instruction manual electronic stunner es-2g.a. tecnologia 6/64 june 10, 2009 manualv11 r1 eng.doc...

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ManualV11 R1 Eng.doc June 10, 2009 1/64

INSTRUCTION MANUAL

ELECTRONIC STUNNER ES-2.0

ES20 Control V12 r1 ES20 PwrBrd11 r2

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2/64 June 10, 2009 ManualV11 R1 Eng.doc

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INDEX 1.0) Equipment:……………………………………………………………………………………….. 5

1.1) Equipment Description: .................................................................................................. 5 1.2) Technical Features:........................................................................................................ 5 1.3) Panel Lay-out: ................................................................................................................ 6 1.4) Start up:.......................................................................................................................... 7

2.0) Main Screen Diagram:…………………………………………………………………………...8 3.0) “PROGRAMS” Menu:…………………………………………………………………………… 9

3.1) Selecting a program: ...................................................................................................... 9 4.0) “REPORT” Menu:……………………………………………………………………………… 10

4.1) To access the “REPORT” Menu: ................................................................................. 10 4.2) Menu “REPORT” � “PROGRAM CHANGE REPORT”:.............................................. 11

4.2.1) To access the “PROGRAM CHANGE REPORT”:…………………………………… 11 4.2.2) Screen Parameters “ PROGRAM CHANGE REPORT”:……………………………. 12

4.3) “REPORT” Menu � “BIRD COUNTER REPORT”: .................................................... 13 4.3.1) To access the “BIRD COUNTER REPORT”:…………………………………...…… 13 4.3.2) Screen Parameters “BIRD COUNTER REPORT”:………………………………….. 14

4.4) Menu “REPORT” � “BIRD COUNTER LOG”:............................................................. 15 4.4.1) Access to the “BIRD COUNTER LOG”:………………………………………………. 15 4.4.2) Screen Parameters “ BIRD COUNTER LOG”:………………………………………. 16

5.0) “CONFIG” Menu:………………………………………………………………………………. 17

5.1) To access the Setup Screen: ....................................................................................... 17 5.2) Setup Screen Parameters :.......................................................................................... 19 5.3) Parameters Description:............................................................................................... 20 5.4) Setting a Name: ........................................................................................................... 25 5.5) Setting the Operating Voltage...................................................................................... 26 5.6) Setting the Voltage Limit: ............................................................................................. 27 5.7) Setting the Operating Frequency: ................................................................................ 28 5.8) Setting the Current Limit: ............................................................................................. 29 5.9) Setting the Current Control Mode: ............................................................................... 30 5.10) Setting Output Waveform:.......................................................................................... 31 5.11) Setting the Duty Cycle: .............................................................................................. 32 5.12) Setting the Voltage Adjust:......................................................................................... 33 5.13) Setting the Current Adjust: ......................................................................................... 34 5.14) Modification Results: .................................................................................................. 35

6.0) Setting Network Interface:…………………………………………………………………….. 36 7.0) Advanced Configurations:…………………………………………………………………… 38

7.1) To access Advanced Configurations Screen: .............................................................. 38 7.2) Advanced Configurations Screen Parameter:.............................................................. 39 7.3) Setting Date: ................................................................................................................ 40 7.4) Setting Hour: ................................................................................................................ 41 7.5) Setting the Stunner Bath Size ( Number of birds in the Stunner Bath ): ...................... 42 7.6) Setting the Distance between the ICAS® and the Stunner Bath: ................................ 43 7.7) Setting the DATE FORMAT: ........................................................................................ 44

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7.8) Setting the LOT FINISH:...............................................................................................45 7.9) Setting the Language:...................................................................................................46 7.10) Setting the ICAS: ........................................................................................................47

8.0) ERRORS Menu:………………………………………………………………………………...48

8.1) To access ERRORS Screen:........................................................................................48 8.2) To see Errors: ...............................................................................................................48

9.0) Calibration:……………………………………………………………………………………… 49

9.1) To access CALIBRATION Screen : ..............................................................................49 9.2) Calibrating the Equipment: ...........................................................................................50

9.2.1) Calibrating:……………………………………………………………………………….. 50 10.0) Exchange Password:………………………………………………………………………… 53

10.1) To exchange password:..............................................................................................53 11.0) Dimensions:…………………………………………………………………………………… 54

11.1) External dimensions (including connectors and sockets)...........................................54 11.2) External Dimesions Box (without connectors and sockets):.......................................55 11.4) Equipment weight: ......................................................................................................56

12.0) Electrical Installation:………………………………………………………………………….57

12.1) Input Connector: .........................................................................................................57 12.2) Output Connector: ......................................................................................................57 12.3) Senses Connector: .....................................................................................................58

13.0) FAQ:…………………………………………………………………………………………… 60 14.0) Error Messages:……………………………………………………………………………… 62 15.0) Revision History:……………………………………………………………………………… 63 16.0) Contact:………………………………………………………………………………………... 64

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1.0) Equipment: 1.1) Equipment Description: Electronic stunner for bird insensitivity, through a new system of stunning that combine high frequency with low voltage, producing birds free of internal bruises, broken bones and incomplete bleeding. Improving thus the appearance of the birds. The ES - 2.0 can be coupled at ICAS® (sold separately), making it even more flexible, may realizes some advanced functions how the counting of birds, the production control and current control per birds. PS: The advanced functions of the Stunner only will be activated with the coupling of the ICAS®. 1.2) Technical Features: – Graphic monochrome display with back-light; – External control panel; – Input 220V – 50Hz/60Hz; – Adjustable Output voltage; – Adjustable Output frequency; – Four waveforms in the output (Square, Six-Step, Sinusoidal and DC); – Equipment with 2 microcontrollers DSP; – Stainless Still Box; – Protection classification IP65 (correctly installed); – Real-time clock; – 10 programs with adjustments totally independent; – Report with the register of the last 50 programs utilized; – Control of the output Current *; – Report of production*; – Bird counter*; – Password security to modify parameters; – Report with the register of the last 50 errors of the equipment. – Network Interface**. * Available only to the equipments that has the ICAS® installed.

** Available only with the enhancement of network.

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1.3) Panel Lay-out: Disposition of the equipments components:

P R O G R A M

R E P O R TS Q W

C O N F I G

1 2 3 m A / b r d 3 2 b r d sP R G 0 1 : C H I C K E N 1 1 2 , 0 0 0 b r d / h E R R O R SS T U N T I M E : 1 1 . 5 s 0 0 0 0 0 0 0 0 0 0

1 0

1 . 2

2 . 0 0

0 V

A

RMS

k H z

3

Graphic Display

Multipurpose buttons

Power Button

Power Indicator

Emergency Button

Directional buttons and

OK

Lock

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S t a r t i n g G . A . O p e r a t i n g S y s t e mP l e a s e w a i t . . .

