installation manual - anda olsen · smartpack is the monitoring and control unit used in all...

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Installation manual

ANDA-DC-PRO 24VDC

4-22kVA

www.anda-olsen.no

(BLANK PAGE)

Side 3 av 22 Installation manual

ANDA-DC-PRO Rev.2

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CONTENTS

REVISION HISTORY ............................................................................................. 5

1 INTRODUCTION ..................................................................................... 6

2 SYSTEM ILLUSTRATION ....................................................................... 7

3 INSTALLATION ...................................................................................... 8

3.1 Storage of the UPS...................................................................................................................... 8 3.2 Installation environment .............................................................................................................. 8 3.3 Cable entry ................................................................................................................................... 9 3.4 Required spaces for maintenance and cooling ..................................................................... 10

4 CONNECTING THE UPS TO THE BATTERY RACK/CABINET

(OPTIONAL) .......................................................................................... 11

4.1.1 UPS shutdown procedure: .............................................................................................. 11 4.1.2 Connecting the battery rack/cabinet ............................................................................... 11 4.1.3 Checking installation ....................................................................................................... 11 4.1.4 Setting the nominal battery capacity – software configuration ....................................... 11

5 START-UP PROCEDURE ..................................................................... 12

6 SMARTPACK ........................................................................................ 13

6.1 Product Description ................................................................................................................... 13 6.1.1 Key features.................................................................................................................... 13 6.1.2 Specifications.................................................................................................................. 13 6.2 Monitoring ................................................................................................................................... 14 6.2.1 Remote Monitoring / control ........................................................................................... 14 6.2.2 Local Monitoring / control ............................................................................................... 14 6.2.3 Available Alarms ............................................................................................................. 15 6.3 Features ...................................................................................................................................... 16

7 DRAWINGS ........................................................................................... 17

7.1 Standard arrangement .............................................................................................................. 18 7.2 Cabinet Layout ........................................................................................................................... 19 7.3 Circuits and terminals specifics ............................................................................................... 20

8 TECHNICAL DATA ............................................................................... 21


DC-PRO Rev.1

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ANDA-DC-PRO Rev.2

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REVISION HISTORY

Revision name: Author: Date of revision:

Rev.1 Hanne Myrvoll 11.08.2017

Rev.2 Hanne Myrvoll 11.06.2018


ANDA-DC-PRO Rev.2

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1 INTRODUCTION

Thank you for choosing our product. Our company is specialised in designing, developing and manufacturing custom uninterruptible power supply systems.

The UPS system described in this manual is a high quality product which has been carefully designed and built in order to guarantee the highest levels of performance. This manual contains detailed instructions for installing the product.

Please notice that the manual is referring to a standard DC-PRO unit and can deviate from project specific requirements. Project specific changes that deviates from the standard unit will be described in the project specific drawings.

For information about using and getting the most out of your appliance, this manual must be stored with care in the vicinity of the UPS system and CONSULTED BEFORE OPERATING ON IT.


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2 SYSTEM ILLUSTRATION

1. Lifting lugs2. Hot swappable power modules3. Monitoring and control unit4. Built in distribution panel5. Option for individual insulation monitoring

6. Options for high IP ratings7. Cable connection for load8. Insulation monitoring9. Batteries in separate section10. Battery breaker

Illustration 1 – system overview


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3 INSTALLATION

ALL OPERATIONS DESCRIBED IN THIS SECTION MUST BE CARRIED OUT BY QUALIFIED PERSONNEL ONLY.

The company assumes no responsibility for any damage caused by flawed connections or by

operations that are not described in this manual.

3.1 Storage of the UPS The storage area must respect the following characteristics:

Temperature: 0°÷45°C (1)

Relative humidity degree: 95% max

(1) optimal storage temperature for batteries should be no higher than 25 °C

3.2 Installation environment

As for the installation area of the UPS system, and, if necessary, of the Battery Box, follow carefully the following instructions:

o Avoid dusty environments

o Make sure that the floor is level and that it is able to withstand the weight of the UPS system

(and of the Battery Box)

o Avoid environments which are too narrow, as they could impede normal maintenance

operations

o The relative humidity should not exceed 95% with no condensation

o Make sure that the ambient temperature remains between 0 and 45°C while the UPS is

operating

This UPS can operate with an ambient temperature between 0 and 45°C. The recommended working temperature for the UPS and the batteries is between 20 and 25°C. In fact, with a working temperature of 20°C, a battery has an average operating life of 5 years, whilst with a working temperature of 30°C the operating life is halved.

o Avoid positioning the UPS system in places exposed to direct sunlight or hot air

To maintain the temperature in the installation area within the above mentioned range, there must be a system to dispose of the dissipated heat (the kW / kcal/h / B.T.U./h values dissipated by the UPS system are shown in the table in the previous page). The methods that can be used are the following:

o Natural ventilation


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o Forced ventilation, recommended when the external temperature is lower (e.g.

