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Innovating Your Manure Management System
Mark Stoermann, Newtrient Solutions
Steve Rowe, Newtrient Solutions
Making Sense of Treatment Technology Options for Livestock Farms
Steven Rowe, CEOMark Stoermann, COONewtrient LLCFebruary, 2018
Using the Newtrient LLC Technology Catalog
33
CURRENT STATE FUTURE STATE
• Increasing regulatory, judicial and societal pressures
• Surface and groundwater issues related to nitrogen and phosphorus
• Erosion in consumer confidence
• Farms help resolve societal issues related to water pollution and GHG emissions
• Farmers realize economic benefits from on-farm, voluntary actions
• Farmers improve their social license to operate and increase consumer trust
3© 2018 Newtrient LLC – Confidential & Proprietary
NEWTRIENT’S BOARD
CEO
STEVEN ROWE
CFO
CHRIS KOPMAN
COMMUNICATIONS
JAMIE VANDER MOLEN
JIM WALLACE
BUSINESS DEVELOPMENT
OPERATIONS & TECHNOLOGY
ADVANCEMENT
MARK STOERMANN
NUTRIENT RECOVERYBIO-ENERGYANAEROBIC DIGESTER
TECHNOLOGY ADVANCEMENT TEAM
GOVERNMENT AFFAIRS & ENVIRONMENTAL SERVICES
Newtrient’s Team
LEGISLATIVE & REGULATORYINDUSTRY & ENVIRONMENTWATER QUALITYAIR QUALITY
BUSINESS DEVELOPMENT TEAM
AGRICULTURE PRODUCTSSALES & SUPPLY CHAINMARKET DEVELOPMENT
INNOVATION CENTER FOR U.S. DAIRY
ENVIRONMENTAL STEWARDSHIPANIMAL CARE INDUSTRY PARTNERSHIPS
4© 2018 Newtrient LLC – Confidential & Proprietary
5
OUR MISSIONReduce the environmental footprint of dairy and
make it economically viable to do so.
5© 2018 Newtrient LLC – Confidential & Proprietary
Newtrient’s Priorities
6
Newtrient LLC
Reduce the environmental footprint of dairy and
make it economically viable to do so.
Technology
Catalog
Providing an
unbiased view
of today’s
manure
management
options
Business
Development
Advancing
manure-based
technologies
and products
Environmental
Services
Marketplace
Driving the
adoption of a
marketplace that
generates both
environmental and
economic benefits
6© 2018 Newtrient LLC – Confidential & Proprietary
Newtrient’s Priorities
7
Newtrient LLC
Technology
Catalog
Providing an
unbiased view
of today’s
manure
management
options
Business
Development
Advancing
manure-based
technologies
and products
Environmental
Services
Marketplace
Driving the
adoption of a
marketplace that
generates both
environmental and
economic benefits
Reduce the environmental footprint of dairy and
make it economically viable to do so.
7© 2018 Newtrient LLC – Confidential & Proprietary
Newtrient’s Priorities
9
Newtrient LLC
Technology
Catalog
Providing an
unbiased view
of today’s
manure
management
options
Business
Development
Advancing
manure-based
technologies
and products
Environmental
Services
Marketplace
Driving the
adoption of a
marketplace that
generates both
environmental and
economic benefits
Reduce the environmental footprint of dairy and
make it economically viable to do so.
9© 2018 Newtrient LLC – Confidential & Proprietary
Business Development: Advancing companies, technologies and products focused on manure solutions.
10© 2018 Newtrient LLC – Confidential & Proprietary
Business Development: Waste? What Waste?
Energy• Electricity• Heat• Renewable Natural Gas• Aviation Fuel• Biodiesel• Hydrogen• Methanol• Syngas
Manure-Based Products• N – Ammonium Nitrate, Ammonium
Sulfate• P – Ammonium Phosphate, Mono-
ammonium Phosphate• Compost• Bedding• Custom Fertilizer Products• Worm Castings• Biochar• Water • “Cow Pots” (fiber)• “Magic Dirt” (fiber)• Zeolite• Struvite• Digestate algae• Humus
Environmental Assets• Carbon Credits• Renewable Identification
Numbers • Low Carbon Fuel Std. Credits• Renewable Energy Credits • Nutrient trading: Water quality
credits (N & P)
11© 2018 Newtrient LLC – Confidential & Proprietary
• Provide technical expertise and business discipline (due diligence, financial risk, and potential environmental gains)
• Develop assessments for farms, cooperatives and regions looking to reach pollution reduction goals and accelerate continuous improvement
• Identify innovative solutions with the potential to deliver economic and operational opportunities to farmers
Business Development: Technology incubator and accelerator
12© 2018 Newtrient LLC – Confidential & Proprietary
Newtrient’s Priorities
13
Newtrient LLC
Technology
Catalog
Providing an
unbiased view
of today’s
manure
management
options
Business
Development
Advancing
manure-based
technologies
and products
Environmental
Services
Marketplace
Driving the
adoption of a
marketplace that
generates both
environmental and
economic benefits
Reduce the environmental footprint of dairy and
make it economically viable to do so.