E l e c t r o n i c S t u n n i n g V : 2 . 0

T e s t i n g M e m o r y : O k

C h e c k i n g P o w e r M o d u l e : O k

R u n E S 2 0 . E X E : O k

L o a d i n g P r o g r a m E S 2 0> > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > >0 2 5 5 0 7 5 1 0 0

1.4) Start up: After turn the equipment on, the system do some internal tests and then run the software ES2.0 according the diagram below:

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P R O G R A M S

R E P O R TS Q W

C O N F I G

1 2 3 m A / b i r d M O D E : O F F 3 2 b r d sP R G 0 1 : C H I C K E N 1 1 2 , 0 0 0 b r d / h E R R O R SS T U N T I M E . . . : 1 1 . 5 s 0 0 0 0 0 0 0 0

1 0 0 V RMS

2 . 0 0 k H z

1 . 2 RMS3 A

P R O G R A M S

R E P O R TS Q W

C O N F I G

1 . 2 3 A T O T A L M O D E : O F F 3 2 b r d sP R G 0 1 : C H I C K E N 1 1 2 , 0 0 0 b r d / h E R R O R SS T U N T I M E . . . : 1 1 . 5 s 0 0 0 0 0 0 0 0

1 0 0 V RMS

0 0 k H z2 .

1 . /BRD2 3 m A

2.0) Main Screen Diagram : In the main screen, can be seen the parameters of voltage, frequency, current and waveform of the current program. Pressing the button (OK) you can change between the visualization of the Total Current (A) or the Current per Bird (mA/BRD):

Stunning Time

Total Current (A)

Waveform

Quantity of birds in the stunner bath

Speed of shackle in birds per hour

Quantity of birds counted

Pressing the button (OK) , exchange between the two

screens .

Current per bird (mA/BRD)

Total Current (A)

Frequency

Voltage

Current Program

Current per Bird (mA/brd)

Current Control Mode

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P R O G R A M S

R E P O R TS Q W

C O N F I G


RMS3

2 . 0

1 . 2

V RMS1 0 0

0 k H z

A

P R O G R A M S

R E P O R TS Q W

C O N F I G


RMS

z0

0 V

A3

RMS

k H

1 0

1 . 2

2 . 0

3.0) “PROGRAMS” Menu: The ES2.0 has one list of ten programs that can be selected through of the “PROGRAMS” menu. To access the “PROGRAMS”menu press the multipurpose button (1) and then press the directional buttons (�) (�) to select the desired program and (OK) to confirms the selection. The selected program becomes the Actual Program of operating of the equipment 3.1) Selecting a program: - Press the multipurpose button (1) that corresponds to guide PROGRAMS; - With the directional button (�) e (�), select the desired program; - After the selection of program press the button (OK).

1

Pressing the button (1)

The buttons ( ��) and (��) select the program . The button (OK) confirms and changes the current program returning to the main screen.

Selected Program

S E L E C T P R O G R A MP R N A M E V F R E Q C U R R W A V0 1 - C H I C H E N 1 0 7 0 1 . 0 0 0 6 7 m S Q W C A N C E L0 2 - C H I C H E N 2 0 8 8 0 . 8 0 1 2 3 m D C0 3 - C H I C H E N 3 1 0 0 1 . 0 0 5 0 0 m S I X0 4 - C H I C H E N 4 1 2 0 2 . 0 0 4 0 0 m S Q W0 5 - C H I C H E N 5 0 5 1 0 . 9 5 3 0 0 m S I X0 6 - C H I C H E N 6 1 5 0 2 . 0 0 1 2 0 m S Q W0 7 - C H I C H E N 7 1 1 0 1 . 4 0 4 1 0 m S Q W0 8 - C H I C H E N 8 0 9 5 2 . 0 0 4 6 0 m D C0 9 - C H I C H E N 9 1 0 2 0 . 8 0 5 0 0 m S I X1 0 - C H I C H E N 0 1 5 0 1 . 5 0 5 5 0 m S Q W

V L i m i t . . . . . : 1 0 % V A d j . : 1 . 0 0C u r . M o d e . . . : O F F A A d j . : 1 . 0 0 E X I TD u t y C y c l e . . : 5 0 %

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P R O G R A M

R E P O R TS Q W

C O N F I G


RMS

H z

1 . 2 3

0 k

A

0 0 V

2 . 0

RMS1

R E P O R T

P R O G R A M C H A N G E R E P O R TB I R D C O U N T E R R E P O R T

B I R D C O U N T E R L O G

C u r r e n t P r o g r a m :0 1 - C H I C K E N 1 1 0 0 2 . 0 0 1 . 2 3 S Q W E X I T0 2 / 0 3 / 0 7 H H : M M : S S 1 5 , 0 0 0 b r d / h

4.0) “REPORT” Menu: The ES2.0 has three types of reports that can be visualized through of the “REPORT” menu being possible to visualize programs that was activated, and the informations of current production. 4.1) To access the “REPORT” Menu: - Press the multipurpose button (2) that corresponds to the Menu “REPORT”; - Select one of the two reports, and Press (OK).

2


Bird Counter Log

Program Change Report

Bird Counter Report

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R E P O R T




P R O G R A M C H A N G E R E P O R T

0 1 - D D / M M / Y Y P R 0 0 - N A M E _ 0H H : M M 1 0 0 V 1 . 0 0 k H Z 0 5 0 m A S Q W0 2 - D D / M M / Y Y P R 0 0 - N A M E _ 0H H : M M 1 0 0 V 1 . 0 0 k H Z 0 5 0 m A S Q W0 3 - D D / M M / Y Y P R 0 0 - N A M E _ 0H H : M M 1 0 0 V 1 . 0 0 k H Z 0 5 0 m A S Q W0 4 - D D / M M / Y Y P R 0 0 - N A M E _ 0H H : M M 1 0 0 V 1 . 0 0 k H Z 0 5 0 m A S Q W0 5 - D D / M M / Y Y P R 0 0 - N A M E _ 0H H : M M 1 0 0 V 1 . 0 0 k H Z 0 5 0 m A S Q W

V L i m i t . . . . . : 1 0 % S h o w i n g :C u r . M o d e . . . : O F F 0 1 T O 0 5 E X I TD u t y C y c l e . . : 5 0 %

4.2) Menu “REPORT” �� “PROGRAM CHANGE REPORT”: This report allows the visualization of the last 50 programs used for system, being possible see the following parameters: Report´s number, day, month and year that the program was activated, program´s number and the program´s name on the first line. On the second line has hour and minute that the program was activated, voltage, frequency, current and the waveform. On the inferior panel appears the voltage limit, the operating current mode, the duty cycle and the reports that is being showed. See item 4.2.2. 4.2.1) To access the “PROGRAM CHANGE REPORT”: On the Screen “REPORT” (see item 4.1): – Select o sub-menu “PROGRAM CHANGE REPORT”; – Press (OK).

