installation remote engine starter aii 44399 …€¦ · training to correctly and safely add...
TRANSCRIPT
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Publications No.
INSTALLATIONINSTRUCTIONS
Accessory Application
© 2010 American Honda Motor Co., Inc. – All Rights Re
AII 44399
REMOTE ENGINE STARTERSYSTEM
served. AII 44399 (1008
2011 CIVIC4-DOOR
) 0
Issue Date
AUG 2010
PARTS LIST
Remote Engine Starter Unit KitP/N 08E91-E22-100B
Transmitter
Control unit
Antenna
Key ring
Protective tape
Engine starter label
Fuse label
Accessory User’s Information Manual
Quick Start Guide
Remote Engine Starter Attachment KitP/N 08E92-SNA-100B
Engine starter harness
Control unit bracket
Relay bracket
1 of 218E92-SNA-1B01-91
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3 Black relays (4-pin)
18 Wire ties
7 Foam cushion tapes
Flange nut
Clip
Green relay (5-pin)
Template
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TOOLS AND SUPPLIES REQUIRED
Phillips screwdriver
Long blade flat-tip screwdriver
Small flat-tip screwdriver
6 mm Hex wrench
T25 Torx bit
3 mm and 7 mm Drill bits
File
Ratchet
10 mm Socket
Combination wrench
Isopropyl alcohol
Shop towel
Tape measure
Clip remover
Diagonal cutters
Felt-tip pen
Punch
Scissors
2 Pairs of needle nose pliers
Rubber mallet
HDS (Honda Diagnostic System)
Masking tape
Safety goggles
Scale
(1008) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
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Illustration of the Remote Engine Starter System Installed on the Vehicle
INSTALLATION
NOTE: This antenna should be installed only if the ambient air temperature 15°C (60°F) or above.
1. Make sure you have the anti-theft code for the radio, then write down the radio station presets.
2. Disconnect the negative cable from the battery.
Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
872601AT
ANTENNA
RELAY (5-PIN)
2 FUSES 40A
3 RELAYS (4-PIN)
2 FUSES 3A
ENGINE STARTER HARNESS
CONTROL UNIT
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. AII 44399
Setting the Control Unit
3. Get the control unit. Using a small flat-tipscrewdriver, set the switches on the controlunit to the positions shown. Using isopropylalcohol on a shop towel, clean the area wherethe protective tape will attach. Attach theprotective tape to the control unit over the switches.
NOTE:
• The switches must be set before thecontrol unit is plugged in.
• If the switch settings are not correct, theengine starter will not operate correctly.
• If you are setting the switches when thecontrol unit is installed in the vehicle, touch ametal part of the screwdriver to a metal partof the vehicle beforehand to discharge anystatic electricity.
• If you change the switch settings with the unitconnected, you must disconnect the unit thenreconnect it before the new settings arerecognized.
CONTROL UNIT
SMALLFLAT-TIP SCREW-DRIVER
Discharge any static electricity.
The switches mustbe set before the control unit is plugged in.
SET
SWITCHES
SW:1 RR Junction unit -----------------------> OFF
SW:2 Trunk or Tailgate ----------------------> OFF
SW:3 Smart Entry -----------------------------> OFF
SW:4 Horn or Buzzer Answerback ------> OFF
SW:5 Trunk Main SW -------------------------> OFF
SW:6 Reserve ----------------------------------> ON
SWITCHES
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Removing the Vehicle Parts
4. Remove the trunk lid/fuel fill door opener cover (six retaining tabs). Remove one self-tapping screw.
5. Using the key, unlock the opener.
872602AT
KEY
SELF- TAPPING SCREW
COVER 6 RETAINING TABS
TRUNK LID/FUEL FILL DOOR OPENER
Unlock.
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6. Remove the left front door sill trim (two retaining tabs, five clips, and three hooks).