13© 2018 Newtrient LLC – Confidential & Proprietary
Environmental Services Marketplace:An environmental and economic solution
WASTEWATER PLANT
High Cost
Compliance
Obligations
Low Cost
Voluntary
Pollution
Prevention
DAIRY FARM
14© 2018 Newtrient LLC – Confidential & Proprietary
BUYER
SELLERENVIRONMENTAL
SERVICES
CLEARINGHOUSE
VERIFIED ENVIRONMENTAL
CREDITS
PROTOCOLquantifies dairy
reduction CERTIFIED
COMPLIANCE CREDITS
-DEMAND-High Cost
Compliance Obligations
-SUPPLY-Low Cost Voluntary Pollution
Prevention
Environmental Services Marketplace
16© 2018 Newtrient LLC – Confidential & Proprietary
Early stage engagement.
Newtrient has
established relationships
with both the Dept. of
Ecology and Dept. of
Agriculture.
Initial steps to establish
Newtrient as an advisor
to California. The State is
searching for dairy
industry solutions that
comply with new GHG
requirements. Exploring
a paid advisory role to
CDFA and/or CARB.
Significant engagement with legislature, relevant agencies,
and potential demand-side customers.
Draft legislation submitted.
Extremely high engagement.
Newtrient received a $160k grant.
Receiving ongoing support from
both State and Federal officials and
agencies. Technical and policy
briefing meetings scheduled.
Excellent ongoing support from EPA officials.
Continued support form USDA/NRCS, who have
committed to $370k of discretionary funding.
Regular briefings of relevant Hill officials.
Significant engagement. Newtrient is actively
supporting the legislation that has been
submitted.
Environmental Services MarketplaceAdvancing market-based models for the sale of voluntary environmental services
17© 2018 Newtrient LLC – Confidential & Proprietary
1. EFFICIENT ODOR CONTROL
2. EFFICIENT CONTROL OF N & P (CLEAN WATER ACT)
3. IMPROVE FLY CONTROL
4. ABILITY TO CONTROL PATHOGENIC BACTERIA
5. REDUCED AIR EMMISSIONS (CLEAN AIR ACT)
- METHANE - AMMONIA
- HYDROGEN SULFIDE - NOx
6. RETURN ON CAPITAL THROUGH BY-PRODUCTS
- FERTILIZER - ENERGY
- HEAT - CREDITS
7. EASE OF OPERATION / LOW OPERATING COSTS
The Newtrient Ideal Manure Treatment System
18© 2018 Newtrient LLC – Confidential & Proprietary
Annual Manure Nutrient Output
333 lbs. Nitrogen
56 lbs. Phosphorus
89 lbs. Potassium
Value = $220.00
Annual Manure Energy Output
1,460 kWh or 21.9 MMBTU
$131 @ 9¢ or $657 @ $30.00
Corn Nutrient Requirements
210 lbs. N - 35 lbs P - 166 lbs K
Cost = $226.00
Alfalfa Nutrient Requirements
0 lbs. N - 35 lbs P – 249 lbs K
Cost = $166.00
Manure Processing
Protecting the Environment
19© 2018 Newtrient LLC – Confidential & Proprietary
Nutrient Recovery Categories
• Coarse solid separation
• Fine solids separation
• Membrane separation
• Energy generation
• Fiber drying
• Bedding recovery
• Other technologies
21© 2018 Newtrient LLC – Confidential & Proprietary
Technology Selection Factors
• Manure characteristics– Moisture content
– Nutrient content
– Ash content / fixed solids
– Grit / contamination
• Bedding
• Handling– Collection
– Conveyance
• Target products
22© 2018 Newtrient LLC – Confidential & Proprietary
Manure Characteristics, excreted
MWPS – 18, Section 1, Manure Characteristics
23© 2018 Newtrient LLC – Confidential & Proprietary
Flush Scrape Dry Pack Sand Ladened
Manure Characteristics, as managed
1http://www.manuremanagement.cornell.edu/Pages/General_Docs/Events/3.Dana.Kirk.pdf
Dairy1 TS, % wb
As excreted 14.3
Dry lot, daily scrape 21.9
Dry lot, weekly scrape 58.8
Freestall flush 1-3
24© 2018 Newtrient LLC – Confidential & Proprietary
Manure Treatment >> Nutrient Recovery
Solid-Liquid Separation
Anaerobic Digestion
Dissolved Air Flotation
25© 2018 Newtrient LLC – Confidential & Proprietary
Potential Value of Dairy Manure
National market value for anaerobic digestion products. Report to Innovation Center for US Dairy, August 2013.
