installation, operation & maintenance manual€¦ · mod-linx installation, operation &...

MOD-LINXINSTALLATION, OPERATION & MAINTENANCE MANUAL PLEASE REVIEW MANUAL BEFORE OPERATING EQUIPMENT

ConveyX Corp. | P.O. Box 383 | Alpena, MI 49707 [email protected] | www.conveyxcorp.com | (989) 340-6560CXC_Mod-LinX_100518_IOM_Rev1

2MOD-LINX |

CXC_Mod-LinX_100518_IOM_Rev1www.conveyxcorp.com

TABLE OF CONTENTS General Overview ............................................................................................................ 3

ProductSpecifications ..................................................................................................... 4

WarningsandSafetyInformation .................................................................................... 5

Pre-InstallationInspection ............................................................................................... 7

InstallationInspection ...................................................................................................... 8

FinalInspection............................................................................................................... 8 Installation........................................................................................................................ 9

OperatingInstructions.....................................................................................................11

General Preventative Maintenance ............................................................................... 13

GeneralTroubleshooting ............................................................................................... 14

DriverCard-C100BTroubleshooting........................................................................... 15

WarrantyStatement ....................................................................................................... 17

ReturnAuthorizationProcedures ................................................................................... 18

PartsReferenceChart&Drawings................................................................................ 19

3MOD-LINX |


GENERAL OVERVIEWTheMod-LinXrigidre-configurableconveyorproductlineisaninnovativeconveyorsystemthatismodularandcanbeeasilyre-configuredtomeetcurrentoperationaldemandsandrequirements.Thesystemisadaptableandprovidesoptionstorapidlyassemble,disassembleandre-assembleinanewconfigurationtomeettheneedsofthespecificapplication.TheMod-LinXsystemcanalsoincorporateotherflexconveyorsandMod-LinXandcanbeeasilycustomizedwithaccessoriesfortheultimateloadandunloaddockdoorsolution.Thisconveyorlineofferstheproven,energyefficient24VDCdrivetechnologythatConveyXisknownfor.

4MOD-LINX |


PRODUCT SPECIFICATIONSGENERALConveyorBedWidth(BF) 36",48"ConveyorLength VariesConveyorHeight 32"topofroller;boltadjustableSpeed 40-150feetperminute(FPM)Capacity 50poundsperlinearfoot(PLF)

NoiseLevel 70dBatconveyorbedc/l(32"TOR),60dBatearlevel (approximately5'–6"heightfromgroundlevel)

MDRTorque 11pounds/inch

POWERAMPS 4 AMPS per rollerWatts 35WSupply 30AMPwithamaximumof(7)sectionperpowersupplyfortypicalconfigurationsMaximum Maximumof(100)sectionspermasterpowersupply

MATERIALSCasters 6"swivelcastersFrame 12gaugeformedandpowdercoatedsteelLegSupports Bolttogether,HstyleBelts Belts3/16"diameterCyclothane-BRollers 1.9"motorizeddriverollers30"centertocenter;1.9"bedrollers3"centertocenter

SHIPPING36" BF 535pounds,10footsection48" BF 610pounds,10footsection90" curve 850pounds

5MOD-LINX |


WARNINGS AND SAFETY INSTRUCTIONSFailuretofollowtheinstructionsandcautionsthroughoutthismanualandwarninglabelsontheconveyor,mayresultininjurytopersonnelordamagetotheequipment.

ConveyXCorp.’sMod-LinXismotor-poweredandthismotorcanbestoppedbyturningoffthemotor’selectricalpower.Aswithallpoweredmachinery,thedrive-relatedcomponentscanbedangeroussosafetyguardsandotheroptionaldeviceshavebeeninstalledtopreventaccidentalcontactwiththesepartsalongwithwarninglabelstoidentifypotentialhazards.

Specialattentionmustbepaidtothefollowingareasofthismanual:

ENVIRONMENTAL STANDARDSConveyXCorp.’sequipmentisdesignedtobeinstalledinaclean,dryenvironment.Exposuretoextremehumidity,directsunlight,blowingdirtorraincanpermanentlydamagesomecomponentsandequipment.Concretecuringagentsarealsoknowntoattackanddegradetheurethaneconveyorcomponents.Besurethattheconcreteisproperlycuredatnewsitesbeforesettingtheconveyoronitandthatproperventilationisusedtopreventcuringagentfumesfromimpactingtheconveyor.Equipmentshouldbestoredundercovertoprotectitfromexposuretotheweatherandotheradverseconditionsfromthedockdoortothetruckentrance.Failuretocomplywiththeseguidelineswillvoidthewarrantyonanyfailedcomponentsthatresultfromtheseenvironmentalissues.

ANSI STANDARDS FOR CONVEYORS Itisessentialforsafeandefficientsystemoperationthatthesafetyinformationandguidelinespresentedhereareproperlyunderstoodandimplemented.TheAmericanNationalStandardInstitute(ANSI)bookletentitledSafetyStandardsforConveyorsandRelatedEquipment,formoreinformationcontacthttps://webstore.ansi.org.

Withanypieceofindustrialequipment,conditionsexistthatmightcauseinjurytoworkers.Becauseitisnotpossibletodescribeeachpotentiallyhazardoussituationthatmightdevelop,workersmustbealertatalltimesforunsafeconditions.Toavoidinjury,usemaximumpossiblecareandcommonsenseandadheretoallsafetystandards.

Takespecialcarewhilemaintainingandinspectingelectricalequipmentanddevices.Allpersonnelworkingonoraroundthesystemshouldbeawareof,andadheretoallCAUTION,DANGERandWARNINGsigns.

