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IPS 350/400/450/500/600, IPS 800/900, IPS 1050/1200 Joystick Levers 8 Installation Procedure: EVC- Volvo Penta IPS Quad Installation Procedure: EVC-E Volvo Penta IPS Quad Document number: 47702215 Release date: 06-2012 Flybridge Typical installation /Main station Propulsion unit connections IMPORTANT! This end of Y-connector must be connected directly, without extension, to levers. IMPORTANT! Never cut or modify the Volvo Penta EVC harnesses. For extra power supply, use the Volvo Penta relay for external accessories. IPS 350/400/ 450/500/600 Y-connector IPS 800/900/ 1050/1200 Multiple helm stations Oil temperature and pressure Oil temperature and pressure Datalink to SUS Datalink to SUS Reverse (SECONDARY) Reverse (SECONDARY) Forward (PRI- MARY) Forward (PRIMARY) Rev. pickup Rev. pickup Additional multilink features: Multilink minimum requirements: NOTE! Minimum four 2.5” displays or two 7” display. Maximum two 7” displays on one helm station. Joystick Steering wheel Multilink hub Multifunction panel (Start/Stop panel) Buzzer Dynamic Positioning System interface Dynamic Positioning System antenna 7” displays Levers Lever connections HCU connec- tions Stand- alone HCU Stand-alone HCU Buzzer 2 6 7 7 9 3 12 27 Stand-alone HCU Use cable ties to fix cables 11 11 11 11 11 6 6 10 Connecting multiple Multilink hubs OK! For information on cable lengths etc. please refer to Installation manual. NOT OK! 27 18 15 15 10 4 Docking station Joystick Buzzer Multifunction panel (Docking station panel) Stand- alone HCU Stand- alone HCU 11 15 10 6 27 11 OK! To next helm station Helm station Engines Engines 11 11 11 7 7 7 7 8 8 8 To next helm station To next helm station ACP – Active Corrosion Protection IPS2 / IPS3 example To transom unit 2 To transmission cable To AUX-bus To transom unit 1 Connect to the outmost IPS unit Connect to the center IPS unit Steering Controls Steering unit Joystick Use template when making holes in dashboard Use cable ties to fix cables Tilt adjuster bracket Steering wheel hub Max. 15 mm (0.59”) dashboard thickness Battery Management Negative terminal Starter motor Remote frequency reciever with WLAN (RFW) Continuous output 20 A B: fused output A: unfused output House loads 2.5” Battery Management display Battery sensor To engine connector (AUX) To external switches (optional) Termination plug 5 8 To next helm station Starboard e-Key panel Multlink hub 7” displays 29 Buzzer Port e-Key panel Steering wheel 6 7 7 Termination plug 12 12 12 7 7 7 7 7 21 21 21 21 Engine connections IPS 350/400/450/500/600 IPS 800/900 IPS 1050/1200 AUX BUS AUX BUS AUX BUS AUX BUS AUX BUS AUX BUS SENDERS DATALINK DATALINK DATALINK SENDERS SENDERS A B C ENGINE CONN. DIAGNOS Connection locations B A C To NMEA2000 backbone Autopilot 4” display 9 10 9 7 5 Battery Control Unit (BCU) Battery Control Unit (BCU) Battery Control Unit (BCU) Battery Control Unit (BCU) 2.5“ Battery Manage- ment panel Battery sensor Battery sensor Battery sensor Battery sensor Multisensor 1 1 1 1 Termina- tion plug 5 Engine Engine Engine Engine Autopilot 4” display NMEA2000 backbone Female terminator Male terminator Chartplotter EVC Autopilot Compass (CCU) EVC Autopilot Battery 12 VDC T-connector Backbone ex- tension cable Fuse Power cable 23 20 20 20 20 Use AUX relay 24 20 22 24 11 CPM 9 20 15 15 7 ADU NMEA interface 10 10 10 10 16 16 16 16 9 27 10 9 15 6 11 AUX-bus termination Correct! Termination in the beginning and at the end of the AUX-bus Incorrect! No end termination of the AUX-bus Termination plug Termination plug 5 5 To NMEA 2000 backbone Compass (CCU) 20 20 7 11

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  • IPS 350/400/450/500/600, IPS 800/900, IPS 1050/1200

    Joystick

    Levers

    8

    Installation Procedure: EVC- Volvo Penta IPS QuadInstallation Procedure: EVC-E Volvo Penta IPS Quad

    Document number: 47702215

    Release date: 06-2012

    Flybridge

    Typical installation /Main station

    Propulsion unit connections

    IMPORTANT! This end of Y-connector must be connected directly, without extension, to levers.

