installation instructions crl deluxe serenity series
TRANSCRIPT
INSTALLATION INSTRUCTIONS
2503 E. Vernon Avenue, Los Angeles, CA 90058-1826(800) 421-6144 Fax (800) 262-3299crlaurence.com
CRL DELUXE SERENITY SERIES
SER95 SLIDING DOOR KIT
11M0379_REV C_12-14-19
NOTE: Glass and U-Channels not included.
CRL DELUXE SERENITY SER95 SLIDING DOOR KIT
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ORDER OF ASSEMBLY AND INSTALLATIONPARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3GLASS FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4SLIDING DOOR PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Unpack Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Install Top Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5SITE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mark Location for Header Support Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6FRAME FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Prepare Header Support Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6FRAME INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 10
Mount Track Holder Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Install Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Bottom Guide Mounting Options and U-Channel Preparation (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Unpack and Prepare Bottom Door Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Install Fixed Panel Curb Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Install Fixed Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Place Bottom Door Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Install Bottom Door Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SLIDING DOOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Hang Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Install Bottom Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FINISHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Unpack and Install Thru-Glass Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Position and Tighten Stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING INSTALLATION.
SLI
DIN
G D
OO
R
3” (7
6 m
m)
1”(25 mm)
FIX
ED
PA
NE
L
OV
ER
ALL
HE
IGH
T
1/8” (3 mm) Standard Gap at Walls
OV
ER
ALL
HE
IGH
T
OPENING WIDTHHEADER LENGTH
Drawing not to scale. Shown from exterior.
MO
UN
TIN
G H
EIG
HT
Fixed Panels and Sliding Door Align at Top
Sliding Door Overlaps Each Fixed Panel
2” (51 mm)
5/16” (8 mm)Standard Gap
3/16” (5 mm)Standard Gapfor U-Channel
SLIDING DOORMAIN FIXED PANEL SECONARY FIXED PANEL
SERNR1Roller
Total Four Included in Kit
SERNG2Reversible Door Guide
5/16” or 3/8” (8 or 10 mm) Inserts andMounting Screw and Anchor Included
SERAHW2Adjustable Height Track Holder Fitting
Set of Two per Package
SERNHP2Thru-Glass Pull with Gaskets
NOTE: Track Holder Mounting Fittings, Longer Screws for Rollers and Tools Packed with Fixed Panel Fittings
3 and 4 mmAllen WrenchesScrews for 3/8” (10 mm) Glass
Use with Rollers
SERFP2Fixed Panel Fitting
Set of Four per Package
Four Mounting Screws and Anchors
SERH95Header Support Bar
95” (2.4 m) Long
SERNDS1Stopper
Set of Two
CRL DELUXE SERENITY SER95 SLIDING DOOR KIT
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SPECIFICATIONS
PARTS LIST
NOTE: For use with 5/16” to 3/8” (8 - 10 mm) Tempered Glass only. Do Not use Laminated Glass.
SLIDING DOOR
SLI
DIN
G D
OO
R H
EIG
HT
SLIDING DOOR WIDTH
2 - 7/16” (62 mm)
3 - 1/2”(89 mm)
2 - 1/2”(64 mm)
3 - 1/2”(89 mm)
1 - 3/4” (44 mm)
1/8”
(3 m
m)
5/8”(16 mm)Diameter
5/8”(16 mm)Diameter
1 - 7/8” to 2” (47 to 50 mm)Diameter
Center Verticallyto Door (Suggested Mounting Position).
MAIN AND SECONDARYFIXED PANELS
*FIXED PANEL WIDTH
*Use Width for Each Fixed Panel
FIX
ED
PA
NE
L H
EIG
HT
3 - 1/2”(89 mm)
3 - 1/2”(89 mm)
3” (76 mm)
1/2” (12 mm) Diameter
OV
ER
ALL
HE
IGH
TS
LID
ING
PA
NE
L H
EIG
HT
FIX
ED
PA
NE
L H
EIG
HT
OPENING WIDTHTRACK LENGTH
1/4” (6 mm) Gap between Sliding Doorand wall for L-Seal.
(Optional)1/8” (3 mm) Gapstandard at walls.
