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INNOVATIVE ENGINEERING SOLUTIONS

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Page 1: INNOVATIVE ENGINEERING SOLUTIONS

INNOVATIVE ENGINEERING SOLUTIONS

Page 2: INNOVATIVE ENGINEERING SOLUTIONS

Xxxxx

LAGONI SERVICES

Lagoni Engineering Ltd – All rights reserved © 20192

LAGONI OVERVIEW

FOUNDED IN 2008 AND HEADQUARTERED IN LONDON,

LAGONI ARE A TECHNICAL SERVICES PROVIDER IN THE

ENERGY AND UTILITY INDUSTRY.

OUR SERVICE OFFERING COVERS THE ENTIRE LIFE CYCLE

OF ASSETS FROM CONCEPT DESIGN TO FEED, DETAILED

DESIGN, INSTALLATION, COMMISSIONING, OPERATIONS

AND DECOMMISSIONING.

THROUGH OUR ENGINEERING SERVICES WE HAVE A STRONG

TRACK RECORD WHICH HAS BEEN USED TO UNDERPIN OUR

OT CYBER SECURITY AND IIOT OFFERING.

Page 3: INNOVATIVE ENGINEERING SOLUTIONS

LAGONI SERVICES

3

LAGONI HOW WE OPERATE

Lagoni originated from supporting an EPC firm on National Grid

projects. Our passion for combining Engineering and Innovation

has led to exciting new projects and business areas. We enjoy

building a high calibre team of engineers who challenge each

other and think about things differently.

We continuously engage key stakeholders to better our results

through a deeper understanding of their needs. We increasingly

invest in R&D to build on our services in a world of changing

needs and technology.

Innovation and the application of emerging technologies lie at

the heart of Lagoni, with a dedicated Innovations Team and a

number of live industry-focused projects. We are heavily focused

on OT Cyber Security and IIoT. We offer a service centric approach

and provide an alternative to that available in the current market

space, based around an open source IIoT platform.

Page 4: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 20194

LAGONI INDUSTRY EXPERIENCE

CORE SERVICES: multidisciplinary engineering,

multivendor systems delivery & OT cyber security,

COMAH compliance and technical safety

Several UK Ofgem funded flagship innovation projects

Framework partnerships with asset owners/operators

Framework partnership with UK government

regulator, Ofgem

UK Gas Competent Design Authority for C&I and

OT Cyber Security

Engagement with regulator, competent authority

and government advisory bodies

Page 5: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 2019 5

LAGONI A LIFECYCLE APPROACH

Lagoni understands and operates in a vertical space,

encompassing every stage of plant lifecycle.

PL

AN

T L

IFE

CY

CL

E

Conceptulisation

Feasibility

FEED

Detailed Design

Procurement

Construction

Testing

Commissioning

Training

Handover

Operation Phase

Decommissioning

Typical consultant

Typical EPC

Typical Integrator

Operator/End User

OUR FOCUS

Engineering Mgmt.

Multi Disciplinary Eng.

Technical Safety

Operational Technology

Cyber Security

Asset Performance

Asset Health

Page 6: INNOVATIVE ENGINEERING SOLUTIONS

LAGONI SERVICES

Technical Due

Diligence

Value Improvement

Practices

Cyber Security

Development of

Standards and

Procedures

Incident Investigation

/Root Cause Analysis

(RCA)

T-RAM Modelling

Study/Asset Criticality

Studies

Operating Procedures

Multivendor System

Integration

Process Control

Systems (PCS/DCS)

Protection / Shutdown

Systems (ESD/ICSS)

F&G Systems

Telemetry and Remote

Monitoring

SCADA Systems

Operator Training

Awareness

and Training

Policies and

Procedures

Regulation and

Standards Assurance

OT Cyber Security

Assessment

Cyber Secure

System Design

DevSecOps

Implementation

Cyber Attack

Recovery

Engineering & Design

Management

CDM 2015 Principal

Designer

Project Management

Consultancy

Professional Services

Front End

Engineering Design

Conceptual Design

Design Assurance

Owner’s Engineers

ENGINEERINGOPERATIONALTECHNOLOGY OT CYBER SECURITY

Risk Assessment

and Auditing

Functional Safety

Assurance

Consequence

Modelling

Human Factors

Studies

Production Loss

Accounting /

Loss Prevention

F&G 3D Mapping and

Coverage Verification

TECHNICAL SAFETY CONSULTANCY

Page 7: INNOVATIVE ENGINEERING SOLUTIONS

SERVICES TECHNICAL SAFETY

Lagoni Engineering Ltd – All rights reserved © 2019 7

FUNCTIONAL SAFETY ENGINEERING

We specialise in delivery of functional safety studies and engineering to provide full compliance

with EN/IEC 61508 and EN/IEC 61511 safety standards.