Pressing the button (OK)

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4.2.2) Screen Parameters “ PROGRAM CHANGE REPORT”:

Hour that the program was activated

Operating Voltage

Operating Frequency

Current Limit Waveform

Duty Cycle

Current Mode

Voltage Limit

Report Number

Date that the program was activated

Program Number

Program Name

0 1 - 0 3 / 0 1 / 0 8 P R : 0 3 - C H I C K E N 31 1 : 4 5 1 0 0 V 1 . 0 0 k H z 5 0 0 m A S I X

P R O G R A M C H A N G E R E P O R T

0 1 - 0 3 / 0 1 / 0 8 P R : 0 3 - C H I C K E N 31 1 : 4 5 1 0 0 V 1 . 0 0 k H z 5 0 0 m A S I X0 2 - 0 4 / 0 1 / 0 8 P R : 0 4 - C H I C K E N 41 2 : 5 5 1 2 0 V 2 . 0 0 k H z 4 0 0 m A S Q W0 3 - 0 5 / 0 1 / 0 8 P R : 0 5 - C H I C K E N 51 3 : 0 5 0 5 1 V 0 . 9 5 k H z 3 0 0 m A S I X0 4 - 0 6 / 0 1 / 0 8 P R : 0 6 - C H I C K E N 61 4 : 1 5 1 5 0 V 2 . 0 0 k H z 1 2 0 m A S 2 00 5 - 0 7 / 0 1 / 0 8 P R : 0 7 - C H I C K E N 71 5 : 2 5 1 1 0 V 1 . 4 0 k H z 4 1 0 m A D C

V L I M I T . . . . . : 1 0 % S H O W I N G :C u r . M o d e . . . : M I D 0 1 T O 0 5 E X I TD U T Y C Y C L E . . : 5 0 %

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4.3) “REPORT” Menu �� “BIRD COUNTER REPORT”: This report allows the visualization in real-time of the equipment production data with the options to reset, to stop and to pause. 4.3.1) To access the “BIRD COUNTER REPORT”: On the screen “REPORT” (see item 4.1): – Select the sub-menu “BIRD COUNTER REPORT”; – Press (OK).

Observation: This Report only works if the ICAS® is installed.


B I R D C O U N T E R R E P O R T

T O T A L C O U N T : 0 0 0 0 0 0 2 0 0 8 R E S E TA C T U A L S P E E D : 6 . 0 0 0 b r d / h

A V E R A G E S P E E D : 5 . 8 9 5 b r d / hE F F I C I E N C Y : 9 8 . 2 %S T A R T T I M E : 0 8 : 0 0 1 1 / 0 1 S T O P

S T O P T I M E : 0 0 : 0 0 0 0 / 0 0S T U N N I N G T I M E : 1 9 . 5 s

P A U S E

C u r r e n t P r o g r a m :0 1 - C H I C K E N 1 0 7 0 1 . 0 0 0 6 7 m S Q W E X I T1 1 / 0 1 / 0 8 1 2 : 1 1 : 0 4 6 . 0 0 0 b r d / h

R E P O R T



C u r r e n t P r o g r a m :0 1 - C H I C K E N 1 1 0 0 2 . 0 0 1 . 2 3 S Q W E X I T0 2 / 0 3 / 0 7 H H : M M p 1 5 , 0 0 0 b r d / h

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B I R D C O U N T E R R E P O R T

L O T C O U N T : 0 0 0 0 0 0 0 0 N E W L O TA C T U A L S P E E D : 1 0 . 0 0 0 b r d / h

A V E R A G E S P E E D : 9 . 9 6 3 b r d / hE F F I C I E N C Y : 9 9 . 6 %S T A R T T I M E : 0 8 : 0 0 2 1 / 0 8 P A U S E

S T O P T I M E : H H : M M D D / M MS T U N N I N G T I M E : 1 1 . 5 s

R E S E TT O T A L C O U N T : 0 0 0 0 0 0 0 0


4.3.2) Screen Parameters “BIRD COUNTER REPORT”:

Stunning Time

Stop Time and Date

Start Time and Date

Production Efficiency Average Speed in Birds per Hour (BRD/h)

Actual Speed in Birds per Hour (BRD/h)

Total Birds Counted

Total Count

NEW LOT: Save the current lot in the memory, clear the lot count and updates the time and date of the lot

PAUSE: Pause the screen to collect current data of the lot e fill the time and date of pause. Note: The equipment still counting the chickens.

RESET: Save the current lot in the memory, clear the lot count. Updates the start date of the lot

EXIT: Quit Report Menu. Returning the main screen

N E W L O T

P A U S E

R E S E T

E X I T

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4.4) Menu “REPORT” �� “BIRD COUNTER LOG”: This report makes it possible to view the last 50 lots counted by the system, being able to see the following parameters: The first line: Number of the report, day, month, year, hours, minutes and total accumulated the lot was closed. On the second line, we have the quantity of the lot and the bottom panel, we have the number of software used in shock, the average speed of the period and closing speed on the lot. See item 4.4.2. 4.4.1) Access to the “BIRD COUNTER LOG”: On Screen “REPORT” (ver item 4.1): – Select the sub-menu “BIRD COUNTER LOG”; – Press (OK).

Note: This report, only work if the accessory ICAS ® are properly installed.

R E P O R T



C u r r e n t P r o g r a m :0 1 - C H I C K E N 1 1 0 0 2 . 0 0 1 . 2 3 S Q W E X I T0 2 / 0 3 / 0 7 H H : M M p 1 5 , 0 0 0 b r d / h


0 1 - D D / M M H H : M M T O T A L : 0 0 0 0 0 0 0 0L O T C O U N T . . . . . . . . : 0 0 0 0 0 0 0 0





P R O G R A M . . . . : 0 0 S H O W I N G :A V G . S P E E D . : 1 0 . 0 0 0 0 1 T O 0 5 E X I TS P E E D . . . . . . : 0 0 . 0 0 0


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4.4.2) Screen Parameters “ BIRD COUNTER LOG”:

Speed Line at the closing of the lot Average Speed Line Number of program







P R O G R A M . . . . : 0 0 S H O W I N G :A V G . S P E E D . : 1 0 . 0 0 0 0 1 T O 0 5 E X I TS P E E D . . . . . . : 0 0 . 0 0 0


Total Lot

Nº of Report

Date and time that the report was written

Total Accumulated

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P R O G R A M

R E P O R TS Q W

C O N F I G


RMS1 . 2 3

1 0 0 V

2 . 0 0

RMS

k H z

A

P L E A S E

E N T E R Y O U R P A S S W O R D

9 9 9 9

G E T I P : O NI P : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0

M A S K : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0D N S : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0

1 2 3 m A / b i r d M O D E : O F F 3 2 b r d sP R G 0 1 : C H I C K E N 1 1 2 , 0 0 0 b r d / h E X I TS T U N T I M E . . . : 1 1 . 5 s 0 0 0 0 0 0 0 0

5.0) “CONFIG” Menu: The ten programs listed on the “PROGRAMS” menu, can be configured individually as needed of aplication and the desired values. The parameters of program configuration is: program name, operating voltage, voltage limit, operating frequency, current limit, current operating mode, output waveform, duty cycle, voltage adjust and current adjust. However only the parameters program name, voltage, frequency, current and waveform can be see on the list of the “PROGRAMS” menu. In the main screen the voltage, frequency, current and waveform is visualized on the biggest area and the program name and the name appears on less area. 5.1) To access the Setup Screen: - Press the multipurpose button (3) that corresponds to the CONFIG Menu; - Put the correct PASSWORD with the directional buttons (�), (�), () e (�); - Press (OK); - Select one of the ten programs, and Press (OK).

