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Project LOST: Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist 25/03/2019 VTT – beyond the obvious 1

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Page 1: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Project LOST:Innovations insafety analysisof dissimilarmetal weldsSebastian Lindqvist

25/03/2019 VTT – beyond the obvious 1

Page 2: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Cracks have been detected in dissimilar metal welds– safety class 1

25/03/2019 VTT – beyond the obvious 2

Page 3: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Weld metal, Lincoln TIG 316L &LNS 316L, P240

Ferritic steel,15H2MFA

Buttering layer 1, EA-395/9

Buttering layer 2, EA-400/10T

Buttering layer 3, EA-400/10T

Austenitic stainless steel,X6CrNiTi18-10

Low alloy steel

18MND5

(ferritic steel)

Stainless steel

316LNi-base

Alloy 52

(weld metal)

Page 4: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Current methods to determine the lower boundary fracturetoughness properties are developed for homogeneous materials –Safety concerns when applied to dissimilar metal welds?

25/03/2019 VTT – beyond the obvious 4

Page 5: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Fracture toughness = J

25/03/2019 VTT – beyond the obvious 5

Page 6: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Fracture toughness = J or K

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Area of theremaining ligament

Page 7: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Fracture toughness = J

25/03/2019 VTT – beyond the obvious 7

Remainingligament

Energy stored inthe specimen

Page 8: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Fracture toughness = J

25/03/2019 VTT – beyond the obvious 8

Remainingligament

Energy stored inthe specimen

Parameter relating themeasured workto the fracture toughness

Page 9: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

The η-factors developed for homogeneous materials can be usedfor cracks on the interface between a hard and a soft material

25/03/2019 VTT – beyond the obvious 9

Page 10: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist
Page 11: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Crack path –brittle andductile regime

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Page 12: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Lower boundary fracture toughness values areobtained at the fusion boundary, the weak zone

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Page 14: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

25/03/2019 VTT – beyond the obvious 14

The model can be used for predicting the fracturetoughness of/adjacent to the weakest zone

Page 15: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Transferability

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Page 16: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

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Page 17: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

Towards better operation of NPPs by utilizingthe full potential of fracture mechanics

25/03/2019 VTT – beyond the obvious 17

Longeroperation

New material solutions

Reduced material consumption

Page 18: Innovations in safety analysis of dissimilar metal …safir2018.vtt.fi/finalseminar/22032019/3_3_LOST...Innovations in safety analysis of dissimilar metal welds Sebastian Lindqvist

[email protected]

25/03/2019 VTT – beyond the obvious 18