installation procedure: installation procedure: evc-e2 … · installation procedure: evc-e2 d4/d6...

2
Installation Procedure: EVC-E2 D4/D6 Aquamatic & Inboard IMPORTANT! Never cut or modify the Volvo Penta EVC harnesses. For extra hower supply, use the Volvo Penta relay for external accessories. Use cable ties. To trim pump power supply DPH connections To POWER TRIM CONN To trim potentiometer Gear FWD Gear REV Connect shift cable. Lock cable with cotter pin. Power up before connecting shift cable to secure neutral position of actuator. To GEARSHIFT CONN. Shift cable bending radius max. 200 mm (8”) Shift cable fitting down- wards. Cover upper slot with a decal Mount actuator on transom preferably, angled 5˚ downwards Connecting multiple Multilink hubs Docking station DPH twin, electronic steering Joystick Stand- alone HCU Multifunction panel (Docking station panel) Stand-alone HCU connections Buzzer 11 11 10 NMEA2000 backbone Female terminator Male terminator Chartplotter EVC Autopilot Compass (CCU) EVC Autopilot Battery 12 VDC T-connector Backbone ex- tension cable Fuse Power cable 23 20 20 20 20 Use AUX relay 24 20 22 24 Steering Control Unit (SCU) DPH twin, electronic steering Clamp steering hoses and cables To levers, standard EVC bus cable To engine, ex- tension cable IMPORTANT! The SCU can be mounted vertically or horizontally. Do NOT mount the SCU with hoses lead- ing up. This will trap air in the hydraulic valve body and cause erratic operation. Connect power to SCU Engine starting battery Main switch Fuse Tightening torque: 5 Nm (3.7 lbf.ft) 25 Multilink hub 2.5” display Lever connections Lever Buzzer Connection for safety lanyard Rudder angle sender Fresh water and fuel level send- ers Engine Typical installation Single engine, inboard 12 10 10 e-Key panel 7 AUX bus termination 7 7 7 7 7 7 2 5 Example: Twin installation with (left) and without (right) accessories connected on the AUX bus Correct! Termination in the beginning and at the end of the AUX bus Termination plug There is no need of termination plugs if nothing is connected on the AUX bus. 7 Joystick Steering wheel Levers Lever connections Buzzer Actuator Powertrim pump Connection for safety lanyard Steering Control Unit Rudder angle sender (not used) Fresh water and fuel level senders Engine Engine 7 12 5 2 11 10 8 7 Termination plug Multisensor Battery Compass (CCU) To NMEA2000 backbone Autopilot 4” display 7” display e-Key panel 11 8 12 31 31 25 Termination plug 5 7 7 1 1 8 Helm station Helm station To next helm station To next helm station Engine Engine IMPORTANT! This end of Y-connector must be connected directly, without extension, to levers/HCU. Y-connector Multiple helm stations 8 8 8 8 7 7 11 11 11 11 Buzzer Connection for safety lanyard Analog Key Analog key interface (optional) Typical installation / Main station DPH twin, electronic steering Joystick Steering wheel Multilink hub Multifunction panel (Start/Stop panel) 2.5” displays Levers Lever connections Buzzer Flybridge DPH twin, electronic steering 11 11 10 10 10 10 10 Autopilot 4” display To NMEA 2000 backbone 20 IMPORTANT! Maximum cable length between Multil- ink hub and unit (display etc.) is 3 m (10 ft). Maximum total cable length on Multilink is 20 m (66 ft). 20 20 10 10 9 Multilink hub Color coded cable Interceptor server unit Interceptor Control Module (ICM) Interceptor server unit 1 7 7 33 Multisensor Installation Procedure: EVC-E2 D4/D6 Aquamatic & Inboard Document number: 47704055 Release date: 05-2013 Display options Single Twin 2,5” display 2,5” display 4” display 4” display 7” display 7” display MIN MIN MIN MIN MIN MAX MAX MAX MAX MAX MAX

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Page 1: Installation Procedure: Installation Procedure: EVC-E2 … · Installation Procedure: EVC-E2 D4/D6 Aquamatic & Inboard IMPORTANT! Never cut or modify the ... for 12 V systems Part

Installation Procedure: EVC-E2 D4/D6 Aquamatic & Inboard

IMPORTANT! Never cut or modify the Volvo Penta EVC harnesses. For extra hower supply, use the Volvo Penta relay for external accessories. Use cable ties.

To trim pump power supply

DPH connections

To POWER TRIM CONN

To trim potentiometer

Gear FWD

Gear REV

Connect shift cable. Lock cable with cotter pin. Power up before connecting shift cable to secure neutral position of actuator.

To GEARSHIFT CONN.