Our specialist services include:

• SIL Determination (LOPA, FTA, ALARP)

• SIL Verification (RBD, FMEA)

PROCESS & TECHNICAL SAFETY ENGINEERING

• Identification of Safety Critical Elements and development of Performance Standards

• COMAH Reports and Safety Cases

• Process Hazard Assessments (HAZOP, HAZID)

• QRA (consequence modelling, blast analysis, IRC, IRPA, PLL, F-N curve)

• Safety Studies (FRA, EERA, ESSA, toxic gas impact assessment)

• API 521 (venting and depressurisation) engineering and compliance review

• Fire & Gas detection/protection (3D mapping, performance criteria, zoning)

Page 8: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 20198

SERVICES OPERATIONAL TECHNOLOGY

INTERFACE MANAGEMENT

Interface management is the key to providing a successful automation project and this applies to

management of relationships between engineering companies, systems integrators and vendors.

AUTOMATION AND INTEGRATION

As part of our service we provide independent multivendor system integration.

Our capabilities include:

• Process control systems (PCS / DCS)

• Protection / shutdown systems (ESD / ICSS)

• Pipeline control systems

• Fire and gas systems

• Telemetry, remote monitoring and SCADA systems

• Simulation and operator training (OTS)

Page 9: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 2019 9

SERVICES OT CYBER SECURITY

As an independent engineering and technology company, we help our clients take

a holistic approach to meet their ICS/OT Cyber Security needs, in accordance to

the NIST or ISO-27001 frameworks.

Lagoni offer:

• A 5-stage approach to deliver assess and elevate cyber capabilities

• Trusted ICS Intrusion Detection Platform

• In-house Global Industrial Cyber Security Professionals (GICSP)

• In-house Certified Ethical Hackers (CEH)

C E HTM

Certified Ethical Hacker

AWARENESS ASSESSMENT GAP ANALYSIS SOLUTION ASSURANCE

Page 10: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 201910

SERVICES ENGINEERING

ENGINEERING

We offer complex and niche engineering solutions individually or integrated within a larger EPC

contract. Our areas of expertise lie within every stage of the project lifecycle such as conceptual

studies, FEED, detailed design & commissioning.

PROJECT MANAGEMENT

We provide project, pre-construction, construction and commissioning management services

in accordance with the UK CDM 2015 regulations. We have experience of acting as the Principal

Designer under the CDM 2015 regulations which include design, design management and design

assurance. Practising proven management procedures, we are able to incorporate design changes

at an early stage and avoid impacts to cost and schedule.

Page 11: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 2019 11

SERVICES CONSULTANCY

OWNER’S ENGINEERS

We carry out technical assurance and audits on behalf of the asset owner or operator and provide

them with sound business oriented engineering advice to allow them to make the best decision

for their business.

PLANT LIFE EXTENSION

• Reliability and asset hierarchy studies (RAMS and RCM)

• Optimisation studies to increase efficiency through improved control and safety systems

• Human factor studies to minimise and control the risks associated with human errors

• Static, dynamic and transient process simulation to optimise process control

Page 12: INNOVATIVE ENGINEERING SOLUTIONS

12Lagoni Engineering Ltd – All rights reserved © 201912

CASE STUDY OPEN SOURCE SCADA

Funded by an Ofgem innovation project, the first of its kind

implementation replaces Windows based SCADA systems

with open source technology, also providing cyber security

compliance to IEC 62443 standards.

Among the benefits, the standardised SCADA is upgradable

and maintainable independently from control systems, so there

is no need for complex and expensive integration.

• Cyber security features are built in, with the ability to monitor

vulnerabilities and threats.

• Applied to the first site – a UK based gas compressor station –

the technology allowed a tailored implementation reducing

size, cost and complexity. This can now be applied to other

sites, because the modular design packages are repeatable

across locations, the secure system can be applied across the

entirety of National Grid’s compressor fleet.

