature)

Overprint version (at room temperature)

Curing during proces-sing with hardener (pro-cessing temperature not below 15 ° C)

Storage ** 1 year 1 year

* Drying: Heat application will reduce drying time and enhance adherence.** Storage: Unopened in original packaging two years at room temperature. Always close hardener container properly during storage.

Note to M.UV1 and M.UV2: We recommend a cliché etching depth of about 24 mμ.

More colours from our extensive range are available on request. We would be happy to advise you.

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MORLOCK hardener

MH.7 activates at app. 10°C, not to be used for outdoor products

MH.7N activates only at app. 20°C, to be used for outdoor products, no yellowing

MH.7N1 activates only at app. 20°C, to be used for outdoor products, no yellowing, prolongs the ink cup pot life

MH.7GL Possibility of oven or air drying, very water resistance, but has low dissolvent resistance

MH.7GL2 Drying in the oven at 100°C to a max. 120°C, very good water- and dissolvent stability, also suitable for metals without iron (brass etc.) better resistance in dishwashers than MH.GL

MH.7OT activates at temperatures over 140°C (20 min), drying by flame possible, disguised

system has unlimited ink cup pot life.

The suitability of 2K-crosslinking components for the ink can be found in

the corresponding ink list ( p. 5-11)

MORLOCK cleaner

The modern MORLOCK cleaner range. Here you

are able to source a suitable cleaner for each

application:

HM.MP/V very gentle cleaner for incorrect prints

MR.II danger classification A II, to be used as manual cleaner

MR.III danger classification A III, to be used as manual cleaner and suitable to K-washing machines

MR.4 danger classification A III with an extremely high cleaning strength for the MORLOCK K-washing machines

MR.UN.2 ultrasonic cleaner

MORLOCK thinner

Our thinners work as dissolvent’s, with which the ink is mixed so as to

be ready for printing. The dissolvent is responsible for retaining the com-

ponents of the ink liquid. They are also responsible for the drying times

through their speed of evaporation and for the adhesion on dissolvable

materials.

The thinner suitable for the application ink can be found in the relative ink

list ( p. 5-11).12

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Chemical abbreviations

ABR acrylic rubber

ABS acrylic –butadiene-styrene

ACM acrylic acid ester rubber

AMMA acrylonitrile- methyl methacrylate

ANM acrylic rubber

AP cp. EPM

APT cp. EPT

ASA acrylonitrile-styrene-acrylic ester

auf acrylic rubber

BR butadiene india rubber

BS butadiene styrene copolymer

CA cellulose acetate

CAB cellulose acetate butyrate

CAP cellulose acetate proponate

CF cresol formaldehyde resin

CHR epichlorhydrine rubber

CMC carboxymethyl cellulose

CN cellulose nitrate

CP cellulose propionate

CR chloroprene-polymers

CS casein

CSM chlorosulfonated polyethylene

CTA cellulose triacetate

EC ethyl cellulose

EEA ethylene-ethyl acrylate

EP epoxy, epoxide

EPDM vgl. EPT ethylene propylene diene Monomer (M-class) rubber ethylene-propylene terpolymer rubber

EPM ethylene-propylene rubber terpolymers of ethylene, propylene and a diene with the residual unsaturated portion of the diene in the side chain

EPR, ETP ethylene-propylene- terpolymer

E-PVC emulsions polyvinylchloride

ETFE ethylene-tetrafluorethylene-copolymere

EVA ethylene vinyl acetate

FEP cp. PFEP

FSi silicone rubber

GEP fibre glass-reinforced epoxy resin

GFK fibre glass-reinforced plastics

GR-I butyl rubber

GR-N nitrile rubber

GR-S styrene butadiene

GUP fibre glass (unsaturated) polyester

HDPE high density polyethylene

HF urea-formaldehyde-resin

HFW polywood

Hgw fibre-reinforced plastic

Hm histamine

HMWPE high molecular polyethylene

Hp synthetic resin bonded paper

HSW particle board

IIR isobuthylene isoprene rubber

IR isoprene rubber, synthetic

KGF synthetic resin coated

KH plastic coated wood fibre board

KP synthetic resin compressed wood

LDPE low density polyethylene

MBS methylmethacrylate butadiene styrene

MC methyl-cellulose

MDPE polyethylene medium closeness

MF melamine formaldehyde

NBR nitrile rubber acryloniterile-butadiene rubber

NC nitro cellulose

NK natural rubber

NR isoprene rubber

OER rubber stretched with oil

PA polyamides

PAN polyacrylonitrile

PBTP polyethylene therephthalate

PC polycarbonates

PCTFE polymonochlorotrifluoroethylene

PDAP polydiallylphthalate

PB polybutene-l

PcCc afterchlorinated PVC (as fibre)