3


The buttons ( ��) e (��) select the number. The buttons ( ) and (��) select the cursor position and the button (OK) confirms the password.

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S E L E C T P R O G R A MP R N A M E V F R E Q C U R R W A V0 1 - C H I C H E N 1 1 0 0 2 . 0 0 0 5 0 m S Q W N E T W O R K0 2 - C 6 . 0 0 L B 8 8 0 . 8 0 0 5 0 m D C0 3 - C 6 . 5 0 L B 1 0 0 1 . 0 0 0 5 0 m S I X0 4 - C 7 . 0 0 L B 1 2 0 2 . 0 0 0 5 0 m S Q W0 5 - C 7 . 5 0 L B 5 1 0 . 9 5 0 5 0 m S I X0 6 - C 4 . 5 0 K G 1 5 0 2 . 0 0 0 5 0 m S Q W0 7 - T 3 3 . 0 L B 1 1 0 1 . 4 0 0 5 0 m S Q W0 8 - T 4 4 . 0 L B 9 5 2 . 0 0 0 5 0 m D C0 9 - T 5 5 . 0 L B 1 0 2 0 . 8 0 0 5 0 m S I X A D V A N C E D1 0 - T 6 6 . 0 L B 1 5 0 1 . 5 0 0 5 0 m S Q W


C H A N G E P R O G R A M

P R O G R A M N A M E . . . . . . . : C 6 . 5 0 L BO P E R A T I N G V O L T A G E . . : 1 0 0 V R M S

V O L T A G E L I M I T . . . . : 1 0 %O P E R A T I N G F R E Q U E N C Y : 1 . 0 0 k H zC U R R E N T L I M I T . . . . . . : 0 5 0 m A / b r d

C U R R E N T M O D E . . . . . : O F FO U T P U T W A V E - F O R M . . . : S I X S T E P

D U T Y C Y C L E . . . . . . . : 5 0 %V O L T A G E A D J U S T . . . . . : 1 . 0 0 x VC U R R E N T A D J U S T . . . . . : 1 . 0 0 x A


S O R R Y

W R O N G P A S S W O R D !


If the password is correct, it will appear the scre en below:

Select the program that you wish changes and press (OK)

If the password is wrong, it will appear the screen below:

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Current Limit

Operating Frequency

Voltage Limit

Operating Voltage

Program Name

Output Waveform

Duty cycle

Voltage Adjust

Current Adjust

5.2) Setup Screen Parameters :

Current Control Mode


P R O G R A M N A M E . . . . . . . : C H I C K E N 1O P E R A T I N G V O L T A G E . . : 0 7 0 V


C U R R E N T M O D E . . . . . : M I DO U T P U T W A V E - F O R M . . . : S Q U A R E



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5.3) Parameters Description: PROGRAM NAME: Defines the program name can contain up to 8 (eight) characters being possible to put numbers, letters and symbols. OPERATING VOLTAGE: Defines the operating voltage, can vary from 10V to 150V for chicken or 250V for turkey. Case any value was put out this operating range, automatically the system exchange to the maximum or minimum value VOLTAGE LIMIT: Defines the porcentage of maximum and minimum range about the operating voltage, can vary from 00% to 20%. For example, if the operating voltage is 100V and the limit voltage is 10%, the operating voltage range can vary from 90V(Min) to 110V(Max). This configuration only will be used if the current control mode is different of “OFF”. PS.: The ICAS® should be installed to the current control works. OPERANTING FREQUENCY: Defines the operating frequency with range from 0.04kHz to 2.50kHz. This parameter depends on the waveform. CURRENT LIMIT: Defines the current to be applied per bird (mA/brd), can vary from 000mA/brd to 999mA/brd. This parameter only will be used if the current control mode is different of “OFF”. PS.: The ICAS® should be installed to the current control works.

Name with 8 characters ( including special characters )

Range adjust: 10V to 150V or 250V

Range adjust: 00% to 20%

Range adjust: 0.04 kHz to 2 .50kHz

Range adjust: 000 to 999

P R O G R A M N A M E . . . . . . . : C H I C K E N 1

O P E R A T I N G V O L T A G E . . : 0 7 0

V O L T A G E L I M I T . . . . : 1 0 %

O P E R A T I N G F R E Q U E N C Y : 1 . 0 0 k H z

C U R R E N T L I M I T . . . . . . : 0 5 0 m A / b r d

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CURRENT MODE: Defines the operating current control mode, can be: “OFF”, “MIN”, “MID” and “MAX”. This parameter modifies the operating mode of others parameters. Current control mode descriptions, considering that the equipment is configured to work with the voltage from 100V to 10%, current of 50mA/brd and ranging the current control according below exemple: OFF – Current Control turned off. The voltage doesn´t vary and doesn´t have current control. MIN – Minimum current control mode. The voltage applied to the chickens

will stay ranging between the programmed voltage and the programmed voltage plus the limit. This control wants to keep a minimum current for chicken set by parameter: CURRENT LIMIT.

Minimum voltage = OPERATING VOLTAGE Maximum voltage = OPERATING VOLTAGE + VOLTAGE LIMIT

Ranges adjust: OFF, MIN, MID, MAX

110V

100V

90V

50mA

110V

100V

90V

50mA

C U R R E N T M O D E . . . . . : M I D

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MID – Mid current control mode. The voltage applied to the chickens will stay ranging between the programmed voltage minus the limit and the voltage programmed plus the limit. This control wants to keep one mid current for chicken set by parameter: CURRENT LIMIT. Minimum voltage = OPERATING VOLTAGE - VOLTAGE LIMIT Maximum voltage = OPERATING VOLTAGE + VOLTAGE LIMIT

MAX–Maximum current control mode. The voltage applied to the chickens will stay ranging between the programmed voltage minus the limit and the programmed voltage. This control wants to limit the maximum current for chicken set by parameter: CURRENT LIMIT .

Minimum voltage = OPERATING VOLTAGE - VOLTAGE LIMIT Maximum voltage = OPERATING VOLTAGE OUTPUT WAVE-FORM: Defines output waveforms, can be: SQUARE, SIN 20k (sinusoidal modulated at 20kHz), SIX STEP or DC ( Direct Current )

110V

100V

90V

50mA

110V

100V

90V

50mA

Range adjust: SQUARE, SIN 20K, SIX STEP or DC

O U T P U T W A V E - F O R M . . . : S I X S T E P

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Graphic of the Wave Forms: SQUARE: Square wave. 0V DC: Direct current wave 0V

Sixstep: Wave with six levels. 0V

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Sin-20k: Sinusoidal wave modulated at 20kHz. 0V DUTY CYCLE: Defines the percentage of the duty cycle. Your operating range goes from 01% minimum to 98% maximum. However this paremeter depends of the wave form, being functional with the Sixstep wave and DC wave. VOLTAGE ADJUST: Defines operating voltage adjust through of the your multiplicative factor, can vary of no minimum 0.00x to no maximum 9.99x. For example, if the operating voltage is 10V and the parameter: VOLTAGE ADJUST is 2.00, then the voltage showed on the main screen becomes 20V. CURRENT ADJUST: Defines the current adjust. As in voltage adjust, through your multiplicative factor can vary of no minimum 0.00x to on the maximum 9.99x. For example, if the current measure is of 25mA/brd and the parameter: CURRENT ADJUST is 2.00x, then the current presented in the main screen becomes 50mA/brd.

