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INSTRUCTION & PARTS CATALOG WILLCOX & GIBBS 500/I & 500/Il OVERLOCKS WILLCOX 8’ gIBrn!’!!° 1040 AVENUE OF THE AMERICAS NEW YORK. NEW YORK 10018 (212) 565-7900 r : —1

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  • INSTRUCTION & PARTS CATALOG

    WILLCOX & GIBBS

    500/I & 500/Il OVERLOCKS

    WILLCOX 8’ gIBrn!’!!°1040 AVENUE OF THE AMERICAS NEW YORK. NEW YORK 10018 (212) 565-7900

    r- :

    —1

  • TABLE OF CONTENTS

    OPERATORS INSTRUCTION

    MECHANICS’ INSTRUCTION

    PAG EIntroduction

    How to clean your machine

    Driving motor, pulley and belting

    Lubrication

    Threading your machine

    Regulating thread tension

    Pressure of presser foot

    Needles

    Regulating seam width

    Replacing the upper and lower knivesRegulating stitch length

    Setting the welt guide

    Setting the edge guide

    4

    4

    4-5

    4-5

    6-7

    6-7

    8-9

    8-9

    8-9

    8-9

    10-11

    10-1 1

    10-11

    Alignment of needle plate to feed

    Feed adjustment

    Adjusting needle arm height

    Left looper adjustment

    Adjusting needle guards

    Right looper adjustment

    Presser arm alignment

    Presser foot adjustment

    12-13

    12-13

    12-13

    14-15

    14-15

    16-17

    18-19

    Presser foot lift adjustment

    Timing gauges

    Millimeter-inch fraction & decimal conversion chart

    18-19

    18-19

    20

    21

    1

    —2—

  • PARTS LIST SECTION PAGE

    Mdclii iC bed [raine 22-23

    Ma n Irarne and miscellaneous covers 24-25

    Crankshalt niechanisrn 26-27

    Needle drive mechanism 28-29

    Right looper drive mechanism for 500/I 30-31

    Right looper drive mechanism for 500/Il 32-33

    Left looper drive mechanism 34-35

    Main and diflerential feed mechanism 36-37

    Upper and lower knife mechanism 38-39

    Presser foot and lifting mechanism 40-41

    (1) Pump lubricating mechanism 42-43

    (2) Pump lubricating mechanism 44-45

    Plain feed mechanism 503/I & 11-4, 503/I & 11-8 46-47

    Attachments 48-49

    Chain cutter models KSR-570, KSR-571 and KSR-572 50-51

    Suction device model VSA-200 for chain cutter 52-53

    Mounting accessories 54-55

    Accessories 56-57

    Thread stand 58-59

    ORGANIZATION CHARTS

    504/1-5. 504/1-45. 504/1-4360-61504/1-47. 514/1-41. 514/1-42

    503/1-4. 503/1-8. 503/1-2562-63504/I-i. 504/I-9-Z7. 504/1-10

    504/11-5. 504/11-45. 504/11-4364-65504/11-47. 514/11-41. 514/11-42

    503/I 1-4. 503/11-8. 503/11-25 66-67

    Additional organization chart 68

    NUMERICAL INDEX PARTS

    Numerical index of new product code numbers with old numbers 69-73

    Numerical index of old numbers with new product code numbers 74-78

    —3—

  • OPERATORS’ INSTRUCTION

    INTRODUCTION

    You are aliou t to opera Ic an overlock ii ach nodesigned by the people who first introd iced theoverlock. In this macli me you will [mt Lu I thefeatures to assist you, as the operator, to enjoy theeasier handling and [aster sewing that wi I help youincrease your production. It is easy to thread, feedssmoothly, has automatic lubrication, and ru isquietly. The Willcox & Gibbs class 500/I & IImachines are the machines known as ‘‘TH EOPERATOR’S FAVORITES”.

    HOW TO CLEAN YOURMACHINE

    Clean the machine is a simple but importantoperation. It is riot necessary to remove any parts.Merely release the foot and swing it out to the left.Swing out the covers and remove all the collectedlint from around the loopers, feed slots, and underthe needle plate. Blow out any loose lint or use alint brush. Replace covers and return foot to thesewing position.

    DRIVING MOTOR, PULLEY ANDBELTING Table 1

    It must be used with the motor and belting of thefollowing specifications for individual use.

    1. Driving motor of 3 phases, 2 poles arid 400watts (1/2HP) is recommended to this machine.

    2. Motor speed is approximately 2,900 r.p.m. for50 Hz or 3,500 r.p.m. for 60 Hz.

    3. Belting used should be type M of V-belt.4. The relation between machine speed and motor

    pulley diameter is determined by Table 1.

    LUBRICATIONTable 2 Fig. 1, 2,3

    CAUTION: Oil was drained from the machinewhen shipped.Refill with oil before operating.

    The 500/1 & II features fully automatic lubricationwith a concealed forced air cooling system. Oil ispressurized by a pump to the internal surfaces ofthe connections.

    A new ii ach inc sl iou Id I rn run at least [our weeksLit Li speed not to exceed 5,000 s.p.m.At the end of bLur weeks, original oil should hedrained oLit arid replaced.Operational speed alter four weeks run- in may be7,000 s.p.m.Operational speed is depending upon operationbeing performed and ability of operator.

    Life time of machine depends on quality oil used.For lubricant for 500/I & II, use oil as specified inTable 2.Use recommended type oil only.

    Changing oil1. Remove the machine from its stand and set it on

    a table.2. Remove drain plug 0 and drain oil from the

    machine.3. Replace drain plug 0 and return the machine to

    its stand.4. Remove filler plug 0.5. Pour fresh oil into reservoir (700cc Capacity)

    using funnel supplied with accessories, until oilreaches upper line of gauge 9.

    6. Replace filler plug 0.7. Run machine and check oil circulation at oil

    splash sight window 0.8. Oil level should be kept between two lines on

    gauge 0.9. Change oil entirely every three months.

    OIL SCREEN FILTERFilter 0 should be always kept clean. Since lubrication oil is filtered by this and delivered to allfrictional surfaces, clogging of this filter may causelack of lubrication and accidental seizure of parts.Check and clean filter 0 every three months, or ifnecessary, replace with a new filter when:

    Oil jet in window 0 is restricted or weak, or oilcontained foam or debris.

    Changing filter1. Drain oil from the machine.2. Remove bolts 0 and oil pan 0.3. Remove screws 0 and filter 0.4. Clean filter 0 with petrol and blow it with low

    pressure air.5. Replace filter 0 and tighten screws 0.6. Replace oil pan 0 and tighten bolts 0.7. Fill reservoir with oil on a level of upper line of

    gauge 9. p.

    —4—

  • 50 Hi Fig. LMACHINE SPEED

    (S.P.M.)

    MACHINE SPEED(S. P.M.)

    MOTOR PULLEY DIAMETER

    PULLEY SIZEINCH ESin U.S.A.

    3-3/4 6364-1/8 6414-3/8 6434-1/2 6444-3/4 6464-7/8 6475-1/8 6515-1/2 6545-3/4 666

    4,6005,0005,3005,5005,8006,0006,3006,7007,000

    MM

    95105110115120125

    I 130140145

    60 HzMOTOR PULLEY DIAMETER

    MM INCHES

    4,600 80 3-1/85,000 85 3-3/85,300 90 3-5/85,500 95 3-3/45,800 100 46,000 105 4-1/86,300 110 4-3/86,700 115 4-1/27,000 120 4-3/4

    PULLEY SIZEin U.S.A.

    631633635636640641643644646

    Fig.2

    0

    Table 1

    Note 1: Machine pulley diameter is 60mm (2.36”).Note 2: Motor pulley diameter should be measured in

    its outer diameter.

    Brand “A” Brand “B”

    (

  • THREADING YOUR MACHINETable 3, 4 Fig. 4, 5, 6, 7, 8, 9, 10

    REGULATING THREAD TENSION

    When a machine is received, note that it hasbeen threaded correctly. The simplest way torethreacl it is to tie the flCW threads to those alreadyin the machine and pull the new threads through,making sure that the knots will go through thelooper eyes and needles.

    In case the machine requires a complete rethreading,refer to Threading Diagrams Fig. 4 to 10, Table 3and 4.

    500/I Fig. 4, 5, 6, 7, 8

    ThreadRight Left Right Left

    Federal needle needle looper looperstitch

    503 Ti Non Non T4

    504 Ti Non T5 T6

    512 T3 T2 T7 T8

    514 T3 T2 T5 T6

    Table 3

    The amount of tension required varies with type ofmaterial, size and type of thread, etc. Adjustindividual thread tensions as follows.

    To increase tension — Turn nut clockwise.To decrease tension— Turn nut anti-clockwise.

    Tension on thread should be just enough to secureproper stitch formation.Normally, you should have more tension on theneedle threads and less tension on the looperthreads.

    500/Il Fig. 4,5,9, 10

    ThreadRight Left Right I Left

    Federal needle needle looper looperstitch

    503 Ti Non Non T9

    504 Ti Non TiO TliV

    512 T3 T2 Ti0 Tii. —.

    514 T3 T2 TiC Tii

    Table 4

    Fig.4 Fig.5

    T4 Fig.6

    / //V

    C

    — 6 —

  • Fig.7T5\ \T,%-,-,

    D

    Fig.8

    Fig.9

    tFig. 10

    JJ

    —7—

  • PRESSURE OF PRESSER FOOTFig. 11

    Pressure of presser loot is requlated by means oftilunhl) screw 0. Pressure on presser foot should bejust enough to lend material and obtain properstitch formation. Too much pressure may Spoilmaterial and give it more stretch than it needs. Toolittle pressure may cause uneven feedings orstitches.

    NEEDLESFig. 11, 12

    Needles for 500/I & II series are specified inorganization charts as shown in pages 60 to 68.Generally the size of needle should be determinedby the size of thread or weight of material to besewn.

    Changing needles1. Turn hahdwheel until needle drive arm 0 is

    at its highest position.2. Lift up lever 0 and swing presser arm 0 to the

    left.3. Loosen nut 0 using socket wrench furnished

    with the machine and remove old needle.4. Insert new needle in the groove 0 of clamp

    until needle rests against pin 0.5. Tighten nut 0 securely.6. Return arm 0 to the sewing position.7. Make sure needle descends in the center of the

    needle hole in needle plate.8. On two needle machine, be sure to keep shim 0

    at the right position or between two needles.

    REGULATING SEAM WIDTHFig. 11, 13

    1. Lift up lever 0 and swing arm 0 to the left.2. Turn handwheel until upper knife is at its

    lowest position.3. Loosen screw 0. Pull thumb nut Ij to the left

    as far as it will go and lightly tighten screw 0.4. Loosen screw D and move holder ® to the

    right or left until the desired width is obtained,then tighten screw di.

    5. Loosen screw 0, then holder ® will return toposition by spring action.

    6. Tighten screw 0.7. Return arm 0 to the sewing position.

    CAUTION: When seam width is changed toextremely wide or narrow, to replaceneedle plate for larger or narrower seamwidth is recommended.See organization charts as shown inpages 60 to 68.

    REPLACING THE UPPER ANDLOWER KNIVES Fig. 11, 13, 14, 15

    UPPER KNIFE1. Lift up lever 0 and swing arm 0 to the left.2. Loosen screw 0. Pull nut to the left as

    far as it will go and lightly tighten screw 0.3. Remove screw with socket wrench or

    screwdriver furnished with the machine.4. Withdraw knife ® downward.5. Replace with new knife but do not tighten

    screw completely.6. Turn handwheel until upper knife is at its

    lowest position. Set upper knife so that itscutting edge overlaps lower knife by 0.5-1.0mm(.020-.039”) as shown in Fig. 14.

    7. Retighten screw securely.8. Loosen screw 0, then holder ® will return

    to position by spring action.9. Tighten screw 0.

    10. Return arm 0 to the sewing position.

    LOWER KNIFE1. Lift up lever 0 and swing arm 0 to the left.2. Loosen screw 0 and pull nut Iii to the left as

    far as it will go and lightly tighten screw 0.3. Loosen nut Ij and withdraw knife downward.4. Insert new knife into the groove of clamp

    stud, setting the blade so that the cutting edgeis level with the top of needle plate as shown inFig. 14.

