institute of chemical - tÜbİtakmam.tubitak.gov.tr/sites/images/mam---/kte_en.pdf · production...

ENVIRONMENT AND CLEANER PRODUCTION INSTITUTE

GENETIC ENGINEERING AND BIOTECHNOLOGY INSTITUTE

FOOD INSTITUTE

CHEMICAL TECHNOLOGY INSTITUTE

MATERIALS INSTITUTE

EARTH AND MARINE SCIENCES INSTITUTE

ENERGY INSTITUTE

CHEMICALTECHNOLOGY

INSTITUTE OF

MARMARARESEARCHCENTER

CHEMICAL TECHNOLOGY

T: +90 (262) 677 29 00 - F: +90 (262) 641 23 09 E-mail: [email protected]



ENERGY INSTITUTE




FOOD INSTITUTE


INSTITUTE OF CHEMICAL TECHNOLOGY


MATERIALS INSTITUTE



41470 Gebze / KOCAELİT: +90 (262) 677 20 00 - F: +90 (262) 641 23 09E-mail: [email protected]

INSTITUTE OF

INSTITUTE OFCHEMICAL TECHNOLOGY

TURKEY’SCHEMICAL TECHNOLOGYBASE

TÜBİTAKMARMARA RESEARCH CENTER Gebze CampusKOCAELİ

INSTITUTE OF

CHEMICAL TECHNOLOGYInstitute Of Chemical Technology is a competent research institution that pioneers studies in the field of chemical technologies with its more than 40 years of experience and accumulation of knowledge and serves the industry and society by conducting applied researches to meet needs and by developing products with high value-added in parallel with the advancements in science and technology.

TÜBİTAK MARMARA RESEARCH CENTERINSTITUTE OF CHEMICAL TECHNOLOGY

FIELDS OF ACTIVITY

01

02

03

04

Defence and Forensic Sciences

Production Technologies

Drug and Medical Device Technologies

Industrial Technical Support Services

TÜBİTAK

MARMARARESEARCHCENTER

TÜBİTAK, the Scientific and Technological Research Council of Turkey, with its vision to be an innovative, guiding, participating and cooperating institution in the fields of science and technology, serves for the improvement of society’s life standards and for sustainable development of Turkey by supporting innovation through academic and industrial R&D studies, conducting research and development activities in accordance with national priorities and by determining the science and technology policies of Turkey.

Marmara Research Center (MAM) is one of the oldest and largest research centers of TÜBİTAK, and conducts applied research and development activities.

Institute Of Chemical Technology is one of the seven institutes of TÜBİTAK MAM, and conducts project-based studies in the field of chemical technologies.

mam.tubitak.gov.tr

4 INSTITUTE OF CHEMICAL TECHNOLOGY MARMARA RESEARCH CENTER

MAKES IT POSSIBLE TO ACHIEVE MORE

5INSTITUTE OF CHEMICAL TECHNOLOGYMARMARA RESEARCH CENTER

Expert R&D Staff69%

Researcher

63%

PhD

29%

Technician

2%

Administrative Staff

62PERSONNEL

RESEARCHER

PROFILE

9%

BSc

28%

MSc

• Chemistry• Chemical Engineering• Physics

• Materials Engineering• Computer Engineering

Multidisciplinary Research Staff:


