instruction manual - smartjan.com · 6. remove the inlet filter, the main filter and both ball...

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CASCADE SERIES P20 72596A 10/2006 INSTRUCTION MANUAl Read all instructions before using this machine. IMPORTANT SAFETY INSTRUCTIONS This manual is to ensure that the CFR Cascade is operated correctly. All operators must read, understand and practice the following safety instructions. Models: 10416A - P20 SP 10419A - P20 10425A - P20 OZ SP 10426A - P20 OZ 10427A - P20 OZ SP 230V 10428A - P20 OZ 230V

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Page 1: INSTRUCTION MANUAl - smartjan.com · 6. Remove the inlet filter, the main filter and both ball filters inspecting them for damage. 7. Check the low water shut off float, making sure

CASCADE SERIES P20

72596A   10/2006

INSTRUCTION MANUAl

Read all instructions before using this machine.IMPORTANT SAFETY INSTRUCTIONS

This manual is to ensure that the CFR Cascade is operated correctly. All operators must read, understand and practice the following safety instructions.

Models:10416A - P20 SP10419A - P2010425A - P20 OZ SP10426A - P20 OZ10427A - P20 OZ SP 230V10428A - P20 OZ 230V

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CFR CASCADE2

TABLE OF CONTENTS

Introduction ................................ 2Unpacking instructions .............. 3Components  ............................. 4Safety instructions ..................... 5Transporting the Cascade ......... 6Preparing for cleaning ............... 6Operating instructions ............... 7Pre-use inspection ..................... 7Filling the tank ........................... 8Operating the Cascade ............. 9Maintenance ............................ 11Optional accessories ............... 13Periodic maintenance .............. 15Trouble shooting guide ............ 16Parts and drawings  ................ 17Preventative Maintenance  ...... 22   ServiceWarranty .................................. 27

INTRODUCTIONCongratulations on your purchase of a CFR Cascade20 Series Cleaning System. The CASCADE 20 SeriesCleaning Stations are the industry’s most powerful and ver-satile systems for the cleaning of carpets, hard surfaces,upholstery, and modular office panels.

The Cascade P20-SP, self-propelled cord electric model,and Cascade P20 wand systems, are high efficiency clean-ing systems. Standard CFR hoses and tools can be usedwith all Cascade P20 models.

This manual has been provided, along with a training video,to provide instructions on the use and care of the Cascadesystem. The Cascade is intended for use only as describedin the manual and training video with recommended attach-ments and chemicals. All operators of the equipment mustwatch the video and read the manual before using theequipment.

Please complete and return the enclosed warranty card.

Parts and ServiceThe Cascade is covered by CFR’s PreventativeMaintenance Program which is designed to maintain theCascade on a quarterly basis. The program focuses on:inspecting the equipment, replacing covered parts asrequired, and identifying potential situations where a morein-depth service or training may be required.

If service is required, it must be performed by an autho-rized CFR repair center. Contact your local dealer or call1.800.533.2557 for the location of a repair center.

Serial NumberThe serial number of the machine is located on the name-plate, located next to pressure regulator. This informationis needed when ordering parts or scheduling repairs. Fill inthe information below for future reference:

Serial Number ______________________________________________________________

Part Number  _______________________________________________________________

Purchase Date ____________________________________________________________

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CFR CASCADE 3

UNPACKING INSTRUCTIONSThe Cascade is shipped with the tool head unattached. Thetool head must be assembled and then attached prior tousing the machine.

Note: The Cascade ships complete with tool head (SPmodels only), spray bar (SP models only), 2 side plates fortool head (SP models only), 4 thumb screws for tool head(SP models only), 4 black screw for tool head (P20SP only),2 quick release pin (SP models only), extension cord, man-ual, main filter, inlet filter, tank lid, vacuum hose (SP modelsonly), and priming hose

1. Position a side plate on each side of the tool headbracket by aligning the two holes in the side plates withthe two holes in the bracket. The side of the plate withthe foam should be placed on the inside of the bracket.

2. Secure the side plates to the tool head bracket usingtwo black hex screws per side plate.

3. Slide the tool head underneath the tool head bracketwith the tube facing away from the Cascade.

4. Take the solution hose and place it over the tool head.

5. Insert a thumbscrew on each slot of the tool headbracket and screw it into the tool head.

6. Take the two clevises that are coming out fromunderneath the Cascade and slide them around thetabs that are attached to the tool head.

7. Insert a quick release pin in each of the clevis.

8. Press the quick disconnect of the solution hose onto thequick disconnect of the inline strainer assembly.

75

14

8

Clevises

Quick release pins

Side plate

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CFR CASCADE4

COMPONENTS

Control PanelVacuum Motor Switch..........Turn vacuum motor on/off.Pump Motor Switch ...............Turn pump motor on/off.Ozone Switch ..............................Turn ozone on/off.Speed Dial .....................................Select speed control from 0-11.Pump Circuit Breaker ...........5 AMP breaker provides overload   protection for the pump motor.   The breaker will pop out if tripped.   To reset, wait several minutes and   push the breaker back in. Hour Meter ....................................Displays number of hours machine  has been used.  The hour meter only   runs when the pump is on.Trigger ...............................................Activates solution dispensing. 

