installation time is a fraction of other restraint …

ROMACINDUSTRIES,INC.

ALPHA - 1

January 8, 2015

1-800-426-9341 www.romac.com MADE IN U.S.A.

ALPHA ™

Wide Range Restrained Joint

WIDE RANGE RESTRAINED JOINT

™

ALPHA 1 Total Parts (zero assembly). 2 Nuts to tighten. 3 Minutes to install.

6” SLEEVE AND T WO MJ RESTRAINERS

6” COUPLING PLUS RESTRAINT SYSTEM

3 Minutes to install 2 Nuts to torque 1 Piece (stab-fit) 0 Guess-work

30 Minutes to install 29 Total parts to assemble 12 T-Bolts to torque 9 Radial bolts to torque 2 Gaskets to seat

35 Minutes to install 33 Total parts to assemble 5 Coupling bolts to torque 4 Clamping bolts to torque 2 Gaskets to seat

I N S TA L L AT I O N T I M E I S A F R A C T I O N O F O T H E R R E S T R A I N T M E T H O D S

NOW AVAILABLE FOR HDPE PIPENO STIFFENER REQUIRED

J U N E 2 0 1 4 U P D AT E

• Wide range covers DI through IPS PVC pipe diameters without having to change components.

• One piece, stab-fit installation.

• Cast components are high strength ductile iron.

• Working pressure: up to 350 psi.

• Accommodates 8 degrees of deflection (4 degrees on each end).

• New yellow grippers allow Alpha to work on HDPE pipe.

• Manufactured in the U.S.A.

• Patents Pending.

• The new, redesigned Alpha is approved for use on: Ductile iron Cast iron (Classes A and B) PVC IPS size (Sch 40, Sch 80 & SDR 21) PVC C900 and C909 HDPE (SDR 9, 11, 13.5 & 17)

For other SDR's, and pipe materials, contact Romac at 1.800.426.9341.

The original ALPHA (with black grippers) is not compatible with HDPE pipe.

NEW


ALPHA - 2

January 8, 2015


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Wide Range Restraint Coupling

CATALOG NUMBER

NOMINAL PIPE SIZE

O.D. RANGE(inches)

APPROX. WEIGHT

(lbs.)

4.50 - 4.90 ALPHA-A - 4.90 9.18 11.85 10.53 8 $370.00 40

A O.D.

10"

8"

6"

12"

4"

6.60 - 7.00 ALPHA-A - 7.00 10.33 11.98 12.77 8 480.00 50

8.60 - 9.10 ALPHA-A - 9.10 13.45 13.19 15.67 8 545.00 75

12.75 - 13.30 ALPHA-A - 13.30 17.59 13.30 19.73 8 830.00 100

10.75 - 11.20 ALPHA-A - 11.20 15.54 12.74 17.61 8 705.00 95

D I M E N S I O N SB

LENGTHC

HEIGHT

ALLOWABLE DEFLECTION(DEGREES)

LIST PRICE

*Original ALPHA (with black grippers) is not compatible wih HDPE pipe

To Order: Determine the O.D. of the pipes to be coupled, and select coupling size which covers the pipe diameters of both pipe ends. Specify Alpha Catalog Number [shaded number in table above]. Example: To couple 8" DI and 8" IPS PVC Pipe order ALPHA-A-9.10

CASTINGS: All cast components (end rings, center ring and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A 536, grade 65-45-12.

GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A 536, grade 65-45-12. Machine sharpened and heat treated. Original Alpha Grippers: Black shop coat.HDPE Compatible Grippers: Yellow shop coat.

GASKETS: Nitrile butadiene rubber (NBR)compounded for water and sewer service in accordance with ASTM D2000. NSF 61 Certififed.

DRAW-HOOK FASTENERS: 304L stainless steel.

RAMP RUNNERS: Reinforced nylon.

BOLTS & NUTS: 304 stainless steel, 5/8-11 bolts with heavy hex e-coated nuts. Fasteners provided with anti-galling protection.

COATINGS: Center ring fusion bonded epoxy in accordance with AWWA C213 and NSF 61 certified. End rings are e-coated epoxy. Grippers are shop coat.

WORKING PRESSURE: up to 350 PSI.

WIDE RANGE RESTRAINT COUPLING

™

ALPHA HDPE COMPATIBLE

ALPHA'S YELLOW GRIPPERS ARE HDPE PIPE COMPATIBLENO STIFFENER REQUIRED

J U N E 2 0 1 4 U P D AT E


ALPHA - 3

January 8, 2015


Mat

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Wide Range End Cap

CATALOG NUMBERNOMINAL PIPE SIZE

O.D. RANGE(inches)

APPROX. WEIGHT

(lbs.)

4.50 - 4.90 ALPHA-EC - 4.90 10.20 7.15 9.70 $226.00 POA 21

A O.D.

10"

8"

6"

12"

4"

6.60 - 7.00 ALPHA-EC - 7.00 11.35 7.75 11.90 290.00 POA 30

8.60 - 9.10 ALPHA-EC - 9.10 13.40 9.45 15.00 398.00 POA 52

12.75 - 13.30 ALPHA-EC - 13.30 17.50 10.10 19.15 709.00 POA 78

10.75 - 11.20 ALPHA-EC - 11.20 15.45 9.75 17.10 634.00 POA 63

D I M E N S I O N SB

LENGTHC

HEIGHT

*Original ALPHA (with black grippers) is not compatible wih HDPE pipe

To Order: Determine the O.D. of the pipe to be capped, and select end cap size which covers the pipe diameter. Specify Alpha EC Catalog Number [shaded number in table above].

Example: To cap an 8" DI or 8" IPS PVC pipe, order ALPHA-EC -9.10

CASTINGS: All cast components (end rings, center ring and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A 536, grade 65-45-12.

GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A 536, grade 65-45-12. Machine sharpened and heat treated. Original Alpha Grippers: Black shop coat.HDPE Compatible Grippers: Yellow shop coat.

GASKET: Nitrile butadiene rubber (NBR) compounded for water and sewer service in accordance with ASTM D2000. NSF 61 certified.

DRAW-HOOK FASTENERS: 304L stainless steel.

RAMP RUNNERS: Reinforced nylon.

BOLT & NUT: R-Blue. HSLA. Xylan coated to reduce friction and provide corrosion resistance. For details, see catalog page 9-3.

WASHER: 304 Stainless steel.

COATINGS: Center ring fusion bonded epoxy in accordance with AWWA C213 and NSF 61 certified. End ring and outlet plug are e-coated epoxy. Grippers are shop coat.

WORKING PRESSURE: up to 350 PSI.

™

W I D E R A N G E E N D C A P

LIST PRICEALPHA EC ORIGINAL*

ALPHA EC HDPE COMPATIBLE

NOW AVAILABLE FOR HDPE PIPENO STIFFENER REQUIRED

J U N E 2 0 1 4 U P D AT E


2-6

October 20, 2014

1-800-426-9341 www.romac.com

MACRO HP ™

Two-Bolt Wide Range Ductile Iron Coupling

A ROMAC ORIGINAL 2009 - M A C R O ™

Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions.

• DUCTILEIRON Long-life ductile iron end-rings and center-ring.

• EXTENDEDRANGE With a range of up to 1.25 inches, the Macro HP can accommodate IPS through Class 200 A/C pipe.

Insert an LR (Low-Range) Gasket and the Macro HP posseses a range of up to 2.10 inches and can cover smaller pipe diameters such as those for OD Steel and Sewer.

• EASYTOHANDLE The built-in handle makes the Macro HP simple to carry and maneuver.

• SIMPLETWO-BOLTINSTALLATION • CATHODICPROTECTION The Macro HP can be ordered with an adapter/connection for cathodic protection if desired.

• ALLOWSDEFLECTION When properly installed the Macro HP canaccommodatepipedeflectionof up to 10 degrees (5 degrees on each end).

• MANUFACTUREDINTHEU.S.A. BYROMACINDUSTRIES,INC. Patent Number: 8448993

TWO-BOLT EXTENDEDRANGECOUPL ING

™M A C R O H P

WIDERANGEGASKETS A/CGASKETINCLUDEDMACRO HP is preassembled with

standard wide range gaskets, that accommodate IPS through cast iron pipe. XL sizes cover DI through Oversize Cast Iron.

For larger pipe diameters such as some asbestos cement, a separate A/C gasket is

included.

•NewHighPerformanceOne-PieceGasket

•UpTo25%HigherWorkingPressure(UpTo305Psi) •UpTo25%MoreDeflection(UpTo10º) • StainlessSteelArmorsAreBondedToGaskets

•PatentNumber:8448993

OUT O F T H E BOX

See Page 2-7 for dimensions.


2-7

October 20, 2014

1-800-426-9341 www.romac.com

MaterialS

pecifications

MACRO HP ™

Two-Bolt Wide Range Ductile Iron Coupling

Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions.

Castings:All cast components (end rings, center ring, and bolt guides) are ductile iron, meeting or exceed-ing the requirements of ASTM A 536, grade 65-45-12. End rings are segmented and joined with an integrated hinge.

Gaskets: GasketsformedfromvirginNitrileButadieneRubber(NBR)compoundedforwaterandsewerser-viceinaccordancewithASTMD2000.NSF61certified.Oher compounds available on request.

Bolts&Nuts:5/8-11UNCcarriageheadboltswithheavy hex nuts, 304 stainless steel. 316 stainless steel available upon request. Fasteners provided with anti-galling protection.

Armor:Heavy gauge 304 stainless steel bonded to gaskets.

4.40 - 5.60

6.60 - 7.60

8.60 - 9.75

10.70 - 11.90

11.00 - 12.20

12.70 - 13.80

13.15 - 14.40

NOM.PIPESIZE

8"

6"

4"

LISTPRICE

12"

10"

DIMENSIONSAPPROX.

WT.(LBS.)

8.96 10.18 11.19 6.00 8.00 $309.35 28 10.96 12.18 11.19 6.00 8.00 408.25 34 13.11 14.33 11.19 6.00 8.00 462.30 36 15.26 16.48 11.19 6.00 8.00 598.00 57 15.56 16.78 11.19 6.00 8.00 639.40 59 17.16 18.38 11.19 6.00 8.00 703.80 62 17.76 18.98 11.19 6.00 8.00 841.80 64

DIM.A (WIDTH)

DIM.B (HEIGHT)

DIM.C (LENGTH)

DIM.E (CENTERRING

LENGTH)

DIM.D (GAPBETWEENPIPEENDS)

WIDE RANGE GASKET A/C GASKET RANGE 4.40 - 5.05 4.95 - 5.60


WIDE RANGE GASKET A/C GASKET RANGE 8.60 - 9.30 9.10 - 9.75 WIDE RANGE GASKET A/C GASKET RANGE 10.70 - 11.30 11.25 - 11.90




12"XL

10"XL

LR(Low-Range)GASKETADD-ON

4"6"8"

10"12"

3.50 - 4.30 8R26104LR 0.68 $45.43 6.00 - 6.30 8R26106LR 0.96 $48.88 8.00 - 8.40 8R26108LR 1.25 $56.93 10.00 - 10.50 8R26110LR 1.67 $63.83 12.00 - 12.50 8R26112LR 1.8 $67.28

LR gasket for smaller pipe diameters such as OD Steel. Max. working pressure for MACRO HP with LR gasket is 200 psi.