Dairies over 500 cows or 2,647 dairies nationwide
26© 2018 Newtrient LLC – Confidential & Proprietary
Carbon Footprint of Milk
17.6 lb CO2e/gal51.5% at the farm
27© 2018 Newtrient LLC – Confidential & Proprietary
Nutrient Recovery System
Coarse Solid –Liquid
Separation
Fine Solid –Liquid
Separation
NitrogenRecovery
SaltRecovery
Fine Solids & Phosphorus
Coarse Fiber
N Concentrate
Salt Concentrate
Water
QR
28© 2018 Newtrient LLC – Confidential & Proprietary
LegendManureConcentrateFiltrateRecycle (QR)
Nutrient Recovery System
29© 2018 Newtrient LLC – Confidential & Proprietary
Coarse Solid –Liquid
Separation
Coarse Fiber
Water
QR
LegendManureConcentrateFiltrateRecycle (QR)
Solid-Liquid Separation (Coarse)
• Why– Pipe clogging
– Sludge accumulation
– Storage crusting
– Easier application
• Solids use– Bedding
– Soil amendment
– Compost
30© 2018 Newtrient LLC – Confidential & Proprietary
Coarse Solid-Liquid Separation Approaches in the U.S.
Technology
PerformanceOPEX
($/1000gal)CAPEX
($/1000gal/yr)TN TP
Primary & Secondary Mechanical Screens
15 – 30% 15 – 25% $0.68 – 0.82 $4.4 – 5
Frear, C. 2013. Review of Nutrient Recovery TechnologiesBased on dairy manure applications, assume 7,3000 gal/cow/yr
32© 2018 Newtrient LLC – Confidential & Proprietary
Nutrient Recovery System
EffluentFiltrateTea Water
33© 2018 Newtrient LLC – Confidential & Proprietary
Coarse Solid –Liquid
Separation
Fine Solid –Liquid
Separation
Fine Solids & Phosphorus
Coarse Fiber
QR
LegendManureConcentrateFiltrateRecycle (QR)
Fine Solid-Liquid Separation
• Why– Phosphorus limited
– Reduced truck traffic or cost
– Field distance
– Desire to irrigate
– Nutrient market opportunity
• Solids use– Soil amendment & fertilizer
– Compost
34© 2018 Newtrient LLC – Confidential & Proprietary
Advance Treatment of Dairy Manure
Parameters
Chemical & Belt Press UF
Input Effluent Effluent
(mg/L) (mg/L) (mg/L)
Total Solids 4.2% 0.4% 0.7%
Total
Nitrogen
1,740 634 1,354
Ammonia
(NH4-N)
864 552 1,294
Phosphorus
(P2O5)
684 2 39
Potassium
(K2O)
1,356 924 1,393
Fine Solid-Liquid Separation Approaches in the U.S.
TechnologyPerformance
OPEX($/1000gal)
CAPEX($/1000gal/yr)TN TP
Sequential Screening + Advance Non-Chemical
24 – 30% 50-65% $3.4 – 6.8 $8 – 19
Sequential Screening + Advance Chemical
45 – 55% 75 – 90% $3.4 – 10.3 $18 – 21
Struvite Crystallization 30% 75% $12.3 – 15.1 $14 – 21
Frear, C. 2013. Review of Nutrient Recovery TechnologiesBased on dairy manure applications, assume 7,3000 gal/cow/yr
39© 2018 Newtrient LLC – Confidential & Proprietary
Nutrient Recovery System
Coarse Solid –Liquid
Separation
Fine Solid –Liquid
Separation
NitrogenRecovery
Fine Solids & Phosphorus
Coarse Fiber
N Concentrate
Effluent
QR
40© 2018 Newtrient LLC – Confidential & Proprietary
LegendManureConcentrateFiltrateRecycle (QR)
Nitrogen Recovery
• Why– Application restrictions
– Desire to irrigate
– Nutrient market opportunity
• Technology– Air stripping
• Temp, pH & ammonia concentration sensitive
– Biological conversion
• Product use– Nitrogen gas or fertilizer
– Low nutrient water
http://nsspo.com/p1/Nitrification.htm
USEPA, 2000
41© 2018 Newtrient LLC – Confidential & Proprietary
Nitrogen Recovery Approach in the U.S.