PE polyethylene

PES polyether sulfone

PET polyethylene terephthalate

PETE polyester print pre-treated

PETP polyethylene terephthalates

PF phenol-formaldehyde-resin

PFEP polytetrafluoroethylene-perfluoropropylene

PI trans-polyisoprene

PI polyimide

PIB polyisobutylene

PIBI butylrubber

PMCA polymethyl alpha-chloroacrylate acrylic polymerisate

PMMA Poly methymethacrylate

PO polyolefine

POM polyoxymethylene, polyacetal

PP polypropylene

PPO polyphenylene oxide (styrene)

PPS polyphenylene sulfide

PS polystyrene

PSB styrene butadiene rubber

PSi silicone rubber

PSO polysulfone

PTFCE polytrifluorchloroethylene

PTFE polytetrafluoroethylene

PUR, PU polyurethane

PVAC polyvinyl acetate

PVAL polyvinyl alcohol

PVB polyvinyl butyral

PVC polyvinyl chloride

PVCA polyvinyl chloride-acetate

PVCAC cp. PVCA

PVDC polyvinylidene chloride

PVDF polyvinylidene fluoride

PVF polyvinyl fluoride

PVFM polyvinyl formal

PVF2 polyvinylidene fluoride

RF resorcin-formaldehyde-resin

SAN styrene-acylonitrile

SB styrene-butadiene shockproof polystyrene

SBR styrene butadiene rubbers

S-EPR ethylene-co-propylene copolymer rubber ethylene-propylene diene copolymer manomer rubber

Si silicone rubber

SI silicone plastics

SMS styrene-alpha-methylstyrene

S-PVC suspension polyvinyl chloride

TFE = PTFE (ASTM) tetrafluoroethylene

UF urea formaldehyde resin

UP unsaturated polyester resin

UR urethane rubber

VAC vinyl acetate

VC vinyl chloride

VF, Vf vulcanized fiber

VF2 polyvinyl fluoride

WFK hot curing fluid synthetic resin glue

WKF hot curing fluid synthetic resin glue film

ZD cellulose derivative

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MORLOCK application department

Our application department comprises of competent staff with many years

of experience. For any special application we will analyse your print

requirement based on your in house printing machinery and will advise

you with regards to printing pads and clichés. Further more we will also

advise you on the correct ink for the print application.

With our ink adhesion tests we will advise you on the correct choice of

inks and carry out adhesion tests, which will incorporate if necessary, wea-

ther resistance and rub resistance.

Our application Department can also offer training in your premises.

Materials to print on

M 404 M 420 M 440 M 602 M 701 M 702 M 704 M 709 GL M 711 M 713-2 M 715 M 720 M 724 M 727 M 902 M 904 M 913 M 920 M 927-OT M 908High Gloss

M.UV1 M.UV2

Cellulose acetate • • •* • Cellulose acetate

Duroplastics • • • • • • •* •* •* •* • • • Duroplastics

Glass • • • •* • Glass

Rubber • •* •** •* Rubber

Coated surfaces • • • • •* •* • • Coated surfaces

Leather • • • • •* •* Leather

Metal • • • • • •* •* • • • • Metal

Paper, cardboard, wood • • • • • • • Paper, cardboard, wood

Polyamide (pre-treated) • • • • •* •* • •* •* •* • Polyamide (pre-treated)

Polyacetal (post-treated with heat) • • •* •* Polyacetal (post-treated with heat)

Polyethylene, -propylene (pre-treated)

• • • • • •* • • •* •* • Polyethylene, -propylene (pre-treated)