LR Gaskets are not compatible with 10” XL or 12” XL SIZES. List prices do not include coupling.

PIPESIZE RANGE

APPROX. WEIGHT(LBS.)

LIST PRICEEA.

CATALOG NUMBER

Coatings:Center ring fusion bonded epoxy. End rings are E-Coated epoxy.

Pressure:When properly installed, the Romac MACRO HP coupling can be used at working pressures up to 305 psi.

Contact Romac Engineering for details.

Formaterialspecifications of Macro with cathodic protection adapter, see product submittals.

ADAPTEDFORCATHODICPROTECTIONADD-ON

Mechanical Connection for adding cathodic protection such as an anode (Romac does not supply

anode). List prices do not include coupling.

ADD-ONLISTPRICE $178.25ToOrderMACROHPCoupling: Determine the O.D. of the pipes to be coupled, andselectcouplingsizewhichcoversthepipediametersofbothpipeends.Usethe high range [shaded number in table above] of the overall coupling range to identify which coupling you're ordering

Example:To couple 8" DI and 8" std. steel, order MACROHP9.75.

ToOrder"AdaptedforCathodicProtection"Add-On:Add the designation "C" to the end of the coupling order.

Example:To order an 8" MACRO Adapted for Cathodic Protection, order: MACROHP9.75-C.

ToOrderLRGasket:Specify which sized LR gasket by indicating the corresponding Catalog Number [shaded number in LR gasket Add-On Table].

OVERALLCOUPLINGRANGEFACTORY

PREASSEMBLEDINCLUDED,

REQUIRESGASKETCHANGE

MeetsAWWAC219

J

Stainless Steel Repair Clamps

All Stainless Steel Repair Clamps

These Stainless Repair Clamps combine the features you’ve come to like in all stainless clamps with exclusive improvements that make the clamp the strongest and most flexible design in the industry. The design helps to hold the band in place, adding to the strength already provided by MIG (GMAW) welds. On clamps over 12" in length the sidebar is split in order to provide more clamp flexibility when coupling pipe of slightly different O.D.’s or with slight deflections. All this at a cost that is surprisingly reasonable and with a stainless design that ensures that the clamp will last as long as the pipe you are repairing. Other fine features of the clamps are shown above.

NOTE: Stainless Steel Repair Clamps are also available for HDPE (polyethylene) pipe and must be specified be-cause of pipe contraction. See important information on J-2 and J-3.

Specifications:Type 304 (18-8) Stainless Steel Bolts with ½" or 1. 5⁄8" UNC rolled threads, Teflon coated

304 (18-8) Stainless Steel Band2.

304 (18-8) Heavy Gauge Stainless Steel Lifter Bar3.

Gridded Virgin SBR Gasket4.

304 (18-8) Heavy Gauge Stainless Steel Armor per 5. ASTM A 240

304 (18-8) Heavy Gauge Stainless Steel Sidebars TIG 6. welded

304 (18-8) Stainless Steel Heavy Hex Nuts and Plastic 7. Lubricating Washers

NOTE: All welds are fully passivated.

Installation Guide:The successful application of a repair clamp rests heav-

ily on the installer. We suggest the following guidelines be adopted as routine practice.

Check diameter of pipe to make certain you are using •the correct size clamp.Scrape pipe to remove as much dirt and corrosion as •possible so surface is smooth.Make certain the gasket is free of foreign material and •that nothing becomes lodged between the gasket and the pipe. Lubricate the pipe and/or gasket to achieve maximum results.Avoid loose fitting wrenches that are too short to achieve •proper tightening of the nuts.Although threads are fluorocarbon coated to prevent •galling between bolt and nut, keep threads free of foreign material to facilitate tightening.Always recheck torque and pressure test for leaks before •backfilling.Backfill and compact carefully around clamp according •to pipe manufacturer’s instructions.

2

4

5

SS1 Repair Clamp

SHORT SPEC:Band shall be constructed of 304 (18-8) stainless steel with Teflon coated, rolled UNC thread bolts. Nuts, bolts and sidebars shall be 304 (18-8) stainless steel.Lifter bars will be a heavy gauge 304 (18-8) stainless steel and will have a lip curve to hold the bolts in place while tightening the clamp. A self-lubricating washer will be used between the hex nut and lifter bar assembly. Gaskets will meet ASTM D2000 MAA 610 and have grids in a square pattern and tapered ends, made of Virgin SBR rubber compounded for water service.

1

37

6

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637 www.ejprescott.com

Clamps, Couplings and Saddles J-1

J-1

Repair Clamp Information

for HDPE Pipe

Important InformationProperties Of HDPE Pipe

High density polyethylene pipe (HDPE) has several properties that make it very different from “traditional” water works pipe materials:

Coefficient of thermal expansion• is over 10 times that of DI and steel and 3 times that of PVC. In practical terms, this means HDPE pipe shrinks 10 times as much as DI and 3 times as much as PVC when it gets cold. This can loosen any fittings installed on it. Also, its length shrinks 1 inch per 100 feet of pipe length with a 10° F temperature drop, making it likely to pull out of unrestrained couplings.Yield strength• of HDPE is approximately 1/50 that of DI or steel and 1⁄5 that of PVC.Modulus of elasticity• of HDPE is much lower than other pipe materials, which means it is not as rigid.Creep• is continuous yield of material under stress. HDPE will creep if the stress placed on it gets above a certain level. If great care is not taken when designing fittings for use on HDPE pipe, this stress level can be exceeded and fittings that work great today may fail later as the HDPE creeps.Low coefficient of friction• means HDPE is very “slick.” This makes it easy for fittings to rotate on the pipe or migrate along it.Toe-in• occurs when HDPE is cut. This can affect tap-ping sleeves and saddles, and makes stiffeners difficult to install in pipe ends.

Limitations of Repair Products For Use On HDPE Pipe

HDPE has a lower modulus of elasticity and higher coefficient of thermal expansion than other pipe materials. These properties cause HDPE pipe to expand and contract much more from changes in temperature and/or pressure than other piping materials. Because of these and other properties, great care must be taken in choosing fittings and repair products for use on HDPE pipe. Repair products in this catalog section are designed to function within the following limitations:

Pipe must be manufactured in accordance with AWWA •Standard ANSI/AWWA C906-90 / with respect to size.Operating temperatures are limited to 85° F maximum •and 32° F minimum.Operating pressure is limited to 150 psi or the rating of •the pipe, whichever is less.Pipe systems must be designed to compensate for pipe •movement so as to prevent fittings from migrating or rotating on the pipe.Products are intended for use in underground service •only.Internal pipe stiffeners must be used when coupling •pipe ends.Proper restraint must be used when coupling pipe ends •to prevent pullout from hydraulic forces or temperature changes.

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637


J-2 www.ejprescott.com

J

Repair Clamp Information

for HDPE Pipe

Spring WashersSpring washers are used with repair products for HDPE

pipe to help counteract the problem of pipe contraction during temperature and pressure changes. They are made of a special “spring” grade of stainless steel.

The proper number of bolts have been provided for each fitting based on the limitations on page J-2.

Two Spring Washers Three Spring Washers Four Spring Washers

Dimensions of Common HDPE Pipe

NOTES:This chart is based on information in AWWA Standard ANSI/AWWA C906-90.•All dimensions are nominal and subject to manufacturing tolerances.•

NOM.PIPESIZE

O.D.

SDR 21 SDR 17 SDR 13.5 SDR 11 SDR 9

PRESSURE CLASS 80 PRESSURE CLASS 100 PRESSURE CLASS 128 PRESSURE CLASS 160 PRESSURE CLASS 200

INSIDE DIA.

WALL THICkNESS

INSIDE DIA.

WALL THICkNESS

INSIDE DIA.

WALL THICkNESS

INSIDE DIA.

WALL THICkNESS

INSIDE DIA.

WALL THICkNESS

3" 3.50 3.167 0.167 3.088 0.206 2.981 0.259 2.864 0.318 2.722 0.389

4"4.50 4.071 0.214 3.971 0.265 3.833 0.333 3.682 0.409 3.500 0.5004.80 4.343 0.229 4.235 0.282 4.089 0.356 3.927 0.436 3.733 0.533

5" 5.56 5.033 0.265 4.909 0.327 4.739 0.412 4.552 0.506 4.327 0.618

6"6.63 5.994 0.315 5.846 0.390 5.644 0.491 5.420 0.602 5.153 0.7366.90 6.243 0.329 6.088 0.406 5.878 0.511 5.645 0.627 5.367 0.767

8"8.63 7.804 0.411 7.610 0.507 7.347 0.639 7.057 0.784 6.708 0.9589.05 8.188 0.431 7.985 0.532 7.709 0.670 7.405 0.823 7.039 1.006

10"10.75 9.726 0.512 9.485 0.632 9.157 0.796 8.795 0.977 8.361 1.19411.10 10.043 0.529 9.794 0.653 9.456 0.822 9.082 1.009 8.633 1.233

12"12.75 11.536 0.607 11.250 0.750 10.861 0.944 10.432 1.159 9.917 1.41713.20 11.943 0.629 11.647 0.776 11.244 0.978 10.800 1.200 10.267 1.467

14" 14.00 12.667 0.667 12.353 0.824 11.926 1.037 11.455 1.273 10.889 1.55616" 16.00 14.476 0.762 14.118 0.941 13.630 1.185 13.091 1.455 12.444 1.77818" 18.00 16.286 0.857 15.882 1.059 15.333 1.333 14.727 1.636 14.000 2.00020" 20.00 18.095 0.952 17.647 1.176 17.037 1.481 16.364 1.818 15.556 2.22222" 22.00 19.905 1.048 19.412 1.294 18.741 1.630 18.000 2.000 17.111 2.44424" 24.00 21.714 1.143 21.176 1.412 20.444 1.778 19.636 2.182 18.667 2.667



J-3


Style FS1/SS1 (single section) Repair Clamp Normal Range .40"

ORDERING INFO: Repair Clamps will have a letter designator after the product number (F, R, RM), for example: 57400 RM.

NOTE: Other sizes and lengths not listed are available upon request. Larger diameters are listed on the pages J-5 and J-6. Stainless Steel Repair Clamps are available with tapped outlets. Please contact your Team EJP sales office for more information.

NOM. PIPE SIZE

O.D. RANGE

LENGTHS8" 12" 15.5" 24"

PRODUCT NUMBER

PRODUCT NUMBER

PRODUCT NUMBER

PRODUCT NUMBER

2" 2.35-2.63 54271 54310 54311 NA2¼" 2.63-2.87 54541 54554 54556 NA2½" 2.70-3.00 54530 54553 54557 NA3" 3.46-3.70 54661 54711 54712 NA3" 3.73-4.00 54675 54710 54713 NA4" 4.45-4.73 54910 54960 55010 NS4" 4.74-5.14 54920 54970 55020 550256" 6.56-6.96 55680 55730 55760 557846" 6.84-7.24 55700 55745 55780 557858" 8.54-8.94 56569 56602 56641 566678" 8.99-9.39 56570 56604 56640 5666610" 10.64-11.04 57324 57365 57395 5751910" 11.04-11.44 57325 57361 57400 5740812" 12.62-13.02 57962 58035 58105 5811312" 13.10-13.50 58005 58070 58111 58112

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637



J


Style FS2/SS2 (double section) Repair Clamp Widest Range 1.20"

ORDERING INFO: Repair Clamps will have a letter designator after the product number (F, R, RM), for example: 58240 RM.