   WARNING!  Do not turn power off on the machine by disconnecting the cord. The electronic drive control will sense a power failure and shut off, requiring it to be reset. Always turn off all switches before you turn off the power.   WARNING!  Do not force the engagement of the trigger by tying or taping the trigger in the “on” position. The electronic drive control will sense a power failure and shut off, requiring it to be reset.

Vacuum Motor

Pump Motor

Trigger

Main Filter

Inlet Filter

Ball Filters

Cleaning Head

Speed dialVacuum Pump

Circuit breaker Hour meter

Ozone (OZ model only)

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CFR CASCADE 5

SAFETY INSTRUCTIONSThese guidelines are provided for your protection and convenience. Please read them carefully. If you have any ques-tions regarding the use of your equipment call CFR Technical Service at 800.533.2557. Failure to adhere to instructions provided can potentially void any warranties. Precautions and safety warnings are provided for your protection. Failure to observe these warnings could result in personal injury and damage to the equipment. When using an electrical appli-ance, basic safety precautions should always be followed. 

   WARNING! Do not attach any device that would engage the trigger in the on position.

   WARNING!  To reduce the risk of electric shock, fire, or injury:1.  This machine should only be used by trained and authorized personnel. Operators must read and understand    this manual completely and view the training video before operating the equipment.2.  Do not leave unit unattended when plugged in when not in use. Always unplug the   equipment from outlet when not in use and before servicing.3.  Connect to a properly grounded outlet only. (See Grounding Instructions)4.  Do not use with damaged cord or plug.5.  Do not handle plug or unit with wet hands.6.  Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or   corners. Do not run machine over cord. Keep cord away from heated surfaces.7.  Turn off all controls before unplugging.8.  Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.9.  Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and   anything that may reduce air flow.10. Do not use without filters in place.11. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.12. Do not expose to rain. Store indoors.13.  If unit is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, take it to a local    CFR service center.

Grounding Instructions This unit must be grounded. Grounding provides the path of least resistance for electric current, in the event of malfunction or breakdown, to reduce the risk of elec-tric shock. This unit is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

   WARNING!  Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is   properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet; have a grounded outlet installed by a qualified electrician.

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Transporting the CascadeTo transport the Cascade from one location to another, it is recommended that the complete tool head be removed. 

1.  Disconnect vac hose and solution line from   cleaning head. 2.  Remove two quick release pins. 3.  Unscrew the 4 screws on the side of the tool head. 4.  Remove the tool head from the machine. 5.  Replace the tool head when machine is set up at   new location.

Preparing for CleaningPlanningThe area to be cleaned should be reviewed to deter-mine the most efficient cleaning plan to minimize turns and utilize power outlets advantageously. 

If you have a rectangular room: • Establish a path down the length of the room, overlap-ping each pass by a minimum of 2 inches. If you have an irregularly shaped room:• Establish a path down the length of the room at the longest point, overlapping each pass by a minimum of 2 inches.  

VacuumingVacuuming is very important to the maintenance of carpet. Vacuuming removes the dry soil; loose dust, dirt and soil before it is worked down into the carpet. Built up soil is much more difficult to clean out of the carpet.

Pre-Spraying Doorways and other heavy traffic areas will require additional maintenance and care. Pre-spraying these areas prior to cleaning will allow the chemicals addi-tional time to work.

SpottingThe difference between a spot and a stain is how long it sits on the floor. Pre-vacuuming provides an excellent opportunity to locate and pre-treat spots.  

CFR CASCADE6

2

3

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CFR CASCADE 7

OPERATING INSTRUCTIONSAll operators should read this entire manual prior to using  the machine. 

Pre-Use Inspection

   WARNING! Do not fill the Cascade tank prior to the pre-use inspection. 

1.  To prepare the Cascade for use, remove the clear   tank lid and disconnect the vacuum hose. 

2.  Unlatch the fasteners on the front of the machine, open the top.

3.  Inspect the solution lines and the vacuum hose   checking for any damage. 

4.  Close the machine fastening the latches.

5.  Reconnect the vacuum hose and replace the clear tank lid.

The Cascade utilizes multiple filters in the recycling of cleaning solution. It is imperative to the operation of the machine that filters are kept clean and in good working order with no tears, holes, or obvious signs of wear. Visually check all filters prior to use.

6.  Remove the inlet filter, the main filter and both ball   filters inspecting them for damage. 

7.  Check the low water shut off float, making sure the float   moves freely.

8.  Replace each filter.

Inlet filterTank lid

Main filter

Ball filter

low water float

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CFR CASCADE8

Filling the Tank

1.  Fill the tank with water to the desired level. For the full   25 gallon capacity fill to the 25 gallon mark on the level    gauge inside the tank. The Cascade requires a   minimum of approximately 15 gallons to operate   properly. This partial fill level is perfect for smaller   areas or when you are doing maintenance cleaning. 

    CAUTION! Water should never be higher than the inlet filter. Doing so will activate the automatic vac-uum shut off and the machine will not operate. 

    CAUTION! Water temperature above 140° F (60°C) will cause the tank to buckle from the strong vacuum suction.

2.  Add CFR’s in-tank cleaner at the proper ratio as   described on the chemical label instructions. CFR’s   in-tank cleaners are A Excell, Excell and Perform-All.3.  Add CFR’s Defoam to the tank, per label instructions,   to prevent excess foaming.

