insulation selection guide iig-902

Industrial InsulationsProduct Selection Guide

Copyright 2005 Industrial Insulation GroupPrinted in USA

The physical and chemical properties of these Industrial Insulations presented hereinrepresent typical, average values obtained in accordance with accepted test methodsand are subject to normal manufacturing variations. They are supplied as a technicalservice and are subject to change without notice. Any references to numerical flamespread or smoke developed ratings are not intended to reflect hazards presented bythese or any other materials under actual fire conditions. Check with the CustomerService Office to assure current information. All Industrial Insulation Group products aresold subject to the IIG Limited Warranty and Limitation of Remedy. For a copy of the IIGLimited Warranty and Limitation of Remedy, email - [email protected].

2100 Line StreetBrunswick, GA 31520www.iig-llc.com

IIG-902 1-08 (Replaces 2-07)

Insulkote ETWeather-Protective Coating

Product Description

CalBond GoldHigh-Temperature Glue

CalCoat-1271200F (649C) One Coat Finishing Cement

Developed as a high quality protectivecoating, Insulkote ET is a compoundof selected and processed bitumens,non-asbestos fibers and mineral fillers.

Publication No. IIG-10



CalBond Gold is a modified, silicate-basedglue for thermal insulations. It setsquickly to provide a high-temperaturebond for porous insulating materials.CalBond Gold is completely asbestos free.

CalCoat-127 is a proprietary blend ofhydraulic cement, calcium silicate andinorganic mineral fibers, with corrosioninhibitors, that provides a smooth finishover high-temperature insulation.

CalCoat-127 is recommended forfinishing use with calcium silicate orperlite insulation in high-temperturepiping and equipment applications.

Recommended for weather-protectinginsulated vessels, tanks, piping, equip-ment, and duct work, Insulkote ET isa non-vapor barrier, weather-proofcoating for use over thermal insulationwhere breathing is required.

Super FiretempHigh-Temperature Insulation

Super Firetemp boards are a series ofnoncombustible, fireproofing productsused in assemblies requiring one- tofour-hour fire ratings with operatingtemperature limits from 1200 1800F(649 982C). Available in densitiesfrom 18-55 pcf (288-881 kg/m3), SuperFiretemp is composed of hydrouscalcium silicate and features a Xonotlite.Publication No. IIG-101

crystal structure, resulting in excep-tional strength and stability under fireconditions. Recommended for use oncolumns, beams, tanks, air and exhaustducts and cable trays.

Thickness Sheet Sizein. mm ft. m1/2-3 13-76 4x8 1.22x2.44

CalBond Gold is useful for bondingsections of calcium silicate or perlitehigh-temperature pipe or block insulation,to make mitered elbows, large insulatingsections or other special shapes.

For Sales For TechnicalInformation Information(800) 866-3234 (800) 872-0338Fax: (866) 325-8180 Fax: (866) 384-9338

Thermo-12 GoldCalcium Silicate Pipe & Block Insulation

Sproule WR-1200Perlite Pipe & Block Insulation

Super Caltemp Gold 1700Block Insulation

A molded, high-temperature, abuse-resistant pipe and block insulationcomposed of hydrous calcium silicate.Recommended for use in the industrialprocessing and power generationindustries where pipe and equipmentoperate up to 1200F (649C).

A molded, high-temperature pipe andblock insulation with exceptionalcorrosion-inhibiting properties. Foruse on systems operating up to 1200F(649C), it is recommended for industrialprocessing and power generatingfacility applications using stainlesssteel piping.

Features a Xonotlite crystal structurethat results in exceptional strength andextremely low water of hydration.Applications include curved vesselsand large diameter pipes, fireproofingof structural steel, and as refractorybacker in furnaces, boilers and kilns.




Product Description Available Shapes & Sizes Thermal Performance Specification Compliance

Operating Temperature Limit: 1200F (649C)



ASTM C 533, Type I

ASTM C 795

ASTM E 136 (Noncombustible)

MIL-I-24244

MIL-I-2781F to 1200F (649C) [Pipe]

MIL-I-2819F Class 2 to 1200F(649C) [Block]

NRC 1.36

ASTM C 610

ASTM C 795

MIL-I-24244

NRC 1.36

Mercury Free

Food Grade Acceptable

ASTM C 533, Type II

ASTM E 84: Flame Spread: 0,Smoke Developed: 0

ASTM E 136: Passes (Noncombustible)

MIL-I-2819; Class 3

Mean Temperature k

F C Btu in/(hr ft2 F) W/m C

200 93 .54 .078400 204 .61 .088600 316 .67 .097800 427 .73 .105

Mean Temperature k

F C Btu in/(hr ft2 F) W/m C100 38 .47 .068200 93 .51 .074300 149 .56 .081400 204 .62 .089500 260 .68 .098600 316 .74 .107700 371 .79 .114800 427 .85 .123 Sproule WR-1200 Pipe and Block Insulation as tested inaccordance with ASTM C 177 and ASTM C 335.