    IMPORTANT! Never cut or modify the Volvo Penta EVC harnesses. For extra power supply, use the Volvo Penta relay for external accessories.

    IPS 350/400/ 450/500/600

    Y-connector

    IPS 800/900/ 1050/1200

    Multiple helm stations

    Oil temperature and pressure

    Oil temperature and pressure

    Datalink to SUS

    Datalink to SUS

    Reverse (SECONDARY)

    Reverse (SECONDARY)

    Forward (PRI-MARY)

    Forward (PRIMARY)

    Rev. pickup

    Rev. pickup

    Additional multilink features:

    Multilink minimum requirements:NOTE! Minimum four 2.5” displays or two 7” display.Maximum two 7” displays on one helm station.

    JoystickSteering wheel

    Multilink hub

    Multifunction panel(Start/Stop panel)

    Buzzer

    Dynamic Positioning System interface

    Dynamic Positioning System antenna

    7” displays

    Levers

    Lever connections

    HCU connec-tions

    Stand-alone HCU

    Stand-alone HCU

    Buzzer

    2

    6

    7 7

    9

    3

    12

    27

    Stand-alone HCU

    Use cable ties to fix cables

    11 11

    11

    11 11

    6 6

    10

    Connecting multiple Multilink hubs

    OK!

    For information on cable lengths etc. please refer to Installation manual.

    NOT OK!

    27

    18

    15 15

    10

    4

    Docking station

    Joystick

    Buzzer Multifunction panel(Docking station panel)

    Stand-alone HCU

    Stand-alone HCU

    11

    15

    10

    6

    27

    11

    OK!

    To next helm station

    Helm station

    Engines Engines

    11

    11

    11

    77 77

    8

    8

    8

    To next helm station To next helm station

    ACP – Active Corrosion ProtectionIPS2 / IPS3 example

    To transom unit 2

    To transmission cableTo AUX-bus

    To transom unit 1

    Connect to the outmost IPS unit

    Connect to the center IPS unit

    SteeringControlsSteering unit Joystick

    Use template when making holes in dashboard

    Use cable ties to fix cables

    Tilt adjuster bracket

    Steering wheel hub

    Max. 15 mm (0.59”) dashboard thickness

    Battery ManagementNegative terminal

    Starter motor

    Remote frequency reciever with WLAN (RFW)

    Continuous output 20 A

    B: fused output

    A: unfused output

    House loads

    2.5” Battery Management display

    Battery sensor

    To engine connector (AUX)

    To external switches (optional)

    Termination plug

    5

    8

    To next helm station

    Starboard e-Key panel

    Multlink hub

    7” displays

    29

    Buzzer

    Port e-Key panel

    Steering wheel

    6

    77

    Termination plug

    121212

    7

    7

    7

    77

    21 21 2121

    Engine connections

    IPS 350/400/450/500/600

    IPS 800/900 IPS 1050/1200

    AU

    X BU

    SA

    UX B

    US

    AU

    X BU

    S

    AUX BUS

    AUX BUS AU

    X BU

    S

    SEN

    DER

    S

    DATA

    LINK

    DATALINK

    DATA

    LINK

    SENDERS SEN

    DER

    S

    A

    B C

    ENGINE CONN.

