integration manual - ades · bar code symbologies in addition to linear and stacked linear codes....
TRANSCRIPT
Integration Manual
5X10/5X80For the Adaptus Imaging Technology Imagers:
IT5010, IT5080, IT5110, IT5180, IT5310, IT5380
Disclaimer
Hand Held Products, Inc. (“Hand Held Products”) reserves the right to make changes in specifications and other information contained in this document without prior notice, and the reader should in all cases consult Hand Held Products to determine whether any such changes have been made. The information in this publication does not represent a commitment on the part of Hand Held Products.Hand Held Products shall not be liable for technical or editorial errors or omissions contained herein; nor for incidental or consequential damages resulting from the furnishing, performance, or use of this material.This document contains proprietary information that is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced, or translated into another language without the prior written consent of Hand Held Products.© 2005 Hand Held Products, Inc. All rights reserved.
Web Address: www.handheld.com
Microsoft® Visual C/C++®, Windows® 95, Windows® 98, Windows® 2000, and Windows NT® are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
Other product names mentioned in this document may be trademarks or registered trademarks of other companies and are the property of their respective owners.
Note: Specification drawings are for reference only. Please contact Hand Held Products for the most current drawing.
FCC/CE
The 5010/5080 and 5110/5180 Image Engine, integrated into an OEM device, may require testing by the OEM to insure compliance with the following federal regulations:
47 CFR Part 15
EC’s Electromagnetic Compatibility Directive (89/336/EEC) and Low Voltage Directive (73/23/EEC)
For CE-related inquiries, please contact:
Hand Held Products, Inc.Nijverheidsweg 95627 BT EindhovenThe Netherlands
Hand Held Products, Inc. shall not be liable for use of our product with equipment (i.e., power supplies, personal computers, etc.) that is not CE marked and does not comply with the Low Voltage Directive.
LED Eye Safety Statement for 5010/5080 and 5110/5180 Series Engines
The 5010/5080 and 5110/5180 series engine meets the requirements of a Class 1 Product as specified in IEC 825-1:1993 and EN 60825-1:1994 when tested in a standard IT4600.
Note: It is the OEM manufacturer’s responsibility to comply with applicable regulation(s) in regard to standards for specific equipment combinations.
Laser Eye Safety Statement for 5310/5380 Series Engines
The 5310/5380 is intended for use in CDRH/IEC Class 2 devices.
ESD Precautions
The 5X10/5X80 Series is shipped in ESD safe packaging. Use care when handling the scan engine outside its packaging. Be sure grounding wrist straps and properly grounded work areas are used.
Dust and Dirt
The 5X10/5X80 Series must be sufficiently enclosed to prevent dust particles from gathering on the imager and lens. Dust and other external contaminants will eventually degrade unit performance.
For European Community Users
Hand Held Products complies with Directive 2002/69/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 27 January 2003 on waste electrical and electronic equipment (WEEE).
Waste Electrical and Electronic Equipment Information
This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or recycle most of the materials of the product you are disposing in a sound way.
The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal waste and invites you to use the appropriate separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration.
You may also contact your supplier for more information on the environmental performances of this product.
Table of Contents
Chapter 1 - Introduction and Installation
About the 5010/5080 Decoded Out Image Engines............................................................................ 1-1Host Interface Connector .................................................................................................................... 1-1
Host Interface Connection Pin Out............................................................................................... 1-2Host Interface Signal Descriptions ............................................................................................... 1-2
TTL Level 232 Interface ..................................................................................................................... 1-3Interface Signal Polarity Control .................................................................................................. 1-3USB Interface ............................................................................................................................... 1-3Keyboard ...................................................................................................................................... 1-3COM Port Emulation.................................................................................................................... 1-3HIDPOS........................................................................................................................................ 1-3IBM SurePOS............................................................................................................................... 1-3
Trigger Modes..................................................................................................................................... 1-3Manual/Serial Trigger................................................................................................................... 1-3Low Power Manual Trigger (Power Down Mode) ...................................................................... 1-4Presentation Mode ........................................................................................................................ 1-4Host Notify Mode......................................................................................................................... 1-4
Status Indicators .................................................................................................................................. 1-4Good Read LED ........................................................................................................................... 1-4Beeper........................................................................................................................................... 1-4
Chapter 2 - Illumination/Aimer Power Control
LED Power Control Using the PWRLDC Command......................................................................... 2-1Aimer Modes....................................................................................................................................... 2-1
Thermal Considerations................................................................................................................ 2-1
Chapter 3 - Electrical
DC Characteristics .............................................................................................................................. 3-1Operating Voltage......................................................................................................................... 3-1Absolute Maximum Ratings (T=23°C) ........................................................................................ 3-1DC Operating (Vcc +3.3V, T=23°C) ........................................................................................... 3-1DC Operating (Vcc +4.5V, T=23°C) ........................................................................................... 3-1Current Green Aiming LEDs........................................................................................................ 3-2Current Red Aiming LEDs and Laser Aimer ............................................................................... 3-2Current Green Aiming LEDs........................................................................................................ 3-3Current Red Aiming LEDs and Laser Aimer ............................................................................... 3-3
Power Conditioning and Interruptions ................................................................................................ 3-3AC Characteristics .............................................................................................................................. 3-4
