installation instructions, powerflex dc drive frame b ... · efesotomasyon.com - allen...
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Installation Instructions
PowerFlex DC Drive - Frame B Field SCR Module
What This Kit Includes Field SCR module Two screws and washers Two gate leads Thermal grease Static strap
Important: It is highly recommended that the Field circuit board and Field Dual Diode module be replaced when replacing the Field SCR module. The Field circuit board and Field Dual Diode module are sold as separate spare part kits.
Tools That You Need Phillips screwdriver Flathead screwdriver
Phillips is a registered trademark of Phillips Screw Company.
ATTENTION: Only qualified personnel familiar with DC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION: To avoid an electric shock hazard, ensure that all power to the drive has been removed before performing the following.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, Guarding Against Electrostatic Damage or any other applicable ESD protection handbook.
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2 PowerFlex DC Drive - Frame B Field SCR Module
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What You Need to Do The Field SCR module is located below the Field board, which is below the Control board and Control EMI shield and the Pulse Transformer and Switching Power Supply boards in the upper left corner of the drive chassis.
To install the Field SCR module:
Step 1: Remove power from the drive
Step 2: Remove the protective covers
Step 3: Remove the Pulse Transformer and Switching Power Supply boards
Step 4: Remove the Field board and existing Field SCR module
Step 5: Install the Field board and new Field SCR module
Step 6: Install the Pulse Transformer and Switching Power Supply boards
Step 7: Replace the protective covers and document the change
Field board and Field SCR module
Back of Control EMI shield
Pulse Transformer board
Note: Drive shown with front covers removed and Control EMI shield lowered.
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PowerFlex DC Drive - Frame B Field SCR Module 3
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Step 1: Remove Power from the Drive
1. Remove and lock-out all incoming power to the drive.
ATTENTION: Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:
sending an erroneous signal to your systems field devices, causing unintended machine motion
causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance.
L1 L2 L3
O
I
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4 PowerFlex DC Drive - Frame B Field SCR Module
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Step 2: Remove the Protective Covers
1. Disconnect the DPI cable from the HIM assembly (if present).
2. Loosen, but do not remove, the screws that secure the bottom cover to the drive, then slide the cover down and off the drive chassis.
3. Loosen, but do not remove, the screws that secure the top cover to the drive, then slide the cover up and off the drive chassis.
Important: The HIM assembly is connected via a cable to the Control board and therefore will not pull free from the drive until disconnected. See step 4 below for instructions.
=
Disconnect DPI cable
Tightening torque: 1.5 Nm (13.3 lbin)
U VC D W
Tightening torque: 1.5 Nm (13.3 lbin)
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PowerFlex DC Drive - Frame B Field SCR Module 5
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4. Disconnect the HIM Communication cable from the connector on the upper right corner of the Control board and set the cover aside.
Step 3: Remove the Pulse Transformer and Switching Power Supply Boards
Note: The Switching Power Supply circuit board is located on the back of the Pulse Transformer circuit board. You must remove both boards in order to replace the Field circuit board.
1. Remove the plug-in terminal from the field input block at the top of the drive.
2. Remove the four screws that secure the slotted air flow plate to the top of the drive chassis.
Important: The air flow plate is also secured to the Pulse Transformer circuit board and therefore cannot yet be removed. Instructions for doing so are included later in this procedure.
Pull tabs out to disconnect cable.
Air flow plate
Remove screws
Remove plug-in terminal
Front of Drive
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6 PowerFlex DC Drive - Frame B Field SCR Module
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3. Remove the cable from connector XTA on the Pulse Transformer board.
4. Remove the plug-in terminals from the Control power block on the Pulse Transformer board.
5. For Pulse Transformer boards with an armature voltage feedback terminal block, FIR2-XX, rev. N and higher, remove the connector from XCD_IO on the lower left corner of the board.
=Remove cable Remove plug-in
terminals
XCD_IO
C
XTA XM
D
78 79 35 36 75 76 U2 V2
S3 S4
1
Remove connector from XCD_IO
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PowerFlex DC Drive - Frame B Field SCR Module 7
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6. Carefully disconnect the cables from connectors XA, XR and XFCD at the top of the Control board.
7. Loosen the two captive screws at the top of the Control EMI shield and lower the shield.
Important: If the drive is not in a vertical position, the Control EMI shield will not remain open without a means of restraint.
8. Remove the two screws that secure the air flow plate to the top of the Pulse Transformer board and lift the plate off the drive chassis. The air flow plate cannot be completely removed due to the fuse connections at FU1 and FV1.
Disconnect cables
Loosen screws
Remove screws
Fuse connections
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8 PowerFlex DC Drive - Frame B Field SCR Module
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9. Remove the cable from connector XV on the Switching Power Supply board.