Mean Temperature k

F C Btu in/(hr ft2 F) W/m C100 38 .40 .058200 93 .41 .059300 149 .45 .065400 204 .50 .072500 260 .55 .079600 316 .60 .086700 371 .65 .094Thermo-12 Gold Pipe and Block Insulation as tested inaccordance with ASTM C 177 and ASTM C 335.

Form*Sectional Pipe InsulationQuad Pipe InsulationHex Pipe CoveringScored Block3V (12 [305 mm] wide)Flat Block (6, 12, 18, 24, 36[152, 305, 457, 610, 914 mm] wide)

*All pipe and block insulations are 36 (914 mm) in length.**Available in 1/2 (13 mm) increments.

Form*Sectional Pipe InsulationQuad Pipe InsulationScored Block (12[305 mm] wide)V-Groove Block (12[305 mm] wide)Flat Block (6, 12[152, 305 mm] wide)*All pipe and block insulations are 36 (914 mm) in length.

Thickness Sheet Sizein. mm in. mm

1-3 25-76 12 x 36 305 x 914

Pipe Sizes Thickness**

in. mm in. mm1/2-24 15-600 1-6 25-15220-37 500 925 1-6 25-15238-52 950-1300 1-3 25-7630-250+ 750-6350+ 11/2-4 38-10230-250+ 750-6350+ 11/2-4 38-102Flat Surfaces 1-4 25-102

Pipe Sizes Thickness

in. mm in. mm1/2-24 15-600 1-4 25-10224-40 600-1000 1-4 25-10230-250+ 750-6350+ 11/2-5 38-11430-250+ 750-6350+ 2-5 51-127Flat Surfaces 1-5 25-127

MinWool-1200 PipeHigh-Temperature Pipe Insulation

MinWool-1200 BoardHigh-Temperature Board Insulation

Mineral wool pipe insulation made ofinorganic fibers derived from basalt,a volcanic rock, bonded with athermosetting resin. Excellentperformance in high-temperaturethermal control and fire resistanceapplications for mechanical/powerand process piping systems.

MinWool-1200 Industrial Boardinsulations are made of inorganicfibers derived from basalt, a volcanicrock, bonded with a thermosettingresin. They can be directly installed onheated flat or curved surfaces in avariety of power and process pipingapplications.





ASTM E 84ASTM E 136 (Noncombustible)ASTM C 547ASTM C 585CAN/ULC-S102-MNRC 1.36

Mean Temperature k

F C Btu in/(hr ft2 F) W/m C75 24 .23 .033100 38 .25 .036200 93 .30 .043300 149 .35 .050400 204 .41 .059500 260 .48 .069600 316 .56 .081700 371 .65 .094

Pipe Sizes Thicknessin. mm in. mm1/2-12 15-300 1 2514-42 350-1050 1 1/2 38

2 512 1/2 643 763 1/2 894 1024 1/2 1145 127

Thickness* Sheet Sizein. mm in. mm1-5 25-127 24x48 610 x1219*Available in 1/2 (13 mm) increments.

Board DensityType lb/ft3 kg/m3

1230 3 481240 4 641260 6 961280 8 1281210 10 1601212 12 192

ASTM E 84

ASTM C 411

ASTM C 612

ASTM C 356

ASTM C 1104

CAN/ULC-S102-M

k (Btu in/[hr ft2 F])

Mean Temp. Board Type

F C 1230 1240 1260 1280 1210 121225 -4 .21 .21 .22 .22 .22 .2275 24 .25 .24 .23 .23 .23 .23100 38 .27 .26 .25 .25 .25 .25200 93 .34 .32 .30 .30 .30 .30300 149 .43 .40 .36 .36 .35 .35400 204 .55 .49 .42 .42 .41 .40500 260 .70 .62 .53 .49 .47 .46600 316 .87 .75 .63 .56 .54 .52700 371 1.06 .90 .75 .64 .62 .59

Block widths available from Mesa, CO. 6 and 12 (152 mmand 305 mm) block widths also available from Ruston, LA.

insulation selection guide iig-902

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