int approach to concrete repair - x-calibur
TRANSCRIPT
An Integrated Approach to Concrete An Integrated Approach to Concrete
RepairRepair
Concrete Corrosion Basic Concrete Corrosion Basic
MechanismMechanism
Causes: CarbonationCauses: Carbonation
Causes: Lack of CoverCauses: Lack of Cover
Causes: Lack of CoverCauses: Lack of Cover
Causes: Chloride AttackCauses: Chloride Attack
Causes: Freeze Thaw AttackCauses: Freeze Thaw Attack
Causes: Chemical AttackCauses: Chemical Attack
Causes: Construction & DesignCauses: Construction & Design
Concrete in the Marine EnvironmentConcrete in the Marine Environment
�Visual survey
�Delamination (hammer) survey
�Rebound hammer survey
�Potential mapping
�Chloride profile testing
�Reinforcement cover assessment
�Carbonation testing
Investigative TechniquesInvestigative Techniques
�Pre-qualify contractors
�Must have manpower and equipment
�Visit previous works
� Tender to based on recent comprehensive investigation
�Unit rate contract
�Client to have high quality supervision
Contractor SelectionContractor Selection
Repair StagesRepair Stages
�Conventional concrete
�High performance concrete
�Sprayed concrete
�Polymer modified mortars (hand or spray)
� Fluid micro-concrete
�Rapid cure mortar
�Resin mortars
�Composites
Repair OptionsRepair Options
Surface CleaningSurface Cleaning
Surface PreparationSurface Preparation
Steel PreparationSteel Preparation
�Zinc rich coating
� Epoxy coating
�Cement epoxy coating
�Polymer modifed cement slurry
�Zinc anodes
�Surface applied corrosion inhibitor
�Cast in corrosion inhibitor
�Drilled in corrosion inhibitor
Steel Protection OptionsSteel Protection Options
Reinforcement ProtectionReinforcement Protection
�Water
�Non redispersable polymer
� Epoxy
�Polymer modifed cement slurry
Priming OptionsPriming Options
Hand Applied Hand Applied
Cementitious MortarCementitious Mortar
Sprayed ConcreteSprayed Concrete
Form and PourForm and Pour
�Water
�Water & hessian
�Water & hessian sealed with PE sheet
�Curing compound
�Protective coating
Curing OptionsCuring Options
�Silane
�Silane siloxane
�Polymer modified cementitious coating
�Aliphatic acrylic coatings
� Epoxy or PU coatings
Protection OptionsProtection Options
Protection of the RepairProtection of the Repair
� A through investigation is necessary
� Repair as soon as possible after the
investigation
� Select the most appropriate repair technique and materials
� Select a professional contractor with a track record
� Confirm contractor’s track record� Preparation is the key to a good repair� Supervise the works using an experienced consultant
� Install a protection system
SummarySummary