NOTE: Other sizes and lengths not listed are available upon request. Larger diameters are listed on page J-6. Stainless Steel Repair Clamps are available with tapped outlets. Please contact your local Team EJP sales office for more information.

NOM. PIPE SIZE

O.D. RANGE

LENGTHS8" 12" 15.5" 24"

PRODUCT NUMBER

PRODUCT NUMBER

PRODUCT NUMBER

PRODUCT NUMBER

4" 4.44-5.25 55029 55069 55109 551144" 4.74-5.57 55030 55070 55110 551156" 6.62-7.42 55821 55846 55869 558926" 6.84-7.64 55822 55847 55870 558938" 8.62-9.42 56709 56734 56759 567628" 8.99-9.79 56710 56735 56760 56763

10" 10.70-11.50 — 57473 57480 5752910" 11.04-11.84 57327 57475 57500 5753012" 12.70-13.50 57963 58185 58211 5827412" 13.14-13.95 58007 58190 58240 5827514" 15.07-15.82 — 58712 58755 5878516" 17.15-17.90 — 58926 58928 58965



J-5

Stainless Steel Tapped Repair Clamps are ideal for repairing all types of pipe damaged by pulled out or broken off service corporations. Costly repairs can be avoided by simply threading a new corporation into the tapped outlet and installing the clamps over the damaged area.

These clamps are made to the same design and construction specifications as the repair clamps featured previously. The tapped outlet is 304 Stainless, permanently “fused” by GTAW welding, and fully passivated.

Stainless Steel Tapped Repair Clamps are made in all sizes and available with tapped outlets ranging in size from ¾" to 3" in both NPT (female iron pipe) and AWWA (CC) Taper thread.

Stainless Steel Tapped Repair Clamp

ORDERING INFO: Repair Clamps will have a letter designator after the product number (F, R, RM), for example: 54272 F.NOTE: Other sizes, lengths and outlets are available. Please contact your local Team EJP sales office for more information.


NOM. PIPE SIZE

O.D. RANGE

LENGTHS12" 15.5" 20" 24" 30"

PRODUCT NUMBER

PRODUCT NUMBER

PRODUCT NUMBER

PRODUCT NUMBER

PRODUCT NUMBER

10" 11.04-12.24 57474 57501 57522 57523 —12" 13.14-14.34 58082 58243 58265 58267 —12" 13.45-14.65 58083 58244 58266 58268 —16" 17.10-18.30 58924 58931 58951 58968 5897218" 18.00-19.20 59080 59105 59125 59127 5914318" 19.50-20.70 59082 59110 59124 59126 5914420" 21.60-22.80 59267 59268 59270 59282 5930224" 25.80-27.00 59395 59405 59412 59417 59418

NOM. PIPE SIZE

O.D. RNG.

PRODUCT NUMBER8" LENGTH

¾" IP ¾" CC 1" IP 1" CC 2" CC2" 2.63 54272 — — 54268 —3" 3.73-4.00 54672 54671 — — —4" 4.74-5.14 — 55191 — 55192 552046" 6.84-7.24 — 55921 56013 2 55941 560208" 9.00-9.40 — 56781 — 56786 —

SIZE O.D 12" LENGTHS2" 2.63 54312 — — — —3" 3.73-4.00 — — — — —4" 4.74-5.14 — 55220 — 55222 —6" 6.84-7.24 55935 55937 56010 55946 560118" 9.00-9.40 56805 56783 56825 56784 56765

FS3/SS3 (triple section) Repair Clamp Operating Range 1.20"

ORDERING INFO:Repair Clamps will have a letter designator after the product number (F, R, RM), for example: 59105 F.

NOTE: Other sizes and lengths may be available. Please contact your local Team EJP sales office for more information.

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637



J

Leak Clamps

Leak ClampsLeak clamps offer a handy and economical way to repair pinholes and other small leaks that do not require a full

gasket seal. A heavy gridded gasket design and “cushion lugs” make them ideal for older pitted pipe that has worn thin over the years.

NOTE: Leak Clamps are not suitable for full circle repairs as the sealing gasket does not cover 360° of the pipe surface. If full pipe coverage is required use a Wrap Clamp. Use compression couplings or bolted couplings for connecting two pipes.

Wrap ClampsThese Wrap Clamps are ideal for leaks on small diameter pipes requiring a full 360° seal. A heavy gridded gasket

design and “cushion lugs” make them ideal for older pitted pipe that has worn thin over the years. The Wrap Clamp of-fers the same leak repair features of the Snap Clamp with the extra assurance of 360° gasket coverage. Specific sizes are available for I.P.S. steel or copper.

ORDERING INFO: Leak Clamps will have a letter designator after the product number (F, R, RM), for example: 54010 F.

CLAMP SIZE

PIPE O.D.

LENGTHS3" 6" 9" 12"

PRODUCT NUMBER

PRODUCT NUMBER

PRODUCT NUMBER

PRODUCT NUMBER

½" .084 54010 54020 NA NA¾" 1.05 54060 54070 NA NA1" 1.32 54120 54130 NA 541361¼" 1.66 54170 54180 NA NA1½" 1.90 54220 54230 54231 542332" 2.38 54320 54330 54340 543452½" 2.88 54632 54634 54638 546403" 3.50 54720 54730 54732 54734

CLAMP SIZE

PIPE O.D.

LENGTHS3" 6"

PRODUCT NUMBER

PRODUCT NUMBER

½" .084 54011 54020¾" 1.05 54061 540711" 1.32 54121 541311¼" 1.66 54171 541811½" 1.90 54232 542342" 2.38 54321 54331

Specifications:Shells and Armors:1. Stainless steel per ASTM 240, type 304.

Lugs:2. SCC - ductile iron per ASTM A 536, Grade 65-45-12; SCS - Stainless steel per ASTM 240, type 304.

Bolts, Washers and Nuts:3. SCC - UNC rolled thread, mild steel electrogalvanized with dichromate seal; SCS - stainless steel.

Gaskets:4. NBR (Buna-N) gasket compounded for water and gas services.



J-7

Compression & Bolted Pipe

Couplings

Bolted Steel Couplings for Steel O.D. Pipe

Compression Couplings For Steel Pipe

No pipe threading—No working to exact measure-ment—No special tools. Pipe is not weakened by thread cutting. Simply stab on the coupling, center over pipe ends and tighten with a wrench. It's quick, easy, permanent!

Heavy construction and galvanized coating for maxi-mum corrosion resistance. Wedge type gaskets give tight positive seal.

Specifications:Body:• 69000 PSI steel tubingGasket:• NBRNut:• Malleable iron, ASTM A47Finish:• Galvanized

NOTE: Compression Couplings are insulating type couplings. Continuity straps are required for thawing service lines with electricity.

ORDERING INFO: Couplings will have a letter designator after the product number (F, R, RM), for example: 54105 RM.

Bolted flexible couplings employ the time-proven mechanical compression joint principle to provide a stress-relieving flexible joint which eliminates a great amount of precise cutting and fitting in the field. Each coupling has one cylindrical middle ring or sleeve, two follower flanges, two resilient wedge-shaped gaskets and a set of bolts and nuts. Tightening the bolts draws the two follower flanges together, compacting the gaskets into the cavity between the sleeve, flanges and pipe surface thus creating a bubble-tight flexible seal.

NOTE: Longer sleeve length couplings are available by special order.

Specifications For Bolted Couplings:Sleeve:1. Sizes 3" to 24", steel ASTM A-513-74End Rings:2. Steel AISI C-1010 hot rolled sheet or ductile ironGaskets:3. Special CSI rubber compounded for water and natural gasBolts and Nuts:4. High strength low alloy per ASTM A-242Finish:5. Red epoxy paint

NOM. PIPE SIZE

O.D. RANGE

SLEEVE LENGTH

(IN.)

PRODUCT NUMBER

½" .084 3.750 54045¾" 1.05 3.750 541051" 1.32 4.125 541551¼" 1.66 4.500 542151½" 1.90 4.690 542552" 2.38 5.060 54495

NOM. PIPE SIZE

PIPE O.D.

SLEEVE LENGTH

(IN.)

NO. OF

BOLTS

BOLT DIA. &

LENGTH

PRODUCT NUMBER

½" .084 5" 2 ½" x 7" 54032¾" 1.05 5" 2 ½" x 7" 540801" 1.32 5" 2 ½" x 7" 541401¼" 1.66 5" 2 ½" x 7" 541901½" 1.90 5" 2 ½" x 7" 542402" 2.38 5" 2 5⁄8" x 9" 544722½" 2.88 5" 3 5⁄8" x 8" 546363" 3.50 5" 4 5⁄8" x 8" 548594" 4.50 5" 4 5⁄8" x 9" 555496" 6.63 5" 6 5⁄8" x 8" 563688" 8.63 5" 5 5⁄8" x 8" 57140

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637



J

Ductile Iron Pipe Couplings

Ductile Couplings offer an easy and economical way of joining pipe—whether the pipe is of the same nominal size and/or type or different at each coupling end.

Ductile Iron couplings will handle most of your waterworks coupling needs and are capable of connecting most classes of water pipe, including Class 200 Asbestos Cement. You may couple pipe with the same O.D.'s or with different O.D.'s using the guideline range listed in the product listing chart. End rings for Cast Iron or Duc-tile Iron O.D.'s are painted black. End rings for Asbestos Cement O.D.'s are painted yellow and end rings for Steel O.D.'s are painted red.

Specifications:Center Sleeve:1. Made from ductile iron per ASTM A536, Grade 65-45-12.

End Rings:2. Ductile iron, meeting or exceeding ASTM A536, Grade 65-45-12. End rings on transition style couplings are color coded for easy identification.

Gaskets:3. Virgin SBR rubber compounded for water and sewer service. Meets or exceeds ASTM D2000 MBA 710 or ASTM D2000 90M 4AA 810. Gaskets are embossed with size for easy identification. Optional armored gaskets are available on some couplings.

Bolts and Heavy Hex Nuts:4. High strength, low alloy steel, trackhead bolts. UNC 5⁄8" rolled threads with black finish. Steel meets AWWA C111 specifications. Other materials or special coatings available on request, including stainless steel bolts.

Finish:5. Shop coat paint. Nylon, epoxy and special coatings available upon request.

Ductile Iron Straight and Transition Couplings

Standard Range Couplings for Cast and Ductile Iron O.D.'s

1

2

3

4

Some Uses for Ductile Iron Couplings

To repair split pipe To couple different types of pipe

To install [cut-in] hydrants & valves

To correct misaligned pipe

ORDERING INFO: All couplings will have a letter designator after the product number (F, R, RM), for example: 54510 F.