7. Pull away the weatherstrip, and remove the left kick panel (two clips).
872603AT
LEFT FRONT DOOR SILL TRIM
FRONT
5 CLIPS
2 RETAINING TABS
3 HOOKS
872604AT
WEATHERSTRIP
2 CLIPS
LEFT KICK PANEL
(1008) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
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8. If equipped, remove the driver’s dashboard under cover (turn the knob counterclockwise, and release the two clips and pin).
9. Remove the driver’s dashboard lower cover (eight clips).
872605AT
KNOB
DRIVER’S DASHBOARD UNDER COVER
2 CLIPS
PIN
872606AT
DRIVER’S DASHBOARD LOWER COVER
8 CLIPS
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. AII 44399
10. Lower the tilt lever, and pull the steering wheel toward you. Insert a long blade flat-tip screwdriver along the guide of the column lower cover, and pry the retaining tab of the column upper cover.
11. Push on the column lower cover in the area shown to separate the column upper cover from the column lower cover (two retaining tabs). Pull up to remove the column upper cover (two hooks).
872607AT
COLUMN UPPER COVER
2 HOOKS
TILT LEVER
COLUMN LOWER COVER
2 RETAINING TABS
RETAINING TAB
LONG BLADE FLAT-TIP SCREWDRIVER
GUIDE
Push.
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12. Remove the column lower cover (two self-tapping screws and one screw).
13. If equipped, use a small flat-tip screwdriver to remove the left and right lenses from the map light console (four retaining tabs for each lens). Remove the two bolts, and then release the map light console.
872608AT
SELF-TAPPING SCREW
SCREW
COLUMN LOWER COVER
872609AT
LENS
FRONT
BOLTS
4 RETAINING TABS
LENS
MAP LIGHT CONSOLE
4 RETAINING TABS
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14. Remove the sunvisor holders. Using a small flat-tip screwdriver, push the hook, and turn the holder 90°, then pull it out.
15. Remove the cap from the left sunvisor (four retaining tabs).
16. Remove the left sunvisor (two T25 Torx screws, and unplug the vehicle connectors, if equipped).
872610AT
SUNVISOR HOLDER
SMALL FLAT-TIP SCREWDRIVER
MAP LIGHT CONSOLE
872611AT
4 RETAINING TABS
VEHICLE CONNECTORS (if equipped)
LEFT SUNVISOR
TORX SCREWS
CAP
(1008) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
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17. Pull away the weatherstrip from the driver’s A-pillar trim.
18. Using a rubber mallet and a shop towel, gently tap the driver’s A-pillar trim at the position shown to release the clip. Gently tap the pillar trim just below the “SIDE CURTAIN AIRBAG” mark.
872612AT
A-PILLAR
A-PILLAR TRIM
PIN
WEATHERSTRIP
CLIP
A-PILLAR TRIM
STRIKE POINT
CLIP
SHOP TOWEL
RUBBER MALLET
Strike perpendicularly to the vehicle.
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. AII 44399
19. Pull away the weatherstrip from the driver’s A-pillar trim. Remove the trim (two clips).
20. Remove the clip from the driver’s A-pillar, and install a new clip.
872613AT
2 CLIPSA-PILLAR TRIM
WEATHERSTRIP
872614AT
A-PILLAR TRIM
CLIP Discard.
NEW CLIP
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Installing the Antenna
21. Using scissors, cut out the template.
22. Secure the template to the windshield with the masking tape by aligning it with the edge of the black ceramic paint as shown.
872615AT
SCISSORSTEMPLATE
Cut out.
872616AT
BLACK CERAMIC PAINT
WINDSHIELDTEMPLATE
MASKING TAPE
EDGE OF BLACK CERAMIC PAINT
Align with the edge of the black ceramic paint.
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23. Using two pairs of needle-nose pliers, bend the antenna plate according to the illustration and measurement shown.
872617AT
SCALE
ANTENNA
8 mm(0.3 in.)