Shift cable bending radius max. 200 mm (8”)

Shift cable fitting down-wards. Cover upper slot with a decal

Mount actuator on transom preferably, angled 5˚ downwards

Connecting multiple Multilink hubs

Docking station DPH twin, electronic steering

Joystick

Stand-alone HCU

Multifunction panel(Docking station panel)

Stand-alone HCU connections

Buzzer

11 11

10

NMEA2000 backbone

Female terminator

Male terminator

ChartplotterEVC AutopilotCompass (CCU)EVC Autopilot

Battery 12 VDC

T-connectorBackbone ex-tension cable

Fuse

Power cable

23 20

202020Use AUX relay

24 20 22 24

Steering Control Unit (SCU)DPH twin, electronic steering

Clamp steering hoses and cables

To levers, standard EVC bus cable

To engine, ex-tension cable

IMPORTANT! The SCU can be mounted vertically or horizontally. Do NOT mount the SCU with hoses lead-ing up. This will trap air in the hydraulic valve body and cause erratic operation.

Connect power to SCU

Engine starting battery

Main switch

Fuse

Tightening torque: 5 Nm (3.7 lbf.ft)

25

Multilink hub

2.5” display

Lever connectionsLever

Buzzer

Connection for safety lanyard

Rudder angle sender

Fresh water and fuel level send-ers

Engine

Typical installationSingle engine, inboard

12

10

10

e-Key panel7

AUX bus termination

7 7 7 7

7

72

5

Example: Twin installation with (left) and without (right) accessories connected on the AUX bus

Correct!Termination in the beginning and at the end of the AUX bus

Termination plug

There is no need of termination plugs if nothing is connected on the AUX bus.

7

JoystickSteering wheel

Levers

Lever connections

Buzzer

Actuator Powertrim pump

Connection for safety lanyard

Steering Control Unit

Rudder angle sender (not used)

Fresh water and fuel level senders Engine Engine

7

12

5

2

11

10

8

7

Termination plug

MultisensorBattery

Compass (CCU)

To NMEA2000 backbone

Autopilot 4” display

7” display

e-Key panel

11

8

19

12

3131

25

Termination plug 5

7

7

11

8

Helm station

Helm station

To next helm station To next helm station

EngineEngine IMPORTANT! This end

of Y-connector must be connected directly, without extension, to levers/HCU.

Y-connector

Multiple helm stations 8

8

8

8

77

11 11

11 11

Buzzer

Connection for safety lanyard

Analog Key

Analog key interface (optional)

Typical installation / Main stationDPH twin, electronic steering

JoystickSteering wheel Multilink hub

Multifunction panel(Start/Stop panel)

2.5” displays

Levers

Lever connections

Buzzer

FlybridgeDPH twin, electronic steering

11 11

10

10

1010

10

Autopilot 4” display

To NMEA 2000 backbone

20

IMPORTANT! Maximum cable length between Multil-ink hub and unit (display etc.) is 3 m (10 ft). Maximum total cable length on Multilink is 20 m (66 ft).

2020

10 10

9

Multilink hub

Color coded cable Interceptor server unit

Interceptor Control Module (ICM)

Interceptor server unit

1

7 7

33

Multisensor

Installation Procedure: EVC-E2 D4/D6 Aquamatic & Inboard

Document number: 47704055

Release date: 05-2013

Display optionsSingle Twin

2,5” display 2,5” display

4” display 4” display

7” display 7” display

MIN MIN

MIN MIN

MIN

MAX

MAX

MAX

MAX

MAX

MAX

Page 2: Installation Procedure: Installation Procedure: EVC-E2 … · Installation Procedure: EVC-E2 D4/D6 Aquamatic & Inboard IMPORTANT! Never cut or modify the ... for 12 V systems Part

32. e-Key extension cable, 12-pin

Feet Meter Part no.

4.7 1.44 22067251

33. Stbd. AKI, 4/8-pin

Feet Meter Part no.

0.6 0,2 21421946

47

70

40

55

05

-20

13

Components and Cables

SteeringControls

1b. Wiring harness, Reverse gear / Inboard

Feet Meter Part no.

1 0.3 21865858

Cables

1a. Wiring harness, Stern drive / AQ

Feet Meter Part no.

12.5 3.8 21865856

2. Multisensor Y-split*

Feet Meter Part no.

1.9 0.6 21825662

*) Wiring harness AUX-bus.

24. NMEA2000 Termination plugs

Type Part no.

Male 21812196** Female 21812203**

23. NMEA2000 Powercable

Feet Meter Part no.

6.6 2 21812205**

22. NMEA2000 T-connector

Part no.

21812195**

**) Incl. in Autopilot kit

19. Display cable, 5/6-pin

Feet Meter Part no.

