instrumentation and process control instrumentation … · instrumentation and process control...

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System shown with optional equipment.

AInstrumentation and Process Control INSTRUMENTATION AND

PROCESS CONTROL TRAINING SYSTEMSERIES 3530

GENERAL DESCRIPTION

The Lab-Volt Instrumentation and Process ControlTraining System introduces students to a wide range ofindustrial processes (pressure, flow, level, and eventemperature) as well as with their instruments and control.The use of modern equipment coupled with a completetraining program helps students to get the theoretical andpractical knowledge that is mandatory to work in theprocess control industry.

The modularity of this energy-efficient system allowsthe instructor to select specific equipment as a functionof the training objectives without going over budget.Several configurations are available for a singleworkstation. Adding optional equipment can increase thenumber of these configurations.

The Instrumentation and Process Control TrainingSystem features two workstations: the ProcessWorkstation and the Instrumentation Workstation. The

INSTRUMENTATION AND PROCESS CONTROL TRAINING SYSTEMSERIES 3530

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Structure of the Instrumentation and Process Control Training System

system can accomodate a single team of students for thetemperature experiments and up to two teams for thepressure, flow, and level experiments if the second-teamadd-on is used.

One controller from the 3539 Series is required foreach team working on the system (Unless aCompactLogix or ControlLogix PLC is shared). A widechoice of optional equipment is available. Refer to thecharts below for details on the general structure of theInstrumentation and Process Control Training System.

TABLE OF CONTENTS

General Description . . . . . . . . . . . . . . . . . . . . . . . . . 1Table of Contents of the Student Manuals . . . . . . . . 7List of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . 15Module Description . . . . . . . . . . . . . . . . . . . . . . . . . 20Personal Computer Minimum Requirements . . . . . 50

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Selection Chart of the Instrumentation and Process Control Training System


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Process Workstation shown with optional equipment.

Instrumentation Workstation shown with optional equipment.

Process WorkstationThe Process Workstation is a double-sided mobileworkstation with a 170-liter (45-gal) tank, a centrifugalpump, a Rotameter, a Column (Large Diameter), a DripTray (Front), an Instrumentation Mounting Pipe, BallValves, and Process Supports.

Two groups of students can work at the same timeon pressure, flow, and level experiments, one group oneach side of the Process Workstation, if the SecondTeam Add-on, Model 3530-A is ordered. Temperatureexperiments can be performed by only one team at atime.

To configure the system for hands-on training, thestudents have to install the appropriate instruments asdescribed in the student manuals. The student manualscover both the theory and practice of measurement,control, and troubleshooting of pressure, flow, and levelprocesses.

The dimensions of the Process Workstation(excluding any device installed on it) are: 1.73 m x 0.80 mx 1.83 m (5'8'' x 2'8'' x 6'0'').

Instrumentation WorkstationThe Instrumentation Workstation is designed to house theElectrical Unit and the Pneumatic Unit as well as otherelectrical equipment. Devices such as controllers, PLC,Color Paperless Recorder, and Touch Screen GraphicTerminal must be installed on the InstrumentationWorkstation. The workstation aims to recreate thewidespread industrial practice of separating the processenvironment from the instruments and controllers and itlimits the risk of such equipment coming in contact withwater.

The Electrical Unit provides power for the wholesystem. It includes a lockable power switch, a variablespeed drive, and a 24 V dc power supply. The design ofthe Electrical Unit allows cutoff of both the electric andpneumatic power using either an emergency button or thelockable power switch. The teaching material includes acomplete lockout/tagout procedure explaining how to lockthe power switch. This procedure is similar to theprocedure used in industry to lock and unlock electricalequipment.

Like the Process Workstation, the InstrumentationWorkstation is a double-sided mobile workstation. Twogroups of students can work at the same time on thesystem, one group on each side.

The Instrumentation Workstation also features astorage cabinet with lockable doors and a retractableshelf.

The dimensions of the Instrumentation Workstation(excluding any device installed on it) are: 0.61 m x0.875 m x 1.89 m (2'0'' x 2'10'' x 6'2'').

Pressure, Flow, and Level Process SystemThis system includes the equipment required to completethe measurement, control, and troubleshooting exercisesfor the pressure, flow, and level processes.

This system features two differential pressure trans-mitters supporting the HART® communication protocol,a digital pressure gauge, a pneumatic control valve, acolor paperless recorder, a rotameter, and a Venturi tube.Transmitters supporting other communication protocolssuch as FOUNDATION Fieldbus are available on request.

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A wide variety of optional equipment is available foradvanced training in pressure, flow, and level processcontrol:C a Column (Small Diameter)C an Orifice PlateC a Pitot TubeC an Electromagnetic Flow Transmitter (HART)C a Vortex Flow Transmitter (HART)C a Coriolis Flow Transmitter (HART)C a Paddle Wheel Flow TransmitterC an Ultrasonic Level Transmitter (HART)C an Ultrasonic Flow Transmitter (HART)C a Radar Level Transmitter (HART)C a Guided-Radar Level Transmitter (HART)C a Vibrating Fork Level SwitchC a Conductivity Level SwitchC a Capacitive Level Transmitter (HART)C a Float SwitchC a Pressure Switch (with Analog Output)

Most models are also available in a Fieldbus-compliantversion. Consult the descriptions for details.

Optional ValvesLab-Volt offers a selection of pneumatic control valves toupgrade your system. The valves come with a current-to-pressure converter (if required). Among the valvesavailable are:C Pneumatic Control Valves with different Digital Posi-

tioners (Three-Way Valve versions also available)C a Pneumatic Control Valve with Positioner (Three-Way

Valve version also available)C an Electric Control Valve (Three-Way Valve version

also available)C a Vee-Ball Control ValveC a Solenoid ValveC a Ball Valve

ControllersLab-Volt also offers a wide selection of controllers:C Industrial PID Controllers (Ethernet or Modbus)C Programmable Logic Controllers (with Ethernet

communications, Analog I/O, programming software,and Communication Cable)

SCADA / DCS SoftwareTwo SCADA software programs are available for thesystem: Wonderware Development Studio (includingInTouch) and FactoryTalk View Studio (from RockwellSoftware). Both software programs come with aninterface specially designed for the Instrumentation andProcess Control Training System. An OPC server for theFoxboro controller is also available.

Calibration InstrumentationAn accurate calibration device is an essential addition tothe system. It allows calibration and maintenance of thetransmitters, current to pressure converter, gauges, andcontrol valves. Four different calibration packages areavailable. A basic version makes it possible to performthe required calibration and a second version includesmore advanced equipment.

Three other calibration kits are each designed to act asconfigurator and sophisticated tools to calibrate the smartdevices over the HART and/or the FOUNDATIONFieldbus communication protocols.

Other devicesOther devices are also available to enhance the system.These devices allow the students to explore moretechnologies and communication protocols used in theindustry. Among the optional devices available are:C a Signal TowerC Touch Screen Graphic Terminal (available in two sizes)C an additional Pumping Unit

Smart devices: HART® and FOUNDATION™

FieldbusMany components of the Instrumentation and ProcessControl Training System feature a transmitter which isable to communicate via one of two communicationprotocols: HART or FOUNDATION Fieldbus.

The HART protocol enables communication betweendevices by superimposing digital signals on top of theexisting 4-20 mA outputs. The Fieldbus protocol is like aLocal Area Network (LAN) for smart devices.

Most of these devices can usually be configuredmanually via their alphanumeric display and/or push-buttons, but it is much quicker and more efficient to usea communication link to configure them remotely from acomputer. The HART apparatuses can be connected toa computer using the HART Software Configurator (Model46982- 0 or -B). Fieldbus devices can be configured froma computer with the FOUNDATION Fieldbus SoftwareConfigurator (Model 46982-A or -B). Calibration kits areavailable for each of the two communication protocols.

A Software Configurator compatible with the selectedcommunication protocol is strongly suggested and is evenmandatory for some specific transmitters.

TroubleshootingTroubleshooting of industrial process equipment is anintegral part of the learning process. This is why theInstrumentation and Process Control Training Systemfeatures many tools to help instructors devisetroubleshooting exercises for the students. Faults can beinserted in most devices: Controllers, PLCs, Valves,Transmitters, etc.


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Simulation of boiling water in the Process Column.

Three different methods to insert faults exist:C Local Fault Insertion is done by accessing the fault

panel on a particular device to activate faults asrequired.

C Remote Calibration Fault is performed by changing thecalibration parameters of a device from the instructor'scomputer over either the HART or the Fieldbuscommunication protocol (requires the appropriatemodules).

C Remote Fault Insertion is done by remotely modifyingthe state of I/O relays on a controller or a PLC from acomputer or from a Touch Screen Terminal.

Pressure and Flow – Compressed AirAn instrumentation and process control system forcompressed air is also available as an add-on to the 3530system. Measurement and control experiments relatedto pressure and flow of compressed air can be done withthe following devices:C Air TanksC Air RotameterC Orifice Plate for airC Solenoid Valve for airC Pneumatic Control Valve for air

Temperature Process SystemThis add-on to the main system features the equipmentrequired to complete the measurement, control, andtroubleshooting exercises for temperature processes. Itincludes a Heating/Cooling Unit, a Brazed Plate HeatExchanger, a three-way control valve, a thermocouple,an RTD (Resistance Temperature Detector), and atemperature transmitter. The temperature transmitter cansupport either the HART or the FOUNDATION Fieldbuscommunication protocols.

A variety of optional heat exchangers is available foradvanced training in temperature process control:C a Gasketed Plate Heat ExchangerC a Shell and Tube Heat Exchanger (1 pass)C a Shell and Tube Heat Exchanger (4 pass)

Boiler Simulation (Water / Air)The Boiler Simulation system is an inherently safe boilersimulator which is not pressurized and works with waterat room temperature. The key features of a boilingprocess are replicated with a controlled flow of air injectedat the base of a process column containing a controllablelevel of water. Up to three elements and three controlloops (2 PID loops and 1 calibrator) are involved in thecontrol of the level of water in the drum of the boiler.

The boiling process is recreated by regulating the flowof air injected in the column while operating a secondpump which drains the column to simulate evaporationof water. The Boiler Simulation system is a synthesis ofmany industrial control notions and involves multiplecontrol loops as well as feedforward and cascade control.

The Boiler Simulation is an add-on to theInstrumentation and Process Control Training System.As it requires two pumps (the second pump is includedwith the Boiler Simulation system), the boiler system canonly be used by one team at a time. A controller with aminimum of two PID loops capable of both cascade andfeedforward control and a 4-20 mA calibrator are alsonecessary.

As both cascade and feedforward control schemes areused, the advanced P/F/L add-on (Model 3530-E0) isrequired and it is assumed that the students are familiarwith these topics beforehand. control notions and involvesmultiple control loops as well as feed-forward and ratiocontrol.