Page 13: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 2019 13

CASE STUDY GRAIN LNG TERMINAL

GLNG is a top tier COMAH site which has been re-purposed

from a LNG peak shaving plant into a LNG importation terminal

in 2005.

Lagoni was contracted to perform a safety assessment to enable

GLNG to demonstrate compliance or to provide the basis for

creating the roadmap toward full compliance in achieving the

required Target Mitigated Event Likelihood (TMEL) and adequate

risk reduction.

The initial phase assessment included:

• HAZOP

• Task Analysis / Human Reliability Assessment (HRA)

• Fault Tree Analysis

• Event Tree Analysis

• SIL Determination

• SIL Verification

• ALARP Demonstration / Cost Benefit Analysis

• Sensitivity Analysis

Page 14: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 2019Lagoni Engineering Ltd – All rights reserved © 201914

CASE STUDY AVONMOUTH LNG LIQUEFACTION & STORAGE

The Avonmouth facility is a strategic provider of liquefaction,

storage and gasification of Natural Gas in the UK. As the asset

has completed its technical life, the asset owner decided on the

cessation of operations. Commitment to safety requires safety

assessment and compliance of the asset with regulations, to the

end of its lifecycle.

Lagoni was contracted to provide independent assessment of

the safety functions at this facility to ensure compliance with

National Grid policies and procedures (such as HAZ/9, INS/8)

as well as international standards (IEC 61511, API 521).

The activities on this project included:

• SIL verification to demonstrate safety compliance

• Brownfield modification to enable meeting safety requirements

• Safety software code reviews to prove IEC 61511 compliance

• On-site engineering review to bridge gaps in design records

and as-built documentation

Output card

Output card

SPS

Flexinput

Flexinput

1002

Output card

SafetyBarrier

SafetyBarrier

SafetyBarrier

Page 15: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 2019 15

CASE STUDY OIL TANK FARM UPGRADE

Lagoni was awarded the complete MEICA design (approx. 15,000

man-hours) to upgrade a fuel loading facility and tank farm fire-

fighting infrastructure, due to Lagoni’s COMAH expertise and its

ability to de-risk the project delivery through its lifecycle approach.

The oil fuel depot consists of a tank farm storing Diesel F76,

Avcat F44, Returned Fuel Oil (RFO) and Hazardous Oily Waste.

The activities on this project included:

• Detailed Design of the MEICA scope, covering Fuel Oil Piping,

Underground Fire Ring Main Piping, Process, C&I & Electrical design

• Safety studies including HAZID, HAZOP, SIL & ALARP, DSEAR

compliance, Safe Working Design Studies

• Operating under the role of Designer for the purposes

of CDM 2015 BIM/3D mechanical design

• Procurement support

• Construction support

• Commissioning support

Page 16: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 201916

Lagoni carried out a study into the compliance of design and

functionality of the compressor antisurge protection system at

St. Fergus Gas Terminal, inline with process and functional safety

standards. They developed a high fidelity dynamic model of the

compressor train to analyse the process and mechanical design

as well as the control and protection algorithms.

The study provided the following value add:

• Process safety time and SIF response time was calculated. This

ensured the Safety Requirement Specification and proof test

procedures could be drawn up for the system to provide

compliance with IEC 61511 standard

• The CV of the Anti Surge Valve was evaluated to ensure a timely

response against surge can be achieved

• The antisurge PID response was tuned to an optimised SIF response

The model was validated against the response of the antisurge

system as a whole. Furthermore, the system response time

was measured to ensure compliance.

CASE STUDY COMPRESSOR SURGE MODELLING

Page 17: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 2019 17

Khazzan tight gas field in Oman has been explored and

developed by BP Exploration providing 1,050 MMscfd of gas.

Lagoni Engineering was engaged by Penspen to support Jacobs

and BP by providing specialist services in the areas of custody

transfer (fiscal) metering and autosampling analyser.