    5. Tighten nut ji’ securely.6. Loosen screw 0, then holder ® will return

    to position by spring action.7. Tighten screw 0.8. Return arm 0 to the sewing position.

    Knives must be kept sharp. Lower knife may besharpened by use of a grinder while making surethat the correct angle is maintained as shown inFig. 15. Upper knife may be sent to our distributorsor return to us for resharpening since it is madefrom a special tungsten carbide alloy material, andmust be sharpened by a diamond grinder.

  • LLL0

    0

    FigH4

    Needle plaktop surfa(n

    Upper knife0.5- 1.0mm.020 .039”

    0

    /0

    Lower knife

    0/

    0 0Fig.12

    / /

    13 Fig. 15

  • REGULATING STITCH LENGTHFig. 16

    SETTING THE WELT GUIDEFig. 17

    SUtch length is determined by the combination of

    main and dillerential feed eccentrics to be used.

    Outer eccentric 0 actuates main feed.Tiller eccentric 0 actuates differential feed.

    The number stamped on feed eccentric indicates

    the number of stitches per Inch.However, the stitches made may vary more or less

    depending upon the material.

    Welt guide, equipped with models 503/1-25 and

    503/11-25, is designed for blindstitch welting or

    hemming.

    1. Set base 0 on the machine with screw 0.2. Loosen screw 0.3. Move guide by turning screw until guide

    €i is correctly positioned.4. Tighten screw 0 securely.

    Selecting eccentricWhen the stamped number of differential feed

    eccentric (e.g. =8) is smaller than that of main feed

    eccentric (e.g. 12), material will tend to shrink in

    stitching.

    When the stamped number of differential feed

    eccentric (e.g. #16) is larger than that of main feed

    eccentric (e.g. #12), material will tend to stretch in

    stitching.

    Changing eccentric

    1. Swing presser arm, cloth plate and feed

    mechanism cover to the left.2. Remove nut 0 and washer 0 from crankshaft

    0.3. Screw extractor, furnished with the machine,

    into screw hole 0 of main feed eccentricO and take it out.

    4. Screw extractor into screw hole of differential

    feed eccentric 0 and take it out.5. Be sure to eccentrics and mating parts are clean.

    Clean eccentrics in oil to remove all dirt and

    dust deposits before placing in the machine.

    6. Face the extruded portion outward (leftward)

    and insert differential feed eccentric 0 onthe crankshaft 0 mating the eccentric groovewith the crankshaft key. Use extractor.

    7. Face the extruded portion inward (rightward)

    and insert main feed eccentric 0 in thecrankshaft 0 mating the groove with the key.Use extractor.

    8. Replace washer 0 and nut 0.9. Tighten nut 0 securely.

    10. Replace covers and return arm to the sewing

    position.

    Feed eccentrics supplied in the machine and in the

    accessories are listed in the organization charts.

    Additional eccentrics may be ordered separately.

    SETTING THE EDGE GUIDEFig. 18

    Edge guide, equipped with models 503/1-4, 503/1-8,

    503/11-4 and 503/11-8, is designed for regulating

    the width of material to be trimmed or for edge

    guide when the machine is operated without

    trimmer.

    1. Set holder ® on the machine with screws2. Loosen screw3. Move guide ® to the right or left until proper

    position is obtained.4. Tighten screw securely.

    — 10 —

  • —IT—

    8

    0

    L!d

    0

    d

  • MECHANICS’ INSTRUCTION

    ALIGNMENT OF NEEDLE —

    PLATE TO FEED Fig.19,20,21

    Generally feeds sliou Id be n position as shown in

    Fig. 19. Each raw of main and differential feeds

    rests in the CCfl [Cr of each slot of needle plate.

    In case of models 503/1-25 and 503/11-25, differ-

    en [ial feed evenly and slightly touches needle plate

    at its right side 0. II this setting is incorrect, resetas follows.1. Release pressure on foot and swing out foot to

    the left.

    2. Loosen screw and move upper knife to the

    right.

    3. Loosen screw @ and move lower knife to theright.

    4. Loosen screws 0 and 0.5. Check the groove of needle plate is on needle

    plate key and move plate to touch evenly at

    point 0.6. Tighten screws 0 and 0.7. Replace both knives into position.

    8. Make sure needle descends in the center of the

    needle hole in needle plate.

    FEED ADJUSTMENTFig. 22, 23, 24

    Standard height of main feed is 0.8-1.2mm (1/32-

    3/64”) above the surface of needle plate at its

    rearend tooth when feeds are at their highest

    position as shown in Fig. 22.

    A straight edge can be placed across the top of the

    main and differential feeds.

    Standard height of auxiliary feed is 0.5mm (.020”)

    above needle plate.

    Replacing feeds

    1. Turn handwheel until feeds are at their highest

    position.2. Release pressure on foot and swing out foot to

    the left.3. Swing out cloth plate to the left.

    4. Loosen screw 0 and remove tube 0.5. Remove screws 0 and feeds 0.6. Replace with new feeds and set feeds by raising

    or lowering feeds until proper height is obtained,

    then tighten screws 0.7. Replace tube 0 and tighten screw 0.8. Return cloth plate and foot to the sewing

    position.

    Feed dogs have generally been preset at the factory

    with a front to back tilt when feeds are at their

    highest position as shown in Fig. 22.

    Tilting feeds

    1. Turn handwheel until feeds are at their highest

    position.

    2. Release pressure on foot and swing out foot to

    the left.3. Swing out cloth plate to [lie left.

    4. Loosen screw Ij and turn screw D with ascrewdriver until proper tilt is obtained.

    5. Tighten screw6. Return cloth plate and foot to the sewing

    position.Woven material — Set feeds level.

    Knit material — Tilt feeds higher in the front

    than the rear.

    ADJUSTING NEEDLE ARMHEIGHT Table 5 Fig. 21, 25, 26, 27

    Turn handwheel until needle is at its highest

    position. Use timing gauge, check the clearance

    between the point of needle and the top of needle

    plate as specified in Table 5.

    1. Release pressure on foot and swing out foot to

    the left.2. Push up cover

    3. Slightly loosen screw

    4. Move arm to right or left until needle

    descends in the center of the needle hole in

    needle plate.5. Reset arm to correct clearance as listed

    below at its highest position.

    6. Tighten screw ® securely.7. Return cover ® and foot to the sewing

    position.

    At this time, with arm down, check to see that

    there is clearance between the front edge of the

    needle hole in needle plate and needle as shown in

    Fig. 27.If clearance is insufficient, loosen screws 0 andmove needle plate back and forth until correct

    clearance is obtained.

    Table 5

    CLEARANCEMODEL

    -

    MM INCH

    - 500/I 9.8 -- .386 -

    -

    500/Il 10.3

    — 12 —

  • Fig.24

    /

    H 0

    II:>

    0

    _Fig.25

    L ‘/V77ZZ7Z7?ZZ7772ZX7J

    /

    Fig.26

    ®

    Fg.22N

    0.8 -1 .2mm1/32-3/64”

    L Fg.230

  • LEFT LOOPER ADJUSTMENTTable 6 Fig. 28, 29, 30, 31

    ADJUSTING NEEDLE GUARDSFig. 32

    1 . R elease pressure on [001 and swing out loot tothe left.

    2. Swing out cloth plate to the left and open frontcover.

    3. Remove needle plate.4. Remove needle guards as instructed on this

    page.5. Remove feeds as instructed on page 12.6. Turn handwheel until looper lever 0 is in the

    extremely left position.7. Loosen screw 0 and remove looper..8. Insert new looper into lever 0 and push

    down until base of looper shank reaches shafto and tighten screw

    9. Loosen screw 0 with wrench and adjust pointof looper from centerline of needle to correctclearance as listed below and lightly tightenscrew 0.

    On the two needle machine, set point of looperfrom centerline of left needle to correctclearance as shown in Fig. 29.

    10. Turn handwheel until looper point is in thecenterline of needle.

    11. Move lever 0 back and forth along its shaft 0so that the looper point just touches needle,then tighten screw 0.

    12. The point of looper should be in the scarf ofneedle as shown in Fig. 30.

    13. Recheck clearance and tighten screw 0secu rely.Replace feeds as instructed on page 12.Replace needle guards as instructed on this page.Replace needle plate.Return cloth plate, front cover and foot to thesewing position.

    Note: Left looper has a 2.3mm (3/32”) offsetwhen viewed from above looper lever inthe machine.Looper is self setting as shown in Fig. 31.

    Machines are fitted with front and rear needleguards. Set rear guard 0 first.

    1. Release pressure on foot and swing out foot tothe left.

    2. Swing out cloth plate to the left.3. Remove needle plate.4. Remove feeds as instructed on page 12.5. Loosen screw 0 and remove guard 0.

    REAR NEEDLE GUARD6. Loosen screw 0 and remove rear guard 0.7. Replace with new guard 0 and lightly

    tighten screw 0.8. Turn handwheel until the point of left looper

    is opposite to the centerline of needle.9. Adjust guard 0 back and forth until it just

    touches needle without deflecting needle point.10. Tighten screw 0 securely.

    FRONT NEEDLE GUARD11. Replace with new guard 0.12. Adjust guard until there is a space of 0.1-

    0.2mm (.004-.008”) between needle and guard0.

    13. Tighten screw 0 securely.14. Recheck setting after tightening screws 0 and

    0.15. Replace feeds as instructed on page 12.16. Replace needle plate.17. Return cloth plate and foot to the sewing

    position.

    CAUTION: Needle guards must be reset whenneedle size is changed.

    FEDERAL i [ CLEARANCEMODEL GAUGESTITCH MM I INCH

    503 503/1,11 5.3 .209

    504 504/I, II 5.3 .209

    2.0 5.3 .209512 514/I II -

    3.0 4.3 .169

    514 514/1,11 2.0 5.3 .209

    Table 6

    14.15.16.17.

    — 14—

  • Fig. 28 Fig. 30

    \\\\\

    \\ \\\ \S—

    Fig.312.3mm3/32”

    Fig. 29 Fig. 32

    \\ 0.1- 0.2mm

    \\ .0O4-.OO8”H H

    zz:— 15—

  • 500/IlRIGHT LOOPER ADJUSTMENT

    Table 7, 8 Fig. 33— 43

    500/I1 . Release pi essii re on toot and Svving out foot to

    [lii’ left.2. Svving out cloth plate to the left.3. Open Iron t cover aiid remove looper thread

    I i [C4. Remove needle plate.5. Remove feeds as inst mc toil on page 12.6. Turn handwlioel until connection 0 is at its

    lowest position.7. Loosen screw and adjust the clearance from

    [lie hack edge of looper to the face of looperlever 0 to 3mm (1/8’’).

    8. Tigh ten screw 0 ugh tly.9. Turn handwheel until looper is at its extremely

    left position.10. Loosen screws 0 and 0.11. Slightly loosen screw 0 and adjust looper eye

    or spreader (bottom of V groove) from centerline of needle to correct clearance as listedbelow by moving connection 0 downward orupward.

    12. Make sure it is correct, then tighten screw 0Ii g lit I y.

    13. Turn handwheel slowly and observe that whenboth loopers pass they should be as close aspossible without touching as shown in Fig.35 and 36.

    14. If right looper strikes left looper, move connection 0 downward. Move right looper to theleft until correct clearance is obtained as listedbelow. Turn hanclwheel and observe that bothloopers pass as shown in Fig. 35.

    15. If clearance is too much, move connection 0upward. Move right looper to the right untilcorrect clearance is obtained as listed below.Turn handwheel and observe that both looperspass as shown in Fig. 35.