\    WARNING! Do not use any other defoaming 

product other than CFR’s Defoam.

25 gallons

15 gallons

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CFR CASCADE 9

Operating the Cascade

P20SP – The easy to use, self-propelled Cascade cleans in the forward direction. The speed dial allows the operator to select the appropriate speed for the area to be cleaned. The slower you drive the machine the deeper the cleaning. Machine cleaning performance can be monitored visually through the tank lid.

1.  Prior to cleaning you will need to be sure the pump   is well primed. 

  • Turn speed dial to 0 (zero).

  • lower the floor tool.

  • Turn vacuum switch on.

  • Turn pump switch on.

  • Squeeze the trigger for 30 seconds.

  • Adjust p.s.i. from 0 to 400, if necessary.

Note:  For P20 OZ models, turn on vacuum, pump and ozone switches on and let machine run for 15 minutes before use.  

P20 – The easy to use wand system cleans in the forward direction. 

1.  Prior to cleaning, purge the air in the solution line by   circulating solution into the tank through the hose.

  • Attach hose and solution line without tool attached     and place hose end in tank opening

  • Turn pump switch on and engage trigger for      30 seconds.

  • Adjust p.s.i. from 0 to 400, if necessary.

This primes the pump, purges air from the lines, and automatically mixes the chemicals. The Cascade P20 is ready for cleaning.  Note:  If priming does not work, refer to page 16.

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CFR CASCADE10

Operating the Cascade

2.  The Cascade provides the ability to clean in 2different modes.  

  Maintenance Mode - Routine Maintenance is   performed on a regular basis to maintain the   appearance and the cleanliness of the carpeting.  • Adjust the p.s.i. to 200 and set the speed dial at 7. 

  Restorative Mode - Restorative Cleaning allows   for the deepest cleaning of heavily soiled carpets or   high traffic areas.  • Adjust the p.s.i. to 400 and set the speed dial at 4.

3.  Engage the trigger. 

4.  Begin cleaning by driving the machine forward in a   straight line. Overlap each pass by 2 inches. 

   CAUTION! Monitor foam in the machine’s tank through the clear plastic lid. Excessive foam may cause vacuum motor flooding and machine damage. 

5.  When cleaning, monitor foam in the solution tank.   Residue left in the carpeting or upholstery from   other cleaning methods may cause excessive foam to   collect in the solution tank. If vacuum flooding occurs   foam and fluid will spill out onto the floor. 

6.  If flooding occurs turn off the pump switch. 

7.  Remove the vacuum hose from the machine. 

8.  Remove clear plastic lid.

9.  Add DEFOAM to the tank according to bottle   instructions. 

10. let vacuum run for 3-5 minutes to clear foam and dry   vacuum turbines.

11. Replace clear plastic lid. 

12. Continue cleaning.

   CAUTION! If foam continues to cause flooding, empty the solution tank and refill with fresh fluid, adding CFR DEFOAM before restarting. 

13. When finished cleaning, drive the Cascade to   the janitor’s closet or to where the waste   water can be dumped.

14. Follow instructions for routine daily maintenance. 

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CFR CASCADE 11

MAINTENANCE

Routine Daily Maintenance

To maintain optimum performance the equipment, tools and filters should be cleaned after each use. Replace any filters that are damaged. Nozzles that cannot be cleared should be discarded. 

Tank and Filters1.  Make sure all power is off.

2.  Empty the tank.  • Remove the drain hose from the clamp on the     rear of the machine.  • Remove the plug and hold hose over the drain     area until tank is empty

3.  Remove clear plastic lid. 

4.  Remove the inlet filter and rinse. 

5.  Rinse out the tank and drain hose with clean water.

6.  Remove the main filter and the ball filters, rinse   and replace. 

7.  Replace the inlet filter. 

8.  Replace the clear plastic lid. 

Inlet filterTank lid

Main filter

Ball filter

low water float

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CFR CASCADE12

Tool HeadThe P20 is designed to be tilted back for easy access to the tool head and underside of machine.  

Warning: Never tilt machine back when tank contains solution.  1.  lower the tool head. 

2.  Disconnect the vacuum hose. 

3.  Disconnect and remove the tool head.   A. Disconnect the solution hose.   B. Remove the two quick release tool pins.   C. Unscrew the two thumbscrews from each side of the       tool head and slide the tool head off. 

4.  Remove the spray bar and rinse. 

5.  Visually inspect quick disconnect spray tips   for blockage. 

6.  Open and clean the in-line strainer filter and replace.   • Disconnect the in-line strainer filter by using the     quick disconnect coupler.  • Remove any debris from the strainer.   • Keep o-ring and threads of the plug lubricated.     CFR DEFOAM is a good lubricant or use a     non-petroleum based lubricant. This will ensure a     tighter seal.

7.  Remove any large debris from underneath the tool   head. Rinse the vacuum chamber on the tool head. 

8.  Replace spray bar. 

9.  Connect the tool head.   • Connect the solution hose.   • Replace the two quick release tool pins.   • Replace the two thumbscrews from each side of     the tool head. 

10. Connect the vacuum hose. 

11. Raise the tool head for storage. 

BC

4

6

A

Spray tips

Spray bar

In-line strainer

Vacuum chamber

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CFR CASCADE 13

General1.  Wipe down the equipment with a damp cloth.   Do not use abrasive chemicals or solvents. 