PLATE
15 mm(0.6 in.)
NEEDLE-NOSE PLIERS
(1008) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
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24. Measure the antenna cable as shown. Attach three foam cushion tapes to the antenna cable at the measurements shown.
25. Using isopropyl alcohol on a shop towel, clean the area where the antenna will attach. Allow to dry before proceeding.
26. Remove the backing from the antenna, insert the antenna plate under the headliner, and attach the antenna to the windshield in alignment with the template.
27. Remove the template.
872618AT
ANTENNA CABLE
FOAM CUSHION TAPE ANTENNA
360 mm(14 in.)
30 mm(1.2 in.)
30 mm(1.2 in.)
872619AT
HEADLINER
Clean.
TEMPLATE
BACKING
ANTENNA
PLATE
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. AII 44399
28. Route the antenna cable under the headliner towards the driver’s side of the vehicle, and down along the vehicle harness. Be careful not to crease the headliner.
29. Continue routing the antenna cable between the A-pillar and the dashboard.
872620AT
HEADLINER
ANTENNA CABLE
VEHICLE HARNESS
872621AT
A-PILLAR
DASHBOARD
ANTENNA CABLE
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30. Using isopropyl alcohol on a shop towel, clean the areas where the foam cushion tapes will attach. Under the headliner, secure the antenna cable to the roof panel with foam cushion tapes (cut one foam cushion tape in half) in the areas shown.
31. Secure the antenna cable to the vehicle harness with four wire ties as shown. Do not secure the antenna cable to the drain tube.
872622AT
HEADLINERFOAM CUSHION TAPE (1/2)
FOAM CUSHION TAPE
ANTENNA CABLE
872623AT
4 WIRE TIES
VEHICLE HARNESS
ANTENNA CABLE
VEHICLE CLIP
DRAIN TUBE
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32. Secure the antenna cable to the vehicle harness with one wire tie. Secure the wire tie between the vehicle harness branching points.
872624AT
VEHICLE HARNESS
WIRE TIE
ANTENNA CABLE
BRANCHING POINT
(1008) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
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Installing the Control Unit Bracket
33. Locate the small square hole next to the small round hole in the dashboard support bracket. Attach the control unit bracket to the dashboard support bracket using a flange nut. If the vehicle is equipped with a moonroof, be careful not to pull on the drain tube.
872626AT
VEHICLE BRACKET
CONTROL UNIT BRACKET
FRONT
FLANGE NUT
VEHICLE BRACKET
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. AII 44399
Routing the Engine Starter Harness
34. Using isopropyl alcohol on a shop towel, clean the areas where the fuse labels will attach. Attach the 3A fuse labels to the engine starter harness fuse case, and the 40A fuse labels to the fuse block.
35. Install the four relays to the engine starter harness relay blocks. Be careful to install the relays properly, or a malfunction will result.
872627AT
CLIP
LAYOUT OF RELAYS WHEN VIEWED FROM FRONT
40A FUSE LABEL
3A FUSE LABEL
FUSE BLOCK
RELAY BLOCK
4-PIN RELAY (Black)
4-PIN RELAY (Black)
5-PIN RELAY (Green)
FUSE CASE
Clean.
Clean.
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36. Route the engine starter harness 7-pin connectors up the steering column and to the ignition switch. Unplug the white vehicle 7-pin connector. Plug the white engine starter harness 7-pin connectors in between the vehicle 7-pin connectors.
37. Unplug the brown vehicle 7-pin connector, and plug the brown engine starter harness 7-pin connector into the vehicle connector.
Check that the engine starter harness 7-pin connector (brown) is securely connected to the vehicle connector. A loose connector can cause the engine to stall.
872628AT
ENGINE STARTER HARNESS 7-PIN CONNECTOR(White)
VEHICLE 7-PIN CONNECTOR (White)
IGNITION SWITCH
NOTICE
872629AT
ENGINE STARTER HARNESS 7-PIN CONNECTOR (Brown)
Pull the connector and check that it is locked securely.
