innovation in the frame of made in china 2025...shifting china from a big manufacturing country to a...

28
© Fraunhofer IPK Combine Chinese Speed and German Precision Fraunhofer-Institute for Production Systems and Design Technology (IPK) Berlin Prof. Dr.-Ing. Thomas Knothe Head of Business Process and Factory Management Division Corporate Management Director SGIMRI Project [email protected] INNOVATION IN THE LIGHT OF MADE IN CHINA 2025

Upload: others

Post on 08-Jul-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Combine

Chinese Speed and

German Precision

Fraunhofer-Institute for Production Systems

and Design Technology (IPK) Berlin

Prof. Dr.-Ing. Thomas Knothe

Head of Business Process and Factory Management

Division Corporate Management

Director SGIMRI Project

[email protected]

INNOVATION IN THE LIGHT OF MADE IN CHINA 2025

Page 2: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

The Fraunhofer Gesellschaft

1

Page 3: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Fraunhofer is the largest organization for applied research in Europe弗劳恩霍夫-欧洲最大的应用研究机构

More than 80 research institutions, including 66 Fraunhofer institutes

More than 24.000 employees, the majority educated in natural sciences or engineering

Annual research volume of 2.2 billion Euros Every day 2 patents, e.g. invention of mp3 and airbags International collaboration through representative offices

in Europe, US, Latin America, Asia and the Middle East

Page 4: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Researcher 研究者

Discovery of the “Fraunhofer lines” in the solar spectrum 在太阳光谱中发现“弗劳恩霍夫”线Inventor 发明人New processing method for lenses 新的镜片加工方法Entrepreneur 企业家Director and partner in a glassworks一家玻璃工坊的总监及合伙人

Joseph von Fraunhofer (1787-1826) 约瑟夫 ·冯 ·弗劳恩霍夫

Page 5: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Fraunhofer is the largest organization for applied research in Europe弗劳恩霍夫是欧洲最大的应用研究组织

66 institutes and independent research units 66个研究所和独立研究单位

Applied Research 应用研究

The majority of nearly 24,000 staff are qualified scientists and engineers在24000名员工中多数是有资质的科学家和工程师

Research Volume: > 2,2 Billion Euro, about 1,7 Billion Euro Contract Research 研究量:每年超过22亿欧元,17亿欧元的合约研究

Page 6: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Fraunhofer IPK is developing and integrating advanced robotics and machining with business process intelligence

for new business models

Page 7: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

China is by far the most dynamic and at the same time the hardest market for Innovation Service Provider…

IPR Protection

Customer Expectations before Contract

Time for Decision Making

A Contract is a just a recommendation

Different Systems Understanding

Page 8: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Made in China 2025 vers. Industrie 4.0

Challenges & Opportunities

2

Page 9: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Consequent Pathway in China

9

3-Step-Vision

13th 5-Year-Plan

5-Year-Plan for Intelligent Manufacturing

Intelligent Manufacturing in China

Made in China 2025

Intellectual Properties Strategy

Internet Plus

1. Shifting China from a big manufacturing country to a quality-oriented till 20252. China being able to compete with developed manufacturing powers by 20353. Transforming China into a leading manufacturing power till 2049 (100th

anniversary date)

1. From a manufacturing giant to one with a qualitative leading edge2. Increase overall labor productivity, Reduce energy and material costs per unit, 3. Master core technologies in key areas, Increase number of multinational

enterprises and industrial clusters

1. Optimize and innovate organization systems 2. Implementation of a deep level Top 100 innovative enterprise program,

1. 50% of key technologies in the field of intelligent manufacturing have to be delivered from Chinese companies

2. More than 200 intelligent manufacturing standards will be set or revised3. More than 40 system solution providers will be cultivated

3i Strategy incl. Promotion Alliance

1.Pl

anni

ng

Chr

onol

ogy

Support Initiatives

2015

2015

2016

2016

2007 2008 2015

Page 10: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

National Characteristics

China 2025 – Speed

Pragmatic Application of quick wins

Use mature Technologies

Focus on Technologies

Government - Strategic Key development

Increase Innovation and Creation (Research Labs in US and Germany)