Mounting Height
3/16” (5 mm) Gapfor Clamps or
U-Channel andSetting Block.
Sliding Dooroverlaps
Fixed Glass2” (51 mm)
Fixed Panels and Sliding Door Align at Top
NOTE: Drawings not shown to scale. Track is cut 1” (25 mm) less than Opening Width and centered in opening. Overall Height is height from curb/floor to top of glass. Drawings shown from interior with Bottom Door Guide cupping Fixed panel. See Page 8 for Guide mounting options.
SLIDING DOOR MAIN FIXED PANELSECONDARYFIXED PANEL
CRL DELUXE SERENITY SER95 SLIDING DOOR KIT
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GLASS FABRICATION
FIXED PANEL AND SLIDING DOOR HEIGHTSFIXED PANELS: Overall Height minus 3/16” (5 mm)SLIDING DOOR: Overall Height minus 5/16” (8 mm)
FIXED PANEL AND SLIDING DOOR WIDTHS3 EVEN PANELS: Overall Width Divided by 3, plus 7/8” (22 mm) NOTE: 95” (2.413m) Max Opening Width2 EVEN PANELS: Overall Width Minus Secondary Fixed Panel Width. Remaining Opening Size Divided by 2, plus 7/8” (22 mm).
NOTE: Sliding Door and Main Fixed Panel are Equal Widths.
INTERIOR DOORFACING UP
B3 Tighten with Included4 mm Allen Wrench.
NOTE: Rollers shipped assembled with screws for 5/16” (8 mm) Glass. Screws for 3/8” (10 mm) Glass and Allen Wrench packaged with Fixed Panel Fittings.
1
2
3
Adjust wheel height.
Install Top Rollers on Sliding Door.
Unpack and disassemble two sets of Rollers.
NOTE: Lower Rollers are installed after door is hung. See Page 10.
SERNR1Roller (Four Each)
Screws for 3/8”(10 mm) Glass
Loosen Screw and Turn Interior Plate to Adjust Roller Height when Installed.
MaximumCentered Minimum
NOTE: Install Rollers with Interior Plate and Gasket aligned at center of out-of-round position. This makes it easier to adjust door height.
Gasket
Centered2
Interior Plate
4 mmAllen
Wrench
EXTERIOR
1 A
1 B
EXTERIORExterior Plate
Interior Plate
Screw for5/16” (8 mm)
Glass
Mid Plate
Wheel
Mid Gasket
Gasket
A3 B3
NOTE: Longer Screwfor 3/8” (10 mm)Glass Shown.
Install Top Rollers.Lower Rollers installed
after door is hung.
CRL DELUXE SERENITY SER95 SLIDING DOOR KIT
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SLIDING DOOR PREPARATIONUnpack Rollers
Install Top Rollers
MO
UN
TIN
G H
EIG
HT
Minimum1-3/16” (30 mm)
from edge
1 Mark and drill holes for Header Support Bar.
NOTE: Header Support Bar is generally centered to vertical jamb. Allow at least 1” (25 mm) from edge to install Bottom Guide. Fixed Panels mounted on exterior Header Support Bar shown in this manual. Mirror instructions to mount Fixed Panels to interior.
NOTE: Header Support Bar is cut 1” (25 mm) short from tight dimension and centered in opening, leaving 1/2” (13 mm) gap on each end to mount. Refer to Fixed Panel Glass fabrication and gap allowance between Fixed Panel and wall to determine mounting hole placement.
DO
OR
3” (7
6 m
m)
1/2” (13 mm)
FIX
ED
PA
NE
L
OV
ER
ALL
HE
IGH
T
MO
UN
TIN
G H
EIG
HT
CURBEXTERIORMinimum 1-3/16” (30 mm)
from edge
MOUNTINGPOSITION
1 A
1 B
4 Drill holes for Fixed Panel Fittings.
23 Cut SERH95 Header Support Bar.
Measure opening width at mounting points.