Labelsorsignsarepostedtoreducetheriskofinjurytoallpersonnel.Neverassumethatthesignsandnoticesareapplicableonlytoinexperiencedpersonnel.Maintainsignsinalegiblecondition.Contactasupervisortopostadditionalsafetysignsifnecessary.

6MOD-LINX |


ANSI CONVEYOR SAFETY RULES Belowaretheconveyorsafetyrules,aswellasspecificregulationsandguidelineslistedinthispublication:■ DONOTtouchmovingConveyorparts.■ DONOTwalk,rideorclimbontheConveyor.■ DONOToperatetheConveyorwithchainguards orotherprotectiveguardsremoved.■ Keepjewelry,clothing,hair,etc.,awayfrom theConveyor.■ Knowthelocationandfunctionofallstart/stop devicesandkeepthosedevicesfree fromobstruction.■ Clearallpersonnelfromtheequipmentbefore startingtheConveyor.■ DONOTattempttoclearproductjamswhilethe Conveyorisrunning.■ Allowonlytrainedandauthorizedpersonnelto maintainorrepairConveyorequipment.■ DONOTloadtheConveyorbeyond specifieddesignlimits.■ DONOTattempttomakerepairstotheConveyor whileitisrunning.■ DONOTmodifyequipmentwithoutchecking withthemanufacturer.

■ DONOToperateorperformmaintenanceon equipmentwhentakinganytypeofdrugor sedative,whenundertheinfluenceofalcohol orwhenover-fatigued.■ Reportanyunsafeconditiontoyoursupervisor ormaintenancestaff.

CEMA STANDARDS FOR CONVEYOR TheConveyorEquipmentManufacturersAssociation(CEMA)providessafetyinformationrelatedtoconveyorsystems.TolearnmoreaboutCEMAvisitwebsite, www.cemanet.org.

CEMAproducesvariousConveyorsafetyvideosandposters,anditisrecommendedthatthevideosbemadeavailablefortrainingandeducationpurposesaspartofasafeworkingenvironmentaroundconveyorequipment.Thevideosintroduceawarenessofoperations,personnel,maintenancetechniciansandsafetyhazardmanagementcommonlyassociatedwiththeautomatedmaterial-handlingconveyorequipment.

Thesafetypostersreviewimportantsafetylabelsandareintendedtobepostedinpublicplacesasaday-to-dayreinforcementofgoodsafetypractices.Theseposters canbedownloadedfromtheCEMAwebsiteat: http://www.cemanet.org/safety-label-posters.

SAFETY INSTRUCTIONS

■ Do not exceed the conveyor load capacity, as it may result in possible operator injury or conveyor damage.■ Avoid wearing excessively loose clothing when working with moving equipment.■ Keep long hair pulled up to prevent it from becoming caught in moving parts.■ Broken or worn parts must be replaced immediately.■ Mod-LinXs must only be serviced by properly trained and qualified technicians.

■ Conveyor’s power cord must be connected to a grounded receptacle that is protected by an overcurrent device rated at no more than 30 Amps, unless otherwise specified.■ Never service a conveyor with the power applied. Always disconnect power before servicing equipment and use the company’s machine specific lockout/tag out procedures.■ Never operate conveyor with an electrical enclosure open or any guards removed.

7MOD-LINX |


PRE-INSTALLATION INSPECTION

1. Priortounpackingandde-stackingtheMod-Linxconveyors,performavisualinspectionforanywiringormechanicalcomponentsthatmaybeimproperlyconnectedorattachedtotheshippingpalletorbanding.

2. UnpacktheMod-LinXandinspectforanypossibledamagethatmayhaveoccurredduringshipping.Payparticularattentiontothewiringtoensurethatnowiresarepulledlooseordamaged.Ifyoufindanyphysicalorelectricaldamagetotheconveyoruponinspection,contactthefactoryBEFOREapplyingpowertotheconveyor.

3. Inspectallelectricalcables,communicationcablesandconnectorstoensuretheydidnotloosenduringtransportation.Ifaconnectionorwireisloose,inspectfordamage.Ifnodamageisfound,reconnectandcontactthefactoryasneeded.

4. Inspecttherollerstoensuretherollerswerenotdamagedduringshipping.Iftherollersarebent,theconveyorwillnotmoveproductsoroperateproperlyresultinginpoorperformance.Theconveyorrollerswillneedtobereplaced.Contactthefactoryforpartsandfurtherinstruction.

5. Inspectthecastersandlegstoensurenodamagehasoccurredduringshipping.Ifanydamagehasoccurred,thentheconveyorwillneedtoberepaired.Contactthefactoryforpartsandfurtherinstruction.

6. Inspecteachlegassemblyforphysicaldamage,looseand/ormissingparts.Verifythattheheightiscorrectandthattheadjustmentfastenersareinplaceandsecure.Iftheconveyorbedisnotatthecorrectheight,adjustthelegtotheproperheightandsecurethefasteners.

7. Inspectallframeworktoensurethatnodamageoccurredduringshipping.Ifframesaredamagedorbent,theconveyorwillneedrepairs.Contactthefactoryforpartsandfurtherinstructions.

8. Inspecttheconveyortoensureallyellowdrivercardcoversaresecuredintheproperlocationandhavetheproperidentificationtagvisible.

Follow all proper safety precautions and plant installation procedures.

If you find any damage to the conveyor upon inspection or any loose wires, contact the factory BEFORE applying power to the conveyor.

8MOD-LINX |


• Rollerspeedissettotheproperspecification.(Thedirectionandrollerspeedcanbesetwithinthepowersupplypanel.)

2. Whileunderpower,visuallyinspectthatdrivercardindicatorlightsarefunctioningproperlyandareshowingagreenlight.Ifaredlightisindicated,refertotheTROUBLESHOOTINGsection.Ifthewarningindicatorcannotbecleared,contactthefactoryforfurtherinstructions.