Turkey’s Largest R&D InfrastructureIn The Field

Coal And Biomass Laboratory

Forensic and Security Material Technologies Laboratory

Heterogeneous Catalysis Processes Research and Development Laboratory

Applied Medical Technologies Laboratory

Pharmaceutical Research Laboratory

Inorganic Materials Production and ModificationTechnologies Laboratory

Mineral Oil/Waste Mineral Oil Pilot Plant And Laboratory

Flexible Production Pilot Plant Polymer Production Pilot Plant

Boron ChemicalsProduction Laboratory

Adsorption Process Technologies Development and Application Laboratory

Energetic Materials Synthesis And Characterization Laboratory

Organic Electronic and Photonic Technologies Laboratory


TECHNOLOGY DEVELOPMENT

AND APPLIED R&D

ACTIVITIES


01

DEFENCE AND FORENSICSCIENCES


CHEMICAL TECHNOLOGYFOR DEFENCE


Energetic Materials • Sensitive and Insensitive Explosives

• Green Energetic Materials

• Rocket Fuels

Gas Capture Systems• Gas Capture Processes

• Gas Masks And Filters

Defence Materials• Catalysts for Hydrogen Combustion

• Nanomaterials for Decontamination

• Polymer Composites

• Smart Polymers

Forensic Sciences• Gas Munitions

• Crime Scene Investigation Materials

• DNA Isolation Kits

Defence and Forensic Sciences


We conducted R&D activities for domestic production of crime scene investigation supplies (latent fingerprint development powders, sprays, brushes and lif ting tapes) needed by Turkish National Police, and made the production of its needs for these supplies in 2014 and 2015. We offered technology transfer to domestic companies for fingerprint powders, sprays and fiberglass fingerprint brushes.

Domestic Production of Crime Scene Investigation (CSI) Supplies

CSI

We have conducted R&D activities for domestic production of gas munitions demanded by Turkish National Police, and have developed methods. Then, we have successfully commercialized the products by basic licence model.

Domestic Production of Gas Munitions

This project aims to develop know-how for Turkey in production technologies of such chemicals as catalysts, adsorbents and initiators accounting for a great part of the manufacturing costs of closed circuit self rescue breathing apparatuses (escape masks); which operate independently from the gas concentration in the ambient air, which contain oxygen-producing chemicals and which are self sufficient; and to make preliminary feasibility studies for their production in Turkey. The target for the next step of the project is to cooperate with domestic companies for manufacturing these escape masks with national capabilities.

Development of Gas Adsorbents and Catalysts For Escape Masks

GAS MUNITIONS

MASKİM

02

PRODUCTIONTECHNOLOGIES


RELIABLE PRODUCTION


Process Development• Modeling And Simulation

• Design, Control, Optimization, Feasibility

Coal-Based Products• Humic Acid and Derivatives

• Coke and Activated Carbon

• Ashless Coal and Charcoal Briquette

Applied Electrochemical Processes• Anode, Cathode, Electrolyte and Additive Materials

• Electrochemical Separation

• Membrane Electrolysis

Polymer Production Processes• Membrane Production

• Polymer Composites, Coatings and Aerogels

• Insulating Materials

• Production and Applications of Catalysts• Recycling Processes• Zeolite and Clay Applications• Production of Boron Chemicals• Organic Electronic Technologies• Pilot Plant Activities

Production Technologies


Production of Hydrogen Combustion Catalysts Through RecyclingTÜBİTAK MAM Institute of Chemical Technology has been the first in Turkey to produce palladium catalysts that combust the hydrogen released from submarine batteries, and thereby eliminate the hydrogen-related hazards.

H2 YaKat (H2 Combustion Catalyst)

We produce boron derivatives, CO2 cartridge chemicals, organic and inorganic chemicals at pilot plants. Along with production, we conduct synthesis, purification, optimization, scale-up and process development studies. The requests for studies and test productions at the pilot plants are submitted to the Institute of Chemical Technology via the Industrial Services Unit.

Pilot Plants For Boron and CO2 Cartridge Production

With this project, we aim to realize the production of ultra pure boric acid products for use in TFT-LCD screen panels and nuclear power plants. The project covers experimental studies, pilot-scale test productions, industrial process and plant designs and pre-feasibility studies. The outputs of the project are expected to strengthen the competitive power of Turkey in international boron market and to help Turkey create more value-added on national boron resources.

Technology Development For Low Alkali and Low Sulfate-Containing Boric Acid Production

BKPT

Ultrapure Boric Acid

We aim to make economic and technical evaluations on plant designs for recycling zinc, manganese, nickel and cadmium from waste batteries, to make process development, and to deliver high value-added products at national and international standards. The already open pilot plant is expected to help minimize the harmful effects of waste batteries on environment, to allow the recycle of high value-added products like zinc, manganese, nickel and cadmium, and to serve for the accumulation of knowledge in the field.

Waste Battery Recycling Technologies

Waste Battery

We have developed water-based road marking paints having longer life, on the other hand, requiring less labor, less raw material and less maintenance. In consideration of a usage around 20,000 tons/year, the switch to water-based system has allowed savings around 8-10 million Turkish Liras in total and reduced the solvent emissions. Republic of Turkey Ministry of Transport General Directorate of Highways has already started the water-based road marking paint applications.