NOM. PIPE SIZE

O.D. RANGE

CENTER SLEEVE LENGTH

PRODUCT NUMBER

2" 2.34-2.63 4" 545104" 4.50-4.80 5" 555554" 4.74-5.10 5" 555646" 6.63-6.90 5" 563706" 6.86-7.20 5" 563848" 8.63 5" 571508" 8.63-9.05 5" 571698" 8.99-9.40 5" 57170

10" 10.75 6" 5785910" 10.89-11.40 6" 5786810" 11.10-11.46 6" 5786012" 12.75 6" 5859912" 13.15-13.55 6" 5860014" 15.30-15.70 7" 5889216" 17.05-17.40 7" 5902816" 17.40-17.80 7" 5903118" 19.10-19.70 7" 5920220" 21.35-21.75 7" 5934522" 23.45-23.85 7" 5938524" 25.30-25.80 10" 59452



J-9


Ductile iron transition couplings provide a conve-nient method of joining two pipes of the same nominal size but with different O.D.'s. Gaskets and end rings are color coded for easy identification. End rings are color coded for various pipe sizes per the follow-ing chart. The gasket is identified with the exact O.D. range and end ring color with which it is to be used.

Style 501 Coupling Guide

( Coupling chart is continued on page J-11)

Generally, red signifies use on a Steel size PVC, black for use on Iron Pipe and Class 150 Asbestos Cement, and yellow for use on Class 200 Asbestos Cement.

Due to the varied O.D. ranges of transition couplings, please contact your local Team EJP sales representative for ordering information.

NOM. PIPE SIZE

GASkET RANGE

APPLICATION

END RING

COLOR CODE

BYGASkET RANGE

APPLICATION

END RING

COLOR CODE

APPROX. WEIGHT

LBS.

2" 2.38-2.55 Std. Stl, DI & PVC Red × 2.38-2.55 Std. Stl, DI & PVC Red 93" 3.48-3.65 Std. Steel & PVC Red × 3.48-3.65 Std. Steel & PVC Red 13

4"

3.80-4.05 O.D. Stl. & 3" DI

Red

×

3.80-4.05 O.D. Stl. & 3" DI

Red

16

4.06-4.31 Riv. Steel 4.06-4.31 Riv. Steel4.50-4.70 Std. Steel 4.50-4.70 Std. Steel4.50-4.81 Std. Stl, DI & PVC 4.50-4.81 Std. Stl, DI & PVC4.80-5.00 Cast Iron

Black4.80-5.00 Cast Iron

Black4.74-5.10 C.I. & A/C M.E. 4.74-5.10 C.I. & A/C M.E.5.11-5.30 A/C R.B. 5.11-5.30 A/C R.B.5.11-5.40 A/C R.B. CL 200 Yellow 5.11-5.40 A/C R.B. CL 200 Yellow

6"

5.80-6.10 O.D. Steel

Red

×

5.80-6.10 O.D. Steel

Red

23

6.05-6.30 Riv. Steel 6.05-6.30 Riv. Steel6.55-6.76 Std. Steel & PVC 6.55-6.76 Std. Steel & PVC6.60-6.91 Std. Stl, DI & PVC 6.60-6.91 Std. Stl, DI & PVC6.90-7.10 Cast Iron & PVC

Black6.90-7.10 Cast Iron & PVC


8"

7.80-8.10 O.D. Steel

Red

×

7.80-8.10 O.D. Steel

Red

31

8.05-8.30 Riv. Steel 8.05-8.30 Riv. Steel8.55-8.75 Std. Steel 8.55-8.75 Std. Steel8.60-9.06 Std. Stl, DI & PVC 8.60-9.06 Std. Stl, DI & PVC9.05-9.30 Cast Iron & PVC



10"

9.80-11.10A O.D. SteelRed

×


A - 49 AB-56 B - 55

10.70-11.00A Std. Steel & PVC 10.70-11.00A Std. Steel & PVC10.70-10.80B Std. Steel & PVC

Black10.70-10.80B Std. Steel & PVC

Black10.89-11.40B Cast Iron & PVC 10.89-11.40B Cast Iron & PVC11.55-11.75B A/C M.E.

Yellow11.55-11.75B A/C M.E.

Yellow11.76-12.12B A/C R.B. 11.76-12.12B A/C R.B.

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637



J


ORDERING INFORMATION: Determine O.D. of pipes to be coupled. Select proper gasket range for each pipe from the tables on J-10 & J-11. Choose the nominal pipe size of the coupling desired. Add the high range of each gasket needed to the nominal pipe size and order per example.

EXAMPLE: To couple 4" A/C rough barrel and 4" O.D. Steel. Order 4" Ductile Coupling (5.30-4.05).

Style 501 Coupling Guide (Continued)

NOTES: To accommodate the wide range of pipe sizes within 10" •and 12" categories, it is necessary that the center rings be made in three sizes: A, AB and B. A wide range of Ductile Iron Reducing Couplings are •available on request. Please contact your local Team EJP sales office for more information.

NOM. PIPE SIZE

GASkET RANGE

APPLICATION

END RING

COLOR CODE

BYGASkET RANGE

APPLICATION

END RING

COLOR CODE

APPROX. WEIGHT

LBS.

12"


×


A - 64 AB-72 B - 68

12.24-12.50A CI Soil & PVC Swr 12.24-12.50A CI Soil & PVC Swr12.24-12.50A Std. Steel & PVC 12.24-12.50A Std. Steel & PVC12.70-12.80B Std. Steel & PVC

Black12.70-12.80B Std. Steel & PVC

Black13.15-13.55B Cast Iron & PVC 13.15-13.55B Cast Iron & PVC13.85-14.10B A/C M.E.

Yellow13.85-14.10B A/C M.E.

Yellow14.03-14.40B A/C R.B. 14.03-14.40B A/C R.B.

14"

14.00 (Please refer to 12")

×


9214.60-15.00 Cast Iron & PVC


Black15.30-15.70 DI, CI & A/C R.B. 15.30-15.70 DI, CI & A/C R.B.16.00-16.40 O.D. Steel Red 16.00-16.40 O.D. Steel Red16.40-16.88 A/C M.E. & R.B. Yellow 16.40-16.88 A/C M.E. & R.B. Yellow

16"


×


10217.05-17.40 DI, CI & PVC

Black17.05-17.40 DI, CI & PVC

Black17.40-17.80 DI & A/C R.B. 17.40-17.80 DI & A/C R.B.18.00-18.40 O.D. Steel Red 18.00-18.40 O.D. Steel Red18.45-18.97 A/C ME. & R.B. Yellow 18.45-18.97 A/C ME. & R.B. Yellow

18"18.70-19.10 Red

×18.70-19.10 Red

12319.10-19.70 Black 19.10-19.70 Black19.70-20.25 Yellow 19.70-20.25 Yellow

20"20.80-21.35 Red

×20.80-21.35 Red


22"22.95-23.35 Red

×22.95-23.35 Red


24"24.75-25.30 Red

×24.75-25.30 Red




J-11


Ductile Iron Couplings Style FC1

The FC1 Couplings are ideally suited for mainline pipe usage because the center ring I.D. tolerances are tighter to better control vibration and misalignment problems.

Both the FC1 and FC2A couplings are constructed entirely of ductile iron components for light and easy handling. Modern technology and materials have enabled manufacturers to reduce the number of bolts required with-out compromising pressure ratings up to 300 psi. Coupling components are also interchangeable for better, more cost-effective inventory management. However FC1 components are not interchangeable with FC2A components.

FC1 offers one gasket and end ring that fits all PVC and ductile iron pipe in the most popular sizes: 4", 6" and 8". Gasket ranges are embossed on each gasket for easy identification. End rings are color coded to match the color embossed on each gasket.

Ductile Iron Transition Couplings Style FC2A

Ductile iron transition couplings provide a convenient method of joining two pipes of the same nominal size but with different O.D.'s. Gaskets and end rings are color coded for easy identification. End rings are color coded for various pipe sizes per the following chart. The gasket is identified with the exact O.D. range and end ring color with which it is to be used.

Generally, red signifies use on a steel and steel-size PVC pipe, black for use on iron and Class 150 Asbestos Cement pipe and white for use on Class 200 Asbestos Cement pipe.

Due to the varied O.D. ranges of transition couplings, please contact your local Team EJP sales office for assis-tance in ordering.

Style FC1 and FC2A Coupling Guide

(Coupling Guide is continued on page J-13)

NOM. PIPE SIZE

CPLG. STYLE

GASkET RANGE

APPLICATION

END RING

COLOR CODE

BYGASkET RANGE

APPLICATION

END RING

COLOR CODE

APPROX. WEIGHT

LBS.

2"FC2A 2.30-2.45 Std. Steel & PVC Black

×2.30-2.45 Std. Steel & PVC Black 12

FC1 2.34-2.63 Cast Iron Black 2.34-2.63 Cast Iron Black 6FC2A 2.40-2.65 Cast Iron Black 2.40-2.65 Cast Iron Black 12

2½" FC2A 2.65-2.88 Std. Steel & PVC Black × 2.65-2.88 Std. Steel & PVC Black 12

3"

FC2A 3.45-3.60 Std. Steel & PVC Red

×

3.45-3.60 Std. Steel & PVC Red

18FC2A 3.70-3.88 AC/M.E. Black 3.70-3.88 AC/M.E. BlackFC2A 3.91-4.06 DI & CI Black 3.91-4.06 DI & CI BlackFC2A 4.07-4.20 AC/R.B. White 4.07-4.20 AC/R.B. White

4"

FC2A 4.00-4.00 O.D. Steel Red

×

4.00-4.00 O.D. Steel Red

FC114F-C2A16

FC2A 4.50-4.50 Std. Steel & PVC Red 4.50-4.50 Std. Steel & PVC RedFC1 4.50-4.80 Std. Stl & DI/PVC Red 4.50-4.80 Std. Stl & DI/PVC RedFC1 4.80-5.10 DI, CI & AC/M.E. Black 4.80-5.10 DI, CI & AC/M.E. BlackFC2A 4.80-5.14 DI, CI & AC/M.E. Black 4.80-5.14 DI, CI & AC/M.E. BlackFC2A 5.15-5.57 AC/R.B. White 5.15-5.57 AC/R.B. White

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637



J


Style FC1 and FC2A Coupling Guide (Continued)

ORDERING INFORMATION: Determine O.D. of pipes to be coupled. Select proper gasket range for each pipe from the tables on J-12 & J-13. Choose the nominal pipe size of the coupling desired. Add the high range of each gasket needed to the nominal pipe size and order per example.

EXAMPLE: To couple 6" ductile iron and 6" standard steel, order 6" Ductile Coupling (6.90-6.63).

OPTIONS AvAILABLE:Standard coated coupling with Stainless Steel bolts •and nutsEpoxy coated coupling with Stainless Steel bolts and •nuts

NOTE: Ductile Iron Reducing Couplings are available on request. Please contact your local Team EJP sales office for more information.

NOM. PIPE SIZE

CPLG. STYLE

GASkET RANGE

APPLICATION

END RING

COLOR CODE

BYGASkET RANGE

APPLICATION

END RING

COLOR CODE

APPROX. WEIGHT

LBS.