20°C) than the temperature at which the UPS or the Battery Box has to be operated (e.g.

25°C)

o Air-conditioning system, recommended when the external temperature is higher (e.g. 30°C)

than the temperature at which the UPS or the Battery Box has to be operated (e.g. 25°C)

3.3 Cable entry

(Cable entry at the side/top/back as option)

Illustration 2 – Cable entry


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3.4 Required spaces for maintenance and cooling

Front: 700mm

Back: 150mm

Left side: 500mm (2)

(2) recommended for initial cable access

Note: Vibration dampers add 45mm to

the height. Footprint pattern is the

same as indicated, but holes are M10

Illustration 3 - Anda APS1 – Door Illustration 4 - Anda APS1 – Bottom


ANDA-DC-PRO Rev.2

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4 CONNECTING THE UPS TO THE BATTERY RACK/CABINET (OPTIONAL)

THE CONNECTION BETWEEN THE UPS AND THE BATTERY BOX MUST BE MADE WITH THE DEVICES SWITCHED OFF AND UNPLUGGED FROM THE MAINS

4.1.1 UPS shutdown procedure:

o Turn off all the devices connected to the UPS

o Open battery breaker

o Isolate the UPS completely from the mains power supply, by opening all the external

protection devices located on the input and output lines.

4.1.2 Connecting the battery rack/cabinet

o Make sure that the battery voltage of the external battery corresponds to that allowed by the

UPS (check the data plate on the external battery and the UPS manual)

o IMPORTANT: make sure that battery breaker of the UPS and external battery are open.

o Connect the cables coming from the external battery to the UPS terminal board, making sure

to respect the polarisation.

4.1.3 Checking installation

o Close the battery breaker in external battery (if any) and the UPS.

o Carry out the UPS start-up procedure indicated in this manual (Chapter 5).

4.1.4 Setting the nominal battery capacity – software configuration

Once the BATTERY PACK/CABINET has been installed, it is necessary to configure the UPS to update the nominal capacity value (total Ah of batteries inside the UPS + external batteries).

To perform this operation, use the dedicated configuration software.


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5 START-UP PROCEDURE

1) Make sure polarisation and voltage are correct

2) Close battery breaker

3) Close input breaker either in UPS or in external switchboard/distribution panel

4) Verify correct input voltage

5) Verify proper operation in UPS display – no alarms present

6) Verify that currents flow from battery module to battery

7) UPS should now be running


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6 SMARTPACK

6.1 Product Description

Smartpack is the monitoring and control unit used in all Flatpack2 and Powerpack-based DC power solutions.

The unit allows both local and remote monitoring and control via three buttons, LCD-display, USB-or RS-232 interface, as well as via modem, Ethernet, web and SNMP.

6.1.1 Key features

o Front panel LCD and buttons for on-site service without PC. (Not on Basic Slave model)

o USB-or RS-232 interface for PC connection locally or remote monitoring and control via

modem, Ethernet, web or SNMP.

o 6 user programmable relay outputs for traditional remote monitoring

o 6 user programmable inputs for monitoring of other equipment on site

o Battery monitoring and testing without site attendance

o Temperature compensated charging for increased battery lifetime

o Battery lifetime indication

o Password protected operator access levels

o Alarm/event log with time and date

o Windows-based PC communication software

6.1.2 Specifications

Input voltage: 24/48/60 VDC nominal system voltages

Dimensions (w x h x d): 109 x 44 (1U) x 150mm / 4.3 x 1.7 x 5.5ʺ

Illustration 5 – Dimensions smartpack Illustration 6 – Smartpack


ANDA-DC-PRO Rev.2

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6.2 Monitoring

6.2.1 Remote Monitoring / control

From a PC running Windows-based communication software (Smartpack PowerSuite)

With the Windows-based communication program installed on a remote computer, the system can be monitored and controlled via modem or Ethernet network.

From an NMS via Ethernet (SNMP)

With an SNMP agent connected to the Smartpack, the system can be monitored and controlled from a Network Management System (NMS) through Ethernet on Simple Network Management Protocol (SNMP).

Using alarm relays (voltage free contacts)

6 internal failsafe alarm relays provide voltage free contacts that can be connected to equipment used for traditional alarm monitoring.

6.2.2 Local Monitoring / control

From a PC running with Windows-based communication software (Smartpack PowerSuite)

Windows-based comm.software can also communicate with the Smartpack through an USB serial or RS-232 cable.

LCD and three keypads for local operations

If any alarm (major or minor) is activated, a (red or yellow) LED is lit in the front panel, the alarm text appears in the LCD and the corresponding alarm relay is activated.