A = 3” (76 mm) plus Gap at WallB = Main Fixed Panel Width minus 7” (178 mm)C = Secondary Fixed Panel Width minus 7” (178 mm)1/8” (3 mm) Standard Gap Used
Gap atWall
1/2”(13 mm)Gap atWall
1/2”(13 mm)Gap atWall
OPENING WIDTHHEADER LENGTH = OPENING WIDTH MINUS 1” (25 mm)
MAINFIXED PANEL
A B
3 - 1/2”(89 mm)
3 - 1/2”(89 mm)B
1/8” (3 mm) Standard Gap UsedGap atWall
SECONDARYFIXED PANEL
AC
3 - 1/2”(89 mm)
3 - 1/2”(89 mm) C
HEADER
NOTE: Header Support Bar is made of stainless steel. Usehacksaw or special cutting tool.
3HEADER LENGTH
EXTERIOR
HeaderSupport Bar
4
EXTERIOR
HeaderSupport Bar
Center holes to Header.Drill 1/4” Diameter
holes through.
Drill holes marked A and Con opposite end. (Not shown)
A
B
4
Ø = 1/4”(6 mm)
EXTERIOR
NOTE: A = 3 - 1/8” (79 mm) in this example.
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SITE PREPARATIONMark Location for Header Support Bar
FRAME FABRICATIONPrepare Header Support Bar
A5
1
2
3
Unpack Track Holder Fittings. Loosen Set Screws and remove Mounting Blocks.
Fasten Mounting Blocks to wall.
Unpack and loosen Set Screws on top and bottom of Stoppers.Slide Stoppers and Track Holder Fittings onto Header.
Align Header with Mounting Block. Slide Track Holder Fittings to wall and tighten Set Screws to secure.
4
4
5
SERAHW2Track Holder Fitting
NOTE: Screws, Anchors and 3 mm Allen Wrench packaged with Fixed Panel Fittings.
NOTE: Ensure Header is level. If not, loosen screws holding Mounting Blocks to adjust height.
Screws and Anchors
2
1 A
1 B
SERNDS1Stoppers
5 B
5 C 5 D
NOTE: Orient Stopper with Rubber Bumpers facing center and Track Holder Fittings with closer Set Screw next to ends of Header.
NOTE: Track Holder Fittings shown orientated for installation. Set Screw at end holds Base to Mounting Blocks while second Set Screw secures Base to Header when installed.
33 mmAllen
Wrench
1 A
1 B
2
3 mmAllen
Wrench
Install Mounting Blocks centeredto hole. If needed, moveOuter Block up or down
to level Header.
FittingBase Set Screw
at End
MountingBlocks
EXTERIOR
4
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FRAME INSTALLATIONMount Track Holder Fittings
Install Header
2
NOTE: Door Guide installed after Sliding Door is hung. Door Guide with 3/8” (10 mm) Glass Insert positioned under Main Fixed Panel shown in installation in this manual.
NOTE: Door Guide shipped oriented to cap Main Fixed Panel on right. Remove Set Screw and loosen Socket Head Screw to rotate base to change orientation. Insert for 5/16” (8 mm) glass installed. Insert for 3/8” (10 mm) glass included.
1 Determine Bottom Door Guide mounting option.
Unpack Bottom Door Guide. Rotate orientation if needed. (Optional)
Change Glass Insert. (Optional)
Mount Clamps or U-Channel on curb.
3
NOTE: U-Channel notincluded. Shown as example only.
EXTERIOR
OR
SERNG2Door Guide
15/16”(24 mm)
Door Guide fitsunder Fixed Panel.
3/4”(19 mm)
Door Guide capsend of U-Channel.
A2Remove
Set Screw
4 mmAllen Wrench
(Included)
B2
C2
Loosen SocketHead Screw
4 mmAllen Wrench
(Included)
Rotate Base
D2Tighten Socket
Head Screw
F2Install
Set Screw
NOTE: Fixed Panels may be fastened to curb with clamps. Use dimensions shown below to calculate length of U-Channel for each mounting option.
4 4
Set Screwat minimum to
install Fixed Panel
B3
3/8” (10 mm)Insert Glass
A3
5/16” (8 mm)Insert Glass
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FRAME INSTALLATION (CONTINUED)Bottom Guide Mounting Options and U-Channel Preparation (Optional)
Install Fixed Panel Curb Mounts
Unpack and Prepare Bottom Door Guide
B4
A5
5 B
B7B7
2
NOTE: See Page 5 to Prepare Door before hanging and to adjust Roller height if needed.