3. Checkthatallspliceplatesarepropertyinstalledandsecure.Checkthatallaccessoriesareinstalledcorrectlyandsecure.Verifythatallconveyorbedheightsareconsistentwitheachothertoensureproperconveyance.

4. Ensureallpowerdropsaresecurewithinthepowermasts,allpowerandcommunicationcablesareproperlysecuredunderneaththeconveyorandnotcontactingtherollerbed.

5. ADDITIONALGATEINSPECTION;TheMod-LinXgatesshouldbeinspectedforproperliftandoperationbymanuallyliftingandloweringthegates.CheckforproperSTART/STOPfunctionandthatthe“GateClosed”proximitysensorisinplace,secureandfunctioningproperly.

INSTALLATION INSPECTION1. Aftertheconveyorhasbeenplacedintheproper

position,applypowerandcheckthefollowing:• Communicationcablesareproperlyconnected• START/STOPbuttonsworkproperly• Rollersarespinninginthecorrectdirection

FINAL INSPECTION1. Usingasamplepackage,verifythattheentire

conveyorsystemconveyswithoutinterruptionorhesitation,allrollerspeedsaresettotheproperspecificationandthatalldirectionsaresetforproperconveyance.

2. Atrandom,testmultipleSTART/STOPbuttonsforproperfunction.

3. Testallgateconveyorsforproperlift,functionandstopandre-startoperations.

4. Ensurethatallpowersupplypanelsareproperlyclosedandsecured.Please be aware of capacitive touch when using

the START/STOP buttons. Gloves are not sufficient grounding.

Follow all lock out and tag out procedures.

9MOD-LINX |


INSTALLATIONMECHANICAL INSTALLATION

1. Priortoequipmentarrival,performasiteinspectionwiththenecessarypersonnelwhichwouldincludebutnotlimitedto;confirmationofsitelayoutandthatalldimensionsarecorrect,allpowersupplieshavebeenproperlyinstalledandthatallsiteelectricalprocessesarecomplete,debrisandhazardsareremovedfrominstallationareas,necessarydockdoorsareopenandoperationalforunloading,thatastagingareaisavailableifneededandconfirmthatdeliveryareasareclear.

Before starting any installation verify that the pre-installation inspection process has been completed.

2. UponcompletionofthePre-InstallationInspectionhasbeencompleted,unloadtheequipment,unstackanddepalletize.Ifnecessary,restackthepalletsinastagingareainordertoloadtoreturntruck.

3. AttachallSTART/STOPbuttoncabling.Thecableswillbezip-tiedtotheundersideofthespreaderforshippingpurposesandwillhaveenoughslacktobeabletoattachtotheappropriateSTART/STOPbutton.

4. Ifconveyorswereshippedinastackedpositiononpalletsthentherewillbeadditionalrollersziptiedtotheconveyorbed.Ifso,theziptiedrollersneedtobeinstalledpriortomovingtheconveyorintoplace.

5. FindtheMasterpaneledconveyorsandmovethemintoplaceaccordingtothetagontheconveyorandthesitelayout.ItisbesttostartbuildingtheconveyancesystemattheMasterpaneledconveyorsattheinfeedend.

6. Attachingconveyors• Locatethe(2)spliceplatesontheconveyorthatare

zip-tiedtothespreader.• Cutthemlooseandaligntheconveyorsections

togetherendtoendandatamatchedheight

Cable routing process must be followed to ensure that cabling is not damaged by rollers or would cause any interference with the conveyor operation.

• Use(4)carriageboltsandnutsperspliceplateforsecurement,(1)spliceplateisusedperside.

• Attach(3)or(4)appropriatesectionsofconveyortothemasterconveyorandoncetheyareintheexactposition,lockallthecastersandusethisasananchorpointtocontinuethebuildingsystem.

7. Continuetoattachconveyorsectionstogetheraccordingtothesitelayoutandconveyortags.

8. ChecktoseeifthereareanyaccessoriesincludedthatrequireattachmentoradjustmentsuchasTransitionPlatespriortolockingtheconveyorsysteminplace,otherwisetheseitemsmaybedifficulttoreach.

9. Ifapplicable,moveGatesectionsofconveyorintoplaceaccordingtothesitelayoutandattach.PayparticularattentiontotheGatetagsasthe“A”gatewillbeattachedupstreamsectionandthe“B”Gatewillattachtothedownstreamsection.AlsopayattentiontotheGatenumbersastheyareamatchedsetfromthefactory.(1Awith1Band2Awith2B).ThefinalpositionoftheGateswillhavea½”gapbetweentheframeswheninthedownorclosedposition.

10. InstallanyremainingaccessoriessuchasSideGuides,Backstops,PowerMasts,RetainerBrackets,InfeedConnectionBrackets,EndStops,etc.

11. Oncealltheequipmentisinplaceandthedimensionsofthesitelayouthavebeenmet,lockallcastersintoplaceandmakesurethatthecastersareparallelwiththeconveyorframe.

ELECTRICAL AND CONTROLS INSTALLATION

1. Allcablingshouldberoutedovertopofthespreadersandbeneaththerollers.Oncethecableisrunningintheproperupstreamordownstreamdirectionanditisconnectedtoitsdevice,securethecablingtothespreaderswithmultipleziptiestoensurethatthecablingdoesnotcontacttherollersinanyway.

2. AllyellowInterfacedischargecableswillruninthedownstreamdirectiontothenextpowersupplypanel.TheInterfacedischargecablewillconnecttotheInfeedInterfacebulkheadonthesideofthepowersupplypanel.