Polycarbonate • • • • • • •** •* •* • • • • • Polycarbonate

Polyester (pre- or post-treated) • • • • • • •* • • Polyester (pre- or post-treated)

Polymethylmethacrylate (PMMA) • • • • • • • •* • Polymethylmethacrylate (PMMA)

Polystyrene, ABS, SAN • • • • • • • •* •* • • • • Polystyrene, ABS, SAN

Polyurethane • • • •* •* •* •* •* •* Polyurethane

PVC rigid • • • • • • • • •* • • • • PVC rigid

PVC soft • • • • • • PVC soft

Polypropylene (untreated) • Polypropylene (untreated)

Pure silicone Pure silicone

Textiles •* •* Textiles

TPE and soft touch materials •* TPE and soft touch materials

This information is not meant as an assurance for certain properties of the products nor their suitability for each application.You are, therefore, obliged to conduct your own tests with our supplied products to confirm their suitability for the desired process or purpose.

•* good result in adhesion only by adding hardener•** + MV.7C

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Materials to print on

M 404 M 420 M 440 M 602 M 701 M 702 M 704 M 709 GL M 711 M 713-2 M 715 M 720 M 724 M 727 M 902 M 904 M 913 M 920 M 927-OT M 908High Gloss

M.UV1 M.UV2

Cellulose acetate • • •* • Cellulose acetate

Duroplastics • • • • • • •* •* •* •* • • • Duroplastics

Glass • • • •* • Glass

Rubber • •* •** •* Rubber

Coated surfaces • • • • •* •* • • Coated surfaces

Leather • • • • •* •* Leather

Metal • • • • • •* •* • • • • Metal

Paper, cardboard, wood • • • • • • • Paper, cardboard, wood

Polyamide (pre-treated) • • • • •* •* • •* •* •* • Polyamide (pre-treated)

Polyacetal (post-treated with heat) • • •* •* Polyacetal (post-treated with heat)

Polyethylene, -propylene (pre-treated)

• • • • • •* • • •* •* • Polyethylene, -propylene (pre-treated)

Polycarbonate • • • • • • •** •* •* • • • • • Polycarbonate

Polyester (pre- or post-treated) • • • • • • •* • • Polyester (pre- or post-treated)

Polymethylmethacrylate (PMMA) • • • • • • • •* • Polymethylmethacrylate (PMMA)

Polystyrene, ABS, SAN • • • • • • • •* •* • • • • Polystyrene, ABS, SAN

Polyurethane • • • •* •* •* •* •* •* Polyurethane

PVC rigid • • • • • • • • •* • • • • PVC rigid

PVC soft • • • • • • PVC soft

Polypropylene (untreated) • Polypropylene (untreated)

Pure silicone Pure silicone

Textiles •* •* Textiles

TPE and soft touch materials •* TPE and soft touch materials

This information is not meant as an assurance for certain properties of the products nor their suitability for each application.You are, therefore, obliged to conduct your own tests with our supplied products to confirm their suitability for the desired process or purpose.

•* good result in adhesion only by adding hardener•** + MV.7C

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Type of plastic

Plastic Commercial name Description Typical application Burning test, flame Effect Odour Solvent test Tearing and cutting test

ABS Thermoplastic, hard, resistant to chemicals, impact resistant, can be shaped, cast and pressed. Normally in an opaque colour.

Vehicle component parts, safety helmets, radio cases, vacuum cleaners, telephones.

Yellow flame with blue background. Black fumes

Continues to burn after being removed from the flame

Mild odour like marigolds Softened by cyclohexanone, but not by aromatic solvents.

Cuts cleanly

Acetal Delrin (DuPont, USA) Hosta-form (Hoechst, D)

Thermoplastic, hard, inflexible with good resistance against solvents and heat, good electrical and dielectric properties.

Household and industrial casings, disposable lighters, door locks, zips

Very light, blue flame Hard to ignite. Forms bubbles and becomes clear after mel-ting. Continues to burn after being removed from the flame

Pungent. Like formaldehyde Neither attacked by cyclohe-xanone nor aromatic solvents.