1
Hang Sliding Door and carefully slide back and forth to check height.
Place Door Guide to engage with Sliding Door. Close Door, adjust Guide position and outline.
Remove Door to mark hole.
Remove Guide. Drill hole and insert anchor.
4
SERFP2Fixed Panel Fittings
5
6
7
FIX
ED
PA
NE
L
SLI
DIN
G D
OO
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A4
A6
SLI
DIN
G D
OO
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FIX
ED
PA
NE
L
A7
5 C
NOTE: U-Channels not included.Shown as example only.
3
EXTERIOR
A14 mmAllen
Wrench
Fit Interior and Mid Plates in Header Mounting Holes.
Align holes in Fixed Panel with Header Mounting Holes. Install Exterior Plate and tighten Fittings.
Unpack and disassemble Fixed Panel Fittings.
B1
Exterior Plate(with Gasket)
Interior Plate
Screw
Mid Plate
Gasket
Header InteriorPlate
MidPlateGasket
Screw2
2 Interior Plate
Mid PlateGasket
Screw
Slide Stopper betweenHoles before installing Panel.
B3
Fit Exterior Plate into Fixed Panel. Turn to engage with Screw.
Use Allen Wrench tosecurely tighten.
ExteriorPlate
FIXE
D P
ANEL
A3Lower Fixed Panel
into U-Channel, thenalign holes with Fittings.
B6
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FRAME INSTALLATION (CONTINUED)Install Fixed Panels
Place Bottom Door Guide
2
SLI
DIN
G D
OO
R
FIX
ED
PA
NE
L2
Header
SLI
DIN
G D
OO
R
FIX
ED
PA
NE
L
B3
SLI
DIN
G D
OO
R
FIX
ED
PA
NE
L
4 mmAllen
Wrench
Screw
D3
C1
4 mmAllen
Wrench
Gasket
Rubber tippedSet Screw
FIX
ED
PA
NE
L
2
NOTE: Screw for 3/8” (10 mm) Glass shown. Shorter screw used for 5/16” (8 mm) Glass.
NOTE: Set Screw tipped with rubber to protect glass. Gasket provided for other side of Panel.
1 Fasten Bottom Door Guide and tighten Set Screw to Fixed Panel.
Hang Sliding Door placing Glass inside Bottom Guide.
Prepare and install Bottom Rollers.
B1A1Slide
Gasket betweenPanel and Guide.
3
EXTERIOR
EXTERIOR
EXTERIOR
C1
NOTE: See Page 5 before installing Rollers.
NOTE: Align at center of out-of-round position. See Page 5.
A3
ExteriorPlate
MidPlate
Wheel MidGasket
C3
InteriorPlate
Gasket
EXTERIOR
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FRAME INSTALLATION (CONTINUED)Install Bottom Door Guide
SLIDING DOOR INSTALLATION Hang Sliding Door
Install Bottom Rollers
C1
A2
2
1 Unscrew Thru-Glass Pull. Separate Cover from Base, select combination of gaskets, and reassemble on Sliding Glass Door.
Move Door to desired maximum open position. Slide Stopper so Rubber Bumpers contact Door Panel. Tighten securely.
Move Door to desired maximum closed position. Slide Stopper so Rubber Bumpers contact Door Panel. Tighten securely.
3
SERNHP2Thru-Glass Pull
with Gaskets
NOTE: Three pairs of Gaskets in various widths included. Select one gasket or combine several to obtain desired thickness. Place on each side of glass so Pull is snug.
B1
Base
Cover
GasketsA1
C1
EXTERIOR D1 EXTERIOR
Hold Base while turning Cover counter-clockwise to loosen and clockwise to tighten.
C2
INTERIOR
Tighten Topand BottomSet Screwswith 3 mm
Allen Wrench
B2
3 AOpen door to maximumand position stop.
Position stop withdoor closed.
INTERIOR
3 B
INTERIOR
C3
Tighten Topand BottomSet Screwswith 3 mm
AllenWrench
EXTERIOR
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FINISHINGUnpack and Install Thru-Glass Pull
Position and Tighten Stoppers