10. Remove the cables from connectors X3, X4 and XP on the Pulse Transformer board.
Remove cable from XV
Front of drive
Switching Power Supply board
Pulse Transformer board
Remove cableRemove cable Remove cable
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PowerFlex DC Drive - Frame B Field SCR Module 9
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11. Remove the ground connection at the left side of the Pulse Transformer board.
Remove ground connection
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10 PowerFlex DC Drive - Frame B Field SCR Module
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12. Remove the appropriate gate leads:
For non-regenerative drives, remove each pair of (orange and yellow) gate lead cables from connectors KG01KG06 and push each lead through the appropriate opening in the board.
For regenerative drive, remove each pair of (orange and yellow) gate lead cables from connectors KG01KG06 and KG1KG6 and push each lead through the appropriate opening in the board.
Important: Carefully remove the gate leads by grasping the connector. DO NOT pull the gate leads off by pulling on the wires.
For non-regenerative drives, remove six gate leads and route through openings in board
For regenerative drives, remove 12 gate leads and route through openings in board
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PowerFlex DC Drive - Frame B Field SCR Module 11
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13. Remove the seven screws that secure the Pulse Transformer and Switching Power Supply boards to the stand-offs on the drive chassis and remove the boards from the drive.
Figure 1 Field Circuit Board Layout
Remove screws
Note: Regenerative Drive Shown.
U1 V1 C1 D11 X3
XFCD
UF1
UF
VF1VF
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12 PowerFlex DC Drive - Frame B Field SCR Module
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Step 4: Remove the Field Board and Existing Field SCR Module
1. Remove the wires from connectors UF, UF1, VF and VF1.
2. Remove the six screws and washers that secure the Field board to the Field SCR and Dual Diode Modules and remove the Field board.
3. Remove the two screws and washers that secure the existing Field SCR module to the heatsink and remove the module from the drive.
=
Remove screws and washers
Remove wires
Remove screws and washers
Remove screws and washers
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PowerFlex DC Drive - Frame B Field SCR Module 13
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Step 5: Install the Field Board and New Field SCR Module
Install the Field board and new Field SCR module in reverse order of removal as detailed in Step 4: Remove the Field Board and Existing Field SCR Module on page 12.
Apply thermal grease to the bottom of the SCR module before securing it to the heatsink.
Tightening torque for the screws connecting the Field SCR module to the heatsink and the screws connecting the Field board to the Field SCR and Dual Diode modules is 2.54.0 Nm (2235 lbin).
Inspect the existing X3 and XFCD cables for burn marks, cracks or loose connectors. If necessary, replace the cables on the Field board with the new cables provided.
Step 6: Install the Pulse Transformer and Switching Power Supply Boards
Install the Pulse Transformer and Switching Power Supply boards in reverse order of removal as detailed in Step 3: Remove the Pulse Transformer and Switching Power Supply Boards on page 5.
Verify that the four plastic board stabilizers mounted on the top air flow plate are placed one on either side of each of the Pulse Transformer and Switching Power Supply boards.
ATTENTION: Thermal grease must be applied to the bottom of the Field SCR module before securing it to the heatsink or damage to the drive may occur.
ATTENTION: Each gate lead cable must be connected to the exact connector from which it was removed on the Pulse Transformer circuit board or damage to the drive may occur.
One plastic stabilizer should be on either side of each boardAir flow plate
Plastic stabilizers
Top view of Pulse Transformer boardSide cut-away view
Pulse Transformer board
Switching Power Supply board
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Step 7: Replace the Protective Covers and Documenting the Change
1. Replace the protective covers in the reverse order of removal as described in Step 2: Remove the Protective Covers on page 4.
2. Install DPI cable (if present).
3. Record the installation of the new Field SCR module and date of installation on the Field Installed Option label on the side of the drive (as shown below).
Related Documentation Allen-Bradley publications are available on the internet at www.rockwellautomation.com/literature.
For . . . Read this documentPublication Number
In depth information regarding the operation of PowerFlex Digital DC drives
User Manual - PowerFlex Digital DC Drives 20P-UM001
Publication 20P-IN045B-EN-P - December 2009Supersedes 20P-IN045A-EN-P - March 2009 Copyright 2009 Rockwell Automation. All rights reserved. Printed in USA.
www.rockwellautomation.com
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
Power, Control and Information Solutions
1S7A38
Front CoverWhat This Kit IncludesTools That You NeedWhat You Need to DoStep 1: Remove Power from the DriveStep 2: Remove the Protective CoversStep 3: Remove the Pulse Transformer and Switching Power Supply BoardsStep 4: Remove the Field Board and Existing Field SCR ModuleStep 5: Install the Field Board and New Field SCR ModuleStep 6: Install the Pulse Transformer and Switching Power Supply BoardsStep 7: Replace the Protective Covers and Documenting the ChangeRelated DocumentationPublication 20P-IN045B-EN-P - December 2009
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