VEHICLE 7-PIN CONNECTOR (Brown)(Not reconnected.)
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38. Disconnect the vehicle 8-pin connector on the rear of the wiper switch and plug the engine starter harness 8-pin connector into the vehicle 8-pin connectors.
39. Secure the 8-pin connector to the engine starter harness with one wire tie.
872630AT
WIPER SWITCH
VEHICLE 8-PIN CONNECTOR
ENGINE STARTER HARNESS 8-PIN CONNECTOR
872631AT
WIRE TIE
CONNECTED 8-PIN CONNECTOR
ENGINE STARTER HARNESS
WIPER SWITCH
(1008) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
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40. Wrap the vehicle 7-pin connector with one foam cushion tape, then place the vehicle 7-pin connector into the gap of the column.
41. Secure the engine starter harness to the vehicle harness with four wire ties in the areas shown. Note the locks on the wire ties face up.
42. Remove the lower steering column support bracket bolt. Attach the relay bracket to the steering column support bracket and reinstall the steering column support bracket bolt.
872632AT
VEHICLE 7-PIN CONNECTOR (Brown)Squeeze into this area.
FOAM CUSHION TAPE
VEHICLE 7-PIN CONNECTOR
VEHICLE BRACKET
VEHICLE HARNESS
LOCK
ENGINE STARTER HARNESS
WIRE TIE
VEHICLE HARNESS
4 WIRE TIES
GREEN TAPE
ENGINE STARTER HARNESS
872633AT
STEERING COLUMN SUPPORT BRACKET BOLTReuse.
STEERING COLUMN SUPPORT BRACKET
RELAY BRACKET
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. AII 44399
43. To the right of the steering shaft, locate the sub joint box. Using a small flat-tip screwdriver, unplug the vehicle 6-pin connector from the sub joint box. Plug the engine starter harness 6-pin connectors into the vehicle 6-pin connector and the subjoint box.
44. Attach the relay blocks and fuse case to the relay bracket.
45. Secure the engine starter harness to the vehicle harness using one wire tie.
872634AT
VEHICLE 6-PIN CONNECTOR
ENGINE STARTER HARNESS 6-PIN CONNECTOR
FRONT
SUB JOINT BOX
VEHICLE 6-PIN CONNECTOR
VIEWED FROM UNDERSIDE
872635AT
FUSE CASE
RELAY BRACKET
ENGINE STARTER HARNESS
RELAY BLOCK
WIRE TIE
VEHICLE HARNESS
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Without driver’s dashboard under cover, go to step 48.
With driver’s dashboard under cover, continue with step 46.
46. Measure the indicated dimension on the instrument panel and mark with a felt-tip pen and a punch.
47. While wearing eye protection, drill a 3 mm hole, and then a 7 mm hole at the marked position of the instrument panel. Using a file, remove any burrs at the edge of the hole you made.
872636AT
INSTRUMENT PANEL
PUNCH FELT-TIP PEN
View from below
12 mm(0.5 in.)
6 mm(0.2 in.)
FRONT
872637AT
INSTRUMENT PANEL
DRILL
DRILL BIT(3 mm, 7 mm)
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48. Secure the engine starter harness to the instrument panel using a wire tie.
• With driver’s dashboard under cover: Secure in the hole you drilled in the instrument panel.
• With Driver’s dashboard under cover: Secure through the existing hole.
49. Use the clip on the engine starter harness to secure the engine starter harness to the fuse box.
50. Disconnect the vehicle 42-pin, 4-pin, and 2-pin connectors.
872638AT CLIP FUSE BOX
WIRE TIE
WITH DRIVER’S DASHBOARD UNDER COVER
872639AT
FUSE BOX
VEHICLE 42-PIN CONNECTOR
LOCK
VEHICLE 4-PIN CONNECTOR
VEHICLE 2-PIN CONNECTOR
FUSE BOX
FRONT VIEW
VEHICLE 42-PIN CONNECTOR
VEHICLE 4-PIN CONNECTOR
VEHICLE 2-PIN CONNECTOR
(1008) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
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51. Plug the engine starter harness 4-pin and 2-pin connectors into the fuse box.