6"


×


FC120F-C2A24

FC2A 6.63-6.63 Std. Steel & PVC Red 6.63-6.63 Std. Steel & PVC RedFC1 6.63-6.90 Std. Stl & DI/PVC Red 6.63-6.90 Std. Stl & DI/PVC RedFC1 & 2 6.90-7.20 DI, CI & AC/M.E. Black 6.90-7.20 DI, CI & AC/M.E. BlackFC2A 7.21-7.56 CI & AC/R.B. White 7.21-7.56 CI & AC/R.B. White

8"


×


FC128F-C2A34

FC2A 8.63-8.63 Std. Steel & PVC Red 8.63-8.63 Std. Steel & PVC RedFC1 8.63-9.05 Std. Stl & DI/PVC Red 8.63-9.05 Std. Stl & DI/PVC RedFC1 & 2 9.05-9.40 DI, CI & AC/M.E. Black 9.05-9.40 DI, CI & AC/M.E. BlackFC2A 9.40-9.74 CI & AC/R.B. White 9.40-9.74 CI & AC/R.B. White

10"

FC1 10.75-10.75 Std. Steel & PVC Red

×

10.75-10.75 Std. Steel & PVC RedFC1 41.5

FC2A 48

FC2A 11.10-11.40 DI & CI Black 11.10-11.40 DI & CI BlackFC1 11.10-11.46 DI & CI Black 11.10-11.46 DI & CI BlackFC2A 11.42-11.77 CI & AC/R.B.100 Black 11.42-11.77 CI & AC/R.B.100 BlackFC2A 11.77-12.12 AC/RB Class 200 White 11.77-12.12 AC/RB Class 200 White

12"

FC1 12.75-12.75 Std. Steel & PVC Red

×

12.75-12.75 Std. Steel & PVC RedFCI 54.5

FC2A 56

FC2A 13.20-13.50 DI & CI Black 13.20-13.50 DI & CI BlackFC1 13.20-13.56 DI & CI Black 13.20-13.56 DI & CI BlackFC2A 13.69-14.04 CI & AC/R.B.100 White 13.69-14.04 CI & AC/R.B.100 WhiteFC2A 14.03-14.38 AC/RB Class 200 White 14.03-14.38 AC/RB Class 200 White

14"FC2A 15.30-15.70 DI & CI Black

×15.30-15.70 DI & CI Black

83FC2A 16.00-16.35 Std. Steel & AC/ME White 16.00-16.35 Std. Steel & AC/ME WhiteFC2A 16.40-16.88 AC/R.B. White 16.40-16.88 AC/R.B. White

16"FC2A 17.40-17.80 DI & CI Black

×17.40-17.80 DI & CI Black

103FC2A 18.45-18.97 AC/M.E. - AC/R.B. White 18.45-18.97 AC/M.E. - AC/R.B. WhiteFC2A 18.90-19.20 AC /R.B White 18.90-19.20 AC MAX. R.B White

18" FC2A 19.50-20.00 DI Black × 19.50-20.00 DI Black 11820" FC2A 21.60-22.06 DI Black × 21.60-22.06 DI Black 13724" FC2A 25.80-26.32 DI Black × 25.80-26.32 DI Black 211



J-13


Ductile Iron Extended Range Coupling

For Multipurpose Use

Specifications:Center Rings:1. Made from ductile iron per ASTM A536-80, Grade 65-45-12.

End Rings:2. Ductile iron, meeting or exceeding ASTM A536, Grade 65-45-12.

Gaskets:3. Virgin SBR rubber compounded for water and sewer service in accordance with ASTM D2000 MBA 810. Other compounds available for petroleum, chemical or high temperature service.

Bolts and Heavy Hex Nuts:4. High strength, low alloy steel, trackhead bolts. National course 5⁄8" rolled thread and heavy hex nut. Steel meets AWWA C111 specifica-tions. Stainless steel bolts available on request.

Coatings:5. Shop coat applied to cast parts for corrosion protection in transit.

Options:6. Fusion bonded epoxy, liquid epoxy and other coatings available on request. Stainless steel bolts and nuts available on request.

Pressure:7. When properly installed on a pipe that is within the correct outside diameter range, XR501 cou-plings can be used at working pressures up to 250 psi.

Caution!Flexible couplings do not provide protection against possible pullout of pipe ends in unre-strained condition.

Ordering information:Determine O.D. of pipes to be coupled. Select proper gasket range for each pipe from above table. Insert high range of each gasket into catalog number as follows:

XR501 - One end × other end

EXAMPLE: XR501-7.20-7.60

NOM. PIPE SIZE

SLEEVE LENGTH

O.D. RANGE

PRODUCT NUMBER

4" 7"4.50-5.00 55573 RM4.50-5.60 55574 RM

6" 7"6.60-7.20 56377 RM6.60-7.60 56377 1 RM

8" 7"8.60-9.30 57130 RM8.60-9.75 57131 RM

10" 8"10.50-11.41 57895 RM10.50-12.15 57896 RM

12" 8"12.50-13.55 58640 RM12.50-14.41 58641 RM

NOM. PIPE SIZE

GASkET RANGE

ONE END

BY

GASkET RANGE OTHER

END

BYCENTER

RING LGTH.

WT. LBS.

4"4.50-5.00*

×4.50-5.00*

× 7" 274.50-5.60 4.50-5.60

6"6.60-7.20*

×6.60-7.20*

× 7" 346.60-7.60 6.60-7.60

8"8.60-9.30*

×8.60-9.30*

× 7" 508.60-9.75 8.60-9.75

10"10.70-11.40

×10.70-11.40

× 8" 6811.00-12.12 11.00-12.15

12"12.70-13.55

×12.70-13.55

× 8" 8213.10-14.40 13.10-14.40

*Optional gasket for IPS through CI D cast iron pipe

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637



J

Large Diameter Ductile Iron

Steel Couplings

Steel Couplings 14" Thru 60"

Specifications:Sleeve:1. 14"-60" ASTM A36, A53 carbon steel.

End Rings:2. 14"–20" ASTM A536 ductile iron 65-45-12 24"–60" AISI 1018-1020 cold rolled or extruded carbon steel with a 40,000 PSI minimum yield.

Bolts & Nuts:3. High strength low alloy steel per ASTM A242 and AWWA C111. Optional - Stainless steel type 304 per ASTM A193 and ASTM A194.

Gaskets:4. 14"–20" SBR molded rubber gaskets per ASTM D2000, 4AA809 - max. temp. 150°F constant, 180°F intermittent. 24"–60" SBR extruded rubber gaskets per ASTM D2000, 5BG606 with heat bonded joint. 4"–20" Optional–Buna-N molded rubber gaskets per ASTM D2000, 5BG606 - max. temp. 220°F constant, 240°F intermittent - excellent resistance to petroleum oils and gas permeability. 14"–60" Optional - Buna-N extruded rubber gaskets per ASTM D2000, 5BG606 with heat bonded joint, excellent resistance to petroleum oils and gas perme-ability.

Finish:5. Black shop coat Optional - Fusion bonded epoxy coating (3M Scotch-kote 206N) minimum thickness 10 mils. Optional - Other special coatings may be furnished upon request.

NOTE: Large Diameter Steel Couplings are available by special order only. Please call your local Team EJP sales office for ordering information.



J-15

Bell Joint Leak Clamps

For Use on Cast Iron, Ductile Iron, C900 PVC and

Steel Size PVC

Bell Joint Leak Clamps provide a fast and economical way of repairing leaking joints on Cast and Ductile Iron or PVC pipe without the necessity of recaulking or cutting out the joint.

Bell Joint Leak Clamps are easy to install. The clamp features a gasket that can be sized in the field to fit either the older style pit Cast Iron or the new style spun Cast Iron, Ductile Iron pipe or C900 PVC pipe. No cutting or gluing is required to change this gasket size, as a simple “keyed” gasket insert is all that needs to be removed in order to effect this size change.

Specifications:Body:1. Ductile Iron ASTM A 536, Grade 65-45-12.

Gasket:2. Virgin SBR compounded for water service. Meets ASTM D2000 MBA 710.

Bolts and Nuts:3. High strength, low alloy steel trackhead bolts. UNC rolled thread and heavy hex nuts, with black finish. Steel meets AWWA C111.

INSTALLATION INSTRUCTIONS:Clean pipe joint and bell face thor-oughly. Caulked joints should not have caulking extending beyond the bell face. If recessed more than 1⁄8", face with lead wool or other suitable material if possible.

Wrap gasket around pipe with beveled side facing away from bell face. Gasket extension piece is for larger diameter pipe only.

Assemble spigot ring onto pipe.

Assemble bell ring onto pipe and install bolts so that nuts are located on spigot end.

Tighten bolts uniformly and progressively to approximately 60-70 foot pounds of torque.

For CI, DI and C900 PVC

For Steel Size PVC

*ORDERING INFO: Bell Joint Clamps will have a let-ter designator after the product number (F, R, RM), for example: 55610 RM.NOTES:

Special length bolts are available for DI sized PVC pipe •with extended bells.Larger sizes of fabricated steel Bell Joint Leak Clamps •are available, priced on application. Contact your local Team EJP sales office for information.

BELL JOINT CLAMP

FOR STEEL SIZE

PVC

NOM. PIPE SIZE

O.D. RANGE (inches)

PRODUCT NUMBER

4" 4.50 556086" 6.63 564738" 8.63 57268*

10" 10.75 57929*12" 12.75 58689*

BELL JOINT CLAMP

FOR CI, DI &

C900 PVC

NOM. PIPE SIZE

O.D. RANGE

PRODUCT NUMBER

4" 4.80-5.00 55610*6" 6.90-7.10 56480*8" 9.05-9.30 57270*

10" 11.10-11.40 57930*12" 13.20-13.65 58690*14" 15.30-15.90 58700*

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637



J

Service Saddles

101S Saddle

101N Saddle

Stainless SteelSaddle for PVC

Brass Saddle for PVC

202N Saddle

202 Saddle

202S Saddle

Service Saddles Product Selection



J-17

Service Saddles

Brass Saddle for Standard PVC Pipe

FC101 Saddle

Service Saddles Product Selection

Brass Saddle for C900 PVC Pipe

FS202 Saddle

FC202 Saddle

F202 Saddle

FS303 Stainless Steel Saddle for PVC

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637



J

Single Strap ServiceSaddles

NOTE: Sizes marked NS are non-stock but are available by special order. Other O.D. ranges are also available. Please contact your local Team EJP sales office.

Styles 101S & 101N Single Strap Saddles

Single Strap Service Saddles with stainless steel straps are wide ranged and shape themselves during installation to various pipe diameters within a nominal pipe size and are suitable for all types of pipe. Saddles for C900 or Steel Sized PVC Pipe should be preformed at the factory to exact size. Please note pipe O.D. when ordering for PVC pipe.

Specifications:Saddle Castings:1. Ductile iron per ASTM A-536, grade 65-45-12, protected with corrosion resistant paint, or fusion bonded nylon.

Band:2. Stainless steel per ASTM A 240, type 304. 2" wide for “spreading out” clamping forces on the pipe.

Bolts:3. UNC rolled thread, stainless steel per ASTM A 193, type 304

Nuts & Washers:4. Heavy hex, stainless steel per ASTM A 194, type 304. Washers are stainless steel per ASTM A 240, type 304.

