insulated highline panels gutters first element of gutter on the gutter hook and external cladding...

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Insulated Panels Highline Gutters Installation guide

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InsulatedPanels

Highline Gutters

Installation guide

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Kingspan angular gutters are manufactured from galvanized metalsheet with single-side coating (polyester, Spectrum, plastisol). Their shape and dimensions ensure good drainage of rainwater from the roof surface. Gutters are delivered in 6 m lenghts, but other lengths are also available on request.

Necessary tools

To install the gutter you need following tools:

- plate shears

- riveter

- cordless screwdriver (1800-2500 obr/min)

- drill

- center punch

- measuring tape

Gutters should be stored near their subsequent installation place. Before installation, check the contents of the packages with individual components. Gutters, pipes and other gutter accessories are packed on pallets, wrapped in stretch and secured by polystyrene spacers.

Preparing of the roof panel to hang the gutter.

Roof panel KS1000 RW is supplied with a factory-made cutback length:- 80 mm for short eave- 55 mm for overhanging eave

Preparing for installation

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Mounting Instructions

150

126fK

X

D

126eK

126gK

126dK

126cK

126bK

13P

126K

127K

08P

08P

03P

20 35 25d

04P

126gK

31P

α

max.

2 000

mm

80 (podcięcie)

600 mm

kit plastyczny

Cutback 80 mm for short eave (55 mm for overhanging eave):

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Installationguide

3. While fitting the gutter „stop end” K126h install the first part of the gutter. Join gutter stop end and rim K126h using rivets and glue K+D like on the picture.

2. Install hangers K127 on every second fold of the roof panel (tongued approx. 116 mm).

1. Paste the sealing profile P13 approx. 20 mm from the edge of the panel.

P14 seal PE 9x3

P03 metal screw - 4,8x20K127 - gutter hook, elementfixing gutter at 666mm

K126a gutter connector

K126 - start gutter „A”P08 - stainless steel rivets 10-12 pcs at both ends of gutter

P13 sealing profile pasted under the upper skin of RW panel approximately 20 mm from the edge.

Roof panel KS 1000 RW with factory-made cutback

K+D glue applied over edge of the gutterK126h gutter stop end

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Mounting Instructions

4. Cut a suitable holes in the first element and install gutter groove inside this. The dimensions of the holes: 98x98 mm (for pipes 100x100 mm); 118x118 mm (for pipes 120x120 mm); 148x148 mm (for pipes 150x150).

K126h gutter stop end

K+D glue applied on edges of the gutter

K126a gutters punction

K+D glue applied arround the hole

K126j gutter groove

hole in the gutter

P08 - stainless seel rivets 10-12 pcs at both ends of gutter

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Installatiion guide

5. Install first element of gutter on the gutter hook and external cladding of panel (in plece where P13 seal is). Use stainless steel rivets.

Rivet P08 fixing gut-ter with gutter hook

rivet P08 fixing gutter with external cladding of RW panel (every 333 mm)

8xP08 4,8x9,5 stainless steel rivets

two lines of K+D glue

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Mounting Instructions

6. Install additional sections of the gutter according to the scheme.

7. Install next sections to the gutter hangers and panels according to the scheme (a single rivet at intervals of 333 mm).

Gutter part „A”

K+D glue applied over edge of the gutter, part „B” gutter part „B”

K+D glue applied over edge of the gutter, part „B”

K127 - gutter hanger supporting the gutter at each 666 mm

126a gutters punction

P08 – stainless steel rivets (10-12 pcs) on the edge of the gutter

gutter part „A”

gutter part „B”

rivet P08 fixing gutter with external cladding of RW panel (every 333 mm)

126a gutters punction

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Mounting Instructions

K+D glue for to seal gutter groove

K126j gutter groove

two lines of K+D glue

K126 - gutter part „C”

K126h gutter stop end „C” (right)

P08 rivets for instalation gutter groove (8 pcs)

P08 – stainless steel rivet 4,8x9,5 for instalation gutter stop end (10-12 pcs)

8. Install the last section of the gutter similarly to the first element.

The interior of the gutter - the connection of two gutter sections over the length: A and B.

Gutter part „B”

P08 stainless steel rivet 4,8x9,5

K126a łącznik rynny

Gutter part „A”

K127 gutter hangler

two lines of K+D glue

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Verge component K131

9. After installing the entire section of the gutter, mount verge component K131.

Mounting Instructions

10. Install bases for downpipes K126g.

K126g – base for clamp

P03 self tapping fasteners (4,8x20) – 4 pcs for each clamp

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Mounting Instructions

11. Install drain elbow K126e.

K126d – downpipe

K126j gutter groove

K126e double drain elbow

K126g – base for clamp

K126j gutter groove

K126g – base for clamp

Maximum spacing of clamps – 2000 mm

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Mounting Instructions

50-100mm

Match the end of the downpipe to next sections by cutting the edge of the pipe on length of 50-100 mm

P03 self tapping fasteners (4,8x20) – 2 pcs for each clamp

K126g – base for clamp

K126d – downpipe

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Mounting Instructions

K126d – Downpipe

sewage pipe

P03 Self Tapping Fastener mounting clamp

K126g – Base

K126g – Sleeve

K126s adapter from square to the circle

K126d downpipe

P03 self tapping fastener

K126g – base for clamp

K126g – clamp

K126f – drain elbow

13. If the gutters are combined with the storm instalation use K126s element (reduction).

12. Install drain elbow K126f by rivets.

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Mounting Instructions

K126d – Downpipe

sewage pipeK126s adapter from square to the circle

K126e – double drain elbow

K126g – clamp

K126d – downpipe

K126g – clamp

K126g – base

K126e double drain elbow

P03 Self Tapping Fastener mounting clamp

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Kingspan Sp. z o.o.ul. Przemysłowa 20, 27-300 Lipsko, Polskat: +48 48 378 31 00 · [email protected] · www.plyty-warstwowe.kingspan.pl

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.