Range adjust: 01% to 98%

Range adjust: 0.00x to 9 .99x

Range adjust: 0.00x to 9 .99x

D U T Y C Y C L E . . . . . . . : 5 0 %

V O L T A G E A D J U S T . . . . . : 1 . 0 0 x V

C U R R E N T A D J U S T . . . . . : 1 . 0 0 x A

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5.4) Setting a Name: On the Screen CHANGE PROGRAM (see item 5.1): – Select with the buttons (�) (�) the item PROGRAM NAME and confirms with the button (OK);

– With the cursor blinking on the character, utilizes the buttons (�) and (�) to change the value and the buttons ()(�), to change the cursor position. Press (OK) to confirm.

Select PROGRAM NAME and Press (OK)

Defines a name using the directional buttons , and Press (OK) .








P R O G R A M N A M E . . . . . . . : B I R D - 0 0 1O P E R A T I N G V O L T A G E . . : 0 7 0 V






P R O G R A M N A M E . . . . . . . : C H I C K E N 1O P E R A T I N G V O L T A G E . . : 0 7 0


C U R R E N T M O D E . . . . . : M I DO U T P U T W A V E - F O R M . . . : S I X S T E P



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5.5) Setting the Operating Voltage On the screen CHANGE PROGRAM (SEE item 5.1):

– Select with the buttons (�) (�) the item OPERATING VOLTAGE and confirms with the button (OK);

– With the cursor blinking on the voltage, uses the buttons (�) (�) to change the value and the buttons () (�), to exchange the cursor position. Press (OK) to confirm.

Defines a wished value using the directional buttons , and Press (OK)

Select OPERATING VOLTAGE and Press (OK)



















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5.6) Setting the Voltage Limit: On the screen CHANGE PROGRAM (see item 5.1):

– Select with the buttons (�) (�) the item VOLTAGE LIMIT and confirms with the button (OK);

– With the cursor blinking on the percentage, uses the buttons (�) (�) to modify the value and the buttons () (�), to change the cursor

position. Press (OK) to confirm.

Defines the wished value using the directional buttons , and Press (OK)

Select VOLTAGE LIMIT and Press (OK)



















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5.7) Setting the Operating Frequency: On the screen CHANGE PROGRAM ( see item 5.1):

– Select with the buttons (�) (�) the item OPERATING FREQUENCY and confirms with the button (OK); – With the cursor blinking on the frequency, uses the buttons (�) (�)

to modify the value and the buttons () (�), to change the cursor position. Press (OK) to confirm.


Select OPERATING FREQUENCY and Press (OK)



















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5.8) Setting the Current Limit: On the screen CHANGE PROGRAM ( see item 5.1):

– Select with the buttons (�) (�) the item CURRENT LIMIT and confirms with the button (OK);

– With the cursor blinking on the current, uses the buttons (�) (�) to modify the value and the buttons () (�), to change the cursor

position. Press (OK) to confirm.


Select CURRENT LIMIT and Press (OK)



















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5.9) Setting the Current Control Mode: On the screen CHANGE PROGRAM ( see item 5.1): – Select with the buttons (�) (�) the item CURRENT MODE and confirms with the button (OK);

– With the cursor blinking on the current mode, uses the buttons (�) (�) to modify the value and the buttons () (�) to change the cursor position. Press (OK) to confirm.


Select CURRENT MODE and Press (OK)
















C U R R E N T M O D E . . . . . : M A XO U T P U T W A V E - F O R M . . . : S Q U A R E



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5.10) Setting Output Waveform: On the screen CHANGE PROGRAM ( see item 5.1): – Select with the buttons (�) (�) the item OUTPUT WAVEFORM and confirms with the button (OK); – With the cursor blinking on the waveform name, uses the buttons (�) (�) to modify the value and the buttons () (�), to change cursor position. Press (OK) to confirm.

Defines a wished value using the directional buttons and Press (OK)

Select OUTPUT WAVEFORM and Press (OK)
















C U R R E N T M O D E . . . . . : M A XO U T P U T W A V E - F O R M . . . : S I N 2 0 k



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5.11) Setting the Duty Cycle: On the screen CHANGE PROGRAM (see item 5.1): – Select with the buttons (�) (�) the item DUTY CYCLE and confirms with the buttons (OK); – With the cursor blinking on the percentage, uses the buttons (�) (�) to modify the value and the buttons () (�), to change the cursor position. Press (OK) to confirm.


Select DUTY CYCLE and Press (OK)



















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5.12) Setting the Voltage Adjust: On the screen CHANGE PROGRAM (see item 5.1): – Select with the buttons (�) (�) the item VOLTAGE ADJUST and confirms with the button (OK); – With the cursor blinking on the factor, uses the buttons (�) (�) to modify the value and the buttons () (�), to change the cursor position. Press (OK) to confirm.


Select VOLTAGE ADJUST and Press (OK)



















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5.13) Setting the Current Adjust: On the screen CHANGE PROGRAM (see item 5.1): – Select with the buttons (�) (�) the item CURRENT ADJUST and confirms with the button (OK);

– With the cursor blinking on the factor, uses the button (�) (�) to modify the value and the buttons () (�), to change the cursor position. Press (OK) to confirm.


Select CURRENT ADJUST and Press (OK)



















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5.14) Modification Results: The Program 3 (that was used as example) will show in the end of the configurations the following screen: PS: The PROG3 only will be used when it was activated through of the PROGRAMS Menu (see item 3.1), or if it is the current program. Main screen parameters:







P R O G R A M

R E P O R TS 2 0

C O N F I G

2 . 1 5 A T O T A L M O D E : M A X 3 2 b r d sP R G 0 3 : B I R D - 0 0 1 6 . 0 0 0 b r d / h E R R O R SS T U N T I M E : 1 9 . 3 s 0 0 0 0 0 0 2 0 0 8

4 8 m A /BRD

RMS

0 . 7 5 k H z

1 0 0 V

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P R O G R A M

R E P O R TS Q W

C O N F I G


RMS1 . 2 3

1 0 0 V

2 . 0 0

RMS

k H z

A

P L E A S E

E N T E R Y O U R P A S S W O R D

9 9 9 9

G E T I P : O NI P : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0

M A S K : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0D N S : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0






6.0) Setting Network Interface: To configure the network interface, follow the steps below: - Press the multipurpose button (3). - Set the password using the buttons (�) e (�), to select the number and the buttons () e (�) to select the cursor position. - Press (OK), to confirm the password. - Press the multipurpose button (1), that corresponding to the NETWORK menu.

