inspection of raw products forgings, castings, extrusions, etc

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Inspection of Raw Products Forgings, Castings, Extrusions, etc.

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Page 1: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Inspection of Raw Products• Forgings,• Castings,• Extrusions,• etc.

Page 2: Inspection of Raw Products Forgings, Castings, Extrusions, etc

• Machining• Welding• Grinding• Heat treating• Plating• etc.

Inspection Following Secondary Processing

Page 3: Inspection of Raw Products Forgings, Castings, Extrusions, etc

• Cracking• Corrosion• Erosion/Wear• Heat Damage• etc.

Inspection For In-Service Damage

Page 4: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Storage Tank InspectionRobotic crawlers use ultrasound to inspect the walls of large above ground tanks for signs of thinning due to corrosion.

Cameras on long articulating arms are used to inspect underground storage tanks for damage.

Page 5: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Pressure Vessel InspectionThe failure of a pressure vessel can result in the rapid release of a large amount of energy. To protect against this dangerous event, the tanks are inspected using radiography and ultrasonic testing.

Page 6: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Rail InspectionSpecial cars are used to inspect thousands of miles of rail to find cracks that could lead to a derailment.

Page 7: Inspection of Raw Products Forgings, Castings, Extrusions, etc

NDT is used to inspect pipelines to prevent leaks that could damage the environment. Visual inspection, radiography and electromagnetic testing are some of the NDT methods used.

Remote visual inspection using a robotic crawler.

Radiography of weld joints.

Magnetic flux leakage inspection. This device, known as a pig, is placed in the pipeline and collects data on the condition of the pipe as it is pushed along by whatever is being transported.

Pipeline Inspection

Page 8: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• Which of the following is a destructive test ?

A: magnet particle

B: tensile testing

C: die penetrate testing

D: ultrasonic testing

Page 9: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• Which of the following is a destructive test ?

A: magnet particle

B: tensile testing

C: die penetrate testing

D: ultrasonic testing

Page 10: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• The _______ type hardness test leaves the least amount of damage on the metals surface.

A: Rockwell

B: Brinell

C: Scleroscope

D: Microhardness

Page 11: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• The _______ type hardness test leaves the least amount of damage on the metals surface.

A: Rockwell

B: Brinell

C: Scleroscope

D: Microhardness

Page 12: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• When a metal stretches, but dose not break under a certain load, this point is called the _________ Point.

A: yield

B: tensile

C: stretch

D: ultimate strength

Page 13: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• When a metal stretches, but dose not break under a certain load, this point is called the _________ Point.

A: yield

B: tensile

C: stretch

D: ultimate strength

Page 14: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• Ductility is the ability of a metal to ________ before it breaks.

A: Bend

B: Stretch or elongate

C: Be forged

D: Be indented

Page 15: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• Ductility is the ability of a metal to ________ before it breaks.

A: Bend

B: Stretch or elongate

C: Be forged

D: Be indented

Page 16: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• A Charpy test measures a welds ability to withstand _________ force.

A: Impact

B: Bending

C: Penetrating

D: Stretching

Page 17: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• A Charpy test measures a welds ability to withstand _________ force.

A: Impact

B: Bending

C: Penetrating

D: Stretching

Page 18: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• Hardness may be defined as the resistance to __________?

• Indentation • Elongation• Wear• Tear

Page 19: Inspection of Raw Products Forgings, Castings, Extrusions, etc

Quiz time

• Hardness may be defined as the resistance to __________?

• Indentation • Elongation• Wear• Tear