5 1.5 21640400

Incl. in display kit

20. NMEA2000 Extension cable

Feet Meter Part no.

1 0.3 21812185 6.6 2 21812194** 13 4 21867150 19 6 21867151 33 10 21867152

17. Steering adapter, 12/6-pin

Feet Meter Part no.

0.6 0.2 21421945

18. Y-split multilink, 6-pin

Feet Meter Part no.

1.6 0.5 3588206

11. Extension cable, 6-pin

Feet Meter Part no.

5 1.5 3889410 10 3.0 3842733 16 5.0 3842734 23 7.0 3842735 30 9.0 3842736 36 11.0 3842737 66 20.0 21172469 131 40.0 21172470

16. Extension cable, 3-pin EasyLink

Feet Meter Part no.

3 1.0 874759 10 3.0 3807043

12. Sender cable, 6-pin

Feet Meter Part no.

16 5.3 3807229

15. Extension cable, 6-pin

Feet Meter Part no.

5 1.5 21480272

13. Aux. relay cable, 6-pin

Feet Meter Part no.

3.3 1.0 21427463

Kit with cable & relay 12V: 21475508 24V: 21475509

14. Extension cable, 6-pin

Feet Meter Part no.

23 7.0 21166002 30 9.0 21166003 43 13 .0 21166004

7. Standard EVC bus cable, 6-pin*

Feet Meter Part no.

5 1.5 21865234 16 5.0 874789 23 7.0 889550 30 9.0 889551 36 11.0 889552 42 13.0 888013

*) One cable per engine has to be ordered.

8. Y-connector, 6-pin

Feet Meter Part no.

1.6 0.5 3588972

10. Multilink cable, 6-pin

Feet Meter Part no.

5 1.5 3886666

6. Y-split steering, 6-pin

Feet Meter Part no.

1.3 0.4 21421941

9. 7” display cable, 6-pin

Feet Meter Part no.

5.5 1.7 21514712*

*) Incl. in display kit

5. Termination plug

Part no.

21825714

Components

Autopilot interface NMEA 0183 interface NMEA 2000 interface

Part no. 0183 3807587 Part no. 2000 3889758

7” display power supply for 12 V systems

Part no. 21379779

SCU

Steering Control Unit

e-Key

Part no. 21758351

Compass (CCU)

Part no. 21812209

25. e-Key harness with Safety lanyard

Feet Meter Type Part no.

5 1.5 Single panel 21693202 5 1.5 Twin panel 21693206

26. e-Key harness without Safety lanyard

Feet Meter Type Part no.

5 1.5 Single panel 21693204 5 1.5 Twin panel 21693208

Multisensor

Hull mounted

Part no. 3587054

Autopilot 4” display

Color display

Part no. 21812273

31. Interceptor servo cable

Feet Meter Part no.

13 4 21875632 Incl. in Interceptor kit:

Interceptor system Interceptor and servo unit

Kit IS 600 : Part no. 21875622 Kit IS 750 : Part no. 21875623 Kit IS 900 : Part no. 21875624 Kit IS 1050 : Part no. 21875625

Interceptor Control Unit (ICU)

Manual: 21888398 Auto/Manual: 21875631

Twin engine levers

Built-in HCUs

Part no. 21856280

Single engine lever

Built-in HCU

Part no. 21856279

Single engine lever

Built-in HCU Powertrim control Side mounted

Part no. 21856288

Single engine lever

Built-in HCU Powertrim control

Part no. 21856261

Single engine lever

Built-in HCU Side mounted

Part no. 21856291

Twin engine levers

Built-in HCUs Powertrim control

Part no. 21856274

Joystick

Incl. cables 1.5 m (5 ft.)

Part no. 21846898

Steering wheel tilt adjuster

Part no. 21581323

Steering wheel hub

Incl. cables 2.5 m (8 ft.)

Part no. 21469560

2.5” display

Not in combination with 4” or 7” display

Kit no. 21846916

Multifunction panel

Function configured at startup

Kit no. 21846926

e-Key panel

Ignition, start/stop and locking/unlocking the boat system.

Single panel Part no. 21758304 Twin panel Part no. 21836809

Stand-alone HCU

Part no. 21856286

Multilink hub

6 cable sockets

Kit no: 21469055

7” display

Color display

4” display

Color display Not in combination with 2.5” or 7” display

Kit no. 22080265

Not in combination with 2.5” or 4” display

Kit no. 22080260

Rudder angle sensor

3–180 ohm

Kit no. 3889099

A-CAN

Analog lever interface

Kit no. 21460908

Multisensor

Transom mounted

Part no. 3587055

Sender

Fuel level sender 3–180 ohm

Part no. 21575479

Sender

Water level sender 3–180 ohm

Part no. 3809098