German Industrie 4.0 Precision & Engineering

Visionary Concepts

Social Technical Systems Engineering

Focus on Social Aspects, Mind Setting

USAEntrepreneurship

Radical Concepts with high Risks

Exploitation oriented

Driven by Defense Industry

Page 11: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Similarities

Large public programs overlapping regional support and light house projects

Holistic view including an enterprise specific economic view

Both user and technology provider market

(Too) many conferences

Many very local implementation with a lot of problems

Professor Dr. h. c. Dr.-Ing. Eckart Uhlmann World Intelligent Manufacturing Summit in Nanjing 2016

Page 12: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Difference – Chinese Companies are not used to pay for engineering

Page 13: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Difference – Frameworks and Industry Associations vers. Top Down Strategies and Relationship Orientation

Industry Association & Frameworks Top Down Approach

Strategic Partnership – Fraunhofer IPK - Nanjing

Page 14: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Difference in Robotics – Human Support vers. Exchange

Page 15: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Time…

2011

Industrie 4.0 Start

2017

Frameworks still not in industrial application

2015

Made in China 2025

2017

New Programme in planning

T

I

M

E

Page 16: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Still tremendous diversity regarding industrialization and innovationExamples

Machine Tool Provider

Jiangsu Province

Construction Machine Provider

Hunan Province

5-7 % of Sales invested into R&D

Winner of Global Performance Award

World No. 1 Concrete Machinery Manufacturer

40% Increase of Turnover for Heavy Cranes in 2017

World Wide Production Sites

5 New Business Types since 2010 (e.g. Insurance, Wind)

Page 17: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Quality

Factory Productivity

Employee Safety

Production Technology

Protected Market in China

Acquisition of European Competitors

Issues from Seven Years ago

Page 18: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

The SINO-GERMAN Intelligent Manufacturing Research

Institute

3

Page 19: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Fraunhofer IPK and SGIMRI are developing the most cutting edge application oriented Organisation in China and a state-level platform for:

Fostering Intelligent Manufacturing in Jiangsu Province and all China

Strategic Chinese-German Cooperation

Collaboration regarding “Made in China 2025“ and “Industrie 4.0“

Our joint Mission

Page 20: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

SGIMRI is an Integrated Provider of Solutions for Intelligent Manufacturing

TrainingCenter

ApplicationCenter

Demonstration Center

Implementation of Intelligent Manufacturing in serial production

Incubation of start-ups in the field of intelligent manufacturing

Change Management Training for Executives

Interactive Training in learning factories for operational employees

Demonstration of opportunities in Intelligent Manufacturing

Possibility for partner companies to present themselves

Page 21: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

How to work with SGIMRI

InnovateCreate new intelligent

products and establish intelligent manufacturing

processes to reduce costs

SellPlace your intelligent manufacturing products at our institute, become a preferred partner and increase sales through us

LearnCreate an up-to-date mindset for your employees to be innovative through our learning factory

InvestGet to know start-ups in the

field of intelligent manufacturing, invest and

participate in the latest trends

Page 22: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

IntroductionWho is SGIMRI?

22

Cutting Edge Demonstration Center – Technology Overview for Live Demo

Page 23: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Some Learnings

4

Page 24: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Opportunities in Chinese Market

Audi Turnover 2016

ChinaRest

Interaction is necessary

Separation is not a solution

Source: Statista

Source: characterandleadership.com

Page 25: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Selected Experiences 1 –Combine innovation strategy between both company parts

Remember!

Limited Appreciation of Analysis and Planning

Fully digitized individual Production Prototype

6 Weeks

Now German Companies are interested as well

Page 26: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Selected Experiences 2–Combine Advantages from Government and Company Relations

High Level Support for IPK and SGIMRI Cooperation to establish Center for Intelligent Manufacturing in Nanjing 13.06.2016

Page 27: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Experience 3 – Binding local Chinese Employees Innovation Award for a fair by having just 2 month for preparation

Page 28: Innovation in the Frame of Made in China 2025...Shifting China from a big manufacturing country to a quality-oriented till 2025 2. China being able to compete with developed manufacturing

© Fraunhofer IPK

Combine

Chinese Speed and

German Precision

Fraunhofer-Institute for Production Systems

and Design Technology (IPK) Berlin

Prof. Dr.-Ing. Thomas Knothe

Head of Business Process and Factory Management

Division Corporate Management

Director SGIMRI Project

[email protected]

Thanks a lot for listening