    DIAGNOS

    Connection locations

    BA C

    To NMEA2000 backbone

    Autopilot 4” display

    9

    109

    7

    5Battery Control Unit

    (BCU)Battery Control Unit

    (BCU)Battery Control Unit

    (BCU)Battery Control Unit

    (BCU)

    2.5“ Battery Manage-ment panel

    Battery sensor Battery sensorBattery sensor Battery sensor

    Multisensor

    1 1 1 1

    Termina-tion plug 5

    Engine EngineEngineEngine

    Autopilot 4” display

    NMEA2000 backbone

    Female terminator

    Male terminator

    ChartplotterEVC AutopilotCompass (CCU)EVC Autopilot

    Battery 12 VDC

    T-connectorBackbone ex-tension cable

    Fuse

    Power cable

    23 20

    202020Use AUX relay

    24 20 22 24

    11

    CPM

    9

    20

    15 15

    7

    ADU

    NMEA interface

    10

    1010

    10

    16

    161616

    9

    2710

    9

    15

    6 11

    AUX-bus termination

    Correct!Termination in the beginning and at the end of the AUX-bus

    Incorrect!No end termination of the AUX-bus

    Termination plug

    Termination plug

    55

    To NMEA 2000 backbone

    Compass (CCU)

    20

    20

    7

    11

  • 47

    70

    22

    15 0

    6-2

    012

    Components and CablesControls

    Levers

    Built-in HCUs

    Levers

    “Palm Beach”

    In combination with A-CAN

    Steering wheel non tilt adjuster

    Steering

    Joystick

    Incl. cables 1.5 m (5 ft.)

    Steering wheel tilt adjuster Steering wheel hub

    Incl. cables 2.5 m (8 ft.)

    Fresh water level **

    Diameter 52 mm (2.05”)

    EVC system tachometer

    Diameter 85 mm (3.35”) 110 mm (4.33”) 0–4000 rpm

    Coolant temp **

    Diameter 52 mm (2.05”) C°, F°

    Speedometer Unitless **

    Diameter 85 mm (3.35”) 110 mm (4.33”)

    0–40 1/Hour 0–60 1/Hour

    Alarm instrument **

    Diameter 52 mm (2.05”)

    Voltmeter **

    Diameter 52 mm (2.05”) 12 V, 24 V

    Rudder indicator **

    Diameter 52 mm (2.05”)

    Front ring kit (nut)

    Diameter 52 mm (2.05”) Black/Chrome

    Diameter 85 mm (3.25”) Black/Chrome

    Diameter 110 mm (4.33”) Black/Chrome

    Front ring kit (clamp)

    Diameter 52 mm (2.05”) Black/Chrome

    Diameter 85 mm (3.25”) Black/Chrome

    Fuel level **

    Diameter 52 mm (2.05”)

    Engine oil pressure **

    Diameter 52 mm (2.05”) bar, psi

    Turbo pressure **

    Diameter 52 mm (2.05”) bar, psi

    4-in-1 Gauge **

    Diameter 110 mm (4.33”) Coolant temperature Voltage Oil pressure Fuel level

    Aux. Dimmer Unit (ADU) **

    Instruments**) Only in combination with EVC system tachometer

    ADU

    NMEA interface

    Cables

    1 b. Wiring harness

    IPS 800-900

    Feet Meter Part no.

    4.3 1.3 21851490 5.6 1.7 21851491 7.2 2.2 21851492 8.5 2.6 21851493 10.2 3.1 21851494 11.5 3.5 21851495 18 5.5 21851496

    1c. Wiring harness

    IPS 1050-1200

    Feet Meter Part no.

    4.3 1.3 21759842 5.6 1.7 21759840 7.2 2.2 21758217 8.5 2.6 21758219 10.2 3.1 21758220 11.5 3.5 21758221 18 5.5 21858754

    2. Multisensor Y-split*

    Feet Meter Part no.

    1.9 0.6 21825662

    *) Wiring harness AUX-bus.

    3. BM-display Y-split*

    Feet Meter Part no.

    1.9 0.6 21825656

    *) Wiring harness AUX-bus.

    4. CPM Y-split*

    Feet Meter Part no.

    1.9 0.6 21825665

    *) Wiring harness AUX-bus.

    1 a. Wiring harness

    IPS 350-600

    Feet Meter Part no.

    1.9 0.6 21865860 4.3 1.3 21260204 5.6 1.7 21260205 6.2 1.9 21865861 8.5 2.6 21260207 10.2 3.1 21260208 11.5 3.5 21395663

    7. Standard EVC bus cable, 6-pin*

    Feet Meter Part no.