2.  Remove clear plastic lid for storage.

Hand tools & wands1.  Rinse opening of tool with water to eliminate any debris. 

2.  Wand only – open and clean in-line strainer.  A. Disconnect the In-line Strainer by using the quick     disconnect coupler.   B. Remove the filter and rinse with water.   C. Remove any debris from the strainer.    D. Keep o-ring and threads of the plug lubricated.     CFR DEFOAM is a good lubricant or use a     non-petroleum based lubricant. This will ensure a     tighter seal. 

3.  Wipe tool with damp cloth and store with head up to   prevent clogging of nozzle.

OPTIONAL ACCESSORIES

Wand and Tool UsageAttaching Wand/Hand ToolThe Cascade self-contained cleaning system works with all CFR wands and tools. To attach a wand or hand tool:

1.  Verify that all power is off.   • Turn speed dial to 0.  • Turn pump switch off  • Turn vacuum switch off.

2.  Disconnect the vacuum hose on the Cascade. 

3.  Connect the wand hose to the vacuum intake. 

4.  Connect the solution hose using the quick disconnect. 

5.  Prime solution hose by placing hose end in tank   (without tool attached)

6.  Turn the vacuum switch on.

7.  Turn the pump switch on.

8.  Engage trigger until trapped air is removed from the line.

9.  Verify the p.s.i. setting.

10.   Attach optional accessory.

A

B

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CFR CASCADE14

Carpets/Hard Floor and Surfaces

1.  Place the wand on the surface to be cleaned and move it at the rate of a slow walk.

2.  Apply solution by engaging the trigger.

   CAUTION! When using CFR carpet wands, solution is applied on the forward stroke only. Use only enough downward pressure on the wand to move it effectively on both the push and pull stroke. Use of excessive downward pressure on the wand will decrease the efficiency.

3.  Always finish cleaning with a dry stoke. 

   CAUTION! It is very important to keep wands properly seated to the surface being cleaned to produce maximum cleaning effectiveness and minimum dry times. 

Upholstery1.  Place tool on surface to be cleaned.

2.  Move (pull and push) tool at a rate of about one foot per second. 

3.  Apply solution on the pull stroke only.

4.  Overlap passes by about 1 inch.    When cleaning upholstery edges, hold finger over part of the tool to prevent overspray. Edges can also be cleaned   by placing the tool on the edge of the upholstery and moving it parallel to the edge.

   CAUTION! When using CFR hand tools, solution is applied on the pull stroke only. Use only enough downward pressure on the tool to move it effectively on both the push and pull stroke. Use of excessive downward pressure on the hand tool  will decrease the efficiency.

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CFR CASCADE 15

Periodic Maintenance

1.  Check power cord for any breaks, separations, or cuts. Make sure the ground pin on the connector is intact or the   machine will be unsafe. Make sure the ground pin on all three prongs on the connector are intact.

2.  It is very important to monitor machine operating hours for proper maintenance of the motors and pumps. After 700 hours of operation or once a year, the vacuum motor brushes should be inspected by an authorized repair center 

  and replaced if worn (length is 1/2 inch or less).When replacing brushes, carefully insert brushes without crimping   brush follower spring.

3.  Check vacuum motor performance using a vacuum gauge. Place this gauge on the tank inlet fitting with the vacuum   turned on. Water lift should be between 120 and 135 inches. If the reading is lower, check for air leaks in the tank,   cover gasket, and drain hose. 

4.  Check pump performance occasionally against built-in pressure gauge.   Pump running pressure should be 380-400 p.s.i. When pumping fluid through the tool head, the minimum pressure    should be 310-350 p.s.i. 

  If the pumping pressure is outside of this range, check and clean the main filter and the ball filters to ensure the   pump is getting enough fluid. After 500 hours, check pressure regulator and pump.  If signs of wearing   present, rebuild.

7.  For extended storage or between uses in cold climates drain the system and flush pump with automobile windshield   washer fluid. If the pump is frozen it can be severely damaged.

8.  Check main filter for blockage. A blocked filter will cause problems not only to daily operations but to the equipment   itself. Once the filter is blocked, rinsing is not enough. Clean the tank and fill with fresh water. Using filter cleaning   nozzle assembly with pressure of 400 p.s.i. washes off all debris inside out.