Please be aware of capacitive touch when using the START/STOP buttons. Gloves are not sufficient grounding.

10MOD-LINX |


3. Theblackpowerincableswillberoutedintheupstreamdirectionandconnectedtotheappropriatefemaletwistlockreceptacle.Thatreceptaclecouldbeapowerdroportheupstreampoweroutcable.Ifit’stheupstreampoweroutreceptacle,itwillalsoneedtobeproperlyroutedtomakethetwistlockconnection.

4. BeginattheMasterpaneledconveyorsandcutthezip-tiesholdingtheblackpowercablesandtheyellowInterfacecables.Startwiththepowerincableandrouteittotheupstreampowersupply.ThenroutethepoweroutandtheyellowInterfacecablesinthedownstreamdirectionandmaketheproperconnections.ContinuethisprocessuntilyoucometothenextMasterpanelorthesystemiscomplete.

5. AtnotimewillayellowInterfacecablebeconnectedintoadownstreamMasterpanel.IfadownstreamMasterpanelisnextinlineonthelayout,simplycoiluptheInterfacecableandsecureitunderneaththeconveyorawayfromtherollers.

6. Nomorethan(7)unitscanbepoweredbyasingle(1)30AMPpowersupplyor(6)unitsinthecasewhereaherringbone,skew,orurethanerollerincludeconveyorisincluded.Whenroutingthepowercablingthepoweroutcableonthelastconveyorwillnotbeneededandcanbecoiledupandsecuredtotheundersideoftheconveyor,awayfromrollers.

7. Onceallofthepowerinterfacecablinghasbeenroutedandsecured,theBY-PASSswitchonthelastpoweredconveyorinthelineneedstobesettotheONpositiontocompletethepowercircuit.

8. AllpowersuppliesandtheMasterpowersupplypanelneedtobeintheONposition.

9. OnceallpowersuppliesareON,thenallSTART/STOPbuttonsshouldilluminateREDandwhenpressed,theyshouldilluminateGREEN.OnceallSTART/STOPbuttonsontheconveyorlineareGREEN,theconveyorwillbegintorun.ContinuethisprocessforallconveyorsstartingattheMasterpaneluntiltheentiresystemisrunning.

INSTALLATION10. Alldirectionsettingscanbechangedwithinthepower

supplypanelbysettingtheDirectionalswitch.Modifydirectionifneeded.

11. AllBY-PASSsettingscanbechangedwithinthepowersupplypanelbysettingtheBY-PASSswitch.ModifyParent/Childrelationifneeded.

12. AllrollerspeedsettingscanbechangedwithinthepowersupplypanelbyadjustingtheSpeedpot.Modifyspeedifneeded.

13. PerformtheINSTALLATIONINSPECTIONontheentiresystem.Ifissuesarise,refertotheTROUBLESHOOTINGsectionofthemanual.Ifneeded,contactthefactoryforfurtherassistance.

14. PerformtheFINALINSPECTIONsectionofthemanual.


11MOD-LINX |


OPERATING INSTRUCTIONS

Prior to operation any equipment, confirm that all safety, inspection and installation processes have been completed and that conveyance system is ready for operation.

Depending on the site layout and the equipment provided, the start-up procedure may happen in more than (1) location.

1. DesignateacentralSTART/STOPbuttonorbuttonstobeusedforinitialstart-uporshiftchangeshutdownaccordingtothesitelayouttoassistalloperationalpersonnel.

• CompletethePRE-INSTALLATIONINSPECTION• Makesurethatallconveyorlinesareclearandfree

fromdebrisandhazards.Thisappliestotherollerbedandunderneaththeconveyors.

• MakesurethatallpersonsareclearandawayfromtheconveyorlinespriortoStart-up.

• MakesurethatallGatesareinthedown/closedpositionandthattheSTART/STOPbuttonsareilluminatedGREEN.

• VerifythatallnecessarySTART/STOPbuttonsareilluminatedGREEN.IftheyareRED,thenapplyslighthandpressuretothegateandtheywillchangetoGREEN.

1. OncethePRE-INSTALLATIONINSPECTIONiscomplete,pressthedesignatedSTART/STOPbuttonanditshouldilluminateGREEN.Theconveyorwillstart.

2. Ifaconveyorsectionneedstobeshutdown,anyoftheSTART/STOPbuttonscanbepressedanditwillilluminateREDandstoptheconveyor.Torestarttheconveyor,makesurethelineand/orhazardsareclearthenslightlypressthesameredSTART/STOPbutton

GATE OPERATION

1. Whenthegateorgatesareintheup/openposition,theconnectingconveyorswillNOToperate.Therewillalsobe(1)START/STOPbuttonthathasNOilluminationatallandwilllookclear.

2. Toclosethegate,findtheLIFTHEREhandleandsqueezetheorangebartowardsthehandle.Thiswillallowthegatetomoveupordownaslongastheorangebarisdepressed.Lowerthegatesoitmakescompletecontacttothegroundandreleasetheorange bar.

3. Oncethegateorgatesareinthedown/closedpositionthenon-illuminatedSTART/STOPbuttonwillturnRED.ApplyslighthandpressureanditwillilluminateGREEN.

andilluminatetogreen.Therollerbedreversethenandwillbegintomove.

3. Ifissuesarise,refertotheTROUBLESHOOTINGsection.Ifneeded,contactthefactoryforfurtherassistance.

Operating the LIFT HERE handle without the use of the orange bar will lock the bar in place. Forcing up or down will result in damage.

4. WhenbothgatesarecompletelyclosedtheconveyorlinecanberestartedbymakingsurethatallSTART/STOPbuttonsareilluminatedgreen.Therewillbeuptoa(5)seconddelayforthedownstreamconveyorsectionsrollersbegintomoveaftertheinitialstart-up.