Advanced Process Control - Pressure/Flow/LevelThe inclusion of this add-on to the Process ControlTraining system (Model 3530-0) offers the capability toperform a set of advanced process control experiments.The experiments include feedforward control, ratiocontrol, split-range control, and the control ofsecond-order processes. The add-on includes asmall-diameter column, an upper tank, an orifice plate,a pneumatic control valve, and some accessories.

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Advanced Process Control - TemperatureThe inclusion of this add-on (Model 3531-2 or -3) to theProcess Control Training system offers the possibility toperform a set of advanced temperature controlexperiments. The main feature resides in the use ofelectromagnetic flowmeters and RTDs coupled to theenergy manager to obtain precise energy balances.

Air requirementsThe Instrumentation and Process Control TrainingSystem requires a reliable source of compressed air fromeither a central air supply or a portable unit. Your centralair supply or your portable unit must be able to deliver airat a minimal flow of 110 l/min (4 CFM) with a pressure of620 kPa (90 PSI).

Compressed air units are available from your Lab-Voltrepresentative. Model 6410-BX is a portable unit whilemodels 3912-2X and 3912-MX have a much largercapacity. All those models are well suited to the system.

TABLE OF CONTENTS OF THE STUDENT MANUALS

CORE MANUALS

Familiarization with the Instrumentation andProcess Control Training System (85980-E0)C Process WorkstationC Instrumentation WorkstationC Electrical UnitC AC DriveC Emergency Push-ButtonC Pneumatic UnitC Trend RecorderC Process Column, Wet Reference Leg, and BubblerC Digital Pressure GaugeC Differential Pressure TransmitterC Three-Valve ManifoldC Solenoid ValveC Pneumatic Control ValveC Venturi TubeC RotameterC AccessoriesC Basic SetupC I.S.A. Standard and Instrument Symbols

Measurement - Pressure, Flow, and Level (85981)C Introduction to MeasurementC Measuring InstrumentsC Pressure Measurement

– Pressure Measurement– Pressure Loss

C Flow Measurement– Flowmeters– Centrifugal Pumps

C Level Measurement– Differential-Pressure Level Meters– Bubblers– Wet Reference Leg

Introduction to Process Control - Pressure, Flow,and Level (85982)C Dynamic characteristics of a processC Process control

– Tuning and control of a pressure loop (trial and errormethod)

– Tuning and control of a flow loop (ultimate periodmethod)

– Tuning and control of a level loop (Ziegler-Nicholsmethod)

– Cascade control, level-flowC Troubleshooting

– Guided Process Troubleshooting (Typical plantstartup after a shutdown)

– Non-Guided Process Troubleshooting

Advanced Process Control - Pressure, Flow, andLevel (85983)C Feed forward controlC Ratio controlC Split range controlC 2nd order interacting processesC 2nd order non-interacting processes

An optional CD-ROM (85980-A0) includes the corepressure/flow/level manuals and many other manuals.See the complete content of the CD in the list ofequipment.


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Content dependency structure of the Lab-Volt manuals for the 3530 system

CORE MANUALS - Temperature

The four core manuals on temperature processes coverthe following topics: Basic use of the system and itsdevices, introduction to temperature measurement andinstruments, RTDs and thermocouples, basics ofthermodynamics and heat transfer mechanisms, heatexchangers, temperature process control, and energybalances.

Familiarization with the Instrumentation and ProcessControl Training System - Temperature (86016-E0)Temperature Process Measurement (86017)Temperature Process Control (86018)Advanced Temperature Process Control (86019)

An optional CD-ROM (85980-A0) includes the coretemperature manuals and many other manuals. See thecomplete content of the CD in the list of equipment.

CORE MANUALS - AIR - Pressure and Flow

The three core manuals on air processes cover thefollowing topics: Basic use of the system and its devices,introduction to the measurement of air pressure and flow,introduction to the associated instruments, air tanks,control of air pressure and flow.

Familiarization with the Instrumentation and ProcessControl Training System - Air (85987-E0)Measurement - Air (85988)Process Control - Air (85989)

An optional CD-ROM (85980-A0) includes the core airmanuals and many other manuals. See the completecontent of the CD in the list of equipment.

OPTIONAL MANUALS

Calibration Package (85984)Human-Machine Interfaces - FactoryTalk® View(85985-E0)Human-Machine Interface - InTouch® (85986-E0)Electromagnetic Flow Transmitter (85990)Ultrasonic Level Elements (85991)Radar and Guided-Radar Level Transmitters(85992)Boiler Simulation (85993)Vortex Flow Transmitter (85994)Coriolis Flow Transmitter (85995)Primary Flow Elements (85996)Ultrasonic Flow Transmitter (85997)Paddlewheel Flow Transmitter (85998)Capacitive Level Transmitter (85999)Switches (86000)Control Valves (86001-E0)FOUNDATION Fieldbus Device Configuration (86002)ControlLogix and CompactLogix ProgrammableLogic Controllers (86030-E0)PLC MicroLogix 1100 (86032)PID Controller Foxboro (86033)PID Controller Honeywell (86034)Hart Device Configuration (86050)

An optional CD-ROM (85990-A0) includes many optionalmanuals. See the complete content of the CD in the listof equipment.

1 This model needs a controller Model 3539-XX to be fully functional.2 The ordering numbers shown apply to the English 120-V version. Other versions are available.

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LIST OF EQUIPMENT

PRESSURE/FLOW/LEVEL PROCESS – HART, MODEL 3530-01

QTY DESCRIPTION ORDERING NUMBER2

1 Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A01 Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46761-B01 Process Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46801-C01 Instrumentation Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46900-001 Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46901-001 Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46910-001 Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46911-001 Differential-Pressure Transmitter (HART, High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46920-001 Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46921-001 Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B01 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-001 Electrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46970-001 Pneumatic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46971-001 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-001 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-001 Process Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46991-001 Drip Tray (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-001 Piping and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-001 Familiarization with the Instrumentation and Process Control System -

Pressure/Flow/Level – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85980-E01 Measurement - Pressure/Flow/Level - Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85981-001 Measurement - Pressure/Flow/Level - Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85981-101 Process Control - Pressure/Flow/Level - Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85982-001 Process Control - Pressure/Flow/Level - Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85982-10

PRESSURE/FLOW/LEVEL PROCESS – HART – SECOND TEAM ADD-ON, MODEL 3530-A1


1 Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A01 Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46761-B01 Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46901-001 Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46910-001 Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46911-001 Differential-Pressure Transmitter (HART, High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46920-001 Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46921-001 Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B01 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-001 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-001 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-001 Process Supports (2nd team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46991-A01 Drip Tray (Back) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-A01 Piping and Accessories (2nd team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-A01 Familiarization with the Instrumentation and Process Control System -

Pressure/Flow/Level – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85980-E01 Measurement - Pressure/Flow/Level – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85981-001 Measurement - Pressure/Flow/Level – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85981-101 Process Control - Pressure/Flow/Level – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85982-001 Process Control - Pressure/Flow/Level – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85982-10


3 This model needs a PLC controller Model 3539-XX and the FOUNDATION Fieldbus PLC Add-on (3539-9) to be fully functional.4 The ordering numbers shown apply to the English 120-V version. Other versions are available.

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LIST OF EQUIPMENT (cont’d)

PRESSURE/FLOW/LEVEL PROCESS – Fieldbus, MODEL 3530-13


1 Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A01 Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46761-B01 Process Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46801-C01 Instrumentation Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46900-001 Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46901-001 Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46910-001 Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46911-001 Differential-Pressure Transmitter (Fieldbus, High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46920-A01 Differential-Pressure Transmitter (Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46921-A01 Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B01 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-001 Electrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46970-001 Pneumatic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46971-001 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-001 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-001 Process Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46991-001 Drip Tray (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-001 Piping and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-001 Familiarization with the Instrumentation and Process Control System -


PRESSURE/FLOW/LEVEL PROCESS - Fieldbus – SECOND TEAM ADD-ON, MODEL 3530-B3


1 Emergency Switch Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5926-A01 Digital Pressure Gauge (High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46761-B01 Column (Large Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46901-001 Rotameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46910-001 Venturi Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46911-001 Differential-Pressure Transmitter (Fieldbus, High Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46920-A01 Differential-Pressure Transmitter (Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46921-A01 Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B01 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-001 Color Paperless Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46972-001 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-001 Process Supports (2nd team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46991-A01 Drip Tray (Back) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-A01 Piping and Accessories (2nd team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-A01 Familiarization with the Instrumentation and Process Control System -


5 The ordering numbers shown apply to the English 120-V version. Other versions are available.

11


BOILER SIMULATION (WATER/AIR) – HART – ADD-ON, MODEL 3530-C


1 AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5927-C01 Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46904-001 Orifice Plate (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46914-001 Rotameter (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46915-001 Differential-Pressure Transmitter (HART, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46921-001 Solenoid Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-A01 Pneumatic Control Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46953-001 AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-A01 Boiler Simulation – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-001 Boiler Simulation – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-10

BOILER SIMULATION (WATER/AIR) – FOUNDATION Fieldbus – ADD-ON, MODEL 3530-D


1 AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5927-C01 Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46904-001 Orifice Plate (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46914-001 Rotameter (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46915-001 Differential-Pressure Transmitter (Fieldbus, Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46921-A01 Solenoid Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-A01 Pneumatic Control Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46953-001 AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-A01 Boiler Simulation – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-001 Boiler Simulation – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-10

ADVANCED PROCESS CONTROL – ADD-ON, MODEL 3530-E


1 Column (Small Diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46902-001 Upper Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46903-001 Orifice Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46912-001 Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B01 Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46952-001 Piping and Accessories (Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-G01 Advanced Process Control - Pressure/Flow/Level – Student Manual . . . . . . . . . . . . . . . . . . . . . . 85983-001 Advanced Process Control - Pressure/Flow/Level – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . 85983-10

ADVANCED TEMPERATURE PROCESS – ADD-ON – HART, MODEL 3531-2


3 Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46917-001 Electromagnetic Flow Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46922-001 Electromagnetic Flow Transmitter (HART, 2nd Team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46922-101 Energy Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46974-001 Accessories (Temperature, Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-D01 Advanced Process Control - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86019-001 Advanced Process Control - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86019-10



12


ADVANCED TEMPERATURE PROCESS – ADD-ON – FOUNDATION Fieldbus, MODEL 3531-3


3 Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46917-001 Electromagnetic Flow Transmitter (Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46922-A01 Electromagnetic Flow Transmitter (Fieldbus, 2nd Team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46922-B01 Energy Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46974-001 Accessories (Temperature, Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-D01 Advanced Process Control - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86019-001 Advanced Process Control - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86019-10

BASIC TEMPERATURE PROCESS – ADD-ON – HART, MODEL 3531-E


1 Process Workstation (Temperature Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46801-H01 Instrumentation Workstation with Heating/Cooling Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46900-D01 Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46904-001 Brazed Plate Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46905-001 J-Type Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46916-001 Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46917-001 Temperature Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46940-001 Three-Way Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46955-B01 Electrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46970-B01 AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-C02 AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-D01 Piping and Accessories - Temperature Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-K01 Electrical Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46997-001 Familiarization with the Instrumentation and Process Control System - Temperature – User Guide 86016-E01 Measurement - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86017-001 Measurement - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86017-101 Process Control - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86018-001 Process Control - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86018-10