    16. Tighten screw 0, and tighten screws 0 ando alternately.

    17. Rotate looper in its lever 0 and adjust rightlooper so that both loopers pass as shown in

    Fig. 36.18. Retighten screw 0 securely.19. Looper should not strike needle when passing

    as shown in Fig. 37.On the two needle machine, adjust looper so

    that upper portion of the back of looper just

    touches the right needle in its movement to the

    right as shown in Fig. 38.20. Replace feeds as instructed on page 12.21. Replace needle plate.22. Replace looper thread plate and close front

    cover.23. Return cloth plate and foot to the sewing

    position.

    rERf - - JCLEAR

    AL MODEL GAUGE FIG.STITCH MM TINCH

    503 j5031l, II 3.0 .118 31L504 J50411, II - 3.0 .i18 40

    :Table 7

    1. Release pressure on loot and swing out loot to

    the left.

    2. Swing out cloth plate to the left.

    3. Open front cover and remove looper thread

    plate.4. Remove needle Plate.5. Remove feeds as instructed on page 12.

    6. Turn handwheel until looper lever 0 is at itslowest position.

    7. Loosen screw 0 and adjust the clearance fromthe back edge of looper to the left side of lever

    o to 4mni (5/32”).8. Tigh ten screw 0 lightly.9. Turn handwheel until looper is at its extremely

    left position.10. Slightly loosen screw 0.11. Adjust looper eye or spreader (bottom of V

    groove) from centerline of needle to correct

    clearance as listed below by moving lever 0downward or upward.

    12. Make sure it is correct, then tighten screw 0lightly.

    13. Turn handwheel slowly and observe that when

    both loopers pass they should be as close as

    possible without touching as shown in Fig. 35

    and 36.14. If right looper strikes left looper, move lever

    o downward. Move right looper to the leftuntil correct clearance is obtained as listed

    below. Turn handwheel and observe that both

    loopers pass as shown in Fig. 35.

    15. If clearance is too much, move lever 0 upward.Move right looper to the right until correct

    clearance is obtained as listed below. Turn

    handwheel and observe that both loopers pass

    as shown in Fig. 35.

    16. Tighten screw 0 securely.17. Rotate looper in its holder and

    looper so that both loopers pass

    Fig. 36.

    18. Retighten screw 0 securely.19. Looper should not strike needle when passing

    as shown in Fig. 37.

    On the two needle machine, adjust looper so

    that upper portion of the back of looper just

    touches the right needle in its movement to the

    right as shown in Fig. 38.

    20. Replace feeds as instructed on page 12.

    21. Replace needle plate.

    22. Replace looper thread plate and close front

    cover.

    23. Return cloth plate and foot to the sewing

    position.

    Note: Various right loopers are provided as listed

    on page 18 for use with various size needles.

    For ease of identification some loopers have

    been marked with a looper marking.

    adjust right

    as shown in

    — --

  • zN

    .

    ‘1 () r-I, (*)-I

    l

    ()

  • PRESSER ARM ALIGNMENTFig. 44, 45, 46

    Pn;sei arm niust he aligned correctly front to hack

    and right to left to insure lilting without a bind

    and alignment of the needle hole in loot with the

    needle hole in needle plate.

    Front to hack alignment

    1 . With foot attached to arm, loosen screws 0 and0.

    2. Adjust arm back and forth while lilting to insure

    there is no bind in bar 0.3. Tighten screw 0.4. Position regulator 0 against connection 0.5. Tighten screw 0.

    Once set do not loosen screw

    Right to left alignment1. Loosen screws 0 and2. Shift bracket 0 and gLlide 0 to the right or

    left until the needle hole in foot and the needle

    hole in needle plate are aligned.

    3. Check bar 0 is on guide 0 properly and presserarm is straight.

    4. Tighten screws 0 and 0.

    PRESSER FOOT ADJUSTMENTFig. 45, 46

    Setting foot square and flat

    1. Remove pressure from foot by turning screw

    IIi’ anti-clockwise.

    2. Turn handwheel until feeds are at its lowest

    Position.3. Loosen screw and posi Lion loot flat on

    needle plate.

    4. Tiqli ten screw and reset pressure by Lu i

    screw clockwise.

    5. Pressure should he just enoLigh to feed material

    evenly so that proper stitch is formed.

    Adjusting foot tilt1. Loosen screw

    2. Raise or lower regulator to give the desired

    tilt for the weight of material being sewn.

    3. Retighten screw

    PRESSER FOOT LIFTADJUSTMENT Fig.45,46,47

    1. Loosen nut and turn screw ® until itslowest position.

    2. Loosen nut 1J.3. Turn screw D until a lift is obtained of 6.0mm

    (15/64”) when presser foot is lifted. (4.5mm

    for 500/I)4. Tighten nut U.5. While lifting presser foot of 6.0mm (4.5mm for

    500/I), turn screw ® until the clearancebetween screw ® and stopper ® is obtainedof 0.5mm (.020”).

    6. Tighten nut

    7. When presser foot is on needle plate, loosen nut

    ® and adjust the play clearance from thebottom of screw to top of lever J to2 — 3mm (5/64 —1/8”) by turning screw

    8. Tighten nut ®

    RIGHT LOOPERS FOR USE WITH VARIOUS SIZE NEEDLES

    Table 8

    MODEL THREADSFEDERAL LOOPER

    STITCH MARKING

    2

    NEEDLE SIZEIDENTI FICATION

    SINGER

    3

    503

    504500/I

    -1500/Il

    512

    514

    503

    4

    4

    2

    3

    3

    4

    4

    G

    25-3234-40

    25-3234-40

    30-36

    25-32

    25-32

    25-32- 34-40

    25-32

    25-3234-40

    25-36

    9-1213-16

    9-1213-16

    11-14

    9-12

    9-12

    9-1213-16

    9-12

    9-1213-16

    9-14

    504

    521

    PART NUMBER

    METRIC NEWNO. QLDNO.

    65-80 323-810-003 201234A85-100 323-810-013 202475

    65-80 323-810-001 201067A85-100 323-810-004 201287A

    759Qi 323-810-001 201067A

    65-80 323-810-004 201287A

    65-80 323-810-213 202842

    65-80 323-810-211 20287485-100 .323-810-224 202828

    65-80 323-810-213 202842

    65-80 323-810-214 20287285-100 323-810-007 202989

    65-90 323-810-211 202874

    512

    514

    2

    14

    2

    37

    1

    — —

  • -

    -

    N

    8

    1

    0

    -n 01

    0 0 0

    a \

    \0 8

    1

  • 500/I & 500/11 TIMING GAUGES

    RESPECTIVE POSITIONS REQUIRED AT

    MEASURING

    A) Needle, at upper dead point

    B) Right looper, at left dead point

    (Needle size 9)

    C) Left looper, at left dead point

    (Needle size 9)

    D) Main feed dog, at upper dead point

    BASIC POSITIONS ON MEASURING

    from needle plate top to needle point.

    from left side of needle to center of looper eye.

    from left side of needle to looper point.

    from needle plate top to top edge of feed teeth.

    — 20 —

    500/I 323 882 800

    151

    C’ A

    DB

    500/I I 323-882202

    183

    C’A

    DB

    .

  • MILLIMETER-INCH FRACTION &DECIMAL CONVERSION CHART

    APPROX. APPROX. APPROX.MM INCH DECIMAL MM INCH DECIMAL MM INCH DECIMAL

    FRACTION FRACTION FRACTION0.1 .004 3.4 .1 34 6.7 1 7/64 .2640.2 .008 3.5 .1 38 6.8 .2680.3 1/64 .01 2 3.6 9/64 .1 42 6.9 .2720.4 1/64 .01 6 3.7 .1 46 7.0 .2760.5 .020 3.8 .1 50 7.1 9/32 .2800.6 .024 + 3.9 .1 54 7.2 .2830.7 .028 4.0 5/32 .1 57 7.3 .2870.8 1/32 .032 4.1 .1 61 7.4 .2910.9 .035 4.2 .1 65 7.5 1 9/64 .2951 .0 .039 4.3 .1 69 7.6 .299

    1.1 .043 4.4 11/64 .1 73 7.7 i .3031 .2 3/64 .047 4.5 .1 77 7.8 .3071 .3 3/64 .051 4.6 .1 81 7.9 5/1 6 .31 11 .4 .055 4.7 .1 85 8.0 .31 51.5 .059 4.8 3/1 6 .1 89 8.1 + .31 91.6 1/1 6 .063 4.9 .1 93 8.2 .3231 .7 .067 5.0 .1 97 8.3 21/64 .3271.8 .071 5.1 .201 8.4 .3301 .9 .075 5.2 1 3/64 .205 8.5 .3352.0 5/64 .079 5.3 .209 8.6 .3392.1 .083 5.4 .21 3 8.7 11/32 .3432.2 .087 5.5 .21 7 8.8 .3462.3 .091 5.6 7/32 .220 I 8.9 .3502.4 3/32 .094 5.7 .224 9.0 .3542.5 .098 5.8 .228 9.1 23/64 .3582.6 .1 02 5.9 .232 9.2 .3622.7 .1 06 6.0 1 5/64 .236 9.3 .3662.8 7/64 .11 0 6.1 .240 9.4 .3702.9 .114 6.2 .244 9.5 3/8 .3743.0

    ! .11 8 6.3 .248 9.6 .3783.1 .1 22 6.4 1/4 .252 9.7 .3823.2 1/8 .125 6.5 .256 9.8 .3863.3 I .1 30 6.6 .260 9.9 25/64 .390

    10.0 .394

    20.0 25/32 .787 50.0 1 -31 /32 1.968 80.0 3-5/32 3.1 5030.0 1 -3/1 6 1 .1 81 60.0 I 2-23/64 2.362 90.0 3-35/64 3.54340.0 1 -37/64 1 .575 70.0 2-3/4 j 2.756 1 00.0 3-1 5/1 6 3.937

    — 21 —

  • ) 14)

    2 U)

    19

    29

    29

    29

    4

    28

    821 11

    60

    ()

    13

    ‘25)

    26

    16:

    :- 0

    12

    )23 12

    22:

  • lEE. NEW IRODUCTND. CODE NO. OLD NO. DESCRIPTION

    MACHINE BED FRAME

    500/I 500/Il

    i( )i( iI11f

    arm

    gasket

    screw (4

    hinge pin (2)

    cover plate

    gasket

    screw (10)

    bed cover plate

    gasket

    screw (4)

    bottom pin (4)

    Construction hole pILIg

    plug-screw

    Feed eccentric cover (except for 503/I, /11-4 & -8)

    hinge screw

    washer

    Oil Ill ter screen (left)

    See additional organization chart.