TechnologyPerformance
OPEX($/1000gal)
CAPEX($/1000gal/yr)TN TP
Ammonia Stripping 65 – 85% 85 – 90% $14 – 26 $60 – 90
Frear, C. 2013. Review of Nutrient Recovery TechnologiesBased on dairy manure applications, assume 7,3000 gal/cow/yr
43© 2018 Newtrient LLC – Confidential & Proprietary
Nutrient Recovery System
Coarse Solid –Liquid
Separation
Fine Solid –Liquid
Separation
NitrogenRecovery
SaltRecovery
Fine Solids & Phosphorus
Coarse Fiber
N Concentrate
Salt Concentrate
Water
QR
44© 2018 Newtrient LLC – Confidential & Proprietary
LegendManureConcentrateFiltrateRecycle (QR)
Salt (Water) Recovery Technology
MF – mircoUF – ultra NF – nanoRO – reverse osmosis
http://www.kochmembrane.com/Learning-Center/Technologies.aspx
45© 2018 Newtrient LLC – Confidential & Proprietary
Clean Water Approach in the U.S.
TechnologyPerformance
OPEX($/1000gal)
CAPEX($/1000gal/yr)TN TP
Salt Recovery 85 – 95% 85 – 95% $68–137 $200–250
Frear, C. 2013. Review of Nutrient Recovery TechnologiesBased on dairy manure applications, assume 7,3000 gal/cow/yr
Energy Generation / Anaerobic Digesters
Plug Flow
Covered Lagoon
Complete Mix
Complete Mix
49© 2018 Newtrient LLC – Confidential & Proprietary
Products & Markets
Manure solids as bedding
Compost
Manure composite boards
53© 2018 Newtrient LLC – Confidential & Proprietary
Products & Markets
http://www.fertikal.be/en/process-distribution
55© 2018 Newtrient LLC – Confidential & Proprietary
Where Do We Stand Today
• Manure application costs inexpensive
• Social pressure extremely high
• Nutrient recovery technologies– Commercially viable technologies available
– Capital and operational costs are high
– Nutrients do not go away, still require management
• Manure storage practices – Planning for nutrient recovery products
– Storage design standards may not apply to some products
• Resources and opportunities exist
56© 2018 Newtrient LLC – Confidential & Proprietary
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Newtrient LaunchJuly 2015
Technology Team LaunchNovember 2015
SharePoint LaunchMarch 2016
Website LaunchApril 2016
SiteCore LaunchOctober 2016
Catalog Beta LaunchNov-Dec 2016
Catalog LaunchQ1 2017
What Technology is Out There to Produce Products
© 2018 Newtrient LLC – Confidential & Proprietary
http://www.newtrient.com/Catalog/Technology-Catalog/
Technology Advancement Process Steps
1. Catalog
Catalog of existing technologies
2. Business information request
Tech Providers share information and insights with Newtrient regarding their company and technologies
3. Technology information request
Phone interviews to gain deeper insights into specific technologies
4. On-site visits
TAT member(s) visits “showcase” installation(s) to conduct due diligence (e.g., Throughput, mass balance, economics)
5. Compile & assess and synthesize
Information will be compiled, assessed and synthesized into catalogs
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Recommend 6. Informed decisions A 9-Point Criteria helps Newtrient make informed decisions
EmergingTechnology
NewtrientRecognized
© 2018 Newtrient LLC – Confidential & Proprietary
Newtrient 9-Point Criteria
Commercial Viability
Operational History (currently operating on 3 farms)
Operational Reliability (record of 12 months reliable performance on 3 farms)
Market Penetration (installed on 10 farms)
Economic/Business Transparency
Capital Costs Identified (installed CAPEX is clear)
Operations and Maintenance Cost Identified (actual OPEX is clear)
Vendor Information Sharing (Business & Technology Information)
Industry Value/Reviews
Value Proposition (delivers identifiable value to the farm)
Case Study (completed Case Study)
Customer Reviews (3 farmers indicating they would recommend it to a colleague)
60© 2018 Newtrient LLC – Confidential & Proprietary
4 Technologies
3 Technologies
Newtrient Technology Catalog – Current Status
218 Technologies in Catalog
66© 2018 Newtrient LLC – Confidential & Proprietary
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Next Steps:
Developing
Critical
Indicators
Individual
Indicator
Pages
© 2018 Newtrient LLC – Confidential & Proprietary
These pages are used to feed the individual technology pages.
Visitors will access these pages by clicking on the Critical Indicator Scale on each technology page.
We may include links to all the technologies in this category on these pages.
These pages will also include a link to the full Critical Indicator Document in PDF form.
Steven [email protected] [email protected]
http://www.newtrient.com/Catalog/Technology-Catalog/
Making Sense of Treatment Technology Options for Livestock Farms