Development of Environment-friendly Water-Based Road Marking Paint and Performance Improvement of Horizontally Applied Cold-laid Solvent-based Road Marking Paint

Road Marking Paint

This project is expected to make it possible to briquette Turkey’s lignite coals and/or waste coal dusts (from coal slurry) singly or in combination with different coals or various agricultural wastes (biomasses), to determine the conditions affecting the briquetting and to develop a proper process.

Determination of Appropriate Conditions For Briquetting Turkey’s Lignite Coals, And Development of Briquetting Process And Packaging Material

Total bituminous shale reserve in Turkey comes second after the lignite reserve. In recent years, studies have been mostly focused on solvent extraction, which are expected to make it possible to determine the most appropriate solvent extraction conditions for all bituminous shale sites of Turkey.

Research Studies On Liquid Fuel Production Potentials In Turkey’s Bituminous Shale Reserves By Solvent Extraction Method

Bituminous Shale

Charcoal Briquette

Ash-freeing of Coals With Low Calorific Value By Extraction Method and Development of Alternative ProductsInorganic materials in coal constitute a negative factor impacting an efficient use. The project aims to reduce the ash content of Turkey’s brown coals with low calorific value and high ash content (around 10-15%) to a level below 0,5-1% by solvent extraction method with an appropriate solvent, and to develop a process.

Some imported cellulose-based products (like cellulose ester, cellulose ether, etc.) that are not produced in Turkey have an extensive use in various fields. With this project, we have determined their production conditions at laboratory scale, created technical production documents and conducted pre-feasibility studies.

Production of Various Cellulose Derivatives

Ashless Coal

Cellulose

With this project, we aim to produce warm mix asphalt additives for use on roads, to develop mixture compositions of these additives for use in bituminous warm mixes, to make pilot applications of these asphalts, to determine asphalt performances and to create technical production documents.

Development of Warm Mix Asphalt Additive Production Technologies

IKA

03

PHARMACEUTICAL AND MEDICAL DEVICE TECHNOLOGIES


NATIONAL TECHNOLOGIESFOR HEALTH SECTOR


Drug and Medical DeviceTechnologies

• Pharmaceuticals- Active Ingredient Synthesis For Human

Pharmaceuticals and Agricultural Pesticides

- Drug Formulation and Production

- Natural Origin Drug Filler

- Traditional Herbal Medicinal Products

• Medical Devices - Controlled Drug Release

- Medical Textiles

- Diagnostic and Therapeutic Biomaterials

- Biodegradable and Permanent Implants

- Cosmetic Product Formulation and Production


We have prepared UV-ray hardened formulations with domestic capabilities which used to be imported as finished products, made the needed oligomer/monomer syntheses, created different formulations with various compositions depending on the inputs, and achieved a novel intraocular lens production which resulted in industrial scale production.

With this project, we aim to enhance life quality of patients by eliminating post-operative intervention risks, owing to the composite product groups developed in cooperation with private sector for use in both extraperitoneal and intraperitoneal applications, that are biodegradable, anti-adhesive, anti-bacterial, hemostatic and compatible with tissues, thereby, inhibiting the complications associated with current hernia patches.

Process Optimization For Intraocular Lens Production By Photopolymerization, Synthesis of UV-Ray Hardened Oligomers and Formulation Development

Development and Production of Next Generation Antimicrobial and Hemostatic Composite Meshes For Surgical Applications

GIL

Composite Mesh

MARMARA RESEARCH CENTER

The project aims at developing three dimensional scaffolds with novel design and composition inspired by natural cartilage structure, conducting preclinical applications and designing a novel bioreactor.

Cartilage Regeneration With Three Dimensionally Woven Scaffolds

We have achieved to prevent yield losses during codeine separation-purification processes and developed a novel dionine production process. These developments have allowed 500kg/year dionine production with 99% purity and 10ton/year codeine production with 96% purity.

Production of Dionine and Codeine from Morphine

DioKod

Cartilage Regeneration

We aim to produce active ingredients of synthetic crop protection products for the first time in Turkey. For this purpose, we will develop processes for production of three active ingredients that have herbicidal, insecticidal and fungicidal properties, make five different formulations, and conduct field studies.

Production of Synthetic Crop Protection Products

SBKÜ

We aim to develop a novel synthetic agent for prostate cancer treatment, along with several delivery systems (employing derivatization, polymeric nano-carriers, etc.) for carrying the active molecules (agents) to the target area in the most efficient way.