Check that the engine starter harness 4-pin and 2-pin connectors are securely connected to the fuse box. Loose connectors can cause the engine to stall.
52. Wrap foam cushion tape around the vehicle 2-pin and 4-pin connectors, then secure them together with one wire tie. Then, secure the vehicle harness with one wire tie. Reconnect the vehicle 42-pin connector.
NOTICE
872640AT
4-PIN CONNECTOR PORT
2-PIN CONNECTOR PORT
FOAM CUSHION TAPE VEHICLE
HARNESS
WIRE TIE
VEHICLE 2-PIN CONNECTOR
VEHICLE 4-PIN CONNECTOR
FUSE BOX
ENGINE STARTER HARNESS 2-PIN CONNECTOR
ENGINE STARTER HARNESS 4-PIN CONNECTOR
Pull the connector and check for securely locking.
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. AII 44399
53. Connect the engine starter harness 23-pin connectors to each other and secure them with one wire tie to the vehicle harness.
54. Unplug the white vehicle 14-pin connector at the front lower pillar behind the fuse box, and plug the engine starter harness 14-pin connectors in between. Attach the engine starter harness 14-pin connector to the vehicle 14-pin connector.
872641AT
WIRE TIE
ENGINE STARTER HARNESS23-PIN CONNECTOR (Blue)
VEHICLE HARNESS
872642AT
VEHICLE 14-PIN CONNECTOR (White)
ENGINE STARTER HARNESS 14-PIN CONNECTOR
VEHICLE 14-PIN CONNECTOR (White)
FUSE BOX
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55. Install the clip on the engine starter harness to the fuse box bracket behind the fuse box.
56. Remove the ground bolt from the vehicle. Secure the engine starter harness ground terminal with the ground bolt you just removed.
Installing the Control Unit
57. Connect the antenna cable terminal and the engine starter harness 18-pin connector to the control unit.
872643AT
ENGINE STARTER HARNESS
FUSE BOX BRACKET
CLIP
FRONT
GROUND BOLTReuse.
ENGINE STARTER HARNESS GROUND TERMINAL
872644AT
ANTENNA CABLE TERMINALConnect first.
FRONT
CONTROL UNIT
ENGINE STARTER HARNESS 18-PIN CONNECTOR
CONTROL UNIT BRACKET
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58. Install the control unit on the control unit bracket.
59. Bundle the excess antenna cable with two wire ties and secure it to the vehicle harness with one wire tie.
60. Using isopropyl alcohol on a shop towel, clean the area where the engine starter label will attach.
61. Remove the backing from the engine starter label. Attach the engine starter label to the back of the hood.
872645AT
VEHICLE HARNESS
WIRE TIES
ANTENNA CABLE
872646AT
BACKING
ENGINE STARTER LABEL
HOOD
Clean.
(1008) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
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62. Check that all wire harnesses are routed properly and all connectors are plugged in.
63. Reinstall all removed parts. Check that all clips and other fasteners are installed securely. Take care not to pinch the airbag with a clip during reinstallation of the front pillar trim. Do not push the front pillar trim excessively.
64. Reconnect the negative cable to the battery. Check that the electrical accessory and other electrical systems function properly.
65. Perform “REMOTE ENGINE STARTER REGISTRATION” and “FUNCTION CHECK”.
66. Enter the customer’s radio anti-theft code, and reset the radio station presets.
67. Reset the clock.
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. AII 44399
REMOTE ENGINE STARTER REGISTRATION
1. Acquire the PCM code from ISIS.
2. Connect the HDS tester to the OBD II data link connector, then turn the ignition switch to ON (II).
3. Start the HDS, and click the car icon.
4. Input the VIN and other required information into the HDS, then click the check button.
CAR ICON
CHECK BUTTONInput the VIN andother requiredinformation.