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Trouble Shooting GuideVacuum and pump will not run  • Check that electrical cord is firmly seated in wall outlet.   • Check and reset building circuit breaker if tripped.    • Check main power switch. Trips building circuit breaker  • Circuit is overloaded – move cord to a different wall outlet.    • If using an extension cord, make sure it is in good condition, less than      70 feet long and #10 gauge or heavier.    • Check pigtail plug, and extension cord for damage.Vacuum won’t run  • Check vacuum switch, it should be in the “on” position.   • Check fuse inside. Pump won’t run  • Check pump switch – it should be in the “on” position.   • Check pump circuit breaker (5 amp) and reset if tripped.   • Check fluid level – there must be enough water to float the low      water shut-off   • lift the low water float. Pump should come on. If it doesn’t contact      CFR Technical Service. Pump tries to run and then trips circuit breaker  • Check pigtail and extension power cord for frayed, cut or worn spots.    • Check plugs and connectors.   • If using an additional extension cord, make sure it is in good condition,      less than 70 feet long and #10 gauge or heavier.   • Check pump static p.s.i. – must be 400 p.s.i. ± 10 p.s.i.   • Check wall outlet voltage. If below 105 volts, pump will not work.Pump starts and stops  • Thoroughly clean main filter.   • Check fluid level – there must be enough water to float the low-water      shut-off.Excessive pressure drop when cleaning   • Adjust static pressure to 400 p.s.i. when not cleaning. (exceeds 100 p.s.i. drop)  • Check and clean main filter and ball strainers in tank.   • Check and replace worn spray nozzles and loose or leaking      fittings/inline strainer.   • Re-prime pump.   • Rebuild pump or pressure regulator, if necessary.Water dripping from bottom   • Check machine for excess foaming. Add CFR Defoam to tool hose  of machine exhaust    and tank. Open machine top cover and let vacuum run for 10 minutes      to dry out vacuum motor, then close lid and resume cleaning.Poor recovery.  • Check tool head and hose for any obstructions.   • Check tool head - it must seat firmly on carpet in lowered position.   • Check clear lid cover sealing properly. Is lid gasket in good shape      with no cuts, cracks, or worn/compressed areas?   • Check drain hose and fittings for cracks and tears. Make sure drain      plug is securely fastened.   • Check wand hose for holes, cracks, or cuts.   • Check vacuum hose cuffs – it must seat firmly on inlet fitting and      tool head.   • Check carpet installation. Some carpets are installed on uneven      surfaces with ridges and bumps. It is difficult to get good drying times      with this type of installation.   • Check drain hose plug, it must be securely fastened to prevent air      leaks to vacuum causing vacuum flooding. Hose will vibrate if there is      an air leak.Streaks on carpet or no fluid   • Check nozzles for full spray. Clean if clogged or replace if worn.  from tool head  • Check tool and hose for obstructions.   • Check and clean inline strainer filter.   • Check and clean main filter and ball filters.Pump will not prime  • Attach priming hose assembly to quick disconnect on front of machine.     Place hose end in solution tank and run pump for 30 seconds.   • Remove priming hose assembly, attach main solution line and      check p.s.i.   • If above does not work, reattach priming hose.  Seal priming hose end      in the vacuum hose inlet on front of machine.  Run vacuum and pump      motors for 30 seconds to siphon solution into pump.

CFR CASCADE16

Page 17: INSTRUCTION MANUAl - smartjan.com · 6. Remove the inlet filter, the main filter and both ball filters inspecting them for damage. 7. Check the low water shut off float, making sure

Ref #  Part #  Description01 72505A Handle, Cascade02* X8261 Screw, #6 x ? Phil Pan Black03* 72008A Micro Switch04* 72382A Bracket, Finger Swith05* 72398A Handle, Finger Switch06 72510A Handle Glide07 72056A Screw, #8 x 5/8”, Self Tap08* 72566A Motor Control, 125VDC09 70050B Rocker, Switch, 15A, 2-Pole 10 72116A Switch Cover, Blank Replaced by 70050B for ozone models11 72387A Screw, #8 x 5/8 Phil PH Black

Ref #  Part #  Description12* 72579A Knob, Speed Control X8151C Plug, 3/8” Hole, Plastic, Black13 72411A Hour Meter, AC 71544A Hour Meter, 230V14 7FC007 Circuit Breaker, 5A 7FC009 Circuit Breaker, 3A, 230V 7FC010 Circuit Breaker, 8A, 230V 7FC003 Circuit Breaker, 15A, 115V15** 70895A Rocket, Switch, 15A, 4 Pole16 PX112 Pigtail, Black 12/3 SJT x 39”17 72570A Screw, Long, Hex Head18 X8235 Washer, ?” Flat USS Zinc19 72173A Clip, Hand-Holding Spring

Ref #  Part #  Description20 PD8 Strain Relief, ?” NPT21 72574A Switch Panel, P-2022 X8282 Bolt, ?-20 x 1” Hex SS23 X8008N Nut, Lock, ?” Steel Conduit24 72434A Jumper Tab #625 72432A Terminal Block, 7 Positions26 72361A Panel, Motor Control27 X8256 Nut, 8-32 Keps, Zinc28 72052A Screw, #8 x 5/8, Phil Pan TS29 7BS002 Screw, 8-32 x ? Phil Pan30 71952A Fiber Optic Cable --- OZ* For self-propelled models only.** Replace by 70050B in non SP model.

CFR CASCADE 17

Handle Assembly

Ref #  Part #  Description01 72438B Component Bracket02* 72566B Motor Control, 125VDC 72614A Motor Control, 230V ---SP03** 72052A Screw, #8 X 5/8 Phil Pan TS – Add 2 for 230V models04*** 71379A Relay, 25A, 120V

Ref #  Part #  Description04 71379B Relay, 230V - – Use 3 for 230V models05 72387A Screw, #8 x 5/8”, Black06 72434A Jumper, Tab #607 72433A Terminal Block 3 Positions09* 72650A Fuse, 5A / 32V

Ref #  Part #  Description09 72649A Fuse, 3A / 32V --230V10*** 72430A Fuse Clip11 72388A Screw, #10 x 5/8 Phil Tap* For self-propelled models only** Use only three in non self-propelled models*** Use only one in non self-propelled models