Development of Next Generation Synthetic Agents For Prostate Cancer Treatment

PROKAN

04

INDUSTRIAL TECHNICALSUPPORT SERVICES


• Chemical characterization of non-standard fuel samples

• Solvent analyses

• Oil analyses

• Alcohol analyses

• Polymer technology tests and analyses

• Inorganic tests and analyses

• Pilot plant productions

• Performance tests on private consumption products

PROVEN QUALITY IN CHEMISTRY


INDUSTRIAL TECHNICALSUPPORT SERVICES

• Drug and medical device tests and analyses

• Wet chemical analyses

• Instrumental analyses

• Nuclear magnetic resonance (NMR) spectrometry analyses

• Organic, inorganic and polymer content analyses

• Physical experiments and analyses

• Cleaning product analyses

• Parameter analyses of explosives and gas munitions

Tel: +90 (262) 677 21 98E-mail: [email protected]

TÜBİTAK MARMARA RESEARCH CENTER Industrial Services Unit


OUR PIONEERINGPROJECTS

1981 19962002

1994 1999

1993 1997 2004

1995 2000

Boric Acid and Sodium Hydroxide Production By Electrolysis of

Sodium Borate Solutions (Patent)

Fluidized Bed Crystal Anhydrous Borax Production

(Patent)Synthesis of Zeolithic Catalysts

(FCC catalysts)

Sodium Perborate Monohydrate Production By Use of

Microwave Heating (Patent)

Strontium Carbonate and Ammonium Sulphate Production From Celestite

Ores By Use of Carbon Dioxide

Granulation of Borax Pentahydrate Fine Dusts and Crystals By

Compacting (Patent)

Production of Inorganically Modified Bentonite-Based Thickening

Thixotropic Substance For Water-Based Systems (Patent)

Production of Potassium Sulfate and Aluminum Hydroxide From Alunite Ore Without Roasting

(Patent)

Production of Sintered Boron Oxide Tablet

(Patent)

Strontium Carbonate Production From Celestite Ores By Use of Carbon Dioxide And

Calcination Method


2005 2010 2014 2016

2008 2012

2007 2011 2014

2009 2013 2015

Sodium Sulphide and Sodium Thiosulfate Production From

Sodium Sulfate Without Roasting (Patent)

The First National Polymer-Electrolyte

Fuel Cell Membranes(Patent)

Development and Application of Water-Based Road Marking Paints

For The First Time In Turkey

Establishment of The First Waste

Battery Recycling Plant

Organic Electronics: OLED (Organic Light Emitting Diode)

Technology Infrastructure

Establishment of A Pilot-scale Waste Mineral Oil Recycling

Plant

Process Competence Determination For Waste

Vegetable Oil Recycling Plants

The First National Intraocular Lens

(Patent)

Organomineral Fertilizer Production

From Coal

Establishment of A Pilot-scale Sodium Borohydride Plant

Development of Humic Acid Derivatives

(Patent)

The First Composite Mesh For

Surgical Operations


OUR COOPERATION MODELSR&D PROJECTS WITH PRIVATE SECTOR COMPANIES

R&D PROJECTS WITH PUBLIC INSTITUTIONS

JOINT PROJECTS WITH INTERNATIONAL R&D INSTITUTIONS

TEST AND ANALYSIS SERVICES

TECHNOLOGY TRANSFER

• TÜBİTAK ARDEB etc.

• TÜBİTAK TEYDEB etc.

National Funding Programs

• TÜBİTAK BILATERAL/MULTILATERAL COOPERATION PROJECTS

• EU PROJECTS

International Funding Programs

For Further Information: www.mam.tubitak.gov.tr

If you have projects on which we can cooperate, please visit: dahaiyisimumkun.com/anket

OPEN DOOR POLICYFOR R&D COOPERATIONS

MARMARA RESEARCH CENTER



ENERGY INSTITUTE

FOOD INSTITUTE

MATERIALS INSTITUTE



CHEMICAL TECHNOLOGY

INSTITUTE OF

ktewww.kte.mam.tubitak.gov.tr

41470 Gebze / KOCAELİ / TURKEYT +90 (262) 677 38 00F +90 (262) 641 23 09


TÜBİTAKMarmara Research Center

institute of chemical - tÜbİtakmam.tubitak.gov.tr/sites/images/mam---/kte_en.pdf · production...

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