5. Toopenthegate(s),simplysqueezetheorangebarsimultaneouslywhileusingtheLIFTHEREhandle.Therollerswillautomaticallystopwheneithersideofthegateislifted.

6. Ifissuesarise,refertotheTROUBLESHOOTINGsection.Ifneeded,contactthefactoryforfurtherassistance.



12MOD-LINX |


Package Jam Clearance

1. Mod-LinXconveyordrivesaredesignedtoshutdowniftemperatureexceedsaspecifiedlimit.Whenapackagebecomesjammedonaconveyor,thezonedrivewillshutitselfdowntoavoiddamagingthedriverollerordrivercardduetooverheating.

2. Torestartthesystemifajamoccurs,cleartheproductjam,andtheconveyordrivewillrestartitselfafterthetemperaturehasreturnedtonormaloperatingtemperature.Ifthesystemhasnotcycledwithin2minutesofclearingthejamthenturntheSTART/STOPbuttontoOFFandthenbacktotheONposition.Thesystemshouldbegintooperatenormally.

3. Ifthesystemhasnotreturnedtonormaloperatingconditions,pleaserefertoTROUBLESHOOTINGsectiontocheckforothersystemalarms.

OPERATING INSTRUCTIONS

13MOD-LINX |


GENERAL PREVENTATIVE MAINTENANCEPeriodicmaintenanceintervalsshownmayvarywithload,speed,hoursofdailyoperation,ambienttemperature,humidity,etc.Intervalscanbeestablishedbyfairlyfrequentmaintenanceatfirst;thenlengthentheintervalsasjustifiedbyobservationofneedbasedonhistory.Thefollowingisbasedon5daysperweek,8hoursperdayundernormalconditions.

Followgeneralmaintenancesafetyproceduresandreviewsafetymaterialpriortoperformingmaintenanceonanyequipment.

Regularinspectionsarerecommendedbythemanufacturertoensureproperoperationofmechanical,electricalandsafetysystems.

DAILY MAINTENANCEWalkalllinesoftheMod-Linxsystem;• Listenforanyunusualnoises,squealingorrattling

sounds.• VisuallycheckDrivercardindicatorlightsbylooking

throughtheaccessslots.• VisuallyinspecttoseethatConveyorsectionsare

clearandfreeofdebris.• Inspectbeltsforwear,debrisinterferenceandproper

placement.• Inspectwiringandcablesfordamageandproper

securement.• Inspectcasters,bracingandlegsfordamaged,

missingorlooseparts.

• Inspectallsideguides,backstopsandendstopsforlooseormissingfastenersandsecurement.

• Visuallyinspectforloosefastenersormissingparts.• Inspectinandaroundtheconveyorsystemforloose

orfallenpackagesandremove.• VerifythatallSTART/STOPpushbuttonsoperateand

lightupproperly.

• Prohibitridingonconveyorbyanyone.• Thinkbeforemakinganyadjustments.Itmay

preventaninjury.Remember,allmovingcomponentsarepotentiallydangerous.

• Protectyourselffromunexpectedstartswhenworkingonastoppedunitbylockingthecontrolpanelordisconnectswitchthatsuppliespowertotheunit.

• Lockout/Tagoutproceduresmustbefollowedforeveryenergysourceoftheconveyor.

• Runatestpackageacrosstheentirelengthofthesystemlookingforproperoperation.

• Verifyallgatesopen,closeandfunctionproperlytoincludere-startofthesystem.

WEEKLY MAINTENANCE• Checkthatallwarninglabelsarestilllegibleand

properlyplaced.• Checkforunrestrained/pinchedwiring,loosewire

connectors,nippointsandotherhazards.• CheckthattheMDRbracketscrewsaretightand

inplace,ifnotsecurethebracketscrewsensuringmaximumtorqueisnotexceeded.

• Verifyallguardcoversareinplaceandsecure.• Checkallpowerdropsandtheplugstoensureproper

connectionandsecurement.• Removeexcesscardboarddustand/ordebrisfrom

polyurethanerollersando-ringbelt.• Visuallyinspectrollersforexcessiverun-out,damage

or rubbing.MONTHLY MAINTENANCE• Checkforconsistentbelttensionbetweenrollers.• Checkspliceplatesforproperconnection,placement

ormissing/loosefasteners.• Inspectthatallrolleraxlesareproperlyseated

throughtheframehexholeandthatMDRaxlesareproperlyinstalledinthemountingbrackets.

MONTHLY MAINTENANCE• CheckMDRtoensurethatmotorisoperatingwithin

properheatandnoiserange• Verifythatdrivercardsandtheconnectorsarein

placeandsecure.• Verifythatpowercyclesonandoffproperlyonpower

supplypanels.• Checkallindicatorlights,connectionsandcablingon

powersupplypanels.


14MOD-LINX |


GENERAL TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Conveyorisnotrunning

PackageJam Clearpackagejamandsystemwillresetitself

START/STOPswitchturnedoff PressbuttontoturngreenPowersupplyisoff Turnonpowersupply

Powersupplynotreceivingpower CheckACpowerandcheckforloosepowercableconnections

Powersupplybreakeristripped CheckACandDCpowersupplybreakers

DriverCardFault/Failure Seedrivercardtroubleshootingchart

DriveBandbrokenorstretched Replacebeltwithoriginalequipmentmanufacturerbelt

RolltoRollbandbrokenorstretched Replacebeltwithoriginalequipmentmanufacturerbelt

MDR Failure

CheckMountingBracketCheckMotorCableCheckExtensionCableCheckCardforErrorCode

Drivebeltslipping

Wornbeltorinsufficientbelttype/tension

Replacebeltwithoriginalequipmentmanufacturerbelt

MechanicalCheckforpropermountingofdriverollerandMtgBracket,misalignmentcancauseextraloadonroller

Driverollerrunningexcessivelyhotorrepeatedlystalling

Electrical

Checkwiringandcircuitsfordamageorloosecomponents,takeamperereading,replacedriverollerifneces-sary

Zone overloadedCheckconveyorforexcessiveload,reduceifdesignspecificationsareexceeded


15MOD-LINX |


Closeupviewofdipswitchesdemonstratingthatdipswitch1and4shouldbesettotheuporONposition.AllotherswitchesshouldbesettothedownorOFFposition.