Component Panel Assembly

Page 18: INSTRUCTION MANUAl - smartjan.com · 6. Remove the inlet filter, the main filter and both ball filters inspecting them for damage. 7. Check the low water shut off float, making sure

Ref #  Part #  Description01 72504A Base, Cascade 2002 72020A Screw, Self Tap, PHMS Zinc03 X8235 Washer, ?” Flat USS Zinc04 72385A Pump Assembly05 7GF033 Pad, Motor Mount06 7BF003 Nut, Kep #10-24 Zinc07 72000A Rod, All Threaded 08 72365A Vacuum Motor, 3 Stage 72611A Vacuum Motor, 230V09 70020B Gasket, Vacuum Motor Seal10 7DL005 Hose Clamp, 1-1/2” SS11 72388A Screw, #10 x 5/8 Phil Tap12 72538A Panel, Vacuum Motor13 72540A Gasket, Vacuum P-2014 72535A Transaxle Cover Plate15 72379A Screw, 3/8-16 x 2-3/4 Hex16 7DL003 Clamp Hose17 71817A Hose, 29” Long

Ref #  Part #  Description18 72372A Panel, Mounting Regulator19 7BS002 Screw, 8-32 x ? Phil Pan SS20 72369A Pad, Mounting Regulator21 X8256 Nut, 8-32 Keps Zinc22 72052A Screw, #8 X 5/8 Phil Pan TS23 72561A Lever, Straight 24 7CW002 Screw25 72499A Plate, Hole Cover w/ cut-out26 72567A Cover, Relay Bracket27 71313A Screw, ?-20 x 2 Socket Cap28 7BF004 Nut, Kep ?-20 Zinc29 72559A Label, Base (CFR)30 72511A Wheel, 10” Diameter31 72571A Bushing, 7/8” Wide32 72586A Transaxle / Motor, 90V 72591A Transaxle / Motor, 230V33 72453A Key, Machine 3/16”34 72422A Flat Washer

Ref #  Part #  Description35 72602A Screw, 5/16-24 x 7/8” Hex36 72338C Plate, Transaxle Mounting37 7DT001 Bolt, 5/16-18 x 5/8” Hex38 X8235 Washer, ? USS Flat, Zinc39 72551A Caster, 4” x 2” Wheel40 70100A Coupler, QD 1/8F41 SW139 Elbow, 1/8 Street, 90 degree42 71366A Hose, Teflon, 1/8” x 1/8”43 7AG002 Bushing, ?-1/8 NPT44 71492A Solenoid, 1/8 Orifice 71545A Solenoid, 1/8 Orifice, 230V45 7CX002 Nipple, Hex ? MPT46 7AR013 Nipple, ? NPT x 3” L SS47 PX6 Female Quick Disonnect48 72539A Bracket, Quick Disconnect49 7AE003 Elbow, Wtreet ? NPT50 7AV001 Tee Union ? NPT51 72390A Latch, Soft52 72404A Cable Short, Tool head53 72502A Support Bracket, Tool Lifting54 72406A Pin Clevis, Tool head Cable55 72467A Cotter Pin, 1/16” x ?” LG56 72405A Cable, Long57 72403B Lifting Plate, Adjustable58 71639A Bolt, ?-20 x 2-1/2 Hex Tap59 72436A Gasket, VAC Exhaust60 7GR032 Flanged 2” White PVC61 7GF006 Gasket, Flanged Short62 70079C Hose, 34” Long63 7DL008 Clamp Hose Ozone models64 72495A Label, Cascade Tool65 X8235A Washer, ?” x 1” OD, Flat66 72590A Screw, #8 x 5/8” 67 72568A Wand Holder68 SW158 Cable Clamp69 72600A Screw, #14 x 1, Phil Pan70 72601A Handle, Grab71 X8295+ Screw, Phil Flat TS72 72472A Shim, Transaxle73 7DL010 7/8” Cable Clamp74 72605A Spacer, Vac, 3.5” Long75 7CM003 Washer, OZ models76* 71952A Convertor Kit, OZ Long 71953A Convertor Kit, 230V77* 71716A Carbon Filter Assembly78* 71717A Cover, Carbon Filter79* 71875A Rivet, Pop, (.25 Grip)80* 71775A Elbow, 1/2” Hose x 3/8”81* X9179+ Pump Motor, 100 psi, 115V 71819A Pump/Motor, 230V82* 7GG003 Hose A/S Braided83* 71570A Injector, Ozone84* 71810A Hose, Clear, Tygon85* 71629A O-Ring, Shaft End Pulley86* 71999A Barb Hose, 1/2”H87* 71644A Screw, #10 x 1“, Phil Pan88 7BF005 Nut, Kep, 5/16-18, Zinc89 7CM004 Washer, 3/8 USS Flat90 7CT002 Bolt, 5/16-18 x 1“, Hex Tap* For ozone models only

CFR CASCADE18

Base Assembly P20SP

Page 19: INSTRUCTION MANUAl - smartjan.com · 6. Remove the inlet filter, the main filter and both ball filters inspecting them for damage. 7. Check the low water shut off float, making sure