In normal operation, the front LCD will display the output voltage, battery current, load current and charge mode. (Not on Basic Slave version).


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6.2.3 Available Alarms

All alarms can be set up with monitoring of minor, major, average and peak levels.

System

o Mains Failure (individual phases)

o Digital Inputs (programmable names)

o Load Disconnect (voltage or timer)

o Load Fuse

o Load Current

Battery

o High Battery voltage

o Low Battery voltage

o High Battery temperature

o Low Battery temperature

o Battery Capacity

o Battery Disconnect

o Battery Fuse

o Symmetry Failure

o Battery quality indication

o Battery discharge current

Rectifier

o Rectifier Failure

o Critical Rectifier Failure (>1, programmable)

o Rectifier Capacity w. programmable level

o Rectifier Current Limit

o Rectifier Overvoltage Protection

o Rectifier Current


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6.3 Features

System

o Output Voltage measurement

o Total Load Current Measurement

o Load/Battery Disconnect

o Alarm Levels Settings (major / minor)

o Alarm Log (up to 1000 event)

o Real Time Clock with Battery Backup

o Site Text/ID

o Test of Relay Outputs

o Voltage Level setup

o Datalogging (up to 7000 datapoints)

Battery

o Battery Current Measurement

o Battery Temperature Measurement (optional)

o Battery Testing (acc.to discharge table or set time limit)

o Battery Test Information (10 latest tests)

o Setup of Battery Data

o Battery shunt setup

o Battery quality indication

o Battery Boost Charging

o Battery Cable Voltage Drop Compensation

o Temperature Compensated Charging

o Protection against Temperature Probe Failure

Rectifier

o Available information about each rectifier, e.g. serial number, version, internal temperature

o Individual Rectifier Current Measurement

o Individual Rectifier Input Voltage

o Efficiency Management


ANDA-DC-PRO Rev.2

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7 DRAWINGS

For project specific GA and cabinet layout see project specific drawings. Single line, circuit diagram, check list and part list – please see drawing package.


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7.1 Standard arrangement


ANDA-DC-PRO Rev.2

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7.2 Cabinet Layout


ANDA-DC-PRO Rev.2

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7.3 Circuits and terminals specifics

QTY. Description

5 B6 Schneider circuit breakers



72 Terminals (1 pair for each outgoing circuit)


ANDA-DC-PRO Rev.2

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8 TECHNICAL DATA

Please notice that this technical datasheet is referring to a standard APS1 unit, and the stated values can therefore deviate from project specific requirements accordingly.

UPS Model ANDA-DC-PRO

Operating temperature 0 ~ 45 °C (2.5 % power decrease for every degree

above)

Max. relative humidity during operation Up to 95 % (no condensation)

Required space for maintenance and cooling

Front 700mm

Back 150mm

Left side 500mm (recommended for initial cable entry)

Dimensions W x D x H 600 x 500 x 1247 mm (Vibration dampers add 45mm to

the height)

Height without lifting lugs 1190 mm (Vibration dampers add 45mm to the height)

Weight with no batteries 244 kg

Outputs

Max 36 double pole MCB’s

Battery breaker iC120N 2P 125° C-curve MCB with aux contact

Insulation monitoring ABB CM-IWS.1

Protection level IP23

Cable input Bottom


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INPUT STAGE

Voltage Range 230 V (1ph) 85~290 Vac; (nominal 176-275VAC)

Frequency 50/60 Hz +/- 10%

Input Current 26,0A

Power Factor/THDI >0.99 / <5%

OUTPUT STAGE

Nominal Voltage 24 VDC

Flat Voltage 26,7 VDC

Capacity 4000W (expandable to 6000W)(3)

Max Current 84.0 Amps at 24 VDC and nominal input

Current Sharing 5% of maximum current from 10% to 100% load

Output Protection

Overvoltage shutdown

Blocking diode

Short circuit proof

High temperature protection

Isolation

3.0 KVAC – input and output

1.5 KVAC – input earth

0.5 KVDC – output earth

Alarms Dry contact interface

Ripple and noise < 100mV peak to peak, 30 MHz bandwidth < 0.96 mV rms psophometric

Standards

Performance & topology IEC 62040-3 (VFI-SS-111)

Safety / EMC IEC 62040-1-1 (TUV-GS certified) IEC 62040-2

Product certifications CE, TUV-GS, C-Tick

Survey options DNV, ABS, GL and others

BATTERY

Type Sealed Lead Acid, maintenance free batteries

DC Voltage 24VDC

Capacity 210 Ah (c10)

Runtime full load 45 minutes at 4000W load

OTHER FEATURES

Audible Noise ≤ 45dB(A)

Colour RAL 7035 Grey

Ambient temperature (7) 0 – 45 °C

(3) Further expansion of power is possible by adding more power sub racks in the system

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