    Not shown**+ * * *

    plate

    screw (3)

    (front)

    plate

    gasket

    screw (2)

    x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x

    x

    x

    x x

    x x

    x x

    x x

    x x

    I :123 503 003 205208

    2 323 500-002 202501A

    3 323 663-200 202371

    ‘1 373 600 001 5078

    5 323620001 201002

    6 323510-016 201178B

    1 323-663-007 201179B

    3 323-600-057 5117

    0 323-510-018 202932

    10 323663-005 201177A

    11 323-600-060 5118

    12 323-620-202 202354

    13 323-627-003 202863B

    14 323-510-231 202687

    15 323-510-017 202934

    16 323-600-325 5215A

    17 323-615-015 201191

    18 323-655-001 201004

    19 323-800-002 201005

    20 323-600-002 1 1 75-2

    21 323-655-204 202662

    22 323-800-217 2026630

    23 323-648-200 202720B

    24 323-600-002 1 1 75-2

    25 323-882-001 201330 “ sight gauge

    26 323-692-009 205158 Type plate — for 504/11-45

    27 323-600-208 5198 Oil filler plug screw

    28 323-510-234 2013 18B cooler cover

    29 323-600-072 5094 screw )3)

    30 323-648-201 202748 “ gasket

    323-508-200 201000C Machine bed frame for 500/I

  • 1 29 II30

    28

    24

    2625 20

    21

    (11)-16

    c 56)

    c132)

    33) ) 3 5’

    j 8)

    \4 U1

    — 24—

  • MAIN FRAME AND MISCELLANEOUS COVERS

    REF . NEW PRODUC1NO. CODE NO. OLD NO. DESCRIPTION 500/I 500/Il

    323-900-003 202466 Cloth plate, complete with 201 181C, 202467, 201 184x4, x x1216x4,201185x4& 1202x4

    1 323-802-00 201181 C Cloth plate x x2 323-802-212 202467 “ Irame x x3 323-7/10-006 201184 “ ‘ joint (4) x x

    4 323-600-068 1216 “ “ screw (upper) (4) x x5 323-600-032 1202 ‘ “ (lower) (4) x x6 323-61 5-012 201185 “ washer (4) x x7 323-728-208 200159A “ “ hinge x x8 323-600-038 5095 “ ‘ “ screw (2) x x

    9 323-618-007 200183 “ “ “ thrust washer x x10 323-620-207 201221A “ “ “ pin x x11 323-630-009 5099 “ “ “ “ nut x x12 323-615-013 200821 “ “ “““ washer x x13 323-625-200 202865 “ “ “ “ retainer x x

    14 323-600-357 5293 “ ‘““ “ screw x x15 323-643-003 201186 “ “ lock spring x x16 323-600-068 1216 “ “ “ “ screw (2) x x17 323-615-014 200162 ‘ “““ “ washer x x18 323-734-206 200163A “ “““ stud x x

    19 323-600-069 1435 “ “““ “ screw x x20 323-600-069 1436 “ “ stop screw x x21 323-630-001 3044 “ “““ nut x x22 323-560-024 202513B “ “ fabric guard x x23 323-560-025 202795A “ “ “ guard (for /1, 11-41, -42, -43, -45 & -47) x x

    24 323-600-068 1216 “ “ “ “ screw (2) x x25 323-620-203 202521 “ “ “ “ pin x x26 323-600-012 1457 “ “ screw x x27 323-634-200 202522 “ “ “ stop ring x x28 323-510-009 202514A Machine top cover (for 503, 504/I & /11) X X

    29 323-600-072 5094 “ “ “ screw (long) (2) x x30 323-600-038 5095 “ “ “ “ (short) x x31 323-627-011 201755 “ “ “ plug x x32 323-510-206 202515A Upper knife cover (see page 49 for new cover with eye guard) x x33 323-728-200 202516 “ “ “ hinge x x

    34 323-600-073 2918 “ “ “ “ screw (2) x x35 323-620-204 202579 “ “ “ “ pin (2) x x36 323-641-200 202517 “ “ “ lock spring X X37 323-600-057 5117 “ “ “ “ “ screw x x38 323-692-200 202524 “ “ “ name plate x x -

    39 323-560-203 202843 Chip guard x x40 323-600-068 1216 “ “ screw (upper) x x41 323-600-074 2905 “ “ “ (lower) x x42 323-560-201 202660 Front cover extension x x43 323-600-026 2921 “ “ “ screw (2) x - - - x

    44 323-510-006 201200 “ cover x x45 323-728-003 201201 “ “ hinge x x46 323-600-068 1216 “ “ “ screw (2) x x47 323-620-01 1 201202 “ “ “ pin x x48 323-643-005 201203 “ “ lock spring -

    ______

    x x

    49 323-600-068 1216 “ “ “ “ screw - - -- - x x50 323-510-020 202937 Right looper cover x51 323-600-068 1216 “ “ “ screw (2) x52 323-800-025 202938 Looper thread plate x53 - 323-800-202 201 204B “ “ plate x

    54 323-600-068 1216 “ - “ “ screw (3) -________________ - x x55 323-734-002 202936 Feed eccentric cover latch x x56 323-600-068 1216 “ “ “ “ screw (2) x x

    *See organization chart.•x•See additional organization chart.

  • 7-

    CD

    C’D

    0

  • CRANKSHAFT MECHANISM

    REF-. NEW IRODUC FNO. CODE NO. OLD NO. DESCRIPTION 500/I 500/Il

    I 323 5/10 01/1 205259 CrwikshaIt x

    2 323-5/10-010 205260 Criikliift x

    3 323-6’19-00i 201009 key x x

    ii 323-653-010 202990 oil wick x X

    5 323-627-208 202903 stopper x x

    6 323-672-001 202902 hewing (left) x x

    7 323-634-003 202907 oil seal ring x x

    8 323-686-005 202906 retainer x x

    9 323-686-008 202943 “ retainer - 503/I, /11-4 & -8

    10 323-600-002 1175-2 “ “ screw (3) x x

    11 323-634-002 202908 “ oil seal ring x x

    12 323-686-004 202901 “ retaining ring x x

    13 323-676-037 201212C bushing (center) x x

    14 323-618-201 202722A thrust washer (2) x x

    15 323-600-007 2022-3 screw x x

    16 323-579-001 201010A counterweight x x

    17 323-600-004 5060 screw (2) x x

    18 323-765-001 201298 worm x x

    19 323-600-004 5060 screw (2) x x

    20 323-672-001 202902 hearing (right) x x

    21 323-634-003 202907 oil seal ring x x

    22 323-800-021 202904 “ retaining bracket x x

    23 323-663-008 202905 gasket x x

    24 323-600-002 1175-2 screw (3) x x

    25 323-680-005 202909 oil seal collar x x

    26 323-568-003 205149 Oil cooling fan x x

    27 323-600-066 5149A “ position screw x x

    28 323-600-037 1458 “ “ screw x X

    29 323-546-001 201017A Pulley x x

    30 323-600-008 5080 position screw x X

    31 323-600-009 5081 screw x x

    32 323-780-201 201018B “ cap X X

    33 323-600-010 5010 screw (3) x x

    34 323-800-200 202523 name plate x x

    35 323-600-209 5214 “““ screw x x

    36 323-632-001 201022 “ ‘0’ ring (2) x X

    37 323-653-003 202081 Feed eccentric oil wick (2) x x

    — 27 —

  • 41

    - 4—

    iN

    44

    .42

    (4O

    31

    .38

    (12)

    (3) 30

    31

    32

    33

    34’

    35

    I 1517

    14N

    23: 2U

    — 24 —

  • NEEDLE DRIVE MECHANISM

    REF. NEW PRODUCTNO. CODE NO. OLD NO. DESCRIPTION 500/I 500/Il

    1 323-525-001 201023 Needle drive connection x x2 323-600-056 22 13-1 “ “ “ cap screw (2) x x3 323-620-237 202711 A “ hinge pin x x‘1 323-600-012 1457 “ screw x x5 323-576-001 201025 crank x x6 323-600-013 5084 “ “ screw (2) x x7 323-540-011 202825A shaft. x x3 323-676-020 201027A bushing (2) x x9 323-618-008 202910 “ thrust washer x x

    10 323-626-001 202911 “ oil seal x x11 323-618-002 201029 “ thrust collar x x12 323-600-013 5084 “ screw (2) x x13 323-502-xxx “ arm14 * 323-600-0 1 1 5002 clamp screw15 323-683-xxx clamp

    16 * 323-604-001 201032 screw stud17 *323630001 3044 “ “ nut18 323-801-xxx “ plate x x19 323-600-014 4009-1 screw (2) x x20 323-649-002 201034A key x x21 323-600-015 5053 “ screw x x22 323-800-022 202912 “ supporter x x23 323-600-019 1175-3 “ screw x x24 323-561-xxx guard (front) x x25 323-561-xxx (rear) x x26 323-600-105 5364 “ screw (2) x x27 323-685-226 202491 (front) holder x x28 323-685-227 202492 (rear) holder x x29 323-600-019 1175-3 “ “ screw (2) x x

    323-900-200 202478 thread tension, complete with parts ofRef. Nos. 30-35 (except for 503/I, /11-4 & -8)

    30 323-630-200 201035A Needle thread tension nut x x31 323-676-202 202278 “ spring bushing x x32 323-642-001 201037 spring (except for 503/I, /11-4 & -8) x x33 323-780-002 201039 “ “ cup x x34 323-613-001 201482 disc (2) x x35 323-604-201 5082A “ “ post x x36 323-851-003 202999 Top cover thread guide bar x x37 323-600-303 5185 “ “ “ “ screw x x38 323-860-200 201048A Needle thread eyelet x x39 323-866-009 202826A takeup-.

    _____

    x x40 323-600-016 1229 “ screw large) x x41 323-600-074 2905 (small) x x42 323-639-001 201042 “ tube x x43 323-600-017 5109 “ screw x x44 323-860-001 201044 “ takeup eyelet x x45 323-600-017 5109 screw x x46 323-740-215 20104313 “ tube bracket x x47 323-600-002 1175-2 “ screw (2) x x48 423-xxx-xxx Needle x x

    *See organization chart.**See additional organization chart.

    — 2) —

  • //

    I’

  • RIGHT LOOPER DRIVE MECHANISM FOR 500/I

    screwarijust screwoil wick

    felt

    Phi . Ni W PHoIfll(; INO. CODE NO. 01 0 NO. DESCR llTION

    I 323 525 703 2013/3 Right lnO()el ii IVO cOiil1i?cIIOI12 323 1500 050 2213-1 “ “ “ “ cup set ow (4)3 323 ((50 002 201050 “ “ “ “ (JUiCIC‘1 323 (500 010 1175 3 “ “ ‘ “ “ screw5 323 (315003 201252 “ “ “ “ “ “ washer(5 323 5/10 018 201052B “ “ “ shaft/ 323-653-212 202177 “ “ “ “ nil wick8 323-676 006 201 053A ‘‘ ‘‘ ‘‘ ‘‘ hushing )iiqh t)I) 323 600 019 1175-3 “ “ “ ‘ “ screw (3)

    10 323 676-007 201055A “ “ “ “ hushing (left)11 323-618 003 201056 “ “ ‘ “ thiust collar12 323-600-013 5084 “ “ “ “ “ “ screw (2)13 323-530-221 201271A “ “ lever14 323-620-200 201058A “ “ “ pin15 323-600-021 1206 “ “ “ “ screw (2)16 323-525-003 201060B “ “ “ connection17 323-600-022 2022-4 “18 323-600-023 5083 “19 323-653-005 202176 “20 323-653-003 202081 “

    21 323-730-204 201061A “ “ “ link22 323-653-005 202176 “ “ “ “ oil wick23 323-604-003 201064 “ “ “ “ guide24 323-653-005 202176 “ “ “““ oil wick25 323-600-024 1998-2 “ “ “““ screw (3)26 323-618-005 201065 “ “ “““ thrust collar27 323-600-013 5084 “ “ “““ “ “ screw (2)28 323-800-004 201066 “ “ “ guide plate29 323-600-0 14 4009-1 “ “ “ “ “ screw (2)30 * 323-810-xxx “ looper

    31 323-600-032 1202323-900-201 202479

    spring hushing

    (light)cup

    disc

    clamp screwthread tension, complete with 201035A, 202278,

    201068, 201039, 201482x2 & 5082A32 323-630-200 201035A Right looper thread tension nut33 323-676-202 202278

    34 323-642-002 20106835 323-780-002 20103936 323-613-001 20148237 323-604-201 5082A “ “ “ “ post38 323-800-215 202849 “ “ “ “ rjuide

    39 323-860-200 201048A40 323-860-200 201048A41 323-600-034 145942 323-860-005 20107143 323-600-026 2921

    44 323-615-216 20287545 323-866-002 201070 “ “ “ takeup46 323-600-025 5064 “ “ “ “ screw

    (2)

    eyelet (upper)(lower)

    guidescrew

    screw

    washer

    See organization chart.