BASIC TEMPERATURE PROCESS – ADD-ON – Fieldbus, MODEL 3531-F


1 Process Workstation (Temperature Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46801-H01 Instrumentation Workstation with Heating/Cooling Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46900-D01 Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46904-001 Brazed Plate Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46905-001 J-Type Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46916-001 Platinum RTD 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46917-001 Temperature Transmitter (Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46940-A01 Three-Way Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46955-B01 Electrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46970-B01 AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-C02 AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46975-D01 Drip Tray (Back) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46992-A01 Piping and Accessories - Temperature Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-K01 Electrical Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46997-00


13


BASIC TEMPERATURE PROCESS – ADD-ON – Fieldbus, MODEL 3531-F (cont'd)


1 Familiarization with the Instrumentation and Process Control System - Temperature – User Guide 86016-E01 Measurement - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86017-001 Measurement - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86017-101 Process Control - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86018-001 Process Control - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86018-10

PRESSURE/FLOW AIR PROCESS – ADD-ON, MODEL 3533-A


1 Air Tank (Large) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46906-001 Air Tank (Small) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46906-A01 Muffler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46907-001 Orifice Plate (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46914-001 Rotameter (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46915-001 Solenoid Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-A01 Pneumatic Control Valve (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46953-001 Instrumentation Mounting Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46990-001 Piping and Accessories (Air) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46993-B01 Familiarization with the Instrumentation and Process Control System - Air – User Guide . . . . . . . 85987-E01 Measurement - Air – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85988-001 Measurement - Air – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85988-101 Process Control - Air – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85989-001 Process Control - Air – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85989-10

FOXBORO 762 CONTROLLER, MODEL 3539


1 PID Controller (Foxboro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46960-001 Foxboro Controller – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86033-E0

HONEYWELL UDC3500 CONTROLLER, MODEL 3539-1


1 PID Controller (Honeywell) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46961-001 Honeywell Controller – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86034-E0

CONTROLLOGIX PLC – EDUCATIONAL, MODEL 3539-5


1 RSLogix 5000 Full Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5935-101 Programmable Logic Controller (ControlLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46965-001 ControlLogix and CompactLogix Programmable Logic Controllers – User Guide . . . . . . . . . . . . . . 86030-E0



14


CONTROLLOGIX PLC – COMMERCIAL, MODEL 3539-A


1 RSLogix 5000 Full Edition (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5935-B01 Programmable Logic Controller (ControlLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46965-001 ControlLogix and CompactLogix Programmable Logic Controllers – User Guide . . . . . . . . . . . . . . 86030-E0

MICROLOGIX PLC – EDUCATIONAL, MODEL 3539-7


1 RSLogix 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3245-A01 Communication Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3246-401 Programmable Logic Controller (MicroLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46964-001 MicroLogix1100 Programmable Logic Controller – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 86032-E0

MICROLOGIX PLC – COMMERCIAL, MODEL 3539-C


1 RSLogix 500 (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3245-B01 Communication Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3246-401 Programmable Logic Controller (MicroLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46964-001 MicroLogix1100 Programmable Logic Controller – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 86032-E0

COMPACTLOGIX PLC – EDUCATIONAL, MODEL 3539-8


1 RSLogix 5000 Lite Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5935-001 Programmable Logic Controller (CompactLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46966-001 ControlLogix and CompactLogix Programmable Logic Controllers – User Guide . . . . . . . . . . . . . . 86030-E0

COMPACTLOGIX PLC – COMMERCIAL, MODEL 3539-D


1 RSLogix 5000 Lite Edition (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5935-A01 Programmable Logic Controller (CompactLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46966-001 ControlLogix and CompactLogix Programmable Logic Controllers – User Guide . . . . . . . . . . . . . . 86030-E0

FOUNDATION FIELDBUS PLC – ADD-ON – EDUCATIONAL, MODEL 3539-9


1 FOUNDATION Fieldbus Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46978-001 FOUNDATION Fieldbus Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46979-001 RSFieldbus Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46985-001 FOUNDATION Fieldbus Bridge – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86003-E0


15


FOUNDATION FIELDBUS PLC – ADD-ON – COMMERCIAL, MODEL 3539-E


1 FOUNDATION Fieldbus Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46978-001 FOUNDATION Fieldbus Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46979-001 RSFieldbus Software (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46985-A01 FOUNDATION Fieldbus Bridge – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86003-E0

OPTIONAL EQUIPMENT

PROCESS OPTIONS – PRESSURE

DESCRIPTION ORDERING NUMBER9

Digital Pressure Gauge (Low Range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46761-C0Pressure Switch with Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46926-00Pressure Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46928-00Pressure Transmitter (Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46928-A0

PROCESS OPTIONS – FLOW


Orifice Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46912-00Pitot Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46913-00Electromagnetic Flow Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46922-00Electromagnetic Flow Transmitter (HART, 2nd Team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46922-10Electromagnetic Flow Transmitter (Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46922-A0Electromagnetic Flow Transmitter (Fieldbus, 2nd Team) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46922-B0Vortex Flow Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46923-00Vortex Flow Transmitter (Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46923-A0Coriolis Flow Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46924-00Coriolis Flow Transmitter (Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46924-A0Paddle Wheel Flow Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46925-00Ultrasonic Flow Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46927-00Ultrasonic Flow Transmitter (Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46927-A0

PROCESS OPTIONS – LEVEL


Ultrasonic Level Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46930-00Ultrasonic Level Transmitter (Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46930-A0Radar Level Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46931-00Radar Level Transmitter (Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46931-A0Guided-Radar Level Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46932-00Guided-Radar Level Transmitter (Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46932-A0Vibrating Fork Level Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46933-00Conductivity Level Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46934-00Float Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46935-00Capacitive Level Transmitter (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46936-00



16

OPTIONAL EQUIPMENT (cont’d)

PROCESS OPTIONS – TEMPERATURE


Gasketed Plate Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46905-A0Shell and Tube Heat Exchanger (1 pass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46905-B0Shell and Tube Heat Exchanger (4 pass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46905-C0Three-Way Pneumatic Control Valve with Digital Positioner (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46955-00Three-Way Pneumatic Control Valve with Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46955-A0Three-Way Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46955-B0Three-Way Electric Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46955-C0Three-Way Pneumatic Control Valve with Digital Positioner (Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46955-D0Three-Way Pneumatic Control Valve with Digital Positioner (HART) – User Guide . . . . . . . . . . . . . . . . . . 46955-E0

PROCESS OPTIONS – VALVES


Pneumatic Control Valve with Digital Positioner (HART) - DVC 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-00Pneumatic Control Valve with Positioner - Fisher 3660 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-A0Pneumatic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-B0Electric Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-C0Pneumatic Control Valve (with Digital Positioner, Fieldbus) - DVC 6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . 46950-D0Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 – User Guide . . . . . . . . . . . . . . . . . 46950-E0Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46951-00Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46952-00Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 2000 . . . . . . . . . . . . . . . . . . . . . . . . 46953-A0Pneumatic Control Valve for Air with a Positioner - Fisher 3660 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46953-B0Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 6000 . . . . . . . . . . . . . . . . . . . . . . . . 46953-C0Pneumatic Control Valve for Air with Digital Positioner (Fieldbus) - DVC 6000 . . . . . . . . . . . . . . . . . . . . . . 46953-D0Pneumatic Control Vee-Ball Valve (with Digital Positioner, HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46954-00Pneumatic Control Vee-Ball Valve (with Digital Positioner, Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46954-A0

PROCESS OPTIONS – ACCESSORIES


Touch Screen Graphic Terminal (5.5 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5922-B0Signal Tower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5924-C0Indicator-Light/Push-Button Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5925-A0AC Drive (Ethernet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5927-C0Fuzzy Logic Software Add-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5938-00Fuzzy Logic Software Add-on (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5938-A0Acoustic Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39303-00DriveExecutive Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46795-00DriveTools Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46795-A0Storage Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46801-D0Instrumentation Workstation (Assembled) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46900-A0Pumping Unit (Add-on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46904-00Touch Screen Graphic Terminal (10 in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46973-00Electrical Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46997-00


17


CALIBRATION


Calibration Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46980-00Calibration Kit with Pressure Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46980-A0Calibration Kit (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46981-00Calibration Kit (HART and Fieldbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46981-A0Hart Software Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46982-00FOUNDATION Fieldbus Software Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46982-A0HART/FOUNDATION Fieldbus Software Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46982-B0

SUPERVISORY CONTROL AND DATA ACQUISITION (SCADA)


FactoryTalk View ME Studio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46968-00FactoryTalk View ME Studio (with Foxboro OPC server) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46968-10FactoryTalk View ME Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46968-20FactoryTalk View ME Station (with Foxboro OPC Server) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46968-30FactoryTalk View ME Studio (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46968-A0FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46968-B0FactoryTalk View ME Station (Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46968-C0FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) . . . . . . . . . . . . . . . . . . . . . . . . . . . 46968-D0InTouch Runtime (with Foxboro OPC Server) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46969-A0InTouch Runtime (Additional License) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46969-B0InTouch Dev Studio (with Foxboro OPC Server) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46969-C0InTouch Dev Studio (Additional Licence) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46969-D0Custom Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46999-00


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CORE MANUAL CD-ROM – MODEL 85980-A

3530 Manuals

Pressure/Flow/Level

DESCRIPTION ORDERING NUMBER

Familiarization with the Instrumentation and Process Control System - Pressure/Flow/Level – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85980-E0Measurement - Pressure/Flow/Level – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85981-00Measurement - Pressure/Flow/Level – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85981-10Process Control - Pressure/Flow/Level – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85982-00Process Control - Pressure/Flow/Level – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85982-10Advanced Process Control - Pressure/Flow/Level – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85983-00Advanced Process Control - Pressure/Flow/Level – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85983-10

Temperature


Familiarization with the Instrumentation and Process Control System - Temperature – User Guide . . . . . 86016-E0Measurement - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86017-00Measurement - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86017-10Process Control - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86018-00Process Control - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86018-10Advanced Process Control - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86019-00Advanced Process Control - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86019-10

3531 Manuals

Pressure/Flow/Level


Familiarization with the Instrumentation and Process Control System - Pressure/Flow/Level – User Guide 86004-E0Measurement - Pressure/Flow/Level – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-00Measurement - Pressure/Flow/Level – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86005-10Process Control - Pressure/Flow/Level – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-00Process Control - Pressure/Flow/Level – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86006-10Advanced Process Control - Pressure/Flow/Level – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86007-00Advanced Process Control - Pressure/Flow/Level – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86007-10

Temperature


Familiarization with the Instrumentation and Process Control System - Temperature – User Guide . . . . . 86008-E0Measurement - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86009-00Measurement - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86009-10Process Control - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86010-00Process Control - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86010-10Advanced Process Control - Temperature – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86011-00Advanced Process Control - Temperature – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86011-10