Ref #  Part #  Description01 72504A Base, Cascade 2002 72020A Screw, Self Tap, PHMS Zinc03 X8235 Washer, Flat USS Zinc04 72385A Pump Assembly05 7GF033 Pad, Motor Mount06 7BF003 Nut, Kep #10-24 Zinc07 72000A Rod, All Threaded 08 72365A Vacuum Motor, 3 Stage 72611A Vacuum Motor, 230V09 70020B Gasket, Vacuum Motor Seal10 7DL005 Hose Clamp, 1-1/2” SS11 72388A Screw, #10 x 5/8 Phil Tap 12 72538A Panel, Vacuum Motor13 72540A Gasket, Vacuum P-2014 72535A Transaxle Cover Plate

Ref #  Part #  Description15 72379A Screw, 3/8-16 x 2-3/4 16 7DL003 Clamp Hose17 71817A Hose, Braided, 29” Long18 72372A Panel, Mounting Regulator19 7BS002 Screw, Phil Pan SS20 72369A Pad, Mounting Regulator21 X8256 Nut, 8-32 Keps Zinc22 72052A Screw, #8 X 5/8 Phil Pan TS23 7CW002 Screw, #6 x ? Phil Pan TS24 72499A Plate, Hole Cover w/ cut-out25 72567A Cover, Relay Bracket26 SW158 Cable Clamp27 72559A Label, Base (CFR)28 72592A Bushing, 7/8”29 72580A Wheel, 10” Diameter

Ref #  Part #  Description30 72597A Push Nut, 5/8” 31 72587A Axle, Cascade 2032 71520A Washer, 5/8” SAE, Flat Zinc33 7DT001 Bolt, 5/16-18 x 5/8” Hex Tap 34 7CR004 Washer, 5/16 USS Flat35 72551A Caster, 4” x 2” Wheel36 72590A Screw, #8 x 5/8” Oval Head, 37 72568A Wand Holder38 7AR013 Nipple, NPT x 3” L SS39 PX6 Female Quick Disonnect, 40 72539A Bracket, Quick Disconnect41 PC38 Coupling, Double Thread 42 72390A Latch, Soft43 72595A Cover Plate, Lift Mechanism44 72436A Gasket, VAC Exhaust45 7GR032 Adaptor Flanged 2” PVC46 7GF006 Gasket, Flanged Elbow47 70079C Hose, 34” Long48 7DL008 Clamp Hose49 7DL010 7/16” Cable Clamp50 72605A Spacer, Vac, 3.5” Long51 7CM003 Washer, #10 USS, Flat 18-852* 71952A Convertor Kit, OZ Long 71953A Convertor Kit, 230V models53* 71716A Carbon Filter Assembly54* 71717A Cover, Carbon Filter55* 71875A Rivet, Pop, (.25 Grip)56* 71775A Elbow, 1/2” Hose x 3/8”57* X9178+ Pump Motor, 100 psi, 115V 71819A Pump/Motor, 230V58* 7GG003 Hose A/S Braided 2” Long to Ozone Pump and 80” Long to Orifice59* 71570A Injector, Ozone60* 71810A Hose, Clear, Tygon61* 71629A O-Ring, Shaft End Pulley62* 71999A Barb Hose, 1/2”H – PVC63* 71644A Screw, #10 x 1”, Phil Pan 64 7BF005 Nut, Kep, 5/16-18, Zinc65 7CM004 Washer, 3/8 USS Flat, 18-866 7CT002 Bolt, 5/16-18 x 1“, Hex Tap

* For ozone models only

CFR CASCADE 19

Base Assembly P20

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CFR CASCADE20

Tank Assembly

Page 21: INSTRUCTION MANUAl - smartjan.com · 6. Remove the inlet filter, the main filter and both ball filters inspecting them for damage. 7. Check the low water shut off float, making sure

CFR CASCADE 21

Ref #  Part #  Description01 72148A Nut, Cap 5/16-18 ZP02 X8025 Wheel, Black03 7BF005 Nut, Keps 5/16-18 Zinc04 72534A Tool Head Bracket, Right, P-2005 72394A Screw, Hex Self-Locking Flange06 72487A Shoulder Screw, Tool head08 72020A Screw, Self-tap PHMS Zinc09 72019A Bolt, 5/16-18 x 2-? Hex Tap Zinc10 7DT002 Bolt, ?-20 x 5/8 Hex Tap Zinc11 72556A Weight Bar #2, 20”12 72484A Pin, Quick Release13 72506A Tool Head, 20”14 72555A Weight Bar #1, 20”15 72489A Stainless Steel Spray Tip16 72488A Brass Nozzle Body17 60400B Inline Strainer Assembly18 70101A Nipple, QD 1/8-1/8 M Brass19 SW139 1/8 Street Elbow, 90 Degree20 72413A Valve, Check21 72557A Header, Cascade 2022 72437A Pad, Tool Head23 72541A Tool Head Bracket Sides, P-2024 X8218 Washer, 5/16 SAE, Flat Zinc25 72486A Spacer, Toolhead Wheel26 72485A Tape, Toolhead Pad27 72533A Tool Head Bracket Left, P-20