Cuts cleanly

Polyamide (PA) Nylon Ultramid Thermoplastic, light but hard, resistant to chemicals and durable.

Gears, electrical insulators, toys, lighters, baby bottles

Blue flame with yellow tip Continues to burn after being removed from the flame. Light droplets and makes threads.

Burning vegetation Neither attacked by cyclohe-xanone nor aromatic solvents.

Easy to cut

Polycarbonate (PC) Lexan (General Electric, USA) Makrolon (Bayer AG, D) Tuffak (Rohm & Haas, USA)

Thermoplastic, hard, inflexible, available in transparent and opaque colours. Good impact resistance and high softening point.

Switch-boards, nameplates, helmets, food containers

Spluttering orange flame. Black fumes

Hard to ignite. Forms bubbles and carbonises. Continues to burn after being removed from the flame

Phenolic Softened by cyclohexanone, but not by aromatic solvents.

Cuts cleanly

Polyethylene (PE) Lupolen Dylan Thermoplastic, light but strong and flexible. Feels waxy. Excep-tional resistance to chemicals. Must be pre-treated before being printed on.

Bottles and containers, carrier bags, films and tubes

Yellow flame with blue background

Continues to burn after being removed from the flame. Clear when melted.

Candle wax Neither attacked by cyclohe-xanone nor aromatic solvents.

Film stretches before tearing. Feels waxy. Floats on water. Cuts cleanly

Polypropylene (PP) Hostalen Novolen Thermoplastic, similar to polyethylene but stronger and with greater surface hardness. Must be pre-treated before being printed on.

Crates, bottles and caps, boxes, signs, cases and coated films

Yellow flame with blue background

Continues to burn after being removed from the flame. Clear when melted.

Candle wax Neither attacked by cyclohe-xanone nor aromatic solvents.

Floats on water. Cuts cleanly

Polyvinyl chloride (PVC) Cobex (Storey Bros & Co., GB) Darvic (ICI, GB) Genotherm (Hoechst AG, D)

Thermoplastic. The type of plastic most used in silk-screen printing. Available in transparent and single opaque colours and in soft, rigid, flexible and self-adhesive forms.

Adhesive, signs, bottles, book covers, control boards

Green tinted, orange flame. Black, sooty fumes

Hard to ignite. Extinguishes after being removed from the flame

Pungent, acid Softened by cyclohexanone, but not by aromatic solvents.

Film hard to tear. Cuts cleanly

Polystyrene (PS) Thermoplastic, hard, brittle, easy to cast and shape. Vulnerable to solvents. Not weather resistant.

Weather protected signs and outside boxes and containers

Fluttering orange flame. Thick, black sooty fumes

Continues to burn after being removed from the flame

Marigolds Softened by cyclohexanone and aromatic solvents.

Has a metallic tone when shaken and breaks easily. Film can be torn easily. Cuts cleanly

Polyurethane (PU) Heat hardened, hard and durable, high resistance to chemicals and solvents. Available in rigid, flexible and foamy forms.

Rollers, shock absorbers, machine parts, drive belts, roller coatings, doctor blades

Yellow flame with blue background

Continues to burn after being removed from the flame

Pungent Not attacked by cyclohexa-none nor aromatic solvents.

Flexible, hard to tear. Cuts cleanly

Styrene-acrylonitrile (SAN)

Thermoplastic, similar to polystyrene but more resistant to chemicals and with a greater surface hardness. Can also be used externally.

Magnetic boards for vans, kitchen equipments, mugs, combs

Orange flame with black, sooty fumes

Continues to burn after being removed from the flame

Marigolds Softened by cyclohexanone, but not by aromatic solvents.