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3533 Manuals

Air


Familiarization with the Instrumentation and Process Control System - Air – User Guide . . . . . . . . . . . . . 85987-E0Measurement - Air – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85988-00Measurement - Air – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85988-10Process Control - Air – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85989-00Process Control - Air – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85989-10

Manuals for all 353X systems


Control Valves – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86001-E0Foundation Fieldbus Bridge – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86003-E0ControlLogix and CompactLogix Programmable Logic Controllers – User Guide . . . . . . . . . . . . . . . . . . . . 86030-E0MicroLogix1100 Programmable Logic Controller – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86032-E0Foxboro Controller – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86033-E0Honeywell Controller – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86034-E0

OPTIONAL MANUAL CD-ROM – MODEL 85990-A


Calibration Packages – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85984-00Calibration Packages – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85984-10Human-Machine Interfaces - FactoryTalk® View – User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85985-E0Human-Machine Interface - InTouch®– User Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85986-E0Electromagnetic Flow Transmitter – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85990-00Electromagnetic Flow Transmitter – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85990-10Ultrasonic Level Transmitter – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85991-00Ultrasonic Level Transmitter – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85991-10Radar Level Transmitters – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85992-00Radar Level Transmitters – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85992-10Boiler Simulation – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-00Boiler Simulation – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85993-10Vortex Level Transmitter – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85994-00Vortex Level Transmitter – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85994-10Coriolis Flow Transmitter – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85995-00Coriolis Flow Transmitter – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85995-10Primary Flow Elements – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85996-00Primary Flow Elements – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85996-10Paddlewheel Flow Transmitter – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85998-00Paddlewheel Flow Transmitter – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85998-10Switches – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86000-00Switches – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86000-10Foundation Fieldbus Device Configuration – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86002-00Foundation Fieldbus Device Configuration – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86002-10HART Device Configuration – Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86050-00HART Device Configuration – Instructor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86050-10


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MODULE DESCRIPTION

Model 3245 – RSLogix 500

The RSLogix 500 software is an efficient tool to designand implement ladder programs for the Allen-Bradley SLC500™ and MicroLogix™ family of processors, such as theProgrammable Logic Controller (MicroLogix), Model46964. It is a Windows®-based application, produced byRockwell Software, that allows a PLC to be programmedusing a PC-type computer.

The free-form ladder of RSLogix 500 lets the studentconcentrate on the application logic rather than on usingthe proper syntax when editing programs. Several otherfeatures of RSLogix 500, such as a powerful projectverifier, drag-and-drop editing, and search-and-replacefunctions, greatly facilitate PLC programming. The PLCcan be programmed via either a RS-232 port or anEthernet port on the PLC processor. This software comeswith RSLinx™ which provides connectivity between thePLC and the PC-type computer.

The software is available with either an educationallicense (Model 3245-A) or as a commercial version(Model 3245-B).

Model 3246-4 – Communication Cable

The Communication Cable, Model 3246-40, is anRS-232-C serial cable specifically designed to connecta PC-type computer to the Programmable LogicController (MicroLogix), Model 46964, thus making itpossible to program and monitor the PLC.

Model 5922-B0 – Touch Screen Graphic Terminal

The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView™ Plus 600 with a 140-mm (5.5-in)display offering a 320 x 240 resolution. This color touch-screen interface allows the user to monitor and controlmany devices of the Instrumentation and Process ControlTraining System. The Touch Screen Graphic Terminal ispre-programmed with a control interface developed withthe various components of the system in mind. Theterminal also features an integrated EtherNet/IPcommunication port and an RS-232 serial port.

The FactoryTalk software (Model 46968) is optionaland can be used to design your own control interface.

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Model 5924-C – Signal Tower

The Signal Tower consists of three lights providing visualsignals for various states of the Instrumentation andProcess Control Training System. Lights are stacked oneupon another, up to five modules. Each module is easilyprogrammable without any special wiring or tools. AnAcoustic Alarm, Model 39303, is available as an option.

Model 5925-A – Indicator-Light/Push-ButtonStation

The Indicator-Light/Push-Button Station consists of threeindustrial push-buttons, one normally-closed and twonormally-open, used to operate the Instrumentation and

Process Control Training System. The Indicator-Light/Push-Button Station also features three indicatorlights. Both the push-buttons and the indicator lightsoperate at a voltage of 24 V. Electrical connections canbe made using either the banana jacks or the terminalblocks available on the module. This module has fourswitches that the instructor can use to insert faults.

Model 5926-A – Emergency Switch Station

The Emergency Switch Station consists of a mush-room-type push-button that opens its circuit when thebutton is pressed in order to cut the power to some of the24-V dc outputs of the Electrical Unit, the Pneumatic Unit,and the pump drive.


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Model 5927-C – AC Drive (Ethernet)

The AC Drive (Ethernet) comprises an industrial Allen-Bradley PowerFlex 40® 1.0 HP AC Drive used to controlthe Pumping Unit (Add-on), Model 46904. It featurescontrol inputs and outputs as well as insertable faults. Itcomes equipped with the required cables and hasEthernet communcation capabilities.

Model 5935 – RSLogix 5000

RSLogix 5000 is a Windows-based application, producedby Rockwell Software™, used to build programs forPLCs. The lite edition is compatible with a ProgrammableLogic Controller (CompactLogix), Model 46966. The fulledition is required for a Programmable Logic Controller(ControlLogix), Model 46965.

RSLogix 5000 provides a powerful integratedinterface allowing users to easily build programs usingfour programming languages: Relay ladder, structuredtext, sequential function chart, and function block

diagram. The software allows students to concentrate onthe logic aspects of PLC programming instead ofspending time on complex syntax. It also features drag-and-drop editing, search-and-replace functions, and toolsfor verifying programs before running them on a PLC.RSLogix 5000 can be used to program a PLC via thebuilt-in RS-232 port or via an Ethernet link. The softwarecomes with RSLinx lite which provides the functionalityrequired to support RSLogix and RSNetWorx.

The available versions are:5935-0 RSLogix 5000 Lite Edition5935-A RSLogix 5000 Lite Edition (Commercial)5935-1 RSLogix 5000 Full Edition5935-B RSLogix 5000 Full Edition (Commercial)

Model 5938 – Fuzzy Logic Software Add-on

The Fuzzy Logic Software Add-on features FuzzyDesigner, an add-on to RSLogix 5000 which lets youdesign and implement fuzzy logic algorithms on acontroller of the Logix 5000 family. Fuzzy Designerincludes an extensive component library to help youquickly build your algorithms which can be used in anyRSLogix 5000 program.

5938-0 Fuzzy Logic Software Add-on5938-A Fuzzy Logic Software Add-on (Commercial)

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Model 33984-1 – NOVRAM Module

The configuration of a Foxboro controller is stored on aNOVRAM Memory Module. An optional ConfigurationCopy Accessory (33985-1) allows the content of amemory module to be duplicated onto a second memorymodule. The second module can be either a spareNOVRAM Memory Module (33984-1) used as a backupor it can be the memory module from another controller.Doing so allows any number of controllers to beconfigured with the same parameter values. This is veryuseful for restoring one or many controllers to a specificor a default configuration.

Model 39303 – Acoustic Alarm

The Acoustic Alarm consists of a single add-on modulefor the Signal Tower, Model 5924-C. It produces a contin-ous tone (f = 2750 Hz) when activated by an electricalsignal. The module stacks over the regular modules ofthe Signal Tower and connects easily using the bayonetfitting.

Model 46761-B and -C – Digital Pressure Gauge

The Digital Pressure Gauge provides a direct reading ofthe pressure in one of many convenient measurementunits. It features two interconnected pressure ports, anLCD display, and is equipped with a mounting bracket forsimple installation on the workstation.

The pressure gauge comes in two versions withdifferent operating ranges:

46761-B High-Range – 0-100 psi (0-690 kPa)46761-C Low-Range – 0-30 psi (0-200 kPa)

Model 46795-0 – DriveExecutive Software

The DriveExecutive Software is a Windows®-basedapplication, produced by Allen-Bradley, that enables easyonline and offline programming of multiple Allen-BradleyAC and DC Drives. Instead of using the manualprogramming, students can easily go through every driveparameter and visualize many configurations in anintuitive and convenient environment.


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Model 46795-A – DriveTools Software

The DriveTools Software is a family of software tools builtfor Windows®, produced by Allen-Bradley, that providesa simplified programming interface for programming,troubleshooting, and maintaining the Allen-Bradley ACand DC drive products. It includes DriveExecutiveSoftware, Model 46795, and DriveObserver.DriveObserver software provides a straight-forwardinterface for creating charts, collecting data, and savingand viewing data. DriveObserver is designed to co-existwith DriveExecutive and automatically detects all theonline connections currently open in DriveExecutive.

Model 46801-C – Process Workstation

The Process Workstation is the backbone of the systemon which the processes take place. It consists of adouble-sided mobile workstation comprising a 170-liter(45 gal) tank and a centrifugal pump. Two groups ofstudents can work on the system at the same time, onegroup on each side. The steel frame of the ProcessWorkstation ensures reliability and longevity of thesystem.

The Process Workstation is delivered partly-assembled and requires assembling before use. Thestation is mounted on lockable casters to facilitate itsmobility.

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Model 46801-D – Storage Station

The Storage Station is an optional piece of equipmentdesigned to securely and conveniently store theaccessories and the various optional models which arenot required for the particular process taking place on theProcess Workstation.

It includes space to store up to four flange tops, manyflowmeters and control valves on six galvanized struts(three on each side), a few devices on the twoInstrumentation Mounting Pipe, and miscellaneous piecesof equipment in the three painted stainless steel storageboxes at the bottom of the station.

The station itself is mounted on lockable casters tofacilitate the mobility of the station. The dimensions of theStorage Station (excluding any device installed on it) are1.02 m x 0.81 m x 1.83 m (3'4" x 2'8" x 6').

Model 46801-H – Process Workstation(Temperature Add-on)

This workstation is an add-on to the main ProcessWorkstation. It provides housing for the extra tank and thepumps required during temperature experiments. Theworkstation also provides an extended workspace onwhich the processes can be performed.

The station itself is mounted on lockable casters tofacilitate its displacement. The dimensions of this ProcessWorkstation (excluding any device installed on it) are1.02 m x 0.81 m x 1.83 m (3'4" x 2'8" x 6').


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Model 46900 – Instrumentation Workstation

The Instrumentation Workstation is designed to house theElectrical Unit, the Pneumatic Unit, as well as all otherelectrical equipment that are not measuring instruments.Devices such as controllers, PLCs, Color PaperlessRecorders, and Touch Screen Graphic Terminals mustbe installed on the Instrumentation Workstation. Thisprevents the equipment from coming in contact withwater.