DRIVER CARD - C100B TROUBLESHOOTINGINDICATIONTherearetwoLEDs(redandgreen)ontheC100Bdrivercard.Whenever24VDCpowerisappliedandthedriverisfunctioningnormally,theSTATUSLEDwilldisplaysolidgreen.If24VDCispresentandtheSTATUSLEDisnotonthenthedriverneedstobereplaced.SolidredorflashingredindicatesaFault.

Accel/Decel

Drive controller connectors JST-10pinconnector

5wire,6pingreenconnector,cardconnectorcablefromcontrol panel

Speed Control

LED DIPSwitchBank

16MOD-LINX |


DRIVER CARD - C100B TROUBLESHOOTING

ADJUSTING SPEEDOpenthepowersupplycontrolpanelandlocatetheSPEEDCTRLknob.Adjustspeedofconveyorbyturningknobclockwisetospeedup,andcounter-clockwisetoreducespeed.

Flashing Red LED Status IndicationMotorstall-theC100Bistryingtorunthemotor,yetithasn'tmovedforafullsecond.Themotorwillattempttorestartafter10seconds.MotorThermistorFault-Themotorhasreacheditstemperaturelimit(90C)andhasstopped.Themotorwillattemptrestartevery10secondsafteritcoolsbelowtheover-templimit.DriverThermistorFault-TheC100Bcircuitryhasreacheditstemperaturelimit(100C)andhascutoffpowertotherollermotor.TheC100Bwillattempttorestartthemotorevery10secondsafteritcoolsbelowtheover-templimit.

Table B4 Critical Faults

Table B3 Application Faults

Solid Red LED Status Indication — Critical FaultsCommutationFault-Thecircuitthatcontrolsthemotorcommutationhasfailed,orthemotorconnectionisnotfullyinserted.IftheconnectionisfullyinsertedtheneithertheEcoSmart™poweredrollerortheC100Bdrivercardmustbe replaced.LowCurrent-TheC100BdrivercardisreadingacurrentthatisbelowthenormalNo-Loadvalue.Thistypicallyoc-curswhentheinternalmechanicallinktotheEcoSmart™poweredrollerhasbeenbroken.Therollermustbere-placed.LowSupplyVoltageFault-ThefaultactivatesifthesupplyvoltagetotheC100Bdrivercardfallsbelow18VDC.

FAULTSTwotypesoffaultsaredisplayedontheC100B:ApplicationandCriticalFaultscausethemotortostoprunning,andmayrequireintervention.Application Faults resultinRedFlashesasindicatedbyTable B3.Ifthemotorthermistororthedrivercardthermistorsensesthatthemotorisoverheating,thedrivercardwillrestrictpowertothemotor.IftheReset Mode (DIPSwitch4)issettoOFFthenthepowertothemotormustbecycledtoreset.IftheReset ModeissettoONandthemotorisinanovertempcondition,thenthedriverwillautomaticallyattempttoresetthemotorafterthemotorcoolstobelowtheacceptabletemperature.IftheReset ModeissettoON,intheeventofastall,theC100BwillattempttorestarttheEcoSmart™poweredrollerevery10seconds.Critical FaultsareindicatedbyasolidredLED.CriticalFaultstypicallycannotbeclearedandusuallyrequirechangingeithertheEcoSmart™poweredrollerortheC100Bdrivercard.Thesolidredlightindicatesthatacriticalfaulthasoccured,however,itdoesnotdistinguishwhichfaulthasoccurred.InthecaseofaLowSupplyVoltageFault,thefaultcanbeclearedbycorrectingthelowvoltageconditionandcyclingthepower.

DIP Switch 4 must be set to ON for the auto-resets listed above to occur.

17MOD-LINX |


WARRANTY STATEMENTTheSellerwarrantsthattheEquipmentwillbefreeofdefectsinworkmanshipandmaterial(ifproperlyinstalled,operatedandmaintained)foraperiodofoneyearor2080hoursofuse,whicheverissooner,fromdateofshipmenttoCustomer,subjecttothelimitationshereundersetforth.Ifwithintheoneyearwarrantyperiod,theSellerreceivesfromtheCustomerwrittennoticeofanyallegeddefectsintheEquipmentandiftheEquipmentisnotfoundtobeinconformitywiththiswarranty(theCustomerhavingprovidedtheSellerareasonableopportunitytoperformanyappropriateteststhereon)Sellerwill,atitsoption,eitherrepairtheEquipmentorsupplyareplacementtherefore.

TheSellerundereitheroptionshallhavetherighttorequireCustomertodelivertheEquipmenttoSeller’sdesignatedservicecenterandtheCustomershallpayallchargesforin-boundandout-boundtransportationandforservicesofanykind,diagnosticorotherwise,exceptingonlythedirectandactualcostsofrepairingorreplacingtheEquipment.IfafterreasonableefforttheSellercannotcorrectsaiddeficiencies,theSellerwillmakeanequitablepriceadjustmentbasedonactualperformance,providedthatsuchadjustmentshallundernocircumstancesexceedthepurchaseprice.TheSellerfurtherwarrantsthattheparts,andcomponentssuppliedbytheSellerandformingapartoftheEquipmentwillbefreefromdefectsinmaterialandworkmanshipforaperiodofoneyearor2080hoursofuse,whicheverissooner,fromdateofshipmenttotheCustomer.TheSeller’sliabilityshallbesolelylimitedtothesupplyingofreplacementpartsandmaterials.