Strap:5. 1½" through 3" use ½" bolts, nuts, and wash-ers. 4" and above use 5⁄8". All welds fully passivated for enhanced corrosion resistance.

Fasteners are coated to prevent galling.

NOM. PIPE SIZE

O.D. RANGE

Style 101S Saddle (shop coat paint)

Style 101N Saddle (nylon coated)

PRODUCT NUMBERS PRODUCT NUMBERS¾" CC ¾" IP 1" CC 1" IP ¾" CC ¾" IP 1" CC 1" IP

2" 2.38-2.50 54360 RM 54370 RM 54390 RM 54400 RM NS NS NS NS3" 3.45-4.05 54755 RM 54765 RM 54775 RM 54785 RM NS NS NS NS4" 4.50-5.40 55257 RM 55259 RM 55316 RM 55344 RM 55255 RM 55287 RM 55315 RM 55345 RM6" 6.63-7.60 56066 RM 56068 RM 56136 RM 56170 RM 56065 RM 56105 RM 56135 RM 56175 RM8" 8.63-9.80 56833 RM 56867 RM 56921 RM 56953 RM 56852 RM 56885 RM 56925 RM 56955 RM

10" 11.10-12.12 57613 RM 57654 RM 57694 RM 57724 RM 57615 RM 57655 RM 57695 RM 57725 RM12" 13.20-14.38 58374 RM 58401 RM 58434 RM 58464 RM 58375 RM 58405 RM 58435 RM 58465 RM

Style 101S (shop coat paint)

Style 101N (nylon coated)

1

3

2 & 5 4



J-19

Single Band Service Saddles

Style FC101 Single Band Saddles

The FC101 Iron Service Saddle has a wide range and is designed for use on Asbestos-Cement, Cast or Ductile Iron and C900 PVC pipe. It offers a simple yet satisfactory means of tapping water main pipe. The FC101 epoxy coated saddle with stainless steel band may be used for all applications but is recommended especially for use in highly corrosive areas and on PVC pipe. The FC101 Saddle should be pre-sized when used on C900 PVC pipe. Pre-sized saddles will conform to the pipe O.D. without placing undue stress on the C900 PVC pipe.

One side of the saddle has closed lugs to allow pre-assembly of the saddle straps to facilitate installation. The heavy duty gasket maintains a positive seal in excess of the pipe rating.

The convenient marking system quickly and eas-ily identifies the type of thread in the boss. For AWWA tapered thread, the top edge of the boss has a machined groove around the outside edge, while the boss for iron pipe thread is smooth. Specifications:

Body:1. High strength ductile iron per ASTM A536

Bolts:2. 5⁄8" 18-8 stainless steel NC threaded bolts are used on 4" thru 12" saddles. ½" bolts are furnished on saddles 3" or smaller.

Nuts & Washers:3. ½" or 5⁄8" fluorocarbon coated heavy hex nuts and washers made from 18-8 type 304 stainless steel. Welds are fully passivated for corrosion resistance.

Band:4. 18-8 type 304 stainless steel with a 2" minimum width.

Gasket:5. Buna-N rubber per ASTM D2000.

Threads:6. CC per AWWA C800 or standard female iron pipe.

Finish:7. Approximately 12 mils of fusion applied epoxy coating.

NOTE: Saddles with IP inlet thread are available by special order. Other O.D. ranges are also available. Please contact your local Team EJP sales office.

NOM. PIPE SIZE

O.D. RANGE

PRODUCT NUMBEROUTLET SIZE & THREAD TYPE

¾" CC 1" CC2" 2.35-2.50 54359 F 54389 F3" 3.80-4.25 54774 F 54750 F4" 4.74-5.26 55255 F 55315 F6" 6.84-7.60 56065 F 56135 F8" 8.99-9.79 56852 F 56925 F10" 11.10-12.00 57615 F 57695 F12" 13.20-14.38 58375 F 58435 F

162

3

5

7

4

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637



J

Specifications:Body:1. Ductile Iron meeting ASTM A-536, Grade 65-45-12.

Threads:2. FEIP or CC (AWWA)

Finish:3. Shop coat paint or 10 mils of fusion- applied nylon.

Bolts, Nuts and Washers:4. Zinc plated, high tensile strength, low alloy steel or type 304 (18-8) stainless steel.

Gaskets:5. Virgin NBR compounded for water and sewer service.

Straps:6. Zinc plated, high tensile strength, low alloy steel or type 304 (18-8) stainless steel with coated threads to prevent galling. GMAW welds are passivated for resistance to corrosion.

Double Strap ServiceSaddles

Double Strap Service Saddles are recommended for larger taps and for use on larger O.D. pipe. These saddles equalize the pressure on the pipe and can be used on Asbestos Cement, Cast or Ductile Iron and PVC pipe. Stainless steel straps and nylon coated style saddles are recommended for use in highly corrosive areas and the stainless steel bands are particularly recommended for use on PVC pipe.

CAUTION: Saddles for C900 PVC and Steel O.D. sized PVC should be preformed at the factory to the exact pipe size in order to avoid over-stressing the pipe during installation. Please specify the exact O.D. of pipe when ordering saddles for PVC.

3

1

24

6

5

Style 202, 202S & 202N Double Strap/Band Saddles

Style 202 (shop coat paint)

Style 202S (shop coat paint) Style 202N (nylon coated)



J-21

Double Strap Service Saddles

Double Strap Saddle Product Selection Chart

NA—Not Available

NOTE: The styles and sizes listed are those normally stocked by Team EJP. All sizes listed are available but may require special ordering. Please call your local Team EJP sales office for more information.

NOM.PIPE SIZE

O.D. RANGE

STYLEPRODUCT NUMBERS

OUTLET SIZE AND THREAD TYPE¾" CC ¾" IP 1" CC 1" IP 1½" CC 1½" IP 2" CC 2" IP

4" 4.00-4.50 202S 55243 RM 55265 RM 55311 RM 55336 RM 55379 RM 55398 RM 55436 RM 55441 RM 4" 4.00-4.50 202N 55244 RM 55268 RM 55312 RM 55338 RM 55377 RM 55399 RM 55438 RM 55445 RM 4" 4.50-5.40 202 55230 RM 55258 RM 55288 RM 55330 RM 55361 RM 55393 RM 55420 RM 55440 RM 4" 4.50-5.40 202S 55242 RM 55270 RM 55313 RM 55332 RM 55378 RM 55403 RM 55437 RM 55442 RM 4" 4.50-5.40 202N 55241 RM 55286 RM 55314 RM 55335 RM 55376 RM 55400 RM 55439 RM 55446 RM 6" 6.00-6.63 202S 56063 RM 56091 RM 56108 RM 56173 RM 56207 RM 56239 RM 56260 RM 56269 RM 6" 6.00-6.63 202N 56064 RM 56071 RM 56109 RM 56179 RM 56208 RM 56241 RM 56262 RM 56289 RM 6" 6.63-7.60 202 56040 RM 56080 RM 56120 RM 56150 RM 56190 RM 56220 RM 56250 RM 56270 RM 6" 6.63-7.60 202S 56060 RM 56090 RM 56107 RM 56172 RM 56204 RM 56236 RM 56267 1RM 56268 RM 6" 6.63-7.60 202N 56059 RM 56070 RM 56106 RM 56178 RM 56203 RM 56237 RM 56267 RM 56287 RM 8" 8.00-8.63 202S 56862 RM 56886 RM 56919 RM 56943 RM 56983 RM 57018 RM 57042 RM 57058 RM 8" 8.00-8.63 202N 56863 RM 56888 RM 56920 RM 56947 RM 56980 RM 57010 RM 57048 RM 57062 RM 8" 8.63-9.80 202 56830 RM 56872 RM 56900 RM 56940 RM 56970 RM 56988 RM 57030 RM 57050 RM 8" 8.63-9.80 202S 56832 RM 56868 RM 56918 RM 56945 RM 56984 RM 57016 RM 57044 RM 57076 RM 8" 8.63-9.80 202N 56831 RM 56887 RM 56927 RM 56956 RM 56986 RM 57009 RM 57047 RM 57060 RM

10" 10.00-11.10 202S 57602 RM 57632 RM 57688 RM 57712 RM 57736 RM 57788 RM 57818 RM 57829 RM 10" 10.00-11.10 202N 57617 RM 57658 RM 57690 RM 57728 RM 57738 RM 57783 RM 57813 RM 57837 RM 10" 11.10-12.12 202 57600 RM 57630 RM 57671 RM 57698 RM 57740 RM 57770 RM 57800 RM 57820 RM 10" 11.10-12.12 202S 57601 RM 57631 RM 57697 RM 57711 RM 57763 RM 57787 RM 57817 RM 57830 RM 10" 11.10-12.12 202N 57614 RM 57657 RM 57696 RM 57727 RM 57737 RM 57782 RM 57812 RM 57836 RM 12" 12.00-13.20 202S 58353 RM 58406 RM 58437 RM 58451 RM 58492 RM 58522 RM 58552 RM 58569 RM 12" 12.00-13.20 202N 58357 RM 58409 RM 58439 RM 58454 RM 58497 RM 58512 RM 58557 RM 58566 RM 12" 13.20-14.38 202 58330 RM 58390 RM 58420 RM 58450 RM 58480 RM 58510 RM 58540 RM 58560 RM 12" 13.20-14.38 202S 58352 RM 58407 RM 58436 RM 58452 RM 58493 RM 58523 RM 58553 RM 58573 RM 12" 13.20-14.38 202N 58355 RM 58408 RM 58438 RM 58453 RM 58496 RM 58511 RM 58556 RM 58565 RM 14" 15.30-16.80 202 NA NA NA NA NA NA NA NA14" 15.30-16.80 202S 58802 RM 58805 RM 58810 RM 58812 RM 58814 RM 58816 RM 58820 RM 58830 RM 14" 15.30-16.80 202N 58803 RM 58806 RM 58811 RM 58813 RM 58815 RM 58817 RM 58821 RM 58831 RM 16" 17.40-18.90 202 NA NA NA NA NA NA NA NA16" 17.40-18.90 202S 58981 RM 58982 RM 58984 RM 58986 RM 58987 RM 58989 RM 58990 RM 59000 RM 16" 17.40-18.90 202N 58923 RM 58983 1RM 58985 1RM 58985 RM 58988 1RM 58988 RM 58995 RM 59005 RM18" 19.50-21.10 202 NA NA NA NA NA NA NA NA18" 19.50-21.10 202S 59221 RM 59223 RM 59225 RM 59227 RM 59229 RM 59231 RM 59233 RM 59235 RM 18" 19.50-21.10 202N 59222 RM 59224 RM 59226 RM 59228 RM 59230 RM 59232 RM 59234 RM 59236 RM 20" 21.10-22.70 202 NA NA NA NA NA NA NA NA20" 21.10-22.70 202S 59251 RM 59253 RM 59255 RM 59257 RM 59259 RM 59261 RM 59263 RM 59265 RM 20" 21.10-22.70 202N 59252 RM 59254 RM 59256 RM 59258 RM 59260 RM 59262 RM 59264 RM 59266 RM 24" 24.30-25.90 202 NA NA NA NA NA NA NA NA24" 24.30-25.90 202S 59421 RM 59423 RM 59425 RM 59427 RM 59429 RM 59432 RM 59434 RM 59436 RM 24" 24.30-25.90 202N 59422 RM 59424 RM 59426 RM 59428 RM 59431 RM 59433 RM 59435 RM 59437 RM

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637



J

Double Band Service Saddles

Style FC202 Wide Band Saddles

Wide Band Service Saddles are recommended for larger taps and for use on larger O.D. pipe. These saddles equalize the pressure on the pipe and can be used on Asbestos Cement, Cast or Ductile Iron and C900 PVC pipe.