Like the Process Workstation, the InstrumentationWorkstation is a double-sided mobile workstation. Twogroups of students can work on the system at the sametime, one group on each side. It comprises a storagecabinet with a lockable door to store some modules andequipment and features as well a convenient sliding table.

The Instrumentation Workstation (Model 46900-0) isdelivered unassembled and must be assembled beforeuse. A pre-assembled version is also available (Model46900-A).

A hitch mechanism used to link the InstrumentationWorkstation to the Process Workstation is part of thePiping and Accessories kit (Model 46993). Thisconvenient piece of equipment makes it possible to moveboth stations as a single unit. The hitch system must beinstalled and used as shown in the picture below.

Model 46900-D – Instrumentation Workstation withHeating/Cooling Unit

The Instrumentation Workstation is designed to house thesupplementary drives required by the temperatureprocesses as well as an Electrical Unit and an ElectricDistribution Box. A Heating/Cooling Unit with a24000 BTU/hour (2 kW) capacity is installed on theInstrumentation Workstation to allow for the cooling andheating of the water used in the temperature experiments.

Instrument Workstation (Assembled Version), Model 46900-A

Hitch mechanism for the workstations of the 3530 system

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The dimensions of the Instrumentation Workstation(excluding any device installed on it) are 0.74 m x 1.18 mx 1.89 m (2'5" x 3'10" x 6'2").

Model 46901 – Column (Large Diameter)

The Column (Large Diameter) is a large watertightprocess column made of clear acrylic plastic with acapacity of 30.4 liters (8.025 gal). It has an inner diameterof 20.3 cm (8 in) and a height of 93.7 cm (36.9 in).

The column comprises three ports at the top andbottom of the column which can be connected to theprocess loop or sealed off with a cap. A ruler is affixed tothe column to make simple visual measurements of thelevel of liquid inside the column. Pressure ports allow forthe measurement of the pressure at the bottom and at thetop of the column. A safety valve is installed at the top ofthe column to prevent the pressure from exceeding a safelimit. The safety valve starts to open at 240 kPa (35 psi)and is fully open at a pressure of 345 kPa (50 psi).

The column features an industrial flange that canhouse one of many optional level sensors and it containsa stainless steel baffle plate to reduce turbulence at thebottom water intake. It comes equipped with a bubblertube to infer the level of fluid in the column. The columncan also accomodate a variety of sensors inserted at itsbase.

Model 46902 – Column (Small Diameter)

The Column (Small Diameter) is a watertight processcolumn made of clear PVC with a capacity of 7.6 liters(2.0 gal). It has an inner diameter of 10.16 cm (4 in) anda height of 93.7 cm (36.9 in).

The column comprises two ports at the top andbottom of the column which can be connected to theprocess loop or sealed off with a cap. A ruler is affixed tothe column to make simple visual measurements of thelevel of liquid inside the column. Pressure ports allow forthe measurement of the pressure at the bottom and at thetop of the column. A safety valve is installed at the top ofthe column to prevent the pressure from exceeding a safelimit. The safety valve starts to open at 240 kPa (35 psi)to relieve excess pressure and is fully open at a pressureof 345 kPa (50 psi).

The column features a bubbler tube to infer the levelof fluid in the column and contains a stainless steel baffleplate to reduce water turbulence when it is filled from thebottom. The Column (Small Diameter) can be used tocreate interacting second-order processes wheninterconnected to the large diameter column.


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Model 46903 – Upper Tank

The Upper Tank is a 26.5 liters (7 gal) tank made ofheavy duty polyethylene. The Upper Tank is used tocreate non-interacting second-order processes and isdesigned to be installed on the top of the ProcessWorkstation. It features a total of five connection ports.

Model 46904 – Pumping Unit (Add-on)

The Pumping Unit is an add-on to the Instrumentation andProcess Control Training System. It is a second pumpwhich can be used by a team working on the second sideof the workstation so as to avoid sharing the primarypump with the team on the other side. The second pumpcan also be used to drain one or two columns inadvanced control experiments. The model includes thetubing and the equipment required to install the pump onthe process workstation.

Model 46905 – Brazed Plate Heat Exchanger

The Brazed Plate Heat Exchanger is designed to transferheat from a warm fluid to a cold one. The Brazed PlateHeat Exchanger is the default heat exchanger on theInstrumentation and Process Control Training System,but other optional models are available to introducestudents to the different characteristics of each one.

Available optional heat exchangers:46905-A Gasketed Plate Heat Exchanger46905-B Shell and Tube Heat Exchanger (1 pass)46905-C Shell and Tube Heat Exchanger (4 pass)

Brazed Plate Heat Exchanger, Model 46905-0

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Model 46906 – Air Tank (Large)

This Air Tank is a robust 7.6 liters (2 gal) ASME-compliantpressure vessel designed to contain pressurized air. Itfeatures two pressure ports equipped with a quick-connect fitting (1/4 inch) and a graduated hand-operatedvalve. The tank can withstand a pressure up to 150 psi.

Model 46906-A – Air Tank (Small)

This Air Tank is a robust 0.95 liters (1/4 gal) pressurevessel designed to contain pressurized air. It features twopressure ports each equipped with a quick-connect fitting(1/4 inch) and a graduated hand-operated valve. The tankis coated to resist corrosion and can withstand a pressureup to 150 psi. This tank is tested to SAE J10 compliance.

Model 46907 – Muffler Assembly

The Muffler Assembly is composed of two air inlet portsconnected to a muffler to reduce exhaust noise. Agraduated hand valve for each air inlet restricts theaccess to the muffler while a third one is used to link thetwo input lines.

Gasketed Plate Heat Exchanger, Model 46905-A


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Model 46910 – Rotameter

The Rotameter is a variable area flowmeter calibrated tomeasure the flow of water in the process loop. It providesa direct visual reading of the flow rate by observing theposition of the float inside the transparent graduated tube.

Model 46911 – Venturi Tube

The Venturi Tube is a flow measurement device whichrelies on the Venturi effect to produce a pressure dropfrom which the flow rate can be inferred. This apparatusprovides a clear picture of the phenomena and offers alow permanent pressure-loss.

The Venturi Tube requires the use of a differentialpressure transmitter to transform the pressure drop intoa usable flow rate value.

Model 46912 – Orifice Plate

The Orifice Plate is a flow measurement device using theVenturi effect to produce a pressure drop from which theflow rate can be inferred. This primary element consistsof a thin metal plate with a sharp-edged upstreamaperture (orifice) inserted between two flanges at thelocation where the flow must be determined. This modelis provided with three different plates.

The Orifice Plate requires the use of a differentialpressure transmitter to transform the pressure drop intoa usable flow rate value.

Model 46913 – Pitot Tube

The Pitot Tube is a flow measurement device relying ona small tube inserted in the flowstream to measure thedynamic pressure of a fluid from which the flow rate canbe inferred. The Pitot Tube presents a low pressure-lossand clearly illustrates the working principles of such adevice.

The Pitot Tube requires the use of a differentialpressure transmitter to transform the pressure drop intoa usable flow rate value.

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Model 46914 – Orifice Plate (Air)

The Orifice Plate (Air) is a flow measurement devicedesigned for air applications. It uses the Venturi effect toproduce a pressure drop from which the flow rate can beinferred. This primary element consists of an orificeprecisely machined in a brass tube. The Orifice Plate (Air)requires the use of a differential pressure transmitter todirectly convert the pressure drop into a usable flow ratevalue.

Model 46915 – Rotameter (Air)

The Rotameter is a variable area flowmeter specificallycalibrated to measure the air flow in a compressed airsetup. It provides a direct visual reading of the flow bysimply observing the position of a float inside thetransparent graduated tube.

Model 46916 – J-Type Thermocouple

This device uses the thermoelectric effect to performprecise measurement of temperature. This model comeswith the T-shaped connector and a thermowell forincluding this temperature-measuring element on yourprocess loop.


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Model 46917 – Platinum RTD 100

The Platinum RTD 100 is a resistive thermal device whichuses the change of electrical resistance of platinum withchanging temperature to determine the temperature. Thismodel comes with the T-shaped connector and athermowell for including this temperature-measuringelement on your process loop.

Model 46920 and 46921 – Differential-PressureTransmitter – (High Range) & (Low Range)

A differential pressure transmitter is an instrument thatsenses a pressure difference between two points andconverts the pressure to a standardized electronic signalwhich can be sent to a control element. The transmittercan be configured so that its signal is either proportionalto a pressure differential, a flow rate, or a level.

The High Range version of the differential pressuretransmitter is designed to operate in a range going froma difference of 0 kPa (0 psi) to an absolute difference of1.6 MPa (240 psi). On the other hand, the Low Rangeversion operates in a range going from a difference of0 kPa (0 psi) to an absolute difference of 50 kPa (7.3 psi).

The Differential-Pressure Transmitter includes atransmitter which is compatible with one of twocommunication protocols: HART or Fieldbus.46920-0 Differential-Pressure Transmitter HART,

High Range)46920-A Differential-Pressure Transmitter (Fieldbus,

High Range)46921-0 Differential-Pressure Transmitter (HART,

Low Range)46921-A Differential-Pressure Transmitter (Fieldbus,

Low Range)

Model 46922 – Electromagnetic Flow Transmitter

The Electromagnetic Flow Transmitter is a flowmeasurement device relying on the conductive propertiesof liquids traveling across a magnetic field to measure theflow in a pipe. The operating principle of the flowmetermakes it insensitive to vibrations and causes almost nopressure loss. Temperature variations of the fluid areautomatically compensated by the device for accurateflow rate measurement.

Due to the specific geometrical design of theapparatus, a different model (46922-1 or -B) must be

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used if the Electromagnetic Flow Transmitter is to beinstalled on the second team side of the ProcessWorkstation.46922-0 Electromagnetic Flow Transmitter (HART)46922-1 Electromagnetic Flow Transmitter (HART,

2nd Team)46922-A Electromagnetic Flow Transmitter (Fieldbus)46922-B Electromagnetic Flow Transmitter (Fieldbus,

2nd Team)

Model 46923 – Vortex Flow Transmitter

The Vortex Flow Transmitter is a flow measurementdevice which uses the dynamic properties of fluids tocreate small vortexes whose frequency of detection isproportional to the flow in a pipe. This device is typicallyused in the industry to measure the flow of high or lowtemperature fluids.46923-0 Vortex Flow Transmitter (HART)46923-A Vortex Flow Transmitter (Fieldbus)

Model 46924 – Coriolis Flow Transmitter

The Coriolis Flow Transmitter is a flow measurementdevice using the Coriolis forces generated when a fluidgoes through the flowmeter to measure the mass flow ofliquid in a pipe. Since the Coriolis Flow Transmittermeasures the mass flow, the measurement is not affectedby changes in the temperature, viscosity, and density ofthe fluid. In the industry, the Coriolis Flow Transmitter isuseful to measure the flow of liquids containing solidparticles or blend of ingredients.46924-0 Coriolis Flow Transmitter (HART)46924-A Coriolis Flow Transmitter (Fieldbus)

Model 46925 – Paddle Wheel Flow Transmitter

The Paddle Wheel Flow Transmitter provides ameasurement of the flow rate by inserting a simple paddlewheel into the flow stream. A sensor measures the


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angular velocity of the paddle wheel which is convertedinto a direct reading of the flow rate displayed on aremote digital display. The Paddle Wheel FlowTransmitter also features a 4-20 mA output signal.