Cuts cleanly

Polymethylmethacrylate (PMMA)

plexiglass weather-proof, pervious for light, glass clear, UV-consistent Covers, switches, displays combustible Proceeds burning after remo-ving from the flame

Easy soluble, Creates stress cracks

Easy to cut

Polyoxymethylene (POM) Delrin, Hostaform Good mechanical characteristics, abrasion-resistant, resistant to deformation and chemicals

Tooth-wheels, slip elements, bearing

Almost colourless bluish flame

Proceeds burning Formaldehyde odour Consistent against most solvents

Mechanically workable

Thermoplastic (PET) Sustanat Tough, hard, consistent on dimension Slip elements, bearings, bottles

Burns,forms soot, drips off, shiny

Proceeds burning not specific (sweetly, scra-ping)

ethylene propylene rub-ber (EPDM)

Dutral Nordel Seals, cable, automotive Without smoke, the material drips down like burning a candle

Proceeds burning smells like burned oil

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Type of plastic

Plastic Commercial name Description Typical application Burning test, flame Effect Odour Solvent test Tearing and cutting test

ABS Thermoplastic, hard, resistant to chemicals, impact resistant, can be shaped, cast and pressed. Normally in an opaque colour.

Vehicle component parts, safety helmets, radio cases, vacuum cleaners, telephones.

Yellow flame with blue background. Black fumes

Continues to burn after being removed from the flame

Mild odour like marigolds Softened by cyclohexanone, but not by aromatic solvents.

Cuts cleanly

Acetal Delrin (DuPont, USA) Hosta-form (Hoechst, D)

Thermoplastic, hard, inflexible with good resistance against solvents and heat, good electrical and dielectric properties.

Household and industrial casings, disposable lighters, door locks, zips

Very light, blue flame Hard to ignite. Forms bubbles and becomes clear after mel-ting. Continues to burn after being removed from the flame

Pungent. Like formaldehyde Neither attacked by cyclohe-xanone nor aromatic solvents.

Cuts cleanly

Polyamide (PA) Nylon Ultramid Thermoplastic, light but hard, resistant to chemicals and durable.

Gears, electrical insulators, toys, lighters, baby bottles

Blue flame with yellow tip Continues to burn after being removed from the flame. Light droplets and makes threads.

Burning vegetation Neither attacked by cyclohe-xanone nor aromatic solvents.

Easy to cut

Polycarbonate (PC) Lexan (General Electric, USA) Makrolon (Bayer AG, D) Tuffak (Rohm & Haas, USA)

Thermoplastic, hard, inflexible, available in transparent and opaque colours. Good impact resistance and high softening point.

Switch-boards, nameplates, helmets, food containers

Spluttering orange flame. Black fumes

Hard to ignite. Forms bubbles and carbonises. Continues to burn after being removed from the flame

Phenolic Softened by cyclohexanone, but not by aromatic solvents.

Cuts cleanly

Polyethylene (PE) Lupolen Dylan Thermoplastic, light but strong and flexible. Feels waxy. Excep-tional resistance to chemicals. Must be pre-treated before being printed on.

Bottles and containers, carrier bags, films and tubes

Yellow flame with blue background

Continues to burn after being removed from the flame. Clear when melted.

Candle wax Neither attacked by cyclohe-xanone nor aromatic solvents.

Film stretches before tearing. Feels waxy. Floats on water. Cuts cleanly

Polypropylene (PP) Hostalen Novolen Thermoplastic, similar to polyethylene but stronger and with greater surface hardness. Must be pre-treated before being printed on.

Crates, bottles and caps, boxes, signs, cases and coated films

Yellow flame with blue background

Continues to burn after being removed from the flame. Clear when melted.

Candle wax Neither attacked by cyclohe-xanone nor aromatic solvents.

Floats on water. Cuts cleanly

Polyvinyl chloride (PVC) Cobex (Storey Bros & Co., GB) Darvic (ICI, GB) Genotherm (Hoechst AG, D)

Thermoplastic. The type of plastic most used in silk-screen printing. Available in transparent and single opaque colours and in soft, rigid, flexible and self-adhesive forms.

Adhesive, signs, bottles, book covers, control boards

Green tinted, orange flame. Black, sooty fumes

Hard to ignite. Extinguishes after being removed from the flame

Pungent, acid Softened by cyclohexanone, but not by aromatic solvents.

Film hard to tear. Cuts cleanly

Polystyrene (PS) Thermoplastic, hard, brittle, easy to cast and shape. Vulnerable to solvents. Not weather resistant.

Weather protected signs and outside boxes and containers

Fluttering orange flame. Thick, black sooty fumes

Continues to burn after being removed from the flame

Marigolds Softened by cyclohexanone and aromatic solvents.