The activities on this project included:

• Provision of a custody transfer meter solution in line with

international standards and best practices such as API MPMS,

SHELL DEP, BP GIS GP

• Design of metering skid, and associated ancillaries to enable

operation on photovoltaic panels due to distance from

electricity supply

• Optimisation of maintenance regime to suit long distance

constraints

• Optioneering and assessment of applicable best technology

CASE STUDY KHAZZAN TIGHT GAS PROJECT

Page 18: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 201918

TSG, in Q1 2016, awarded Lagoni a multi-disciplinary FEED

study to determine the safety requirement through QRA and

determine the mechanical, electrical, control & instrumentation

and functional safety requirements (SIL).

Subsequently, Phase 2 of the project was also awarded to Lagoni

and included multi- discipline detailed design to replace the

existing inline valve, instrumentation and pipeline. It also included

the design of a new HIPPS using a Schneider safety controller.

The activities on this project included:

• Formal process safety assessment, safety management

plan/verification

• Functional safety activities: FSM Plan, HAZOP, QRA,

SIL assessment

• CDM designers risk register

• Detailed design for the C&I, safety PLC, mechanical and

LV electrical design for power distribution.

CASE STUDY EASINGTON HIPPS REPLACEMENT

Page 19: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 2019 19

The Felindre compressor station was built in 2008, but was never

verified or fully commissioned due to unavailability of stock gas.

Lagoni were tasked to bring the compressor station into a fully

operational state.

Lagoni provided multi-disciplinary engineering and consultancy

support. Lagoni identified misalignments with the National

Grid specifications and international standards such as IEC 61511,

EEMUA 191 & 202. A further operability assessment also identified

gaps between the design intent and implementation, due to lack

of operational records.

• Safety and control software design and implementation

within the ABB 800xA

• QRA and consequence modelling

• Functional safety lifecycle management (IEC 61511), including

SIL assessment, SRS, C&E, safety system modification,

implementation and validation

• Operational procedures for Gas Network Control Centre (GNCC)

• Root cause analysis and fault finding

CASE STUDY FELINDRE COMPRESSOR STATION

Page 20: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 201920

Mott MacDonald awarded Lagoni the St Fergus Metering

Replacement Project. St Fergus is a key gas terminal and

top tier COMAH site and is capable of a throughput of 50%

of the UK gas demand.

The project included control system and instrumentation detailed

design and build to replace the existing flow meters.

The activities on this project included:

• Formal process safety assessment, such as SIL determination

• Hazardous area instrumentation design

• Brownfield ESD system modifications to IEC-61511

• Honeywell TDC-3000 control software design and implementation

• Replacement of Siemens PCS7 safety and control software design

• Control room SCADA/HMI design to ensure compliance with

HSE’s human factor requirements, following review with the

HSE during the annual inspection.

CASE STUDY ST. FERGUS METERING REPLACEMENT

Page 21: INNOVATIVE ENGINEERING SOLUTIONS

21

Zirku Island oil refinery (est. 1979), treats 1MMbbl of sour crude

per day.

Lagoni was contracted to provide engineering advice and design

assurance through the project lifecycle. We worked closely with

the HSE and Loss Prevention department at ZADCO (ADNOC) to

ensure compliance with ZADCO specifications and international

safety standards.

The activities on this project included:

• PHA study participation and review

• Functional safety assessments review (IEC 61511)

• Formal process safety assessment (API 6FA, API 14C)

• F&G design verification and validation (3D detector coverage, FRA)

• Contractual compliance review

• Development of plant-wide uniform ESD, F&G and alarm

philosophies as well as the ESD hierarchy utilised during the

detailed design phase for the system vendors.

CASE STUDY ZIRKU REFINERY UPGRADE

Lagoni Engineering Ltd – All rights reserved © 2019

Page 22: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 201922

• Cyber Essential Certified

• Quality focused through ISO 9001 certification

• In-house IGE/GL/5 design approvers & appraisers

• Functional Safety Management System

• Achilles UVDB and FPAL registered

• Awarded the Best Business for Innovation and Technology

CREDENTIALS

Certification No.000000

AUDITED

UVDB FPAL

MEMBER

Page 23: INNOVATIVE ENGINEERING SOLUTIONS

Lagoni Engineering Ltd – All rights reserved © 2019 23

CLIENTS & PARTNERS

Page 24: INNOVATIVE ENGINEERING SOLUTIONS

call us: +44 (0)20 3427 3246 / +44 (0)20 3095 5000 email us: [email protected]

find us: Old Power Station, 121 Mortlake High Street, London SW14 8SN, United Kingdom

www.lagoni.co.uk