Model 46926 – Pressure Switch with AnalogOutput

The Pressure Switch with Analog Output is a digitalpressure gauge ranging from 0 kPa (0 psi) to 1000 kPa(145 psi). It features a 4-20 mA output signal proportionalto a user-defined upper value. A relay can be configuredso as to become activated when the measured pressurerises above a threshold value.

Model 46927 – Ultrasonic Flow Transmitter

The Ultrasonic Flow Transmitter is a device inferring theflow rate by measuring the transit-time differentialbetween an ultrasonic pulse traveling upstream with onetraveling downstream. The ultrasonic pulses are emittedby two clamp-on sensors installed on a clear PVC pipe.46927-0 Ultrasonic Flow Transmitter (HART)46927-A Ultrasonic Flow Transmitter (Fieldbus)

Model 46928 – Pressure Transmitter

The Pressure Transmitter is a gauge pressuremeasurement device for the fluids of the Instrumentationand Process Control Training System. The ceramicsensor has an operating range which spans gaugepressures from -100 kPa (-15 psi) to 1000 kPa (150 psi).This rugged and reliable device features high accuracyand supports one of two communication protocols: HARTor Fieldbus. 46928-0 Pressure Transmitter (HART)46928-A Pressure Transmitter (Fieldbus)

Model 46930 – Ultrasonic Level Transmitter

The Ultrasonic Level Transmitter is a level measurementdevice that uses sound waves to detect the level of liquidin the Instrumentation and Process Control TrainingSystem column. The Ultrasonic Level Transmitterincludes an ultrasonic sensor/emitter installed on theflange of the column and a transmitter supporting eitherthe HART communication protocol or Fieldbus. Noticethat the Ultrasonic Level Transmitter can be configured

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manually, but it is strongly recommended to use theoptional Software Configurator (Model 46982) to makesimpler and more efficient the process of configuringadvanced echo parameters.

The Ultrasonic Level Transmitter is a noncontactsensor. In the industry it is usually used in corrosiveenvironments. Changes in the density, conductivity, andcomposition of the process fluid do not affect this sensor.46930-0 Ultrasonic Level Transmitter (HART)46930-A Ultrasonic Level Transmitter (Fieldbus)

Model 46931 – Radar Level Transmitter

The Radar Level Transmitter is a level measurementdevice using electromagnetic waves to detect the levelof liquid in the Instrumentation and Process ControlTraining System column. The Radar Level Transmitterincludes a horn antenna to direct the signal and atransmitter supporting either the HART communicationprotocol or Fieldbus. The device can be configuredmanually via its alphanumeric display and push-buttons,but as it is difficult to efficiently program the transmitter'sadvanced functions on the device's display, acquiring aSoftware Configurator (Model 46982) is required.

The Radar Level Transmitter is a noncontact sensor,in the industry it is usually used in corrosiveenvironments. Changes in the density, conductivity, andcomposition of the process fluid do not affect this sensor.46931-0 Radar Level Transmitter (HART)46931-A Radar Level Transmitter (Fieldbus)

Model 46932 – Guided-Radar Level Transmitter

The Guided-Radar Level Transmitter is a levelmeasurement device using electromagnetic waves todetect the level of liquid in the column of theInstrumentation and Process Control Training System.Changes in the density, conductivity, and composition ofthe process fluid do not affect this sensor. The Guided-Radar Level Transmitter includes a rod probe to guide thesignal in the column and a transmitter supporting eitherthe HART communication protocol or Fieldbus. Thedevice can be configured manually via its alphanumericdisplay and push-buttons, but as it is difficult to efficientlyprogram the transmitter's advanced functions on thedevice's display, acquiring a Software Configurator(Model 46982) is required. 46932-0 Guided-Radar Level Transmitter (HART)46932-A Guided-Radar Level Transmitter (Fieldbus)

Model 46933 – Vibrating Fork Level Switch

The Vibrating Fork Level Switch is a level limit switchused to detect wheter or not the level of water in thecolumn has reached a set level. The fork of the switch iscontinuously excited at its natural resonance frequency.When the level of liquid reaches the fork, the frequencyof oscillation changes. This is detected by the devicewhich triggers a relay. The Vibrating Fork Level Switch


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allows continuous monitoring and is suitable for overspill-protection setups.

Model 46934 – Conductivity Level Switch

The Conductivity Level Switch is a level limit switch madeof three probe rods of different lengths. When two of theprobe rods come in contact with the conductive liquid, ameasurable current flows between the two rods whichallows the student to detect that a certain level has beenreached. The three-rod configuration allows the detectionand the monitoring of a low and a high level of liquid inthe Instrumentation and Process Control Training Systemcolumn. It comprises a total of two output relays.

Model 46935 – Float Switch

The Float Switch is a level limit switch triggered when afloat is raised by buoyancy forces as the level of liquid inthe column reaches the float. The Float Switch has onecontact which can be configured to be either normallyclosed or normally open. Its length can also be adjustedto accomodate the detection of different levels.

Model 46936 – Capacitive Level Transmitter

The Capacitive Level Transmitter (HART) is a levelmeasurement device based on the change in thecapacitance of a capacitor (i.e. the water in the column)as the level of fluid constituting the capacitor varies.Capacitive systems work reliably and accurately in mostconditions, even extreme temperatures and highpressures. This model includes a 4-20 mA output tomonitor the level in the column and is compatible with theHART communication protocol. The device can also beconfigured manually via its alphanumeric display andpush-buttons.

Model 46940 – Temperature Transmitter

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The Temperature Transmitter displays the temperaturemeasured by up to two devices such as RTDs orthermocouples. It also outputs either a 4-20 mA signalcompatible with the HART communication protocol or aFOUNDATION Fieldbus communication signal. Theconfiguration of this transmitter can only be modifiedusing the Software Configurator (Model 46982).46940-0 Temperature Transmitter (HART)46940-A Temperature Transmitter (Fieldbus)

Model 46950-0, -D, and -E – Pneumatic ControlValve with Digital Positioner

The Pneumatic Control Valve with Digital Positioner is anindustrial bronze control globe valve designed forpressure, flow, level, and temperature controlapplications. This reliable valve features a durableconstruction, tight shutoff, and good controlcharacteristics. The valve is of the equal percentage typeand is normally open.

This model includes a digital valve controller whichtransforms a 4-20 mA input signal into a pneumatic outputsignal sent to the actuator of the control valve. Thecontroller has a high-performance positionner (either aDVC 2000 or a DVC 6000). This valve model comes intwo versions regarding the communication protocol itsupports: HART or Fieldbus.46950-0 Pneumatic Control Valve (with Digital Posi-

tioner, HART) - DVC 200046950-D Pneumatic Control Valve (with Digital Posi-

tioner, Fieldbus) - DVC 600046950-E Pneumatic Control Valve (with Digital Posi-

tioner, HART) - DVC 6000

Model 46950-A – Pneumatic Control Valve withPositioner

The Pneumatic Control Valve (with Positioner) is anindustrial bronze control globe valve designed forpressure, flow, level, and temperature controlapplications. This reliable valve features a durableconstruction, tight shutoff, and good controlcharacteristics. The valve is of the equal percentage typeand is normally open.

Pneumatic Control Valve with DVC 2000 Digital Positioner

Pneumatic Control Valve with DVC 6000 Digital Positioner


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This model includes a current-to-pressure converterwhich transforms a 4-20 mA input signal into a pneumaticoutput signal sent to the actuator of the control valve. Thecontrol valve also features a rugged pneumatic positioner(Fisher 3660) to provide a valve position proportional tothe pneumatic signal.

Model 46950-B – Pneumatic Control Valve

The Pneumatic Control Valve is an industrial bronzecontrol globe valve designed for pressure, flow, level, andtemperature control applications. This reliable valvefeatures a durable construction, tight shutoff, and goodcontrol characteristics. The valve is of the equalpercentage type and is normally open.

This model includes a current-to-pressure converterwhich transforms a 4-20 mA input signal into a pneumaticoutput signal sent to the actuator of the control valve.

Model 46950-C – Electric Control Valve

The Electric Control Valve is an industrial bronze controlglobe valve designed for pressure, flow, level, andtemperature control applications. This reliable valvefeatures a durable construction, tight shutoff, and goodcontrol characteristics. The valve is of the equalpercentage type and is normally open.

This entirely electric model transforms a 4-20 mAinput signal directly into a specific opening of the controlvalve. A 0-10 V dc output is used as a feedback signalto monitor the position of the valve.

Model 46951 – Solenoid Valve

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The Solenoid Valve is a simple unidirectional, direct-acting, normally-closed valve made of brass which canbe used to effect on/off control on a process. The Sole-noid Valve fully opens when a 24 V dc signal is appliedto the electrical connectors wired to the solenoid.

Model 46951-A – Solenoid Valve (Air)

The Solenoid Valve (Air) is a four-way, two-position,single-solenoid operated, directional control valve. It ismade of brass and has 1/4 inch connectors. The valvecan be used, among other things, to direct the flow of airand to create perturbations in the system. A 24 V dcsignal is used to toggle the position of the solenoid.

Model 46952 – Ball Valve

The Ball Valve is a versatile brass hand valve used foron/off control of ports on the Instrumentation and Process

Control Training System. It can also be used to throttleand manually regulate the flow in a process loop.

Model 46953 – Pneumatic Control Valve (Air)

The Pneumatic Control Valve for Air is a normally closedstainless steel valve with 1/4 inch connectors designedto regulate the flow of air. This compact valve features arugged construction and good control characteristics overthe air flow. The Pneumatic Control Valve (Air) includesa current-to-pressure converter which transforms a4-20 mA input signal into a pneumatic signal sent to theactuator of the valve.

This control valve is available in different versionswhich can include a positioner. The various versions are:46953-00 Pneumatic Control Valve (Air)46953-A0 Pneumatic Control Valve for Air with Digital

Positioner (HART) - DVC 200046953-B0 Pneumatic Control Valve for Air with a

Positioner - Fisher 366046953-C0 Pneumatic Control Valve for Air with Digital

Positioner (HART) - DVC 600046953-D0 Pneumatic Control Valve for Air with Digital

Positioner (Fieldbus) - DVC 6000


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Model 46954 – Pneumatic Control Vee-Ball™ Valve(with Digital Positioner)The Pneumatic Vee-Ball Control Valve with Digital Posi-tioner is an industrial steel control valve designed forpressure, flow, level, and temperature controlapplications. This reliable valve features a durableconstruction, tight shutoff, and very precise controlcapabilities due to its Micro-Notch V-ball. The Vee-BallControl Valve is normally open.