  • 42

    4

    51

    3’

    .44ii

    50

    49

    43

    4148

    46

    7

    1510

    3836

    541

    1

    .9

    (59

    35

    54 //

    53

  • RIGHT LOOPER DRIVE MECHANISM FOR 500/Il

    nrr NlVIIIflloj:If’J() (0)))_ NI)

    1 323 s:’s 22 /2 :1:’:) (4))) (11 1

    :1:’:) i:’o ‘:1 /‘1 :23 bOlt (11:;S .173 13(1 209

    6 3:):) r40 273/ 653 () 17II 1:’:) (2>:) 00:)

    .1:’:) (:16 :‘73:32:_I 6/I; 00 /

    ii 323 Ii /6 214I:’ 3236000223 :12:3618 00(1

    I 4 :323 620 23215 323600013

    16 3236152181 / 323 600 06618 323-54022/19 3236(1(1 29020 32:3 653 204

    21 323 530 22322 323620 23423 323-653 00524 323-600-26425 323-850 0(9

    26 323 653 00(127 323-800-02328 323-600 05129 323-653-21230 323676-021

    31 323-600-09432 323- /40-01533 323-600-21534 323 621-00135 323-600-038

    36 323-676-02237 323-633-00138 323-62 7 00239 323-653-01340 323-810-xxx

    41 323-600-29142 323-860-20043 323-860-20044 323-600- 034

    323-900- 20 1

    45 323-630 20046 323-676 20247 323-642-00243 323-780-00249 323-613-00150 323-604-201

    51 323800-21552 323-860-00653 323-600-02654 32:3-615-21655 323-850-244

    56 323-600-02657 323-615-21658 323-866-00759 323-600-02560 323-685-228

    61 323-660-026

    OLD N0 DL 36)-Ill’ I IUN

    2(1261 9A5002

    20271 1A5024

    202 /09/\

    2026228202178202081:‘) (26 23A201055A

    2027 IDA2022 4

    202922202/1 2A

    5084

    202 /571216

    202626A5219

    202030

    202827202625202176

    5146202914

    21)29 15202916

    1231202177202917

    5305202918

    2 133-1202926

    5095

    202919202920202921202174

    522020104$A201048A

    1459202479

    201 035A2022 78201066201039201482

    5082A

    202849201089

    2921202875202859

    ‘,i:iirw (2)Ii ii(c I iii““S( nw

    ci ink

    oil wick

    iii (i iij Ili ni

    • I I ISC11I>N 12)

    rn ,In iii)Je 1)111

    scii’w

    cliinp sciewoil wick

    oil wickscrew

    oil full

    screwwick (2)

    lnushinq (Son))

    clamp screwbracket

    removing screw

    cone pin (2)screw 12)

    bushing (rear)i O)rIiI1C

    oil stopperoil wick

    guideguide (let))

    screwwash i-i

    )right)

    LiLiu P

    screwwasher

    screwhold ‘i

    ‘See organization chart.

    H gIn I liii ci (Ii Vii i;n ni inc liii

    mlii us) wishercrew

    level Connie: I ion

    leverhiiige 1)111

    looper

    screwthrearl eyelet lopper)

    (lower)screw

    tension, comnple(e with 201035A, 202278, 201068,201039, 201482x2 & 5082A

    H i gh 1 )oo pel 8 react urn s ion mu Ispring bushing

    )(igli(cup

    disc 12)post

    2921202875202829A

    5064202858

    2921 screw

    — 33 —

  • A

    2)

    — 34 —

  • LEFT LOOPER DRIVE MECHANISM

    HEF. NEW PRODUC 1NO. CODE NO, OLD NO. DESCRIPTION

    cap screw (large) (2)(small) (2)

    disc (2)post

    guideguide (right)

    screwwasher

    (left)screw

    washer

    bracketscrew

    bracketscrew (2)

    500/I 500/Il

    x x

    x x

    x x

    x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x xx x

    x x

    x xx x

    x

    xx xx x

    x x

    x xx xx xx x

    See organization chart.*See additional organization chart.

    I 323525 200 201073B Left looper drive connection2 323-600-011 50023 323-600-020 1170-14 323850-200 201074A “ guide

    5 323-600-200 1156 “ “ screw

    13 323-617200 202286 “ washer

    7 323-604-004 201075 “ “ ball StLId8 323-600-028 5048 “ “ screw0 323-576-207 201079A “ crank

    10 323-600-028 5048 “ screw (2)

    11 323-540-004 201080 “ “ shaft12 323-676-023 201081A bushing (2)13 323-686-006 202923 “ housing14 323-530-206 201084A lever15 323-600-263 5274 “ clamp screw

    16 323-810-xxx “ looper17 323-600-092 5328 “ screw18 323-860-200 201048A “ “ thread eyelet (upper)19 323-860-200 201048A “ (lower)

    20 323-600-034 1459 “ screw

    323-900-xxx “ tension, complete with parts ofRef. Nos. 21-26

    21 323-630-200 201036A Left looper thread tension nut22 323-676-202 202278 “ “ spring bushing

    23 323-642-xxx “ spring

    24 323-780-002 201039 “ cup

    25 323-613-001 20148226 323-604-201 6082A27 323-800-215 20284928 -323-860-006 201089

    29 323-600-026 292130 323-615-216 20287531 323-850-243 20286032 323-600-026 292133 323-615-216 202876

    34 323-866-210 202830 “ takeup35 323-866-003 201087A takeup36 323-600-026 2921 screw37 323-740-002 20108838 323-600-032 1202 “ -

    39 323-639-002 201091 tube40 323-600-033 1892 “ screw

    41 323-740-003 201092A42 323-600-002 1175-2

    x

    xx

    x

    x

    xx

    x

    — :35 —

  • c!3

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  • Ill I NEtJ P000(11:1

    MAIN AND DIFFERENTIAL FEED MECHANISM

    NO. CODE NO OLD NO DESCRIP I ION

    :12:3 bbJ 1)01

    :‘ 323 030 XX\

    3 323 600 037‘1 32:1 593 00’)

    5 323 030-xxx

    6 323 (300 032

    1 323 730 007

    8 323 (3/(3-013

    9 323-(300 036

    10 323-630001

    11 323-615002

    12 323 730 003

    13 323-676013

    14 323-600-036

    15 3236301)01

    16 323 615-002

    17 323-580-xxx

    18 323-580xxx

    19 323-630-016

    20 323-615-023

    1202

    701098

    201099

    701100

    3044

    200098

    Main feed eccentric

    Dillerential teen eccentric

    5213 Feed eccentric lock nut

    202924 ‘ “ washer

    500/I 500/Il

    x

    X

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    21 323-750-001

    22 323-750-002

    23 323-620-201

    24 323-600-04 3

    25 323-850-005

    26 323-600-019

    27 323-61 5-21 1

    28 323-850-251

    29 323-600-038

    30 323-639-003

    31 323-600-069

    32 323-653-016

    33 323-639-20 1

    34 323-653-204

    35 323-685-200

    36 323-600-029

    bar lilt block

    gucle block (2)

    tilt adjust pin

    ““““‘ screw

    quirle (right)

    screw (2)washer (2)

    (left)

    screw (2)

    oil wick tube

    screw

    wiclc

    eccentric oil wick tubi

    wick

    tube holder

    1196 ‘‘ ‘‘ screw

    x

    x

    x

    x

    x

    x x

    x x

    x

    x

    x

    x x

    x X

    x x

    x x

    x x

    x x

    20 1093i lVlaiii (neil ln

    121)2

    20 l096A

    ‘‘‘‘‘Ci lW

    L)i I li ciii al Iced I

    I loq

    sci iw

    IVI,i iii I cii I ci_iniinc inq link

    bushing

    sciew

    i-i i_i

    washni

    Dill feed coilni’ci inq link

    bushing

    screw

    nut

    viiiishei

    200098

    701 101

    201099

    201 100

    3044

    201 106

    201107

    202200

    2022

    201109

    1175-3

    167066

    202201A

    5095

    201110

    1435

    202181

    202202

    202033

    202203

    x

    x

    x

    x

    x

    x

    x

    See orqanization chart.

  • (4)

    (1

    2

    3

    9

    8

    5

    6

    1110

    1 12’

    13

    14’

    (2o

    9

    (

    (21:

    — 38 —

  • UPPER AND LOWER KNIFE MECHANISM

    HI-I. NEW IH0DUCTNO. CODE NO. OLD NO. DESCRIPTION 500/I 500/Il

    1 323 525007 202925 Upper knife drive connection x x

    2 323600095 5187 ‘ cap screw (2) x x

    3 323-620-237 20271 1A “ hinge pin x x

    4 323-600-012 1457 “ “ screw x x

    5 323-576004 201360A “ “ crank x x

    6 323-600-040 5087 “ “ clamp screw x x

    7 323-630-005 5181 “ “ nut x x

    8 323-676-230 20111 5A lever bushing (2) x x

    9 323-634-001 202927 oil seal ring x x

    10 323-618-006 201117 “ “ thrust collar x x

    11 323-600-013 5084 “ screw (2) x x

    12 323-530-019 205292 “ “ lever x x

    13 323-850-205 202636 “ “ guide x x

    14 323-600-043 2022 “ screw x x

    15 323-870-xxx knife (tungsten carbide tipped) x x

    16 323-600-044 5088 screw x x

    17 323-685-004 202637B “ holder x x

    18 323-600-002 1175-2 “ clamp screw x x

    19 323-850-018 202638B “ .“ guide x x

    20 323-600-301 1189 “ screw x x

    21 323-620-006 201125 “ “ pin x x

    22 323-870-xxx Lower knife x x

    23 323-685-234 202739 “ holder x x

    24 323-600-014 4009-1 screw x x

    25 323-640-001 201129 “ spring x x

    26 323-686-001 201130A “ retainer x x

    27 323-600-019 1175-3 “ screw x x

    28 323-850-008 201131A “ guide x x

    29 323-600-019 1175-3 “ “ screw (2) x x

    30 323-604-211 201 132B “ “ clamp stud — except for 504/1-10 x x

    31 323-630-203 5260 nut x x

    32 323-615-007 201134 “ washer x x

    *See organization chart.

    Not shown**** ****

    323-604-227 202590 Lower knife clamp stud — for 504/1-10 only

    — 39 —

  • 52

    11

    45

    36)

    46,

    38

    44

    37

    5139

    35,—-.——

    40

    .55

    ‘41 34

    5649

    47i

    54)

    0.

    3

    I 1,

    2

    24

    -- 40 —

  • PRESSER FOOT AND LIFTING MECHANISM

    1fF I . NI VV PIfOI)tlC INO. (01)I- NO. OLE) NO. DESCRIPTION 500/I 500/Il

    1 323 502 212 202502B P1 05501 armX X2 323 (100 20f) 5214 scow x x:t 323 5)5 202 202505 “ swing-mit connection x x4 323 (100 047 51 6’i hinge screw x x5 323 (3(0 002 201 141 ‘‘ ‘‘ ‘‘ ‘‘ collar x x

    (1 323 /41) 020 202575/\“ bracket x x/ 323 000 205 5266 screw x xft 323 540 203 202574 Foot lilt Ievr shaft x x9 323 ((15 201 202576 thrust washer x x10 323 (333-200 202577 “‘“ I etaining ring x x

    11 323 0713 20/ 202589 bushing (3) x x12 323 850 242 202578 Presser arm guide x x13 32:3 (300 057 5117 screw x x14 323 683 201 202503 “ ieqtilator x x15 323 (300 209 5214 “ “ screw x x16 323 716 209 202683 stopper x x17 323-600 096 5345 “ “ screw x x18 323-600-213 5258 regulating screw (eccentric) x x19 323630202 5137 “ “ nut x x20 323-873 200 202451 Chain cutter knife x x

    21 323-600 026 2921 screw x x22 323-685-232 202504A Presser foot holder x x23 323-600 014 4009-1 “ clamp screw x x24 323-820-xxx ‘ foot x x25 323-863 xxx chaining-off finger x x26 323-600 050 5089 “ “ “ screw x x27 323 854 xxx fabric guard x x28 323-600-051 1231 “ “ screw x x29 323-5l50-xxx “ uncurler x x30 323 600 202 5030 “ screw

    - x x31 323-643-001 201156 “ hinge spring x x32 323-716-211 202512A regLilator x x33 323-600-016 1229 “ screw x x34 323-850-202 202507 bar x x35 323-640-002 201148A spring

    --- x -- - x

    36 323-740-025 202518A hoLising x x37 323-600-216 2903 “ screw (2) x x38 323-600-204 202510 Pressure regulating thumb screw x x39 323-630-224 202871 “ “ lock nut x x40 323-530-201 202511 Hand lift lever x x -41 323-600-211 5256 screw x x42 323-530-222 201 160B Foot lift lever x x43 323-618-209 202868 hinge pin washer x x44 323-604-008 201161 “ pin x x45 323-600-043 2022 “ screw x x46 323-643-210 201162A ‘“ spring x x47 323-530-007 201163 “ “ intermediate lever x x48 323-680-003 201164A “ collar x x49 323-600-043 2022 “ screw x x50 323-600-022 2022-4 “ “ “ (hex. head) x x51 323-730-004 201165 “ (ever connecting pin x x52 323-622-001 201166 “ split-pin (2) x x53 323-740-021 201167A bracket x x54 323-600-054 5142 screw (2) x x55 323-600-055 5097 “““ regulating screw (2) x x56 323-630-001 3044 “ nut (2) x x

    See organization chart.*5additional organization chart.