ForacopyourfullwarrantyincludedinourTermsandConditionsofSale,contactConveyXCorp.

18MOD-LINX |


RETURN AUTHORIZATION PROCEDURESIfthecomponentinquestionisincludedinthereplacementpartspackage,thefollowingprocedurewillapply:• Identifythepartnumberfromthemanual• Ifpartisindicatedaswearpart • Replacethedamagedordefectivepart frompartsinventory • Orderadditionalpartsasrequired• Ifthepartisindicatedasawarrantypart • Replacethedamagedordefectivepart frompartsinventory • ContactCXCforaReturnMerchandise Authorization(RMA)number • Haveconveyorserialnumberavailable whencontactingCXC. • Sendtheparttothefollowingaddress ConveyXCorp. 2355US23South Alpena,MI49707 • IncludetheconveyorserialnumberandRMA numberonthepackagingandthepackingslip • CXCwillinspectthepartandmakeawarranty determination • Ifthepartisunderwarranty,CXCwill… • ShipareplacementtoCustomerto replenishpartsstock • Issueacreditforthefreight

Ifthecomponentinquestionisnotincludedinthereplacementpartspackage,thefollowingprocedurewillapply:• Identifythepartnumberfromthemanual• ContactCXCforaninitialreviewtoestablishifpart iscoveredunderwarrantyandtoprovidea quoteifneeded. • Haveconveyorserialnumberavailable whencontactingCXC• Issueapurchaseorderforareplacementpart• CXCwillissueaReturnMerchandiseAuthorization (RMA)numberfortheparttobereturned.• Sendtheparttothefollowingaddress ConveyXCorp. 2355US23South Alpena,MI49707• IncludetheconveyorserialnumberandRMA numberonthepackagingandthepackingslip• CXCwillinspectthepartandmakeawarranty determination• Ifthepartisunderwarranty,CXCwillIssueacredit toCustomerforthepurchasedpartandassociated freightcharges

19MOD-LINX |


Mod-LinX WEAR/REPLACEMENT PARTS

A BANK30ALBT2RGHQ SWITCH (TOUCH BUTTON): BANNER #K30ALBT2RGHQ, 96552, 12-30VDC, 22MM MOUNTING HOLE, 30MM ILLUMINATED, RED NOT ACTIVATED, GREEN ACTIVATED, 2N.O. LATCHING, M12

B LEV2611 PLUG: LEVITON #2611, 30 AMP, 125 VOLT, NEMA L5-30P, 2P, 3W, LOCKING PLUG, GROUNDING, BLACK-WHITE, MALE

C LEV2613 PLUG: LEVITON #2613, 30 AMP, 125 VOLT, NEMA L5-30R, 2P, 3W, LOCKING CONNECTOR, GROUNDING, BLACK-WHITE, FEMALE

D LUMRKT46335M CORDSET: LUMBERG #RKT 4-633/5M, M12 STRAIT FEMALE CONNECTOR, 4-PIN, 22AWG, PVC, 5M PIG-TAIL

E MENMIN6MPM5M CORDSET: MENCOM #MIN-6MPM-5M, 7/8-16UN 6 PIN SINGLE CORDSET, MINIFAST HD MALE CONNEC-TOR, PVC, 6-C 16AWG, 5M PIGTAIL

F MERHR45 HANDLE: MERSEN # HR45, RED, YELLOW RING, 45 MM, IP65, NEMA 3R (HH BARNUM)

G MXBE-11116 ROUND BELT: .210" DIA. X 11-1/16" LONG, CYCLOTHANE-B 85A DUROMETER, HIGH-TENSION RED, WELD-ED LOOP

H MXBE-758 ROUND BELT: .210" DIA. X 7-5/8" LONG, CYCLOTHANE-B 85A DUROMETER, HIGH-TENSION RED, WELDED LOOP

J MXBE-9 ROUND BELT: .210" DIA. X 9" LONG, CYCLOTHANE-B 85A DUROMETER, HIGH-TENSION RED, WELDED LOOP

K MXBE-938 ROUND BELT: .210" DIA. X 9-3/8" LONG, CYCLOTHANE-B 85A DUROMETER, HIGH-TENSION RED, WELDED LOOP

L CXC-100056B CASTER (SWIVEL W/BRAKE): 6" X 2" BLACK POLYOLEFIN WHEEL, 4" X 4-1/2" PLATE MOUNT, 700# CAPAC-ITY

M MXDC-M DRIVER CARD: ECOSMART #C100BN MXEX-M1 EXTENSION CABLE: JST 10 PIN, 1.2 METER LONGP MXEX-M2 EXTENSION CABLE: JST 10 PIN, 2 METER LONG

Q MXRO-G119-1175GROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 11 3/4" BF, 7/16" SPRING RETAINED HEX AXLE, #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARINGS, (1) NARROW GROOVE, 1/4" DEEP, GROOVE LOCATION 1 7/8" BF/C

R MXRO-G219-23GROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23" BF, 7/16" SPRING RETAINED HEX AXLE, #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARINGS, (2) NARROW GROOVE, 1/4" DEEP, GROOVE LOCATION 2 1/4" BF/C AND 1 1/4" C/C