1

3

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N E T W O R K C O N F I G U R A T I O N S

G E T I P . . . . . : O NIP . . . . . . . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0M A S K . . . . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0D N S . . . . . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0G A T E W A Y . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0

V L i m i t e . . . . : 1 0 % V A j t . : 1 . 0 0M o d o C o r r . . . : O F F A A j t . : 1 . 0 0 E X I TD u t y C y c l e . . : 5 0 %


G E T I P . . . . . : O F FIP . . . . . . . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0M A S K . . . . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0D N S . . . . . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0G A T E W A Y . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0



G E T I P . . . . . : O F FIP . . . . . . . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0M A S K . . . . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0D N S . . . . . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0G A T E W A Y . . . . : 0 0 0 . 0 0 0 . 0 0 0 . 0 0 0


The default network settings when to connect the equipment for the first time, as shown in the picture below: If the GET IP parameter is configured as ON, the parameters of the network configurations are automatically recognized. If the GET IP parameter is configured as OFF, the parameters of the network configurations, should be provided manually. - IP (Put the number of the IP); - MASK (Put the number of the MASK); - DNS (Put the number of the DNS); - GATEWAY (Put the number of the GATEWAY);

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S E L E C T P R O G R A MP R N A M E V F R E Q C U R R W A V0 1 - C H I C H E N 1 1 0 0 2 . 0 0 1 . 2 3 S Q W N E T W O R K0 2 - C 6 . 0 0 L B 8 8 0 . 8 0 1 . 2 3 D C0 3 - C 6 . 5 0 L B 1 0 0 1 . 0 0 5 . 0 0 S I X0 4 - C 7 . 0 0 L B 1 2 0 2 . 0 0 4 . 0 0 S Q W0 5 - C 7 . 5 0 L B 5 1 0 . 9 5 3 . 0 0 S I X0 6 - C 4 . 5 0 K G 1 5 0 2 . 0 0 1 . 2 0 S Q W0 7 - T 3 3 . 0 L B 1 1 0 1 . 4 0 4 . 1 0 S Q W0 8 - T 4 4 . 0 L B 9 5 2 . 0 0 4 . 6 0 D C0 9 - T 5 5 . 0 L B 1 0 2 0 . 8 0 5 . 0 0 S I X A D V A N C E D1 0 - T 6 6 . 0 L B 1 5 0 1 . 5 0 5 . 5 0 S Q W


A D V A N C E D C O N F I G U R A T I O N S

S E T D A T E . . . . . . . . . . . : D D / M M / Y YS E T T I M E . . . . . . . . . . . : H H : M MN U M B E R O F B I R D S . . . . : 5 0C O U N T E R D I S T A N C E . . . : 0 1D A T E F O R M A T . . . . . . . . : M M / D DL O T F I N I S H . . . . . . . . . : 0 1 5L A N G U A G E . . . . . . . . . . . : E N GI C A S . . . . . . . . . . . . . . : Y E S

E S 2 0 C o n t r o l V 1 2 r 1 2 6 0 5 / 0 9G . A . T E C N O L O G I A 0 0 0 0 0 4 : 3 8 E X I T

7.0) Advanced Configurations: Advanced Configurations is a submenu of the CONFIG, where is possible changes parameters (date, hour, number of the birds, counter distance, date format, lot finish, and language) and to see software informations . 7.1) To access Advanced Configurations Screen: - Do the same of the Menu Config, until SELECT PROGRAM TO CHANGE SCREEN (see item 5.1); - Press the multipurpose button (3) that corresponds the ADVANCED;

3

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7.2) Advanced Configurations Screen Parameter:

Date

Hour

Number of birds in the Stunner

Informa tions of control board

Hourimeter

Distance between the ICAS ® and

Date Format (DD/MM or MM/DD)

Lot Finish

Language

Enable or disable the ICAS

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7.3) Setting Date: On the screen ADVANCED CONFIGURATIONS (see item 7.1): – Select with the buttons (�) (�) the item SET DATE and confirms with the button (OK); – With the cursor blinkings on the date, uses the button (�) (�) to

modify the value and the buttons () (�) to change the cursor position. Press (OK) to confirm.


Select SET DATE and Press (OK)

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7.4) Setting Hour: On the screen ADVANCED CONFIGURATIONS (see item 7.1): – Select with the buttons (�) (�) the item SET TIME and confirms with the button (OK); – With the cursor blinking on the hour uses the buttons (�) (�) to

modify the value nad the buttons () (�) to change the cursor position. Press (OK) to confirm.


Select SET TIME and Press (OK)

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7.5) Setting the Stunner Bath Size ( Number of bir ds in the Stunner Bath ): On the ADVANCED CONFIGURATIONS (see item 7.1): – Select with the buttons (�) (�) the item NUMBER OF BIRDS and confirms with the button (OK);

– With the cursor blinking on the number of birds uses the button (�) (�) to modify the value and the buttons () (�) to change the cursor position. Press (OK) to confirm.


Select NUMBER OF BIRDS and Press (OK)

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7.6) Setting the Distance between the ICAS® and th e Stunner Bath: On the screen ADVANCED CONFIGURATIONS (see item 7.1): – Select with the buttons (�) (�) the item COUNTER DISTANCE and confirms with the button (OK);

– With the cursor blinking on the conter distance uses the buttons (�) (�) to modify the value and the buttons () (�) to change the cursor position. Press (OK) to confirm.

Defines a value wished using the directional buttons and Press (OK)

Select COUNTER DISTANCE and Press (OK)

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7.7) Setting the DATE FORMAT: On Screen ADVANCED CONFIGURATIONS (see item 7.1):

– Select with the Buttons (�) e DATE FORMAT the item and check with the Button (OK);

– With the blinking cursor on the number, use the Buttons (�) e (�) to change the date format. Press (OK) to confirm. – This parameter also modifies the tab of decimal places.


Select DATE FORMAT and Press (OK)

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7.8) Setting the LOT FINISH: On Screen ADVANCED CONFIGURATIONS (see item 7.1): – Select with the Buttons (�) and (�) LOT FINISH the item and check with the Button (OK); – With the blinking cursor on the number, use the Buttons (�) and (�) to change the quantity of empty consecutive shackles to finish a lot. Press (OK) to confirm. – To closing of lot are necessary 2 conditions:The first is at least 100 birds have passed. The second condition is at least the quantity of empty programmed shackles in the LOT FINISH have passed.

Select LOT FINISH and Press (OK)


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7.9) Setting the Language: In the Advanced Settings screen (see item 7.1): - Select with keys (�) e (�) LANGUAGE item and confirm with the key (OK); - With the blinking cursor on the language, use the keys (�) e (�) to modify the language. Press (OK) to confirm.










Set the desired language using the arrow keys and press (OK)

Select Language and press (OK)

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7.10) Setting the ICAS: In the Advanced Settings screen (see item 7.1): - Select with keys (�) e (�) ICAS and confirm the item with the key (OK); - With the blinking cursor on the ICAS, use the keys (�) e (�) to modify the parameter. Press (OK) to confirm.