    — 11 —

  • ——

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    n)

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    1’

    6

    001

  • (1) PUMP LUBRICATING MECHANISM

    REF. NEW IRODUCTNO. CODE NO. OLD NO. DESCRIPTION 500/I 500/Il

    1 323-900-001 201288A Geai PLIIUP X X

    2 323-600-056 2213-1 screw (4) x x

    3 323-800-006 201293A “ casing plate x x

    ‘1 323 600-057 5117 sciew (4) x x

    5 323-764-001 201 294 Pump gear (right) x x

    6 323-764-002 201295 (left) x x

    7 323-540-007 201296 shaft (long) x x

    8 323-649-001 201009 “ key x x

    9 323-540-008 201297 (shot t) x x

    10 323-600-037 1458 screw (2) x x

    11 323-570-001 201299 Worm wheel x x

    12 323-600-004 5060 screw (2) x x

    13 323-655-002 201338 Oil screen filter x x

    14 323-663-001 201311 “ “ gasket x x

    15 323-508-002 201341 “ frame x x

    16 323-600-002 1 175-2 “ screw (3) x X

    17 323-713-001 201334B PI1 x x

    18 323-663-004 201335 “ gasket X X

    19 323-800-009 201487 “ filter plate (2) x x

    20 323-600-354 51 38B drain plug screw x x

    21 323-615-229 202287A “ washer x x

    22 323-605-006 5150B pan bolt (4) x x

    23 323-615-029 204806 “““ washer (4) x x

    — 43 —

  • 16

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    ( i)(32)

    (28)(21

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  • ((El N IVV PRODUCT

    (2) PUMP LUBRICATING MECHANISM

    NO. CODE NO. OLD NO. DESCRIPTION

    I 3:’3 900 002

    2 323 (583 004

    3 323 600 009

    /1 323 800 008

    5 323 663 002

    6 323-600-061

    / 323-615 000

    8 323-635 204

    9 323-600-038

    10 323 627-208

    201342B

    201345A

    3001

    201315

    201316

    5152

    200140

    201321A

    5095

    202903

    “ screw (2)

    oil plug

    500/I 500/Il

    x x

    x x

    x x

    x x

    x x

    x x

    X

    x x

    x x

    x x

    II 323-600-062

    12 323 600-063

    13 323-891-204

    14 323-639-006

    15 323-615-010

    16 323-600-064

    17 323-685-201

    18 323-600-057

    19 323-636-001

    20 323-600-058

    21 323-615-008

    22 323-683-002

    23 323-639-009

    24 323-683-003

    25 323-639-014

    26 323-640-004

    27 323-683-012

    28 323-035-002

    29 323-600-200

    30 323-604-209

    31 323-636-200

    32 323-615-209

    33 323-639-016

    34 323-685-003

    201 758

    202208

    5117

    201300

    201301

    201302

    201303

    201319

    201304

    202929

    202930

    202931

    202928

    1156

    200152

    200136

    200138

    200 134A

    202199

    splash screw

    sciew

    x x

    x x

    x x

    x x

    x x

    x

    x

    x

    x

    x

    x

    x

    x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    x x

    Oil cooli i; ni 91 y

    clamp

    screw

    pldtc

    gasket

    sciew (2)

    washui (2)

    chsti ibutoi

    201323

    201324

    202794

    201327

    201759

    x

    x

    x

    splash indicator

    Worm wheel oil tube

    connector screw washer (2)

    screw

    clamp

    screw

    Oil clisti Outing tube connector (4)

    screw (4)

    washer (8)

    clamp (6)

    pu iii p tu be

    spring

    clistrihu Iinfl tLibEi

    spring

    tube

    clistribu [or

    sciew

    oil splash screw (2)

    tube connector (2)

    washer (4)

    tube

    clamp (2)

    -- 4)--

  • 21 28

    26

    22

    •17

    (23

    :3 29’

    F.

    F-

    F

    F

    F

    F

    F-

    1)

    -F

    -F

  • PLAIN FEED MECHANISM503/1-4. 50311-8.503/11-4. 503111-8.

    REF. NEW PRODUCTNO. CODF NO. OLD NO. DESCRIPTION

    1 323-593-001 201093A Plain feed bar

    2 323-830-xxx dog

    3 323-600-032 1202 screw

    4 323-830-xxx Auxiliary feed dog

    5 323-600-035 5086 screw — 503/I, /11-8

    6 323-600-093 5335 “ “ screw — 503/I, /11-4

    7 323-850-204 202566 Plain feed bar spacer

    8 323-730-002 201098 “““ connecting link

    9 323-676-200 202567 “ “ “ “ “ bushing

    10 323-600-206 202310 “ “ “ “ “ “ screw

    11 323-630-001 3044 “ “ nut

    12 323-615-002 200098 “ “ washer

    13 323-680-200 202668 “““ “ “ collar

    14 * 323-580-xxx “ “ eccentric

    15 323-630-016 5213 “ “ locknut

    16 323-616-023 202924 “ “ “ “ “ washer

    17 323-620-201 202200 Feed bar tilt adjust pin

    18 323-600-043 2022 ““““ screw

    19 323-750-001 201106 “ liftblock

    20 323-750-002 201107 “ guide block

    21 323-850-005 201109 “ “ (right)

    22 323-600-019 1175-3 “ screw (2)

    23 323-615-211 167066 “ “ washer (2)

    24 323-850-251 202201A “ “ (left)

    25 323-600-038 5095 “““ “ screw (2)

    26 323-639-003 201110 “ “ oil wick tube

    27 323-600-037 1458 “““““ screw

    28 323-653-016 202181 “““ wick

    29 323-639-201 202202 eccentric oil wick tube

    30 323-685-200 202203 “ “ “ holder

    31 323-600-029 1196 “ “ “ “ “ screw

    32 323-653-204 202033 “ “ wick

    *See organization chart.

    Not shown

    323-510-019 202944 Feed eccentric cover

    323-686-008 202943 Crankshaft bearing (left) retainer

    — 47 —

  • ——

    4-9

    II

    a

    C

    I

    (1

    6L

    9

    C

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    Oçc3

  • ATTACHMENTS

    REF NEW PRODUCTNO. CODE NO. OLD NO. DESCRIPTION

    Welt guide assembly 503/1-25. 503/11-25.

    1 323 505002 201206 Welt guide holdei

    2 323600-002 11752 sciew

    3 323-400-001 20121 1A guide

    1 323-600-074 2905 “ sciew

    5 323-615017 137142 wiishei

    6 323-758-004 202281 “ extension

    7 323-600-074 2905 sciew

    Edge guide assembly — 503/1-4 & -8. 503/11-4 & 8.

    323 850-012 201 500 Edge guide, complete with parts of Ref. Nos. 8-16

    8 323-740-01 1 201 232A guide arm holder

    9 323-600-032 1202 screw

    10 323-740-012 201485 arm

    11 323-615-015 201191 sciew washer

    12 323-600-079 5184 sci-ew

    13 323-630-010 5074 ‘ “ “ nut

    14 323-850-013 201233A guide

    15 323-600-032 1202 “ screw

    16 323-615-018 137906 “ washer

    Eye guard assembly — all 500/I & 500/Il

    323-561-020 205355 Eye guard, complete with parts of Ref. Nos. 17-24

    17 323-561-019 204924 “ guarrl

    18 323-600-073 2918 screw (2)

    19 323-630-009 5099 nut (2)

    20 323-615-032 204925 “ washer

    21 323-728-013 205345 hinge

    22 323-505-013 205344 “ “ base

    23 323-600-126 5405 “ screw (2)

    24 323-615-013 200821 “ “ “ washer (2)

    25 323-510-07 1 205340 Upper knife cover

    Presser foot assembly for tape and elastin braid.

    26 323-820-028 205314 Presser foot

    27 323-850-033 205315 “ tape guide — 2.7 .— 9mm tape width

    28 323-740-039 205316 “ bracket

    29 323-600-026 2921 “ “ “ screw

    30 323-820-029 205328 foot

    31 323-850-034 205330 “ tape guide 27mm tape width

    32 323-850-035 205331 — 44mm tape width

    33 323-850-036 205332 — 5.0mm tape width

    34 323-600-307 5077 “ “ screw

    35 323-820-030 205329 foot

    36 323-850-037 205333 “ tape guide — 9.0mm tape width

    37 323-600-124 5366 “ “““ screw

    19 —

  • 0NInU)

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    NNIn12::U

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    -

    NIl)

    U)

  • CHAIN CUTTER MODELS KSR-570, KSR-571 AND KSR-572

    Replace machine parts with the followings before installing chain cutter on machine.323-500-007 205274 Machine arm323-510-067 300061 “ top cover (right), for 1 -needle machine

    323-510-068 300062 “ “ “ (right), for 2-needle machine323-540-023 205273 Needle drive shaft323-502-008 205266 “ “ arm, for 1-needle machine323-502-009 205267 “ “ arm, for 2-needle machine 2.0mm needle gauge323-502-010 205268 “ “ arm, for 2-needle machine 3.0mm needle gauge

    323-866-010 205270 ‘ thread takeup323-851-015 205263 “ “ guide323-851-016 205264 “ “ eyelet323-850-043 205265 Left looper thread guide (rear)

    CHAIN CUTTER CLASSIFICATION

    KSR-570 KSR-571 KSR•-572504/I-S x504/1-45 x504/1-43 x504/1-47 x51411-41 -- - x514/1-42

    ________________

    x503/1-4 x

    _______

    503/1-8 x503/1-25 x504! 1-1

    ___________

    504/l-9-z7504/1-10

    For more information on Chain CLitter, see its instruction book.

    lILl . NEW I’HODUCI K SRNO CODE NO. OLD NO. DESCRIPTION 570 571 572

    1 323 50(1 010 205280 Chiin cu ttei Ii ame x2 323 506 01 I 3001 1 1 ‘‘ ‘ Ii iinw x x3 323 61)0 30 I 1 189 “ “ “ screw (3) x x x‘1 323 740 0’18 300045 “ “ “ biackel x x x5 323-600-353 5205 “ “ “ “ screw (2) x x x

    (5 323-505-01/1 300046 “ “ x x x7 323-873-007 300047 Staliuiiary blade x8 323-873-008 3001 12 “ blade x xli 323 600-251 5022 “ “ sciew (3) x x x

    10 323-560-030 300056 “ “ Fabric guard x

    I 1 323-560-031 300115 “ “ guard x12 323-560-032 300116 “ “ guard x13 323-600-068 1216 “ “ “ screw (2) x x x14 323-873-009 300048 Movable blade x15 323-873-010 300113 “ blade x x

    16 323-643-009 300050 “ spring x17 323-643-010 300114 “ spiing x x18 323-600-246 1186 “ screw x x x19 323-850-042 300051 “ guide x x x20 323-600-014 4009-1 “ “ screw X X X

    21 323-630-026 300049 “ nut x x x22 323-620-031 300135 “ pin x x x

    KSR-570 KSR-571 KSR-572504/Il-S x

    _____ ________

    504/11-45

    ______

    x504/11-43 x504/11-47

    _______

    x514/11-41

    ________ _________

    x514/11-42503/11-4 x

    _________

    503/11-8 x

    ______

    503/11-25 x —

    _______

    xxx

    —51 —

  • //

    //

  • SUCTION DEVICE MODEL VSA-200 FOR CHAIN CUTTER

    Ill I N! W POOl )UC INO. CODE NO. OLD NO. DESCRIPTION

    1 323- /36-003 :100027 Needle valve

    2 323-651 00 300033 Venlu,

    3 3237110044 30003 / sii valvu hi ac-ku I

    4 :323 (300 3(3 / 5344 ‘‘ ‘‘ ‘‘ screw (2)5 323 615 021 204585 “ washer (2)