S MXRO-G219-235SGROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23 1/2" BF 7/16" SPRING RETAINED HEX AXLE #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARING, (2) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 2 17/32" BF/C AND 1 1/4" C/C

T MXRO-G219-235S2GROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23 1/2" BF 7/16" SPRING RETAINED HEX AXLE #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARING, (2) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 3 9/32" BF/C AND 1 1/4" C/C

U MXRO-G219-36GROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE , 36" BF, 7/16" SPRING RETAINED HEX AXLE, #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARINGS, (2) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 2 1/4" BF/C AND 1 1/4" C/C

V MXRO-G219-48GROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE , 48" BF, 7/16" SPRING RETAINED HEX AXLE, #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARINGS, (2) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 2 1/4" BF/C AND 1 1/4" C/C

PARTS REFERENCE CHART AND DRAWINGS

20MOD-LINX |


Mod-LinX WEAR/REPLACEMENT PARTS

W MXRO-G319-235AGROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23 1/2" BF 7/16" SPRING RETAINED HEX AXLE #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARING, (3) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 3 9/32" BF/C AND 1 1/4" C/C, AND 2 1/2" BF/C ON OTHER END OF ROLLER

X MXRO-G319-235BGROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23 1/2" BF 7/16" SPRING RETAINED HEX AXLE #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARING, (3) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 1 13/16" BF/C, 2 3/16 C/C, AND 1 1/4" C/C

Y MXRO-PM19-18MOTORIZED ROLLER (24VDC): MICROROLLER #RCAD042H457HNS12A0X, 1.9" DIA X 18" BF, 35W MOTOR, 12:1 GEAR REDUCER, (2) 1/4" DEEP GROOVES, 7/16" NON-THREADED HEX AXLE, MOTOR END 300MM STANDARD LEAD, JST-10 PIN CONNECTOR

Z MXRO-PM19-23MOTORIZED ROLLER (24VDC): MICROROLLER #RCAD042H584HNS12A0X, 1.9" DIA X 23" BF, 35W MOTOR, 12:1 GEAR REDUCER, (2) 1/4" DEEP GROOVES, 7/16" NON-THREADED HEX AXLE, MOTOR END 300MM STANDARD LEAD, JST-10 PIN CONNECTOR

AA MXRO-PM19-36MOTORIZED ROLLER (24VDC): MOL ECOSMART #RCAD042K914HNS12A0X, 1.9" DIA X 36" BF, 35W MOTOR, 12:1 GEAR REDUCER, (2) 1/4" DEEP GROOVES, 7/16" NON-THREADED HEX AXLE, MOTOR END 300MM STANDARD LEAD, JST-10 PIN CONNECTOR

BB MXRO-PM19-48MOTORIZED ROLLER (24VDC): MOL ECOSMART #RCAD042K1219HNS12A0X, 1.9" DIA X 48" BF, 35W MOTOR, 12:1 GEAR REDUCER, (2) 1/4" DEEP GROOVES, 7/16" NON-THREADED HEX AXLE, MOTOR END 300MM STANDARD LEAD, JST-10 PIN CONNECTOR

CC MXRO-G319-235AGROOVED ROLLER: 1.9" X 16 GA. GALVANIZED FLO-COAT TUBE, 23 1/2" BF 7/16" SPRING RETAINED HEX AXLE #114135-GP PRECISION, PLASTIC HOUSED, SHIELDED BEARING, (3) NARROW GROOVES, 1/4" DEEP, GROOVE LOCATIONS 3 9/32" BF/C AND 1 1/4" C/C, AND 2 1/2" BF/C ON OTHER END OF ROLLER

DD WEI1469510000 POWER SUPPLY (24VDC) : WEIDMULLER # 1469510000, PRO ECO SERIES, SINGLE PHASE, 115/230VAC, 20 AMP OUTPUT

*SEE SALES REP FOR AVAILABLE PARTS PACKAGES.

21MOD-LINX |


GATE CONVEYOR

22MOD-LINX |


CURVED CONVEYOR

23MOD-LINX |


GRAVITY STRAIGHT CONVEYOR

24MOD-LINX |


POWERED STRAIGHT CONVEYOR

25MOD-LINX |


POWERED STRAIGHT CONVEYOR

26MOD-LINX |


120"

3" C/C

15°SKEW

48" BF

32" TOR(+/-1" ADJ.)

DISCHARGE END VIEW

TITLE:

SIZE

BDWG. NO.

WEIGHT: DATE:DRAWN BY:

MOD-LINX MDR STRAIGHT CONVEYOR: 120", 48" EFF, 32" TOR RIGHT SKEWED STYLE

120"

3" C/C

15°SKEW

48" BF

32" TOR(+/-1" ADJ.)

DISCHARGE END VIEW

TITLE:

SIZE

BDWG. NO.

WEIGHT: DATE:DRAWN BY:

MOD-LINX MDR STRAIGHT CONVEYOR: 120", 48" EFF, 32" TOR RIGHT SKEWED STYLE

SKEW RIGHT CONVEYOR

27MOD-LINX |


SKEW LEFT CONVEYOR

28MOD-LINX |


HERRINGBONE CONVEYOR

29MOD-LINX |


ConveyXCorp.strivestobetheleadingdockdoorconveyorsolutionsmanufacturerinNorthAmerica.Ourloadandunloadmaterialhandling

equipmentisdesignedforunithandlingapplicationsdeliveringoperationalimprovementsandenergyefficiency.

Webuildtoourcustomers’specificationstoenhancetheirprocesseswithqualityequipmentandcomponents.Wespecializeinrapidproduct

developmenttoexceedleadtimeandvolumerequirements.

installation, operation & maintenance manual€¦ · mod-linx installation, operation &...

Documents