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Instructions: Custom Boxes (Two-Piece Telescoping Box)

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Page 1: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Instructions:Custom Boxes

(Two-Piece Telescoping Box)

Page 2: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Materials: -PVA adhesive-200lb archival quality corrugated

board

Tools: -Utility knife-Metric ruler-Board crimper or creaser-Corner rounder-Weights and clamps

Materials and Tools

A simply constructed two-piece telescoping box for a variety of applications, such as mixed media, artifacts and oversized photographic albums.

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Page 3: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Measuring

Measure the volume

1. Measure Length (L)___________

2. Measure Width (W)___________

3. Measure Depth (D)____________

1. Length (L)

2. Width (W) 3. Depth (D)

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Page 4: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Calculating

-Calculate the measurements for the two pieces of board (base and lid).

-Cut the two pieces of board (base and lid).

Base: L + 2D + 1.5 cm = __________ (a) by W + 2D + 1.5 cm = _______ (b)

Lid: (a) from base + 1 cm = ___________ by (b) from base + 1 cm = ___________

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Page 5: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Creasing

-Mark and crease board on short and long sides of each piece -Measure in from edges D + 4 mm. *-Using the board creaser, crimp these lines on the boards.-Base and lid are marked and creased identically.

* If the depth measurement is 4.5 cm, measure in and mark at 4.9 cm.

folding on a crimper

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D + 4 mm

D + 4 mm

D + 4 mmD + 4 mm

Spine

Fore edge

Page 6: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Cutting Base

1. Cut channels in base along the creases (circled) to create tabs.

2. Remove two corners.

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1.1.

2.2.

Spine

Fore edge

1.

2.

Spine

Fore edge

Channel

Page 7: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Round Corners

Round two corners of the side flap (circled),

to make it easier to close the box.

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Spine

Fore edgeSpine

Fore edge

Page 8: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Base Assembly

1. Manually fold the sides and tabs along the crimp lines.2. Glue the tabs on the base on the outside of their adjoining sides. 3. & 4. Weigh down or clamp the tabs and let the glue dry.

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1. 2.

3. & 4. 3. & 4.

Spine

Fore edge

Page 9: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Cutting Lid

1. Cut channels in lid along creases (circled) to create tabs.Note: the channels run opposite direction to those on the base.

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Spine

Fore edge

1. 1.

1. 1.

Channel

Page 10: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Lid Assembly

- Manually fold the sides and tabs along the crimp lines.

1. Glue the tabs on the lid on the inside of their adjoining sides.

2. Weigh down or clamp the tabs and let the glue dry.

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1. 2.

Page 11: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Completed Custom Box

For more information about this photo album please click on link: Library and Archives Canada Collection.

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Page 12: Instructions: Custom Boxes · Custom Boxes (Two-Piece Telescoping Box) Materials: -PVA adhesive-200lb archival quality corrugated board Tools: -Utility knife-Metric ruler-Board crimper

Acknowledgements

Carla KlückDigitization Project Co-ordinator (acting)

Mary McIntyreCollection Manager, Published and Bound Archival Documents

Tania PassafiumeHead Conservator of Photographic Materials

Christopher SmithCollection Management Clerk

Tom ThompsonMultimedia Specialist

2016