    6 323 630-013 5348 “ nut (2)7 323-716-006 300038 Ac-maIn,

    8 323640-01 / 300042 hinge spring

    9 323-640-018 300043 “ sping

    10 323-600-014 4000 1 “ sc-i w (2)

    11 323-600-027 1174 “ 5101) Sc-I ew12 323-630-003 3091

    13 323-732-001 126 “ chain

    14 323-716-007 522001 Air egiilalnr

    15 323-736-004 530001 “ valve

    16 323-600-039 5113 “ “ screw (4)17 323-89 1 -003 596002 “ pressui e gauclr18 323-636-006 601001 “ valve joint

    19 323-636-007 601011 Elbow

    20 323-635-003 601012 Sleeve (2)

    21 323-636-011 601013 Nipple joint, for 60000522 323-636-008 601014 Nipple, for 600005

    23 323-636-009 601015 Air valve nipple (riqht)

    24 323-636-010 601016 “ “ “ (left)25 323-639-023 600005 Vinyl tube

    26 323-639-024 600006 Suction tube

    27 323-639-025 600007 Exhaust tLlbe

    28 323-692-028 300044 Model plate

    29 323-900-027 300104 Waste receptacle complete30 323-600-364 5354 “ “ screw (3)

    31 323-630-022 5367 “ “ “ nut (3)32 323-615-012 201185 “ “ “ “ washer (6)33 323-655-009 300107 Air filter

    34 323-634-005 300108 “ “ stop ring

    35 323-740-045 300109 Waste receptacle bracket

    36 323-605-003 5347 “ “ “ bolt (2)37 323-630-013 5348 “ “ “ “ nut (2)38 323-615-021 204585 “ “ “ “ “ washer (2)39 323-600-10 1 5341 “ “ “ wooden screw (2)

    For more information on Chain Cutter, see its instruction book.

    — 3 —

  • 9

    T

    VV

    t

    V

    (8

    OLe

    Lt

    A

  • MOUNTING ACCESSORIES

    II NEW P13 ODUCTNO. CX)LIE NO. OLD NO. DESCRIPTION

    I :323 945 210 202697C Machine resI houcl

    2 323 945 202 202691 cushion r LIIJI)er (3)

    3 323 945209 202761 rubber

    4 323 605 202 204303 es boat I I anger boIl (4)

    5 323 (330 204 5221 “ 0111 (4)

    6 323 6(5 203 202700 washer (4)

    7 323-605-203 202766 set boIl (4)

    8 323 945-208 202693A cushion ibber (lower) (4)

    9 323627-204 202765 “ (tioper) (4)

    10 323-630-229 5298 set bolt flLit (4)

    11 323-615 220 202767 washer (4)

    12 323-740-223 202768 hanger bracket (8)

    13 323-600 324 5296 “ screw (4)

    14 323-630-228 5297 “ “ “ nut (4)

    15 323-615-219 202769 “ washer (8)

    16 323-616-001 201477 washer (4)

    17 323-800-219 202715A Wasle chute bracket

    18 323600-057 5117 “ screw (3)

    19 323615-002 200098 “ washer (3)

    20 323-740-013 201346A lop

    21 323600-321 175 “ screw (4)

    22 323 774-001 2013488 chute

    23 323-600-057 5117 “ screw (3)

    24 323-615-002 200098 washer (3)

    25 323-774-200 201349B extension

    26 323-600-060 5118 screw (4)

    27 323-630-001 3044 nut (4)

    28 323-615-002 200098 “ washer (8)

    29 323-605-204 5302 Motor hanger bolt (3)

    30 323-615-219 202769 “ “ washer (6)

    31 323-616-001 201477 “ washer (3)

    32 323-630-228 5297 ‘ nut (3)

    — —

  • /

  • ACCESSOR I ES

    10-I-. NEW PRODUCTNO. CODE NO. OLD NC. DESCRIPTION

    1 323-11135-001 127 Set ewdrivei (large)

    2 323 885-002 128 (medium)

    3 323-885 003 129 (small)

    4 323 800 212 152 Sockc’ wrench

    5 323 945001 154 Feed eccenTric extractor

    6 323-580-xxx eccentric

    7* 423-xxx-xxx Neerlle

    8 323 945-002 133 Oil container - 750cc

    9 323533-001 121 Treadle

    10 323 945003 135A Oil funnel

    1 1 323-870-xxx Lower knife

    12 323-660-200 153 Threading wire

    13 323-886001 131 Tweezers

    14 323-659 200 132 Oiler

    15 323-732-001 126 Trearlle chain

    16 323-880-006 130A-12-14 Wrench (12.0mm & 14.0mm)

    17 323 880211 130A 9.5 (9.5mm)

    18 323-880-209 130A-7 (7.0mm)

    19 323-880-208 130A-6 (6.0mm)

    20 323-880 200 130A-5 (5.0mm)

    21 323-945-005 205216 Belt guard

    22 323-600-117 205217 fixing screw

    23 323-880-005 200 Allen key

    24 323-945-006 201 Accessory box

    25 323-600-057 5117 Belt guard screw

    See organization chart.

  • ——

    A

    tl

    I

    0

    n9

    U

    ()

    [t

    OL

    6

    ED

    00

    0Li

    0UU

    u-

    0gg

    U9L

    LIRI

    A61

    96OCL0

    iii;

  • THREAD STAND

    REF. NEW PRODUCT SPOOLSNO. CODE NO. OLD NO. DESCRIPTION 3 ‘1

    323-0110 205 208 Thread stand (;onlplete 3 spools 1323 940-206 209 Slafld, complete 4 spools

    — 11 323-535 001 216 s and uppei od 1 12 323600 118 217 “ screw 1 13 323 535 002 218 lower rod 1 1

    ‘1 323 7110 035 219 Spool P1 hracket 15 323 800-0111 243 “ clamp Plate 1 —6 323 1/10 036 220 “ biacket 27 323-600-119 221 “ clamp screw 2 28 323 630-018 222 “ flLlt 2 2

    9 323-620 024 223 pin 3 410 323 615 028 224 washer 3 411 323-61 7-001 225 nut spring washer 3 412 323-630-019 226 mit 3 413 323-685-013 227 “ tray 3 4

    14 323-850-031 228 retaining fin 3 415 323- 7/10-034 229 Thread guide bar rod bracket 1 116 323-600-120 230 clamp screw 1 117 323-630-020 231 ““““ “ nut 1 118 323-535-003 232 “ “ rod 1 1

    19 323-600-120 230 screw 1 120 a23-630-020 231 ““““ nut 1 121 323-750-006 233 “““ retaining block 1 122 323-600-1 20 230 “““ “ “ clamp screw 1 123 323 630-020 231 nut 1 1

    24 323590-003 234 bar 1 125 323600-120 230 “ “ clamp screw 1 126 323-630-020 231 “ “ nut 1 127 323-851-021 235 “ wire (long) 2 —28 323-630-021 236 “ lock nut 2

    29 323-851-020 237 “ “ (short) 1 430 323-630-02 1 236 lock nut 1 431 323-685-016 260 “ holder 1 —32 323-685-017 261 “ “ haIrIer

    — 133 323-600-121 239 “ “ “ “ screw 1 1

    34 323-505-009 240 stand base 1 135 323 600-122 241 “ “ wood screw 3 336 323-600-123 242 “ rod screw 2 2

    — 59 —

  • 50/1/I 5. 50’l/I 45. 504/I 43. 504/I ‘17. 511/1-41. 514/1-42.

    ORGANIZATION CHART

    4rrirn 2026855132’ 801 019

    .(lntli

    Mu-lou iiiuiuliI‘‘ Nuoulle Main Auxiliiuuy Dilluiuenliu) )liqht plate

    (111111 Iii 0 I iiI ui lull)) I Iii I etI I ecu) I ‘01) II )0))OI III)

    III)lit

    504/I-b5,ulIuulu) ii) I Cll)’IliiI Ii kiui I’

    I a I 3mm 202684 2010040 202634A 202854A 20106 1A 7025 1381/8” 801-018 830001 830-252 830-333 810 001 56(1 1174

    ,

    504/1-45Siu,IITI1IIII mi) t:Iitsmu knit ,uimd WOVCfl 011)1

    I nu smitmlclmuiig i(liOfl, 1150 iccessoly oceIlli iou.

    H - 3111111 205231 202798 202/OSAJ I 1/8” 801 -344 830-332 560 025I - ‘ ‘, 4mm 205232

    - [ /5/32” 801 345 “ - -

    504/1-43Stamming ,iiitl clnsmng knit goons.

    , IIiI (H I I 3mm 205235 205249 202535C1/8” 801-340 830-330 -- — 830-331

    (1

    4mm 205236 - -- - — --

    5/32” 801-341 —

    504/1-47Edcjincj nncl seam leg medium weigh woven and

    kmi it fabrics.

    llI 3mm 205239 205250 202544D 201287ALU 1/8” 801-360 830-255 — 830-256 810-004

    I H N. 4mm 205240I I( °L 5/32 80) 361 — —

    \°‘

    ThH j iin514/1-412-needle seaming on stretch fabrics.

    : []c. 1 - - 2x4rnm 205243 201067A

    5i64x5’37 801 364 810001

    5 14/1-422-needle seaming on stretch fabrucs.

    1.Sx3mm 202981 20279R 202854A

    1/lGxl/8” 801-354 830-332 — -- — 830-333

    2x3mm 202582

    5/64x1/8” 801-355

    2x4min 202983

    5/64x5132” 801 -356

    — 1.30 —.

  • Nnie: Afl piurlirci (rile runibrir begin wiir prelix 323- COMMON PARTS: [cli louper 201035B 323 810 01)7

    NeedleP (el I A l:rcli men IFeed cccen ii: ( lee iDly re it rig)(rirlinnig Irliric r’iCe(IIC qurirri 01)1)11 Loiticr 011 inichineliorly incur er in riruichine in iccessoly SinijcioIl linqiri gueiul (hunt) (run) knile kniferiain rIf -i—ian ill. I.”3hlcox ti CbS (oplionel

    Men bin)

    201230C 70122413 205342 2012658 2012488 2012498 20l121A 201127820-019 863-00] 560021 854200 561 205 561 206 870-214 870-211 U0x154 11

    20229510 10 8 12

    423203231Chain curler

    870-210

    202799 201127820-286 870-211 UOx)54#11

    — 10 10 8 12 Chain cuiter202295 423203231

    870-2 10

    205252 201127820-285 870-211 UOx154a11-- ---

    - --—--

    --- 10 10 8 12 Chain cutter202295 423203231

    8 70-2 10

    205253 201127820-287 870-211 U0x154#16

    -

    — - —-

    ---— 10 10 8 12 Chon cutler202295 423204031

    870-2 10

    201310A 2012508 20(2511310 10 8 12

    UNx154#14Chin cutter863-201 561-200 561-201 423213631

    202799 201396B820-286 863-215

    ONx1S4 1410 10 8 12

    423213631Chain cutler

    201310A

    863-20 1

    (31 —

  • 503/1-4. 503/1-8. 503/1-25. 504/I-i. 504/l-9-Z7. 504/I-iD.

    ORGANIZATION CHART

    (lutliM,i:liiiin riiiiciel Needle M,ii Auxiliiiy Dilluientiel Righi pineliii ill lintelliiiiii ,iII(iil)

    iiii-Ii))l,l(t Ittitil ii_te(I liiij(l loupei l,ilii iC

    (111,11 (I

    503/1-4Sii lii I1( ttViiVitIt I iii ii., 1.1111 lii .11 i ii lit

    11111 e.

    I[ 0 II I I 3mm 20535) 205356 2026/1 2024/5 2025136

    i I 1/8” 801 075 830-084 830-018 810-013 560 024

    / o 4mm 205358 — — —

    (O -5/32 801 076

    503/1-8Seiqing wOVeit I,ilii cs with iclusiiLiIc edgeguide.