S E T D A T E . . . . . . . . . . . : D D / M M / Y YS E T T I M E . . . . . . . . . . . : H H : M MN U M B E R O F B I R D S . . . . : 5 0C O U N T E R D I S T A N C E . . . : 0 1D A T E F O R M A T . . . . . . . . : M M / D DL O T F I N I S H . . . . . . . . . : 0 1 5L A N G U A G E . . . . . . . . . . . : E N GI C A S . . . . . . . . . . . . . . : N O



S E T D A T E . . . . . . . . . . . : D D / M M / Y YS E T T I M E . . . . . . . . . . . : H H : M MN U M B E R O F B I R D S . . . . : 5 0C O U N T E R D I S T A N C E . . . : 0 1D A T E F O R M A T . . . . . . . . : M M / D DL O T F I N I S H . . . . . . . . . : 0 1 5L A N G U A G E . . . . . . . . . . . : E N GI C A S . . . . . . . . . . . . . . : N O





Enable or disable the ICAS and press (OK)

Select ICAS and press (OK)

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P R O G R A M

R E P O R TS Q W

C O N F I G


k H z02 . 0

1 0 0 V

A1 . 2 3 RMS

RMS

E R R O R L O G

0 1 - D D / M M / Y Y H H : M ME R R 0 2 : P W . M O D U L E C O M M . F A I L





S H O W I N G :0 1 T O 0 5 E X I T

E R R O R L O G






S H O W I N G :0 6 T O 1 0 E X I T

8.0) ERRORS Menu: On the ERRORS Menu is possible to see the date and hour the last 50 errors of the system being 5 errors reports per page 8.1) To access ERRORS Screen: - Press multipurpose button (4) that corresponds to the ERRORS guide; - With the directional buttons (�) (�) select the report wished (01 a 50). 8.2) To see Errors: – Press the buttons (�) (�) repeatedly to see the errors wished .

Press the multipurpose button (4)

4

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9.0) Calibration: The voltage, currents and output waveforms can be calibrated through the CALIBRATION Screen. 9.1) To access CALIBRATION Screen : – Turned off the equipment; – Configures the Dip Switches of the Control Board to the calibration mode (2,3,5 turned on); – Turn on the equipment; – Do the calibration of the waveforms wished; – Turn off the equipment; – Return all Dip Switches to the position OFF; – On the next turned on the equipment will be working with the new calibration.

Dip switch, correctly configured.





R u n E S 2 0 . E X E : O k


C A L I B R A T I O NS E L E C T O U T P U T W A V E - F O R M : S Q W

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9.2) Calibrating the Equipment: To calibrate is necessary that after determines the values of the each parameters, to press the button (OK) for that the next adjust appears on the line below. After the calibration of the last parameter turn off the equipment, turn off the keys (2, 3 e 5) of the dipswitch and turn on the equipment. 9.2.1) Calibrating: – Have available one True RMS multimeter and one current probe that measure from 0 to 20kHz; – Turn off the Equipment; – Configures the Dip Switches 2, 3 and 5 to the position ON; – Verifies that the line is stopped; – Put a load of approximately 3,5A on the output of the equipment (2 lamps of 127V, 200W); – Turn on the equipment; – Follow the steps below. *Verifies that the multimeter is True RMS, for the calibration stays correct. For the waveform DC, put the multimeter on the scale Vdc and for another waves place in the scale Vac

After select the waveform, press the button (OK) To calibrate the next parameter.

With one True RMS* multimeter measures the output voltage of the equipment and types the value on the screen. Following press (OK)

C A L I B R A T I O NS E L E C T O U T P U T W A V E - F O R M : S Q W

C A L I B R A T I O NS E L E C T O U T P U T W A V E - F O R M : S Q WP L A C E O U T P U T V O L T A G E . . . : 0 5 0 V

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C A L I B R A T I O NS E L E C T O U T P U T W A V E - F O R M : S Q WP L A C E O U T P U T V O L T A G E . . . : 0 5 0 VP L A C E O U T P U T V O L T A G E . . . : 1 0 0 V

C A L I B R A T I O NS E L E C T O U T P U T W A V E - F O R M : S Q WP L A C E O U T P U T V O L T A G E . . . : 0 5 0 VP L A C E O U T P U T V O L T A G E . . . : 1 0 0 VP L A C E O U T P U T C U R R E N T . . . : 2 . 5 0 A

*Verifies that the multimeter is True RMS, for the calibration stays correct. For the waveform DC, put the multimeter on the scale Vdc and for another waves place in the scale Vac.

With one True RMS* multimeter and one current probe, measures output current of the equipment and types the value on the screen. Following press (OK)

With one True RMS* multimeter measures again the output voltage of the equipment and types the value on the screen. Following press (OK)

Remove the load and let output opened. Following press (OK)

C A L I B R A T I O N S E L E C T O U T P U T W A V E - F O R M : S Q W P L A C E O U T P U T V O L T A G E . . . : 0 5 0 V P L A C E O U T P U T V O L T A G E . . . : 1 0 0 V P L A C E O U T P U T C U R R E N T . . . : 2 . 5 0 A

R E M O V E L O A D A N D P R E S S O K

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– By to press the button (OK) the previous calibration data will be replaced and the program will return to the first calibration screen; – Repeats the calibration steps to all waveform that is necessary repeating the same steps;

– Finishing the calibration, turn off the equipment and put all Dip Switches on the position OFF;

– On the next time that you turn on the equipment the new calibration will be working.

C A L I B R A T I O NS E L E C T O U T P U T W A V E - F O R M : S Q WP L A C E O U T P U T V O L T A G E . . . : 0 5 0 VP L A C E O U T P U T C U R R E N T . . . : 2 . 5 0 AP L A C E O U T P U T V O L T A G E . . . : 1 0 0 VP L A C E O U T P U T C U R R E N T . . . : 3 . 5 0 A

W A R N I N G ! P R E S S I N G O K ,T H E L A S T C A L I B R A T I O N V A L U E S

W I L L B E L O S T

C A L I B R A T I O N S E L E C T O U T P U T W A V E - F O R M : S Q W P L A C E O U T P U T V O L T A G E . . . : 0 5 0 V P L A C E O U T P U T V O L T A G E . . . : 1 0 0 V P L A C E O U T P U T C U R R E N T . . . : 2 . 5 0 A

R E M O V E L O A D A N D P R E S S O K

P L A C E O U T P U T C U R R E N T . . . : 0 . 0 6 A

If the current show any value, put in it ZERO. Following press (OK)

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10.0) Exchange Password: The program has a password (default = 0000) that can be replaced for any other, which fill the field of four numerical digits. 10.1) To exchange password: – Turn off the equipment;

– Configures the Dip Switches of the Control Board to the exchanges password mode (1,3, 4 turned on);

– Turn on the equipment; – Exchange the password; – Turn off the equipment; – Return all Dip Switches to the position OFF; – On the next turned on the equipment will be working with a new password.