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5. Select Honda Systems, then click the check button.
6. Select the R/C ENG STARTER and click the check button.
Select“Honda Systems.”
CHECK BUTTON
Select“R/C ENG STARTER.”
CHECK BUTTON
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7. A REMARKS message will display. Click the check button.
8. Select REGISTER REMOTE CONTROL ENGINE STARTER UNIT, then click the check button.
“REMARKS” message
CHECK BUTTON
Select“REGISTER REMOTE CONTROLENGINE STARTER UNIT.”
CHECK BUTTON
(1008) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
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9. The following message will display: Obtain PCM-code (IMMOBILIZER PCM CODE) from iN. This vehicle’s VIN will be required to obtain the password. (USA). Click the check button.
10. Input the PCM code, then click the check button.
NOTE: To ensure security, the PCM code (password) is changed everyday, so it is impossible to register the remote engine starter if the date of the PCM code acquisition and registration are different. The date of the HDS tester should also be the same.
“Obtain PCM-code" message
CHECK BUTTON
Input the PCM code.
CHECK BUTTON
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. AII 44399
11. The following message will display: The registration of the Remote Control Engine Starter Unit has been completed. Click the check button.
12. The following message will display: Check that the engine can be started by the Transmitter. Click the check button.
13. Perform the function test on the next page, then disconnect the HDS.
"Registration" message
CHECK BUTTON
“Check that the engine can be startedby the Transmitter”
CHECK BUTTON
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FUNCTION CHECK
Operating Conditions
• The hood is closed.
• Shift lever is in park.
• The key is not in the ignition switch.
• All doors and trunk are closed and locked.
Inspection
1. Press the command button, and then, within 1 second, press the start button on the transmitter.The engine should start if all operating conditions are met.
Does the engine start?
Yes - Operation is normal.
No:
• Make sure all operating conditions are met.
• Check the engine starter harness connections.
• Connect the HDS and check for an indicated failure.
(Refer to the appropriate service manual for details.)
2. Press the command button on the transmitter and,
within 1 second, press the stop button. The engine should stop.Does the engine stop?
3. After the engine has stopped, start the engine again, and check that the engine stops after each of the following conditions:
NOTE: After each test the ignition key must be cycled, or the driver’s door must be opened and closed.
• Move the shift lever out of the P position.
• Unlock or open the doors or the trunk lid.
• Open the hood.
• Insert the key in the ignition switch.
• Press on the brake pedal.
Does the engine stop after each of these tests?
Yes - Operation is normal.
No - Check the engine starter harness connections.
4. Check that the power windows and the moonroof do not function when the engine is started with the transmitter.
5. Press the command button on the transmitter twice and check the vehicle condition on the display.
6. Check the operation of the transmitter when the vehicle is 100 m to 150 m (325 to 490 ft.) away, and when the vehicle is in direct sight.
Yes - Operation is normal.
No - Check the engine starter harness connections.
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DISPLAY
COMMAND BUTTON
START BUTTON
TRANSMITTER
STOP BUTTON
9 (1008) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
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How to Program an Additional Transmitter
1. Connect the HDS to the data link connector.
2. Start the HDS and click on the car icon.
3. Input the vehicle’s VIN and other required information.
4. Select Honda Systems.
5. Select R/C Engine Starter.
6. Select REGISTER NEW TRANSMITTER.
7. When “Ready to program the new transmitter” shows, select ENTER.
8. Press and release the Command button.
9. Press and release the Stop button.
10. Perform the function check on both transmitters.
NOTE: Only two remotes can be stored in the system’s memory.
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. AII 44399
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