Has a metallic tone when shaken and breaks easily. Film can be torn easily. Cuts cleanly

Polyurethane (PU) Heat hardened, hard and durable, high resistance to chemicals and solvents. Available in rigid, flexible and foamy forms.

Rollers, shock absorbers, machine parts, drive belts, roller coatings, doctor blades

Yellow flame with blue background

Continues to burn after being removed from the flame

Pungent Not attacked by cyclohexa-none nor aromatic solvents.

Flexible, hard to tear. Cuts cleanly

Styrene-acrylonitrile (SAN)

Thermoplastic, similar to polystyrene but more resistant to chemicals and with a greater surface hardness. Can also be used externally.

Magnetic boards for vans, kitchen equipments, mugs, combs

Orange flame with black, sooty fumes

Continues to burn after being removed from the flame

Marigolds Softened by cyclohexanone, but not by aromatic solvents.

Cuts cleanly

Polymethylmethacrylate (PMMA)

plexiglass weather-proof, pervious for light, glass clear, UV-consistent Covers, switches, displays combustible Proceeds burning after remo-ving from the flame

Easy soluble, Creates stress cracks

Easy to cut

Polyoxymethylene (POM) Delrin, Hostaform Good mechanical characteristics, abrasion-resistant, resistant to deformation and chemicals

Tooth-wheels, slip elements, bearing

Almost colourless bluish flame

Proceeds burning Formaldehyde odour Consistent against most solvents

Mechanically workable

Thermoplastic (PET) Sustanat Tough, hard, consistent on dimension Slip elements, bearings, bottles

Burns,forms soot, drips off, shiny

Proceeds burning not specific (sweetly, scra-ping)

ethylene propylene rub-ber (EPDM)

Dutral Nordel Seals, cable, automotive Without smoke, the material drips down like burning a candle

Proceeds burning smells like burned oil

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Bonding

1. Cross cutting test

a.) Make a cross cut until you reach the base using the relevant multi-cutter

b.) Use a hand brush to brush 5 times backwards and forwards in the diagonal direction

or use adhesive tape to remove any loose parts

c.) Use an illuminated lens to evaluate the machined position

The edges of the cuts are completely smooth.No bits have been chipped away from the coating.

The coating along the edges of the cuts has been eit-her completely chipped away or chipped off in wide strips and/or the coating has been completely or par-tially chipped away from individual parts. The chipped areas amount to between 15% and 35% of the overall part.

Small slivers have been chipped off of the inside of the cross cuts. The chipped areas amount to at least 5% of the overall part.

The coating along the edges of the cuts has been chip-ped away in wide strips and/or the coating has been completely or partially chipped away from individual parts. The chipped areas amount to between 35% and 65% of the overall part.

The coating along the edges of the cuts and/or the cut-ting points of the cross lines have been chipped away. The chipped areas amount to between 5% and 15% of the overall part.

ISO parameter: 5

ASTM parameter: 0 BA degree of chipping that cannot be described using parameter 4, i.e. the chipped areas amount to more than 65%.

ISO parameter: 0

ASTM parameter: 5 B

ISO parameter: 3

ASTM parameter: 2 B

ISO parameter: 1

ASTM parameter: 4 B

ISO parameter: 4

ASTM parameter: 1 B

ISO parameter: 2

ASTM parameter: 3 B

Standards

ASTM D 3002 D 3359

DIN EN ISO 2409

Cross cutting resultsComparing it to the fol-lowing images and using various parameters will classify the degree of bonding.

The cross cutting test is a simple method of evalua-ting the bonding of single or multi-coating systems that can be implemented quickly.

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2. Tape-test

With the tape-test you attempt to remove the

ink from the material with sticky tape. If the ink

remains on the material you can be sure of a

good adhesion.

3. Fingernail test

Another test is the fingernail test. Here you try

to scratch the ink from the material. If the ink

remains on the material this also assures of a

good adhesion.

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Rule of thumb for drying two-component ink:

All details are approximate and may vary depen-

ding on the external conditions!

The resistance of the printed ink film can only be

initially tested after it has cooled down comple-

tely to room temperature.