This model includes a digital valve controller whichtransforms a 4-20 mA input signal into a pneumatic outputsignal sent to the actuator of the control valve. Thecontroller has a high-performance Fisher DVC 6000 posi-tioner and comes in two versions regarding thecommunication protocol it supports: HART or Fieldbus.46954-0 Pneumatic Control Vee-Ball Valve (with

Digital Positioner, HART)46954-A Pneumatic Control Vee-Ball Valve (with

Digital Positioner, Fieldbus)

Model 46955-0, -A, -B, -C, -D, and -E – Three-WayControl Valve

The Three-Way Control Valve is an industrial bronzecontrol globe valve designed mainly for temperaturecontrol applications. This reliable valve features a durableconstruction, tight shutoff, and good controlcharacteristics. The valve is designed to be used inmixing mode (two inlets, one outlet) and is of equal-

percentage type. This valve is normally open on the lowerport.

Like the Control Valve (Model 46950-X), this modelhas either a pneumatic or an electric actuator and mayfeature options such as a digital valve controller (eithera DVC 2000 or a DVC 6000) supporting either HART orFieldbus, or a pneumatic positioner. Refer to thedescription of the equivalent 46950-X model for moreinformation.46955-0 Three-Way Pneumatic Control Valve with

Digital Positioner (HART) - DVC 200046955-A Three-Way Pneumatic Control Valve with

Positioner (Fisher 3660)46955-B Three-Way Pneumatic Control Valve46955-C Three-Way Electric Control Valve46955-D Three-Way Pneumatic Control Valve with

Digital Positioner (Fieldbus) - DVC 600046955-E Three-Way Pneumatic Control Valve with

Digital Positioner (HART) - DVC 6000

Model 46960 – PID Controller (Foxboro)

The PID Controller (Foxboro) consists of a Foxboro 762controller. This time-tested, industry-standard controllerperforms the usual proportional, integral, and derivative(PID) control procedures. It can be configured to functionas a single controller or as two independent controllerswith individual built-in options. For each controller, P, I,PD, PI, and PID control can be implemented, as well ascascade control and self tuning control. Linear/non-linearinputs and outputs include specific arithmetic functionsand characterization. The Foxboro controller is alsocompliant with the RS-485 communication standard andhas one port dedicated to this protocol. The front panelof the PID Controller (Foxboro) has an alphanumericdisplay, a graphics display, status indicators, an alarmindicator, and a keypad. A total of ten switches that theinstructor can use are hidden behind the module to insertfaults in the system.

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Model 46961 – PID Controller (Honeywell)

The PID Controller (Honeywell) is composed of aHoneywell UDC3500 Dual Loop Controller. The Honey-well controller can implement the different PID proceduresand is able to perform cascade control. A wirelessinfrared communication port enables controller setup froma computer or Pocket PC (neither is included), and anethernet communication port allows simple connectionto a network. The controller features a fluorescent displaywith push-buttons, a simple configuration software tosetup the controller from a computer, math and logicpackages, and other advanced features like fuzzy logicand autotune functions. A total of ten switches is locatedin a panel behind the module to insert faults in the systemfor troubleshooting exercises.

Model 46964 – Programmable Logic Controller(MicroLogix)

The AB MicroLogix 1100 PLC is a compact program-mable logic controller ideal for small to mid-sizedapplications. It features ten digital inputs, two analoginputs, six digital outputs, and two analog outputs.Programs for this PLC are written using Rockwell'sRSLogix 500 software (Model 3245-A or -B) and can beused to implement a wide variety of control procedures,including PID routines.

It includes an ethernet communication port, a DF1Full-Duplex Serial link (RS-232-C) port, an embedded LCDand control keys, and many more advanced features.

Hidden behind the module is a total of eight switches thatthe instructor can use to insert faults in the system.

Model 46965 – Programmable Logic Controller(ControlLogix)

The Programmable Logic Controller (ControlLogix)consists of a controller from the Allen-Bradley family. Thispowerful PLC comes with sixteen 24 V dc inputs, eight4-20 mA HART inputs, eight 24 V dc output relays andeight 4-20 mA HART outputs hardwired to both bananajacks and terminal blocks on the module front panel.Banana jacks provide an easy and fast way to wire asetup, while terminal blocks allow students to wire theirsetup in a way much closer to what is commonly foundin the industry.

The ControlLogix PLC supports two types of networkcommunication: DF1 Full-Duplex Serial link (RS-232-C)and EtherNet/IP. The ports for serial and EtherNet/IPcommunication are located on the Programmable LogicController processor.

The ControlLogix PLC is programmed with Rockwell'sRSLogix 5000 Full Edition software (Model 5935-1 or -B)using any of four languages: Relay ladder, structured text,sequential function chart, and function block diagram.This module has ten switches that the instructor can useto insert faults.


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Model 46966 – Programmable Logic Controller(CompactLogix)

The AB CompactLogix PLC is a cost-effective controllerfrom the Allen-Bradley family of Logix controllers. ThisPLC comes with sixteen 24 V dc digital inputs and sixteen24 V dc digital output relays hardwired to both bananajacks and terminal blocks on the module front panel.Banana jacks provide an easy and fast way to wire asetup, while terminal blocks allow students to wire theirsetup in a way much closer to what is commonly foundin the industry. A total of eight 4-20 mA analog inputs andeight 4-20 mA analog outputs are also included.

The CompactLogix PLC supports two types ofnetwork communication: DF1 Full-Duplex Serial link(RS-232-C) and EtherNet/IP. The ports for serial andEtherNet/IP communication are located on theProgrammable Logic Controller processor.

The CompactLogix PLC is programmed withRockwell's RSLogix 5000 Lite Edition software (Model5935-0 or -A) using any of four languages: Relay ladder,structured text, sequential function chart, and functionblock diagram. This module has ten switches that theinstructor can use to insert faults.

Model 46968 – FactoryTalk View

FactoryTalk View is a Windows-based application suite,produced by Rockwell Software, which simplifies thecreation of graphic human-machine interfaces (HMI),such as operator interface solutions, to monitor andcontrol machines and small processes. This versatilesuite is compatible with a wide array of devices, includingPLCs and Foxboro controllers, and constitutes adistributed control system development solution of choice.

HMI applications are developed and edited usingFactoryTalk View Studio, which also has limited runtimecapabilities to test your interface. A completed applicationcan be loaded directly on a Touch Screen GraphicTerminal, Model 5922 or 46973, as it includes a built-inruntime software. Your applications can also be designedto run on a computer, but doing so requires the purchaseof FactoryTalk View Machine Edition Station Runtime.

A bundle (Model 46968-1 or -B) consisting ofFactoryTalk View Studio and a Foxboro OPC server isavailable to enable communication and data exchangebetween a Foxboro controller (Model 46960) and acomputer. 46968-0 FactoryTalk View ME Studio46968-1 FactoryTalk View ME Studio (with Foxboro

OPC server)46968-2 FactoryTalk View ME Station46968-3 FactoryTalk View ME Station (with Foxboro

OPC server)46968-A FactoryTalk View ME Studio (Commercial)46968-B FactoryTalk View ME Studio (with Foxboro

OPC Server, Commercial)46968-C FactoryTalk View ME Station (Commercial)46968-D FactoryTalk View ME Station (with Foxboro

OPC server, Commercial)

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Model 46969 – Wonderware InTouch

InTouch is a human-machine interface (HMI) suitedeveloped by Wonderware. It is used to design graphicinterfaces for the control, optimization, and managementof processes. InTouch can take charge and monitor mostdevices including the Foxboro controller, but PLCs arenot supported.

InTouch Dev Studio is a complete developmentenvironment used to design and test HMI applicationsand distributed control system solutions. This softwaresupports up to a thousand device tags and also haslimited runtime capabilities which are sufficient for single-node deployment. An OPC server to exchange data witha Foxboro controller (Model 46960) is also included.

InTouch Runtime is also available to run HMIapplications on a computer when no development ormodification is required. The OPC Server for a Foxborocontroller is included as well to communicate with theFoxboro controller 46969-A InTouch Runtime (with Foxboro OPC

Server)46969-B InTouch Runtime (Additional License)46969-C InTouch Dev Studio (with Foxboro OPC

Server)46969-D InTouch Dev Studio (Additional Licence)

Model 46970-0 – Electrical Unit

The Electrical Unit, Model 46970-0, is the source of24 V dc power for the system. It includes an enclosed andlockable safety switch, a power transformer from line levelto 24 V dc, an AC Drive for the pump, and all thenecessary inputs and outputs in both a banana jackversion and in a terminal block version. A fault panel isalso included to easily insert a fault during troubleshootingexercises.

Model 46970-B – Electrical Unit

The Electrical Unit, Model 46970-B, is a source of 24 V dcpower for the system. It includes a lockable safety switch,a power transformer from line level to 24 V dc, and all thenecessary inputs and outputs in both a banana jackversion and in a terminal block version. A fault panel isalso included to easily insert a fault during troubleshootingexercises.


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Model 46971 – Pneumatic Unit

The Pneumatic Unit regulates the pressurized air comingfrom an external compressed air source that is used withthe Instrumentation and Process Control Training System.It includes an activation switch to quickly turn on or off theair supplied, air filters, an adjustable low-range pressureregulator (0 to 200 kPa (0 to 30 psi)) with its output airport, and an adjustable high-range pressure regulator (0to 700 kPa (0 to 100 psi)) with its output air port. A faultpanel is included to insert a fault in the system whenperforming troubleshooting exercises.

Model 46972 – Color Paperless Recorder

The Color Paperless Recorder is a state-of-the-art devicedesigned to acquire, display, record, and archive analoginput signals. Four high-speed 4-20 mA inputs with a scantime of 100 ms are available and can be displayed on theTFT 7'' color display. The device can be configured usingpush-buttons and a shuttle dial, and it can beprogrammed to activate one of four output relays asrequired by the user. The data acquired can be recordedin the internal memory of the apparatus and it can alsobe transferred to a USB stick for archival or transfer to aPC. An Ethernet port is available to include the recorderin a PC network (TCP/IP).

Model 46973 – Touch Screen Graphic Terminal

The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView™ Plus 1000 with a 264-mm (10.4-in)display offering a 640 x 480 resolution. This color touch-screen interface allows monitoring and control of someof the Instrumentation and Process Control TrainingSystem features. The Touch Screen Graphic Terminal ispre-programmed with a control interface developped withthe various components of the system in mind. It featuresan integrated EtherNet/IP communication port, two USBports and an RS-232 serial port.

The FactoryTalk software (Model 46968) is optionaland can be used to design your own control interface.