The FC202 epoxy coated saddle with stainless steel band may be used for all applications but is recommended especially for use in highly corrosive areas and on C900 PVC pipe. The FC202 Saddle should be pre-sized when used on C900 PVC pipe. Pre-sized saddles will conform to the pipe O.D. without placing undue stress on the PVC pipe.

The open and closed lug design allows pre-assembly of the bands, thus ensuring a safe yet simple installation. The heavy duty gasket assures the saddle will maintain pressure in excess of the pipe rating.

The convenient marking system quickly and easily identifies the type of thread in the boss. For AWWA tapered thread, the top edge of the boss has a machined groove around the outside edge, while the boss for iron pipe thread is smooth.

NOTES: Saddles with IP inlet thread are available by special order. Other O.D. ranges are also available. Please contact your •local Team EJP sales office.NA means not available.•

Specifications:

Body:1. High strength ductile iron per ASTM A536.

Bolts:2. 5⁄8" 18-8 stainless steel NC threaded bolts are used on 4" thru 12" saddles. ½" bolts are furnished on saddles 3" or smaller.

Nuts & Washers:3. ½" or 5⁄8" fluorocarbon coated heavy hex nuts and washers made from 18-8 type 304 stainless steel. Welds are fully passivated for corrosion resistance.

Bands:4. 18-8 type 304 stainless steel with a 3¼" mini-mum width.



Finish:7. Approximately 12 mils of fusion applied epoxy coating.

NOM. PIPE SIZE

O.D. RANGE

PRODUCT NUMBERSOUTLET SIZE & THREAD TYPE

¾" CC 1" CC 1½" CC 2" CC2" 2.35-2.50

SADDLES WITH THESE SIZE OUTLETS ARE AVAILABLE

BUT USUALLY STOCkED IN SINGLE BAND ONLY — SEE

FC101 SADDLES ON PAGE J-20

NA NA3" 3.80-4.25 54788 F NA4" 4.74-5.26 55380 F 55425 F6" 6.84-7.60 56209 F 56259 F8" 8.99-9.79 56982 F 57035 F10" 11.10-12.12 57762 F 57818 F12" 13.20-14.38 58482 F 58552 F

162

3

57

4



J-23

Double Strap ServiceSaddles

Style F202 Double Strap Saddles

Double Strap Service Saddles are recommended for larger taps and for use on larger O.D. pipe. Double strap saddles equalize the pressure on the pipe and can be used on Asbestos Cement, Cast or Ductile Iron and C900 PVC pipe.

The F202 Saddle should be pre-sized when used on C900 PVC pipe. Pre-sized saddles will conform to the pipe O.D. without placing undue stress on the C900 PVC pipe.

The open and closed lug design allows pre-assembly of the straps, thus ensuring a safe yet simple installation. The heavy duty gasket assures the saddle will maintain pressure in excess of the pipe rating.

The convenient marking system quickly and easily identifies the type of thread in the boss. For AWWA tapered thread, the top edge of the boss has a machined groove around the outside edge, while the boss for iron pipe thread is smooth. Specifications:

Body:1. High strength ductile iron per ASTM A536.

Straps: 2. 5⁄8" AISI C1010 Steel, zinc plated with Di-chromate seal. Each strap has 5⁄8" flat bearing surface; ½" straps are furnished on saddles 3" and smaller.

Heavy Hex Nuts & Washers:3. ½" or 5⁄8" AISI steel alloy, zinc plated with Di-chromate seal.



Finish:6. Black E-Coating.

CAUTION: Saddles for C900 PVC and Steel O.D. sized PVC should be preformed at the factory to the exact pipe size in order to avoid over-stressing the pipe during installation. Please specify the exact O.D. of pipe when ordering saddles for PVC.

NOTES: Saddles with IP inlet thread are available by special order. Other O.D. ranges are also available. Please contact your •local Team EJP sales office.NA means not available.•

NOM. PIPE SIZE

O.D. RANGE

PRODUCT NUMBEROUTLET SIZE & THREAD TYPE

¾" CC 1" CC 1½" CC 2" CC2" 2.35-2.50 54350 F 54393 F NA NA3" 3.80-4.25 54753 F 54778 F 54788 1F NA4" 4.74-5.26 55240 F 55300 F 55360 F 55420 F6" 6.84-7.60 56040 F 56120 F 56190 F 56250 F8" 8.99-9.79 56830 F 56900 F 56970 F 57030 F10" 11.10-12.12 57600 F 57670 F 57740 F 57800 F12" 13.20-14.38 58350 F 58420 F 58480 F 58540 F

15

23

6

4

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637



J

Stainless Steel Saddles for

PVC Pipe

Stainless Steel Service Saddles

These Stainless Steel Service Saddles are the ideal saddle for use with PVC pipe because the shape will conform to the contour of the pipe without excessive clamping force. Iron saddles must be preformed at the factory if they are to be used on PVC pipe.

These Stainless Service Saddles are lightweight, strong and recommended for areas with corrosive conditions. This saddle can be used on Steel Sized PVC Pipe, C900 PVC Pipe (ductile iron O.D.) and Ductile Iron Pipe falling within the O.D. range listed in the product charts.

Specifications:Shells:1. Stainless steel per ASTM A 240, type 304, fully passivated. 4" wide on 2" thru 3" sizes. 6" wide on 4" thru 12" sizes.

Bolts:2. UNC roll thread, stainless steel per ASTM A 193, type 304. Fasteners coated to prevent galling.

Washers3. : Stainless steel per ASTM A 240, type 304 and plastic lubricating washers.

Gasket: 4. NBR per ASTM D 2000 MBC 610, com-pounded for water and sewer service. Other compounds available on request.

Tapped Outlet:5. Stainless steel per ASTM A 240, type 304. Available in ¾" thru 2" CC (AWWA) or IP threads.

NOM. PIPE SIZE

O.D. RANGE


¾" CC ¾" IP 1" CC 1" IP 1½" CC 1½" IP 2" CC 2" IP2" 2.13 or 2.38 54355 54368 54380 54396 NA NA NA NA

2½" 2.63-2.88 54645 54646 54647 54649 NA NA NA NA3" 4 Available 54746 54745 54777 54787 NS NS NS 547984" 3 Available 55245 55273 55305 55347 55381 NS 55433 554506" 3 Available 56053 56079 56130 56155 56210 NS 56263 562788" 3 Available 56864 56878 56923 56950 56972 NS 57049 57055

10" 3 Available 57620 57636 57691 57715 57756 NS 57819 5783312" 3 Available 58358 58411 58441 58455 58498 NS 58558 58572

NOTES: Tapped outlets up to 3" IP are available on 10" through 24" saddles.•There are many variations available so please call your local Team EJP sales office for assistance in ordering any of •these saddles.NA means not available. NS means non-stock.•

ORDERING INFO: Stainless Steel Saddles will have a letter designator after the product number (F, R, RM), for ex-ample: 54355 RM.



J-25

Brass Service Saddles for PVC Pipe

Brass Service SaddlesBrass Service Saddles are designed for use on PVC

pipe, and give a positive watertight seal with full circle support to the PVC pipe without cracking or distorting the pipe. Pressure capabilities of these high quality saddles equal but do not exceed the pressure rating of the PVC pipe up to 200 psig.

Brass Service Saddles are made to fit both IPS (Steel O.D.) and AWWA C900 (Ductile Iron O.D.) PVC pres-sure pipe. All saddles have cast IPS or C900 Pipe O.D. range identification. Tapped outlets are color coded: Green for AWWA CC tap threads and Yellow for FNPT tap threads.

Specifications:

Body and Strap:1. 85-5-5-5 Cast Brass per ASTM B62

Bolts:2. Silicon Bronze with slotted hex head on 1½" through 8" saddles and ¾" hex head on 10" and 12" saddles.

Gasket:3. EPDM o-ring bonded to o-ring groove

Outlet Sytle Color Code:4. Green for AWWA threads and Yellow for FNPT pipe threads.

Brass Saddles for IPS & C-900 PVC PIPE

NOTES:Items designated with NS are non-stock. Please call your local Team EJP sales office for information.•Items designated with NA are not available.•Outlet taps are available up to 2" in both FNPT and AWWA (CC) threads in saddle sizes 4" thru 12".•For cold water service only.•

NOM. PIPE SIZE

PIPE O.D.


¾" CC ¾" IP 1" CC 1" IP 1½" CC 1½" IP 2" CC 2" IP1½" 1.90 54267 NA NA NA NA NA NA

2" 2.38 54430 54429 54450 54461 NA NA NA NA2½" 2.88 54650 NS 54652 54648 NA NA NA NA

3" 3.50 54756 54758 54776 54832 NS NS NA NS4" 4.50 55490 55492 55480 55521 55528 NS 55535 NS4" 4.80 55478 55493 55481 55522 55529 NS 55536 NS6" 6.63 56320 56321 56341 56351 56342 NS 56345 NS6" 6.90 56362 56322 56363 NS 56343 NS 56367 NS8" 8.63 57100 57091 57105 57095 57108 NS 57110 NS8" 9.05 57124 NS 57125 57094 57109 NS 57115 NS

10" 10.75 57841 NS 57840 NS NS NS NS NS10" 11.10 57842 NS 57843 NS NS NS NS NS12" 12.75 58348 NS 58582 1 NS 58500 NS 58583 1 NS12" 13.20 58580 NS 58582 NS 58581 NS NS NS

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637


J-26

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637 www.ejprescott.com K-1

Flexible Couplings & Saddles K-1

K

For Sewer and Drain Connection and Repair

Straight Coupling

Connect pipes of same or different sizes and •materials, quickly and easilyPositive seal against infiltration and exfiltration •Stainless steel clamps are corrosion-resistant and •rustproofleakproof, rootproof•

Reducing Coupling

Fast:• Takes only minutes for average connection.Simple:• Place coupling over spigot and tighten bands.Economical:• Saves money by saving on installation time.

* non-Stock items; other sizes and material combinations are available upon request.Couplings conform to applicable parts of ASTM C443, C564 and D1869.