You must ensure that 2-component ink is not

used and dried at a temperature lower than 15°C,

as the chemical hardening process will be “fro-

zen” and this will have a negative effect on the

ink bonding as well as the resistance.

10°C temperature increase doubles the reac-

tion speed!

The complete ink film (i.e. the entire part, inclu-

ding the sub-surface) must in this case be heated

to this temperature in this case.

Starting with a drying time of 5 – 7 days at a

room temperature of 20°C (full reaction of the ink

with the hardener)

20°C = 120 h (5 days)

30°C = 60 h (2,5 days)

40°C = 30 h (1,25 days)

50°C = 15 h

60°C = 7,5 h

70°C = 3,75 h

80°C = 112,2 min

90°C = 56,1 min

100°C = 28 min

110°C = 14 min

120°C = 7 min

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Essential details to match a special ink

You can copy this form from the catalogue, complete it and fax it to us: +49 (0) 7443 285-199

Personal Information Date:

Company:

Street:

Place:

Contact (person):

Department:

Telephone:

Email:

Type of ink

Desired ink type, if known:

Cliché

Polymer cliché

Thin steel cliché

Thick steel cliché

Printing

Single print

Double print

Material

Material:

will be provided

Quantity

Colour of surface

Cliché-depth

Comments

Colour description

Recipe new

Reference sample

(at least 1 cm² printed material)

customer

colour chart

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MORLOCK ink department

Highest requirements of exact implementation on carefully chosen colour

shades are getting more and more important. In our modern ink department

our well-trained staff can create special colour shades for your individual

needs as well as on common colour shade patterns. These special mixers

are made exactly as your samples and can always be repeated for you.

Additionally you have the possibility to mix your own special colour sha-

des by using the MORLOCK base ink mixing system, which consists of 12

base inks. You can obtain the mixing formula (MORLOCK Mix) which has

been appropriately checked in practice to current colour shade patterns

following Pantone®, HKS, RAL, NCS etc.

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MORLOCK seminars

The most secured route to professional pad printing

MORLOCK has been holding pad printing seminars for many years. The fre-

quency of these seminars and the positive feedback by many participants

confirm the quality of personalised training.

With two days of intensive theoretical and practical training, MORLOCK

seminars have been popular for many years. Seminars are held in the trai-

ning centre of MORLOCK GmbH in Dornstetten. The price is inclusive of

training documents, afternoon snacks and dinner. Overnight accommo-

dation can be reserved on request. Minimum number of participants per

seminar: 8 persons

MORLOCK offer two types of seminars:

1. Basic seminar “Pad printing and colour“

Duration: 2 days

Dates: see Website www.morlock.de

Price: on request

You will be given a comprehensive overview of the principles of pad prin-

ting. All individual factors that affect pad printing, e.g. pad, cliché, inks,

printing machine, ambient conditions, properties of the material to be prin-

ted, plastic identification, etc., are dealt with intensively. Extensive know-

ledge regarding colour composition, their properties and their ready-to-

print settings is explained, which also includes information about the effect

and use of different colour additives.

Different procedures for identifying and pre-treating plastics are explained.

This knowledge clarifies the selection of colour types. Fundamental know-

ledge about the colour standards helps the participants in dealing with the

different colour systems, e.g. RAL, HKS, Pantone mixing system, Morlock

Mix.

The training also includes a topic relating to the safe and efficient handling

of inks so as to optimise operational safety. By way of discussions on pad

printing applications and training for colour identification, we will illustrate

the correlations and interactions in pad printing.

Apart from the theoretical training, you will also do practical exercises with

inks and operate printing machines.

2. Personalised seminar Machine operation

Duration: 2 days

Dates: by agreement

Price: on request

Customer-specific seminars that specifically deal

with one or multiple types of machines.

These seminars are also classified into theoreti-

cal and practical sessions. Contents and dates of

these seminars will be agreed upon individually.

MORLOCK trainings with reference to practice

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ITW MORLOCK GmbH

Tampondruck-Systeme

Lise-Meitner-Straße 9

D-72280 Dornstetten

Tel. +49 (7443) 285-0

Fax +49 (7443) 285-299

[email protected]

www.morlock.de