Model 46974 –Energy Manager

The Energy Manager is a device used to record thetemperatures measured at different points in the system.It can use the flow rate signals coming from optionaltransmitters to calculate energy balances in real time. TheEnergy Manager features an alphanumeric display witheight buttons and is powered by a 24 V dc signal. Up tofour Platinum RTDs (Model 46917) can be connected tothe inputs of the Energy Manager. Output relays and 4-20mA outputs are also part of the device. The device canbe programmed using a computer and a serial cable.

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Model 46975 – Variable Speed Drive

The AC Drive comprises an industrial Allen-BradleyPower Flex 40® 1.0-HP AC Drive used to control thepump(s) of the system. It features control inputs andoutputs and can optionally communicate via an Ethernetlink. The different versions of the AC Drives can bepowered by either single-phase or three-phase poweralimentation.

Three-Phase drives require an Electrical DistributionBox (model 46997) which can support up to four drives.46975-A AC Drive (Ethernet) – Single-Phase AC

Supply46975-B AC Drive – Single-Phase AC Supply46975-C AC Drive (Ethernet) – Three-Phase AC

Supply46975-D AC Drive – Three-Phase AC Supply

Model 46978 – FOUNDATION Fieldbus Terminator

The FOUNDATION Fieldbus Terminator is a device usedto eliminate signal reflections on a Fieldbus segment. Itmust be installed at the end of a segment and ismandatory to insure adequate detection of thecommunication signal.

Model 46979 – FOUNDATION Fieldbus Bridge

The FOUNDATION Fieldbus Bridge is a device used toestablish a link between a computer, a PLC of theLogix5000 family (ControlLogix and CompactLogix), anda network of Fieldbus devices. The FOUNDATIONFieldbus Bridge connects to the computer and the PLCvia an Ethernet/IP network. The RS Fieldbus Software,Model 46985, is required to control and interface with thedifferent Fieldbus devices.

Model 46980 – Calibration Kit

The Calibration Kit (shown above) includes the equipmentrequired to precisely adjust the control valves and toperform diagnostic tests on electrical devices. The kitcontains a Fluke 725 multifunction process calibratorwhich can act as a source and measure differentparameters. A sphygmomanometer completes the kit andis used to calibrate pressure devices.

A variant of this kit (Model 46980-A, not shown)includes a Fluke 725 multifunction process calibrator andpressure modules (a test pump and two pressure gauges)for reliable measurement of pressure directly on the Flukecalibrator.


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A calibration kit (Model 46980 or 46981) is requiredto characterize and tune processes on the Instrumenta-tion and Process Control Training System.

Model 46981 – Calibration Kit (HART / HART andFieldbus)

The Calibration Kit includes the equipment required toprecisely adjust the control valves, perform diagnostictests, and interface with smart devices.

The HART version of the kit (Model 46981-0)contains a Fluke 744 documenting process calibrator withHART capabilities to calibrate, maintain, and troubleshootHART devices. The Fluke calibrator acts as a source andmeasures pressure, temperature, and electrical signals.

The other version of the kit (Model 46981-A) iscompatible with both HART and Fieldbus. It includes anEmerson 475 Field Communicator: a universal HART andFieldbus communicator. The kit also contains a Fluke 725multifunction process calibrator which can act as a sourceand measure different parameters.

Both versions of the kit also include a test pump usedto generate a wide range of pressures from vacuums at!95 kPa (-13.9 psi) to pressures up to 410 kPa (600 psi).Two pressure gauges, a low-range version (up to 34 kPa(5 psi)) and a high-range version (up to 690 kPa(100 psi)), are included and can be used with the Flukecalibrator for direct measurement of pressure.

A calibration kit (Model 46980 or 46981) is requiredto characterize and tune processes on the Instrumenta-tion and Process Control Training System. 46981-0 Calibration Kit (HART)46981-A Calibration Kit (HART and Fieldbus)

Model 46982 – Software Configurator

The Software Configurator includes a communication boxwhich makes it possible to transfer information from anetwork using a supported communication protocol (HARTor Fieldbus) to a PC with a USB port. Also included in thekit is the Fieldcare software necessary to interpret the datarelated to the different devices and to configure theirparameters. The Software Configurator comes in threedifferent versions supporting HART, Fieldbus, or both.46982-0 HART Software Configurator46982-A FOUNDATION Fieldbus Software

Configurator46982-B HART/FOUNDATION Fieldbus Software

Configurator

Hart Version

Foundation Fieldbus Version

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Model 46985 – RSFieldbus Software

The RSFieldbus software is an integrated environmentused for the remote setup and configuration of Fieldbus-compatible devices and systems. It can also be used tomonitor the operation of the devices and to plan theirmaintenance. A FOUNDATION Fieldbus Bridge, Model46979, is used to link the Fieldbus devices to a computerand to a PLC (CompactLogix or ControlLogix).46985-0 RS Fieldbus Software46985-A RS Fieldbus Software (Commercial)

Model 46990 – Instrumentation Mounting Pipe

The Instrumentation Mounting Pipe is a vertical pipe usedto install instruments, usually differential pressuretransmitters, at the appropriate height and close to thepoint of measurement. The mounting pipe replicates thecommon industrial practice of installing a measuringinstrument directly on the process pipe or on an adjacentone. The Instrumentation Mounting Pipe can be mountedon both sides of the Process Workstation or on theInstrumentation Workstation.

Model 46991-0 and -A – Process Supports

The Process Supports model is a package containingvarious process struts, a storage rack to store up to fouroptional flange tops, a long wire duct, a hose storagerack, and other assorted items.

A version of this model designed for the second teamside (Model 46991-A) is also available. It includes thesame equipment as Model 46991-0 except that it doesnot feature a storage rack for flange tops as this piece ofequipment cannot be installed twice on a workstation.46991-0 Process Supports46991-A Process Supports (2nd team)


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Model 46991-B – Process Supports (Air)

The Process Supports (Air) is a set of four galvanizedstruts to be installed on the Process & InstrumentationWorkstation, Model 46900. The struts are used assupports for the various instruments and devices relatedto air process instrumentation and control.

Model 46992-0 and -A – Drip Tray

The Drip Tray is a package containing a large paintedstainless steel drip tray to collect the water. A series ofhand valves and drain tubes are also included, along withassociated parts.

This model is available in two different versions: Onefor the front side of the workstation and one for the backside (Second-team side).46992-0 Drip Tray (Front)46992-A Drip Tray (Back)

Model 46993-0 and -A – Piping and Accessories

The Piping and Accessories kit contains the componentsneeded to use the Instrumentation and Process ControlTraining System and to perform the suggestedexperiments.

Among the components of this model are: a seriesof hoses, elbows, and pressure ports, a wet leg designedto perform experiments on the process column, a three-valve manifold, a small ladder, wires, pressure tubes,tools, and an attach bracket to link the InstrumentationWorkstation to the Process Workstation.

The second-team version of the Piping andAccessories package (Model 46993-A, not shown inpicture) includes the same equipment as the 46993-0version minus the components which do not need to beduplicated.

Model 46993-B – Piping and Accessories (Air)The Piping and Accessories (Air) model includes a reelof tubing, a tube cutter, connectors, and other itemsrequired to use the air workstation. A manual needlevalve is also included to control the flow of air in theprocess.

Model 46993-D – Accessories (Temperature,Advanced) The Accessories (Temperature, Advanced) modelincludes an infrared thermometer and a referencemanual.

Model 46993-G – Piping and Accessories(Advanced)The Piping and Accessories (Advanced) model includesa short hose and a three-valve manifold. This equipmentis required for some of the advanced experiments onprocess control.

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Model 46993-K – Piping and Accessories(Advanced)The Piping and Accessories (Advanced) model includesa short hose, filters, and adapters. This equipment isrequired for some of the advanced experiments onprocess control.

Model 46997 – Electrical Distribution Box

The Electrical Distribution Box splits an input three-phasepower signal into four output three-phase power signalsin order to supply electricity to the AC Drives (Model46975-C or -D) installed on the InstrumentationWorkstation.

Model 46999 – Custom ComputerThe Custom Computer is designed to ensure fullcompatibility with the SCADA system as well as long-termreliability and efficiency. The required software forSCADA is pre-installed along with the optional softwareordered at the same time, such as FactoryTalk. Thecomputer model includes a printer and a twenty-two-inchwide-screen display.


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Personal Computer Minimum Requirements

3245 RSLogix 500

Pentium processor with Microsoft Windows 98, NT (version 4 with SP4 or higher), 2000, or XP. At least 32 MB ofRAM, 50 MB of free hard disk space and a 16-color VGA Graphics Adapter supporting at least a 640 x 480resolution. USB, Ethernet interface, or a Rockwell Network interface. A CD-ROM drive.

5935 RSLogix 5000

Pentium II 450 MHz or a Pentium III 733 MHz. Windows XP Professional with SP2, Windows 2000 with SP4, orWindows Vista with SP1. 128 MB of RAM, at least 3 GB of free hard disk space, DVD-ROM drive, and a256-color VGA graphics adapter supporting 800 x 600 resolution or better. USB, Ethernet interface, or a RockwellNetwork interface.

5938 Fuzzy Logic Software Add-on

Same as RSLogix 5000

46975 DriveExecutive Software and DriveTools Software

Pentium 100MHz processor with either Windows XP (with SP1 or later), Windows 2000 (with SP2 or later), orWindows NT version 4.0 (with SP6 or later). At least 32 MB of RAM, 90 MB of available hard disk space, and a16-color SVGA display with 800 x 600 or greater resolution. USB, Ethernet interface, or a Rockwell Networkinterface. A CD-ROM drive

46968 FactoryTalk View

Pentium II 300 MHz or better processor with Windows XP Professional (with SP1 or later), Windows 2000Professional (with SP4 or later), or a later operating system. At least 128 MB of RAM and 100 MB of hard diskspace. A CD-ROM Drive.

46969 Wonderware InTouch Software

Pentium IV 1.2 GHz or better processor with Windows 2000 or XP. At least 1 GB of RAM and 8 GB of free harddisk space. A DVD-ROM drive.

46982 Fieldcare Software

Pentium III 1.2 GHz or better processor with Windows Vista, 2003 R2 (with SP2), 2000 (with SP4), or XP (withSP2). At least 512 MB of RAM and 8 GB of hard disk space. A minimum monitor resolution of 1024 x 768 with64k colors. A DVD-ROM drive and USB port.

46985 RSFieldbus Software

Pentium III 500 MHz or better processor with Windows 2000 Professional (with SP4), XP Professional (with SP2),or Server 2003 R2 (with SP2). At least 256 MB of RAM and 160 MB of hard disk space. A minimum monitorresolution of 1024 x 768 with 64k colors. A CD-ROM drive, a floppy drive (for license activation), and anappropriate network interface (Ethernet interface, 1784-PCIC, USB port).


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Lab-Volt reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Lab-Volt recognizes all productnames used herein as trademarks or registered trademarks of their respective holders. © Lab-Volt 2010. All rights reserved.

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