    16 5.0 874789 23 7.0 889550 30 9.0 889551 36 11.0 889552 42 13.0 888013

    *) One cable per engine has to be ordered.

    8. Y-connector, 6-pin

    Feet Meter Part no.

    1.6 0.5 3588972

    10. Multilink cable, 6-pin

    Feet Meter Part no.

    5 1.5 3886666

    6. Y-split steering, 6-pin

    Feet Meter Part no.

    1.3 0.4 21421941

    9. 7” display cable, 6-pin

    Feet Meter Part no.

    5.5 1.7 21514712*

    *) Incl. in display kit

    5. Termination plug

    Part no.

    21825714

    11. Extension cable, 6-pin

    Feet Meter Part no.

    5 1.5 3889410 10 3.0 3842733 16 5.0 3842734 23 7.0 3842735 30 9.0 3842736 36 11.0 3842737 66 20.0 21172469 131 40.0 21172470

    16. Extension cable, 3-pin

    Feet Meter Part no.

    3 1.0 874759 10 3.0 3807043

    12. Sender cable, 6-pin

    Feet Meter Part no.

    16 5.3 3807229

    15. Extension cable, 6-pin

    Feet Meter Part no.

    5 1.5 21480272

    14. Extension cable, 6-pin

    Feet Meter Part no.

    23 7.0 21166002 30 9.0 21166003 43 13 .0 21166004

    19. Display cable, 5/6-pin

    Feet Meter Part no.

    5 1.5 21640400

    Incl. in display kit

    20. NMEA2000 Extension cable

    Feet Meter Part no.

    1 0.3 21812185 6.6 2 21812194 13 4 21867150 19 6 21867151 33 10 21867152

    21. Battery sensor cable

    Feet Meter Part no.

    9.8 3 21840060

    17. Steering adapter, 12/6-pin

    Feet Meter Part no.

    0.6 0.2 21421945

    18. Y-split multilink, 6-pin

    Feet Meter Part no.

    1.6 0.5 3588206

    22. NMEA2000 T-connector

    Part no.

    21812195**

    e-Key (standard)

    Locking/unlocking the boat system

    e-Key System

    e-Key remote (optional)

    Locking/unlocking the boat system. Controls main circuit breaker and two aux relays

    Components

    Stand-alone HCU e-Key panel

    Ignition, start/stop and remote sensor

    Multilink hub

    6 cable sockets

    2.5” display

    Not in combination with 7” display.

    Multifunction panel

    Function configured at startup

    7” display

    Not in combination with 2.5” display

    7” display power supply for 12 V systems

    Incl. cables 0.5 m (1.4 ft.)

    Autopilot 4” display

    Color display

    ACP Kit

    CPM unit, two transom units IPS 800-1200

    Remote frequency reciever

    with WLAN

    Battery Control Unit Battery sensore-KeyCompass (CCU) Autopilot interface NMEA 0183 interface NMEA 2000 interface

    Dynamic Positioning System interface

    Multisensor

    Transom mounted

    A-CAN

    Analog lever interface

    Multisensor

    Hull mounted

    Sender

    Fuel level sender 3–180 ohm

    Fuel level sender 240–30 ohm

    Sender

    Water level sender 3–180 ohm

    Clear Wake Exhaust System

    Only for IPS800-1200

    Dynamic Positioning System antenna

    ACP Kit

    Transom unit

    ACP Kit

    CPM unit, one transom unit IPS 350-600

    e-Key Remote

    13. Aux. relay cable, 6-pin

    Feet Meter Part no.

    3.3 1.0 21427463

    Kit with cable & relay 12V: 21475508 24V: 21475509

    24. NMEA2000 Termination plugs

    Type Part no.

    Male 21812196** Female 21812203**

    23. NMEA2000 Powercable

    Feet Meter Part no.

    6.6 2 21812205**

    **) Incl. in Autopilot kit

    27. Y-split Hub triple & Quad, 6 pin

    Feet Meter Part no.

    3.2 1.0 21287072

    29. e-Key harness Quad

    Feet Meter Part no.

    5 1.5 21876876

    10

    1010

    10

    16

    161616

    9

    2710

    9