Tool Head Assembly

Ref #  Part #  Description01 72503A Tank, Cascade 2002 72321A Lid, Tank03 72323B Gasket, Lid 43”04 72326A Filter, Inlet05 72224B Filter, Main06 71553A E-Ring, Float Switch07 70343A Switch Float 2 Pole08 71485A Header Backflush Nozzle09 7DE016 Nozzle H 1/8 VV CH SS10 70100A Coupler QD 1/8F11 71495A Pump Protection Filter12 72317B Filter Mound 13 PC66 Fitting, Brass 1/8 NPTM14 PC25+ Male/Male Barb.15 70079C Hose, ? Wire Reinforced16 7DL008 Hose Clamp17 71897A Gasket, Filter Mount18 72582A Decal, Level Gauge19 72588A Heat Shrink Tubing20 SW139+ Elbow, 1/8 Street.21 7CX001 Nipple Hex 1/822 71576A Nipple QD 1/8 M SS

Ref #  Part #  Description23 7AF003 Plug, Counter Hex . (Replaced by PC25 in ozone models)24 7DL003 Hose Clamp25 71817A Hose, Braided26 PX31 Float Cage w/ Heavy Ball 27 72598A Screw, Long, Phil Flat SS28 72589A White Delrin Rod, ID, 7”29 PX33 Vacuum Tube30 PX63 Coupler, Plastic31 * 72575A Label, Instruction 72576A Label, Instruction 32 ** PX14A Dump Valve Gasket33 72476A Fitting, Nylon Hose Barb34 7DL005 Clamp Worm Gear35 PAS37 Drain Hose36 PAS36 Expansion Plug Drain37 72543A Label, Tank (Cascade 20)38 PX25 Fitting, Plastic, Hose Barb39 72384A Hose, VAC Toolhead41 71920A Ring Washer42 71644A Screw, #10 x 1” Phil Pan43 72390A Latch, Soft (Keeper)

Ref #  Part #  Description44 7DM004 Screw, 8-32 x 3/8 PHMS SS45 * 72384B Hose, 20” 46 * 72409A Inlet Fitting47 7BH004 Screw, 10-32 x 3/8” Phil Pan 48 72173A Spring Clip, Black Vinyl49 72615A Coupling, PVC, 1-1/250 72616A Pipe, PVC51*** 7AT006 Barb, 90° Elbow 1/4-1/852*** 7AJ004 Anchor Connector 1/8”53*** 71951A Orifice, Ozone Hose54*** 72115A Washer, 5/8 x 1-3/16 Bonded Seal, Galvanized55*** 71785A Tee, 1/4” Hose Barb, Plastic56*** 71842A Reducer, Hose, 1/2” to 1/4”57*** 7GG003 Hose A/S Braided 18-1/2” long from Reducer to Orifice 80” long from Orifice to Injector* For self-propelled models only** Use only one of the two in SP models.*** For OZ models only.

Tank Assembly

Page 22: INSTRUCTION MANUAl - smartjan.com · 6. Remove the inlet filter, the main filter and both ball filters inspecting them for damage. 7. Check the low water shut off float, making sure

CFR CASCADE22

WARRANTY

CFR, a Tacony company, warrants new products manufactured and sold under the name CFR to be free from defects in materials and workmanship under normal use and service. CFR’s obligation under this warranty is limited to repair-ing or replacing, at our option, such products or parts which are returned to our factory authorized service center, freight prepaid, within the warranty period and are found to be defective in materials or workmanship. For rotationally molded polyethylene housings and aluminum frames and chassis this warranty expires 60 months from the date of registration; if the warranty is not registered, it expires 60 months from the factory shipment date. For all other components, with the exception of wear items (i.e. filter, nozzles, etc.) this warranty expires 12 months from the date of registration on the warranty. If not registered, is expires 12 months from the factory shipment date. For hoses, tools, and other attachments manufactured and sold by CFR, this warranty expires 12 months from factory shipment date. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period. Replacement parts that have become defective through wear or abuse are not included in this warranty. CFR will pay service labor to the distributor or autho-rized service repair center per the warranty flat rate schedule. Service labor will be paid for two years on all warranted polyethylene housings, aluminum frames and chassis, and one year on all other warranted components.

CFR systems are designed for use only with specially formulated CFR Recyclable Cleaning Chemicals. Use of any other chemical in CFR systems may cause damage to the pump, motor and other components and may void the warranty.

This warranty shall cease to be in effect if repairs, replacements or alterations are made by the purchaser or any non-authorized service center. This warranty does not apply to damage caused by misuse, abuse, or negligence of the buyer or third party, or damage due to transportation of product.

CFR makes no warranty, express or implied, including without limitations, any warranties of fitness or merchantability, except as expressly set forth above with respect to such products or parts therein. Nor shall cfr have incurred any other obligations or liabilities on its part or be liable for any anticipated or lost profits, incidental damages, consequential dam-ages, time charges or any other losses incurred in connection with the purchase, installation, replacement or repair of such products or any parts therein whether original equipment or installed as a replacement, covered by this warranty or otherwise; and cfr does not authorize any person to assume for cfr any other liability in connection with the products or parts therein.

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CFR CASCADE 23

Page 24: INSTRUCTION MANUAl - smartjan.com · 6. Remove the inlet filter, the main filter and both ball filters inspecting them for damage. 7. Check the low water shut off float, making sure

72596A   10/2006

CascadeSERIES P20

INSTRUCTION MANUAl

3101 Wichita Court n Fort Worth, TX 76140 n 800.533.2557 n www.cfrcorp.com

Models:10416A - P20 SP10419A - P2010425A - P20 OZ SP10426A - P20 OZ10427A - P20 OZ SP 230V10428A - P20 OZ 230V