Dip switch, correctly configured





R u n E S 2 0 . E X E : O k


P A S S W O R D C H A N G ES E T N E W P A S S W O R D . . . . . . . : 9 9 9 9

Types the new password and press the button (OK)

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– By to press the button (OK) again the previous password will be replaced for new password and the program will return to the first screen of exchanges password.

– Finishing the exchanges password turn off the equipment and put all Dip Switches on the position OFF;

– On the next time that you turn on the equipment the new password will be working.

11.0) Dimensions: 11.1) External dimensions (including connecto rs and sockets)

P A S S W O R D C H A N G ES E T N E W P A S S W O R D . . . . . . . : 9 9 9 9

P R E S S O K T O C O N F I R MP A S S W O R D C H A N G E

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11.2) External Dimesions Box (without connectors an d sockets): Note: measures in millimeters.

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11.3) Drilling for Setting of the Stainless Stell Box: – The stainless stell box is already drilled with 4 holes of 8,5mm;

– Distance between the holes: – To certify the good working of equipment and to avoid the infiltration of water

after fixing the panel you must apply silicone on the screws in the internal cabinet.

11.4) Equipment weight: – 15kg.

330mm

4 Anchor 10mm + 4 screws

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12.0) Electrical Installation: 12.1) Input Connector: – To the installation of the equipment is necessary a socket that provides 220Vac, 50/60Hz and a ground. – Connections according the picture below: 12.2) Output Connector:

– On the output equipment should respect the polarity of ELECTRODE and SHACKLE.

– Connections according the picture below:

LINE

LINE GROUND

Conect GROUND to biggest pin

SHACKLE

ELECTRODE

Connect SHACKLE cable to biggest pin

LINE LINE

GROUND

ELECTRODE

SHACKLE

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12.3) Senses Connector: – The extension of sensors cables must be made with shielded cable 4x26AWG according with the table below:

– The extension must be solded and isolated with electrical tape; – Cover the connection with electrical tape to avoid the penetration of water and humidity; – Assembly according the picture below:

Inductive Sensor I Shielded Cable Brown (BR) Red (RD) BLACK (BK) Yellow (YE) Blue (BL) Brown (BR) + Shield (SL) Inductive Sensor II Shielded Cable Brown (BR) Red (RD) Black (BK) Orange (OR) Blue (BL) Brown (BR) + Shield (SL)

BR BK BL

SL BR

YE OR

RD

BR BK BL

Inductive Sensor OMRON E2A-M12KS04-WP-C1

Inductive Sensor OMRON E2A-M12KS04-WP-C1

Shielded Cable 4x26AWG

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– The extention cable must be connected following the table below: – The wires must be decovered and soldered on connector taking care that doesn’t have short circuit between terminals. Pay attention to shield. – Connections according the picture below: Shielded Cable Connector Red (RD) Terminal 1 Yellow (YE) Terminal 2 Orange (OR) Terminal 3 Bronw (BR) + Shield (SL) Terminal 4

Shielded Cable

1

4

2 3

1-Red

2-Yellow

3-Orange

4-Brown +Shield

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13.0) FAQ: - How works the wave Six-Step? The wave Six-Step is a wave that has 6 levels, being 2 positive, 2 negative and 2 off. The parameter "DUTY CYCLE" changes the percentage of time that the wave is at the level off. The sum of 6 levels must give 100%, if the off time increases the on time positive and negative will decrease. Example: - What Should I Do if the count of birds is not wor king? Check if the Jumpers J1 e J2, are positioned correctly on the PCB. The default position is NPN. Make sure the electrical installation of sensors is correct (connecting wires, humidity in the amendment). Check that the indicators of sensors (LED) light when detects the presence of the sensing element. Make sure the cable of sensors within the cabinet is properly connected to the control board. Check the distance of the sensors is correct (1mm of 2mm of the sensing element). - The shock is not working. What Can I do? Make sure the fuse of the board of power is not damaged. Make sure the parameter "VOLTAGE ADJUST" is correct. Make sure the calibration of equipment was done correctly. Make sure the power of the equipment is correct (220Vac). Make sure the connections within the cabinet of whips are correct. Make sure the emergency button is activated (rotate clockwise to inactivate). Make sure the connectors of Input and Output of equipment were properly mounted as the item 12.0 P.57.

DUTY CYCLE DUTY CYCLE

100% 100%

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- The current is not measured correctly? Make sure calibrate was done correctly to the waveform used. Make sure the current cable gauge is properly connected within the cabinet. Make sure the parameter "CURRENT ADJUST" is set. - The equipment not turn on. Make sure the power of the equipment is correct (220Vac). Make sure the emergency button is activated (rotate clockwise to inactivate) Make sure the connections within the cabinet of whips are correct. Make sure the display may be burned. -The clock loses the date? Try to Change the battery. There are 2 models of control board, one with a socket for battery and another without the socket. If your control board has the socket of the battery, change it with a new battery 2032, otherwise send the card to control the factory to be done to change the battery - The equipment does not come out of the screen cal ibration or the Exchange Password? Make sure the Dip Switches are off in the control board. - I can not access the equipment by the network. Make sure that the communication interface is properly installed. See the WebServer Manual for more information.

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14.0) Error Messages:

Error Description Cause ERR01 EEPROM

CHECKSUM ERROR

Error checking of the internal memory

The memory is with the values inconsistent or is damaged.

ERR02 PW. MODULE COMM. FAIL

Failed communication between the modules

The Boards are not maintaining communication. For precaution, the application of shock is turned off.

ERR03 OVERCURRENT Too many current in the Input Checked a high current in the Input of circuit of power. For precaution, the application of shock is turned off.

ERR04 EXTERNAL FAULT Too many current in the Output

Checked a high current output of the equipment or short-circuit the output. The application of shock is turned off.

ERR05 OVERVOLTAGE High input supply voltage

The power Board of the equipment is with the voltage above the acceptable (Greater than 245V).

ERR06* UNDERVOLTAGE Lower Power supply voltage The Supply of equipment with the voltage is below the acceptable (Less than 200V).

ERR07* POWER MODULE FAIL

Lower Power supply voltage of the Power Module.

The Supply of equipment with the voltage is below the acceptable (Less than 200V).

ERR08 COMM. CHECKSUM ERROR

Error checking of the data of communication between the modules

The data transmitted in communication are inconsistent.

ERR09* LOW INPUT POWER

Lower Power supply voltage of control Module

The Supply of equipment with the voltage is below the acceptable (Less than 200V).

ERR10 SPROM CHECKSUM ERROR

Error checking of the external memory

The memory is with the values inconsistent or is damaged.

* The measurements of stress levels of supply are made at three different points of the circuit. A measurement is the supply of the circuit of the control module, another measurement is the supply of the circuit of the power module and another measuring the voltage Input. It will be shown that the failure to detect the first low voltage.

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15.0) Revision History: – 10/06/2008: First Version (software ES20 Control V12 r1).

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16.0) Contact: – Through the site:

www.ga.com.br

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instruction manual electronic stunner es-2g.a. tecnologia 6/64 june 10, 2009 manualv11 r1 eng.doc...

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