Flexible Couplings

COuPlInG SIZe

(inches)

ClAy ×

ClAy

ClAy × CI or

PVC

ClAy ×

AC, FIbre

or DI

COnCreTe ×

COnCreTe

COnCreTe ×

CI or PVC

AC, FIbre or

DI ×

CI or PVC

AC, FIbre or

DI ×

AC, FIbre or

DI

CI, PVC, COPPer or

STeel×

CI, PVC, COPPer or

STeel

4 × 3 * 62217 * * 62219 * * 622184 × 4 62236 62245 62235 62232 62237 62234 62233 622475 × 4 * 62279 62277 * * 62287 * *5 × 5 * 62283 62281 * * 62282 62284 62282 16 × 4 * 62317 * * 62316 62315 * 623376 × 5 62306 62305 62307 * * 62344 62342 *6 × 6 62323 62326 62313 62310 62325 62309 62308 623148 × 4 * * * * * * * 624478 × 6 62415 62418 62445 * 62417 62449 * 624488 × 8 62451 62458 62456 * 62454 62453 62452 62455

10 × 8 * 62466 * * 62464 62468 * 6246510 × 10 62472 62477 62484 * 62476 62488 62486 6247512 × 10 * 62499 * * * * * 6249812 × 12 62512 62528 62514 62515 62517 62516 * 6252415 × 12 * 62535 * * * * * *15 × 15 62536 62537 62540 * 62534 62538 * 6253918 × 18 62547 3 62547 62547 1 * 62547 2 62547 4 * 6254624 × 24 * 62550 1 * * * * * 62550

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637K-2


www.ejprescott.com

Caps and Manhole Adapters

Concrete Manhole Adapters (CMA) help eliminate leaks around pipe entering manhole walls, yet are flexible enough to permit lateral pipe movement without destroy-ing seal integrity. It is particularly useful for pipe to which concrete will not adhere, such as plastic pipe.

The CMA is made of elastomeric PVC, is corrosion proof and is unaffected by acid or alkali. because the CMA may be subjected to various conditions beyond the manufac-turer’s control which can affect its ability to seal, discretion must be used in its application and installation.

Due to the various factors that can influence the CMA’s effectiveness as a seal, (high water tables, quality of grout, workmanship and field conditions) Fernco does not warrant this product as a positive water seal.

NOTE: larger sizes available upon request.

Fast, easy installation•Permanent or temporary cap•For underground or above-ground use•low cost and reusable•

Caps offer a quick, easy way to cap pipe ends, cleanouts and open test pipes. Made of flexible PVC, they're suitable for either above ground or underground use on cast iron, steel, copper or plastic piping.

Caps are designed to fit all drain, waste and vent pipe materials in a given nominal size. The convex face allows the cap to withstand greater pressure for testing purposes and minimizes ballooning.

To install, simply place over open end of pipe and tighten to 60 inch lbs. torque.

CONCRETE MANHOLE ADAPTER

SIZe PrODuCT nuMber

4" 622426" 623858" 62459

10" 6248112" 62522

CAPSSIZe PrODuCT

nuMber

4" 621956" 621978" 62199

Flexible Cap Concrete Manhole Adapters



K

Flexible Sewer Saddles

Flexible Sewer Saddles

Features:The flexible sewer saddle's elastomeric construction will •allow one saddle to fit pipe diameters of 4" through 12" thus eliminating the need for an inventory of various sizes of rigid PVC saddles.The flexible sewer saddle is available with a 4" or 6" •inlet.The flexible sewer saddle is tightened onto the pipe with •stainless steel series 300 clamps.Steel reinforced edges prevent distortion when torque •is applied to the stainless steel bands.Inlet range from SCh-40 pipe down to SDr-35 pipe •which includes standard weight soil pipe.Available in Tee or wye configurations.•

Installation Instructions:

To insure a tight seal it is recommended that pressure be 1. applied to the skirt of the saddle as illustrated.

Tee Saddle

Wye Saddle

Then tighten clamps to at least 60 inch lbs. of torque.2.

DeSCrIPTIOn InleT SIZe

PrODuCT nuMber

4" - 12" Flexible Tee Saddle4" 628916" 62893

4" - 12" Flexible wye Saddle4" 628926" 62894

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637K-4


www.ejprescott.com

Installation Procedures:Make sure bit is perpendicular to mainline. Core the 1. proper size hole. Feel inside hole and clear any remain-ing material.

Insert the rubber sleeve into the cored hole with the gold 2. vertical line on the rubber sleeve facing to the side of the mainline. The upper segment should be on top of the wall or rib and the lower segment (PVC, ribbed & Polyethylene pipe only) should be on the inside of the pipe. Feel inside to be sure lower segment is flat against inside wall.

Apply the Inserta Tee3. ® solution supplied to the inside of the rubber sleeve and to the outside of the PVC hub adapter spigot. wArnInG! using pipe lube may result in hub adapter popping out!

Place the PVC hub adapter 4. into the rubber sleeve. Make sure that the red vertical line on the pvc hub adapter is in line with the gold vertical line on the rubber sleeve. Push hub adapter in as far as possible by hand. Make sure hub adapter is perpendicular to mainline. Forcing hub adapter through at an angle may cause damage to rubber sleeve or hub adapter.

Place a 2 x 4 board onto the top 5. of the PVC hub adapter.

The red horizontal line at the 6. top of the hub adapter is a depth mark. This tells the installer just how far to drive the adapter into the rubber sleeve. Drive the PVC hub adapter into the rub-ber sleeve to where the horizontal red line on the PVC hub adapter meets the top of the rubber sleeve.

Place the stainless 7. band around the top of the rubber sleeve and tighten down.

Install side- 8. service pipe in normal manner.

PVC Inserta Tee®

Inserta Tee® is a three-piece service connection that is compression fit into the cored wall of the mainline or man-hole. Inserta Tee® is easy to install and is used on all gravity flow pipe currently on the market. Inserta Tee® consists of a PVC hub, Stainless Steel band and rubber Sleeve, for side services of 4" (100mm) through 12" (300mm) and fits all mainline diameters.

Features:New and Rehab Installations:• Inserta Tee® allows easier grading of mainline and ensures side services are installed exactly where they need to be.Tapping Existing Lines:• Install Inserta Tee® without disturbing the bedding while eliminating:

Glues, epoxies, grout and specialized gaskets.1.

Specialized tooling.2.

Tightening & retightening bands.3.

Applications:Manholes • SanitarySewers•StormSewers • Drainage•Irrigation•

Inserta Tee Can Be Used With These Pipes:

DuctileIron • Concrete • Clay•Polyethylene • PVC • PermaLoc•Fiberglass • N12Culvert • Spirolite•VylonH.C. • HIQ/Sur-Loc • UltraRib•

Culvert NOTE: Inserta Tee® construction varies with pipe type and size. For pipe not listed please contact your local Team eJP Sales Office.



K

QwikSeal™ Connectors

QwikSeal™ allows you to connect service pipes to all known solid wall, profile, closed profile and corrugated pipe manufactured today.

Features:Available in 4", 6" and 8" sizes•

use a standard 5" or 7" hole cutter•

One size fits All clay, PVC, concrete and corrugated •pipe materials

no more searching for the right gasket•

Fast - Simple - reliable•

Tap into new, existing and rehabilitated sanitary and •storm sewer

heavy duty 316 series stainless steel clamp •

QS-4 Connects 4" SDR-35 Plain End Pipe Stubto 8" and Larger Drain Pipe

QS-6 Connects 6" SDR-35 Plain End Pipe Stubto 10" and Larger Drain Pipe

SDR 35 Pipe Connected to Clay

SDR 35 Pipe Connected to Concrete

SDR 35 Pipe Connected to Corrugated Polyethylene Drain Pipe

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637K-6


www.ejprescott.com

MechanicalPlugs

Mechanical Bypass PlugInside Gripper® Plugs

INSIDE PLASTIC

GRIPPER® PLUG

nOMInAl SIZe

(inches)

MInIMuM SeAlInG

DIAMeTer

MAXIMuM AllOwAble bACK PreSSure PrODuCT

nuMberAIr wATerPSIG FeeT

4" × ¼" 3.80 5 40 27108 26" × ½" 5.76 5 40 27189 18" × ½" 7.76 5 40 27279 5

MECHANICAL BYPASS PLUG

8" × ¾" 7.81 5 40 2727810" × ¾" 9.81 5 40 2735612" × 1¼" 11.68 5 40 27429

Gripper® PlugsCherne’s Gripper® plugs can be used in a variety of

applications including DwV (drain, waste and vent) test-ing and stack testing. end-of-the-pipe design won’t fall in, whereas the Inside-of-the-pipe design allows you to locate the plug inside the pipe as far as you need.

Features:Ideal for sewer testing* and long-term applications•Made with glass-reinforced AbS plastic•end-of-pipe design seals only at the end of a pipe•Inside-of-pipe design seals inside pipe as far as •neededequipped with:•

easy-to-install extra-large wing nut1. natural rubber o-ring2.

* Always block plugs when conducting air tests

End of Pipe Gripper® Plug

END TYPE PLASTIC

GRIPPER® PLUG

nOMInAl SIZe

(inches)

MInIMuM SeAlInG

DIAMeTer

MAXIMuM AllOwAble bACK PreSSure PrODuCT

nuMberAIr wATerPSIG FeeT

4" 3.80 5 40 271086" 5.76 5 40 271888" 7.76 5 40 27279



K

Pipe Plugs6" to 60"

The Pipe PlugThe Pipe Plug can be used in Gas, Sewer, water and

Storm Drainage Applications.It will fit all pipe from 6" to 60", including, but not

limited to the following:

rCP•Polyethylene•Clay•PVC•Ductile Iron•Steel•

Benefits:Stop sand and mud build-up•Keep valves clean•Keep children and animals out of pipes•Decrease downtime - less cleaning of pipe needed•

Other Uses For The Plug:Temporary manhole covers•Septic tank covers•weirs•

Caution:These pipe plugs are not to be used as test plugs

NOTE: Custom size plugs are available upon request

TEMPORARY PIPE

PLUGS

SIZe uSe On

PrODuCT nuMber

6" SDr 35 271848" SDr 35 27279 28" DI/C900 27279 3

12" DI/C900 27429 1

Phone: 800-EJP-24HR (357-2447) • Fax: 207-582-5637K-8


www.ejprescott.com

Kor-N-Seal® I

Connectors

Kor-N-Seal® I - Wedge KorbaNd

Flexible Pipe-To-Manhole ConnectorThe Kor-N-Seal® I Connector is ideally suited for

small diameter pipe-to-manhole connections. It provides a flexible, watertight, environmentally safe joint that exceeds ASTM C923 specifications. A specially formulated ePDM rubber compound offers superior resistance to weather, ozone,oils,acids,alkalisandanimal/vegetablefats.Boththe Korband and the pipe clamp are nonmagnetic series 304 stainless steel to achieve maximum corrosion resistance.

Installation: Kor-N-Seal® I installation is simple and can be com-

pleted in minutes. It is a one man operation and a standard torque wrench installs any size wedge-style connector. Detailed recommended installation procedures are included with every shipment.

Advantages:ensures a positive, watertight seal•Can be installed in either cored or formed holes with •wide diameter variationsAccommodates both angular and lateral misalignment•Provides a flexible, vibration-absorbing joint•Allows for variations in pipe diameter tolerances•Allows for changes in pipe material•Can be easily replaced if necessary•ensures trouble-free, efficient installations•Conforms to ASTM C923 specifications•Accommodates ground movement and prevents shear•

KOR-N-SEAL® ICONNECTORS

SIZe PrODuCT nuMber

7" × 4" 6281512" × 6" 6281812" × 8" 62819

12" × 10" 6282016" × 12" 62825

installation time is a fraction of other restraint …

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