    3inmo 205365 2053641/8’ 801-079 830-085

    ‘ -, 4mm 205366

    ‘“*‘5/32” 80 1-080 — — — — — —

    ---p503/1-25B I ndstitcli hemming on light to medium hetivy

    knits.

    4mm 202618 201094B 202634A 20109]C 201234A5/32” 801-222 830-001 830-252 830-233 810-003

    504/I-iSeaming light weight fabrics.

    1.6mm 202528A 202529A 202530B 201067A1/16” 801-036 830-200 830-039 810-001

    -‘ 2.4mm 202531A

    3/32” 801-037

    %

    504/I -9-Z7Curtoin industry. Combined hemming andedging with single down turn,

    0E 1.6mm 202782 202783 202784 202845A 202795A[i o[ 1/16 801 072 830095 830066 830065 560025

    0) ‘.- -----

    504/1-10Towel industty. Combined hemming end edgingwith single up turn.

    iocI 3mm 202582 202584 202585A 201287A 202513B

    FlU 1/8” 801-213 830-202 — — — 830-203 810-004 560-024

    r*— —

  • Note. All piocluci craft riunilnyis Irijin with pielex 323- COMMON PARTS: Left looper 201085B 323-81D-002

    NeedlePr rs.ir (lilt AttachmentFeed eccentric (factory setting)on micliineu neri

    chaining fain ii: Needle guard Upper Lowerin maclime in accessory Singer

    (optionalbody

    oil forger guard hunt) (real) knife knilemain diff main diIf Wihlcox & Gibbs

    item)Metric

    2025408 2012248 205342 201265B 2012488 201249B 201121A 201127820-251 863-007 560-021 854-200 561-205 561-206 870-214 870-211 U0x154 t14

    Edge guide- 6 -- 5.5 — Chain Cutter

    202295 423203631

    870-210

    202549B 201127820-254 870-211 U0x154 ;14

    Edge guide6 — 5.5 — Chain cutter

    202295 423203631

    870-210

    Welt guide201 l52E 201155C . UOx154910 10 8 12 Chain cutter820-021 863212 — —

    — 423202731

    202580 202527 201127820-200

    —.

    870-207 870-211 U0x154 9 Chain cutter—--—-—--——

    — 12 12 10 14423202731

    \202786 202787 2012658 202295 U0x154 9 Chain Cutter

    12 14 16 20820-031 863-013 — — — 854-200 870-210 423202731

    202586 202587 205342 202588820201 420-200 560021 615-206 U0x154 #16 Chain cutter

    -

    -— 8 8 10 12423204031

    — 63 —

  • 504/11-5. 504/11-15. 504/11-43. 504/11-47. 514/11-41. 514/11-42.

    ORGAN IZATION CHART

    — (:liliR/1,iCliitii IiiUilCl r’Je(lI5 /1iiii /\i_ixili,ity lJplfuieriiiel RigIt illiC

    (iii II iiiiu ui(usilue)

    (‘Ii) JuLliJe(I Lii iLl IOOj)LI liii

    504/Il-SIll I ill iii I LI (Ii I II ii 1< ii

    .J

    [() o)

    Sum 202669 201 094B 202634A 202854A 202874 2025 I 3B3/16 801-234 830-001 830-252 830 333 810-211 560 024

    6mm 2025951/4” 801-235

    504/11-45Suiniiiq iuuil cliisii( ku liii VVOVeil liIi)i CS.

    3mm 205231 202798 202/USACi slietclumu iictlon, use ,ILci.SSuIy eCcenuics.

    1/8’’ 801-344 830-332 - - — 560 025

    4mm 205232 — — —1u 5/32” 801-345

    [I ) ‘ --504/11-43Seaming knit goods. 3mm 205235 205249 — 202535C

    1/8” 801-340 830-330 — — 830-331 —r [j []J ° 4mm 205236 ‘J 5/32” 801.341L

    “ zz*’

    ---_ 1/4” 801-343

    504/11-47Edging and seaming medium weight woven and

    3mm 205239 205250 — 202544Dknit fabrics.

    1/8” 801-360 830-255 830-256

    4mm - - 205240 — — —5/32” 801-361 - -

    5mm 205241 —3/16” 801-362 -

    6mm 2052421/4” 801-363

    514/11-412-needle seaming on stretch fabrics.

    2x4mm 205243 202872

    5/64x5/32” 801-364 — — — 810-214

    2xbmm 205244

    5/64x3/16” 801-365 — —

    ..

    514/11-422-needle semming on stretch fabrics.

    2x3mm 202982 202798 202854A

    5/64x1/8” 801-355 830-332 — — — 830-333

    2x4mm 202983

    5/64x5/32” 801-356 .,

    .v

    3x5mm (1/8x3/16”l organization — withdrawn from production

    — (54 —

  • Note AU piieltii;i code iitiriifieis heqin with prolix 323- COMMON PART5: Uppei knife 201 121A 323-070-214Left looper 202861 323-810-212

    Piiii;ser lj(Needle A ttsichmcinFeed eccuntlic (fictory seltinq)

    ch,iiniiiii libi ic Needle quaid Lower on mricbinebody V UI1CUI lii V V fl michine in lccessoiy Sinqiir -(ill tinqei (lUdid (bond (rear) knife V V V V (optionilV

    Vmen dill. main dill. Wilicox & Gibbs -

    . item)Mel ic

    201230C 2012240 205342 201265B 201248B 201249B 202295

    820-010 863007 560021 854-200 561-205 561-206 870-21010 10 8 7

    UOx154 #14 Chain Cuttei-

    423203631

    202799 201127

    820-286 - 870-211

    10 10 8 12UOx154 #14 Chain cutter

    202295 423203631

    870-210

    205252 201127

    820-285 870-211

    - 10 10 8 12U0x154 14 Chain Cutter

    -202295 423203631

    870-210

    205253 201127

    820-287 870-211

    —-—

    10 10 12U0x154 p 16 Chain cutter

    202295 423204031

    870 210

    201310A 201250B 201251B

    863201 561-200 561-201 UNx154 #14 Chain cutter- 10 10 8 12 423213631

    202799 201396B820-286 863-215

    VV -- - 10 10 12UNx154 #14 Chain cutter

    201310A423213631

    863-20 1

    — 65 —

  • 503/ti-IL 503/11-8. 503/11-25.

    ORGANIZATION CHART

    C— CitiIV1,CI [“JttIIj F’.’1iiii 1\txiIioy LiIfeientil 8 gui i,itC itt II ii i t((g)’I,IIIUIi)(iii

    1110 0(0 linI 8_ted 001)01 1,111)101_

    503/lI -4SltoJIIIq OJnveil f,iltt 11111111 ,llIjlIilI)II dig

    :litt 70535/ 205356 202671 202842 2075131]tuitlu./8’ 801-075 830-084 830-018

    - 810-213 560 024rC 4mm 205358 -‘

    -

    ... -- 5/32 50-0/6

    ) H 5mm 2053503/16 801 077

    O)(O) 6mm 2D560— - -r 1/4 801-078

    503/11-8Seiging OIOVOIi liii, ot, with i(IJ(ISiiiI)ll_i edge

    3ttini 205365 205364ciuido.1/8 801-079 830-085

    - — —

    j 1 4mm 205366 — — — — — —H 5/32” 801-080

    ) ç --, 5mm 205367-

    3/16” 801-081

    Q) iJ 6mm 2053681/4” 801-082

    503/11-25Blindstiich hemming on light to medium weight

    flit•- 2mm 202616 201094B 202634A 201097C

    5/64” 801-038 830-001 830-252 830-233riRl- ri m

    —Li 3mm 202617- 1/8” 801-039

    52” 801-222 “ -

  • Note: All iinilui:t ciide iiiiinlii,rs begin with pittlix 323— COMMON PARTS. Uppei knile 201 121A 323-870-214Left looper 202861 323-810-212

    NeedlePi e;ii I I At tech nonFeed eccentric (feebly setting)ltiiriinj lilil ii: Needle Ilueid Lowei on rnnchinebody urii:ui lei in mechine in eccessoly Singer1)11 lIii(Jii iiiiid (front) hew) knile — (optional.

    - main dill, main dill. Willcox & Gibbsitem)Met r IC

    20254013 20122413 205342 7012650 201248B 2012490 202295820-251 863-007 560 021 854-200 561-205 561-206 870-210

    UOx15414Edgeguide

    6 — 5,5423203631

    Chain cuttei

    2025490 201127820-254 870-211

    U0x154#14Edge guide

    - --

    -—- 6 — 5,5 — Chain cutter202295 423203631

    870-2 10

    201152E 201155C820-021 863-212—- -—-— — - -——-

    — Welt guideU0x154 9

    • - — — 10 10 8 12423202731

    Chain Cutter

    — (17 —

  • AD

    DIT

    ION

    AL

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    5202558

    202514A

    205266

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    3-68

    3-00

    132

    3-60

    0-20

    1—

    ——

    32

    3-6

    85

    -23

    23

    23

    -64

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    323-

    604-

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    15

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    323-6

    92-0

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    ——

    504’

    l43

    205152

    ,323-6

    92-0

    03

    20

    51

    54

    j04

    /l-4

    7323-6

    92-0

    05

    ——

    51

    4/I

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    05

    15

    0202520A

    205267

    202273

    202274

    323-

    692-

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    323-5

    10-0

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    15-2

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    51

    420

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    92-0

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    7202514A

    205266

    20

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    31

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    201068

    323-6

    92-2

    05

    323-5

    10-0

    09

    32

    3-5

    02

    -00

    832

    3-68

    3-00

    1—

    ——

    323685-0

    15

    32

    3-6

    42

    -00

    250

    3/I

    820

    2561

    -‘

    323-6

    92-2

    09

    ——

    50

    3/I

    252

    02

    49

    62

    02

    50

    4A

    201037

    323-6

    92-2

    13

    —323-6

    85-2

    32

    323-

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    50

    4’I

    -l202525

    ——

    —-.

    ,323-6

    92-2

    02

    504/I

    9Z

    7205146

    205317

    -

    -323-6

    92-0

    29

    ——

    323-6

    85-0

    15

    504/

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    202563

    201037

    202590

    323-

    692-

    211

    ——

    323-

    642-

    001

    32

    3-6

    04

    -22

    75

    04

    11

    5202885

    20

    25

    04

    A201086

    2011328

    -323-6

    92-2

    16

    ——

    32

    3-6

    85

    -23

    23

    23

    -64

    2-0

    03

    32

    3-6

    04

    -21

    15

    04

    ’II4

    52

    05

    15

    8-

    ‘323-6

    92-0

    09

    ——

    504’I

    I-43

    157

    -323-6

    92-0

    08

    ——

    50

    41

    17

    205159

    ‘323-6

    92-0

    10

    ——

    514/I

    l41

    205155

    202520A

    205267

    202273

    202274

    323-6

    92-0

    06

    323-5

    10-0

    10

    32

    3-5

    02

    -00

    9323683-2

    00

    323-6

    15-2

    00

    514/I

    l42

    20

    51

    56

    -

    323-6

    92-0

    07

    -.

    503/

    11-4

    202884

    202514A

    205266

    20

    10

    31

    A205317

    20

    10

    68

    323-6

    92-2

    15

    323-5

    10-0

    09

    32

    3-5

    02

    -00

    832

    3-68

    3-00

    1—

    ——

    323-6

    85-0

    15

    32

    3-6

    42

    -00

    250

    3II

    s2

    02

    88

    8/

    323-6

    92-2

    19

    ——

    503/l

    I25

    2051

    412

    02

    50

    4A

    201037

    323-6

    92-0

    30

    ——

    —3

    23

    -68

    5-2

    32

    323-

    642-

    001

  • CROSS NUMBER INDEXIiI’ with ))I(l i)iinH’Is hILl ))[)IIH’I i’aIIy MImI In is: 741

    (1 II 0)7 F N) 5? P6001011 REF(:1)1)1 NO OLD NO. PAGE NC).

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    32 3-000-000 240 50 61 32 1-So) -0)1) 20402410 7

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