Line Valid Timing Diagram ......................................................................................................... 3-6Frame Valid Timing Diagram ...................................................................................................... 3-6
Chapter 4 - Optics and Illumination
Window Placement ............................................................................................................................. 4-1Distance from Window................................................................................................................. 4-1
i
Window Size and Material Requirements ...........................................................................................4-1Bar Code Presentation Angle ..............................................................................................................4-3Ambient Light......................................................................................................................................4-3Eye Safety Standard for 5010/5080 and 5110/5180 Series Engines ...................................................4-4Eye Safety Standard for 5310/5380 Series Engines ............................................................................4-4LEDs....................................................................................................................................................4-4
Chapter 5 - Mechanical Specifications
5010/5080 Engine Bracketed Mounting..............................................................................................5-15010/5080 Connector Position ............................................................................................................5-25010/5080 Unbracketed Mounting ......................................................................................................5-35110/5180 Engine Bracketed Mounting..............................................................................................5-55110/5180 Connector Position ............................................................................................................5-65110/5180 Decoded Out Unbracketed Decoder Board Mounting ......................................................5-7Standard Mounting Configuration for 5000-11 Optics Module ..........................................................5-9Optional Mounting Configuration for 5000-12 Optics Module ........................................................5-10Standard Mounting Configuration for 5100-11 Optics Module ........................................................5-11Optional Mounting Configuration for 5100-12 Optics Module ........................................................5-12Standard Mounting Configuration for 5300-11 Optics Module ........................................................5-13Optional Mounting Configuration for 5300-12 Optics Module ........................................................5-14Protecting the Engine from Movement .............................................................................................5-15
Chapter 6 - Connectors and Flex Circuits
Interface Connector .............................................................................................................................6-1Imager Connector View ................................................................................................................6-1Connector Mechanical ..................................................................................................................6-1
Decoder Board Imager Interface Connector........................................................................................6-2Imager Flex Circuit..............................................................................................................................6-2
2” Flex Circuit...............................................................................................................................6-3Host Interface Connector.....................................................................................................................6-4Host Interface Connector Dimensions.................................................................................................6-4Host Flex Circuit/Strip.........................................................................................................................6-4
Chapter 7 - Depth of Field
Depth of Field/Field of View Charts ...................................................................................................7-1
Chapter 8 - Customer Support and Warranty
Troubleshooting...................................................................................................................................8-1Product Service and Repair .................................................................................................................8-2
Online Product Service and Repair Assistance.............................................................................8-2Technical Assistance ...........................................................................................................................8-3
Online Technical Assistance .........................................................................................................8-3
Appendix A - Imager to Decoder Flex Circuit
Imager to Decoder Flex Circuit Design..............................................................................................A-1
ii
Imager to Decoder Flex Circuit Etch Dimensions..............................................................................A-2Imager to Decoder Flex Circuit Details..............................................................................................A-2
Appendix B - Specifications
EMI Considerations ............................................................................................................................ B-1The Decoder Board ...................................................................................................................... B-1The Image Engine ........................................................................................................................ B-1
Design Considerations ........................................................................................................................ B-1Test Results......................................................................................................................................... B-1
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1I
5X1
ntroduction and Installation
About the 5010/5080 Decoded Out Image Engines
The 5X10 and 5X80 are small decoded output engines that can read 2D codes, and have image capture capabilities. The devices are comprised of a 5X00 image engine composed of a CMOS VGA imager with optics and illumination and a decoder board designed for integration into handheld portable data terminals or other OEM devices. The 5X10 is an input device for reading and decoding linear and stacked linear (PDF417). The 5X80 is a full featured product that reads and decodes 2D matrix bar code symbologies in addition to linear and stacked linear codes. The 5010/5080 incorporates the latest CMOS technology that is being adopted in other markets and products, e.g., digital cameras, PC-based video conferencing, video surveillance, automobiles, and toys. The 5X80 2D Image Engine functions like a digital camera and adds functionality and value to an OEM product by adding additional capabilities such as digital image capture, document lift, signature capture, and reading OCR A and B characters.
The 5010/5080 Image Engine is specifically designed for easy integration into most existing portable data terminals. The size and current draw of the device allow the engine to drop in with few mechanical modifications. The decoder module supports a TTL level 232 interface that, in most cases, does not require any hardware modifications to existing platforms. This module also supports USB 1.1. To ease integration efforts, a Software Developers Kit provides a simple software interface (API).
The systems may be ordered assembled with a mounting bracket or as separate components for custom mounting. The following information is presented to assist you in integrating the 5010/5080 module into an OEM application.
Host Interface Connector
The interface connector is a Molex 0.5mm vertical surface mount FFC/FPC connector (part number 52559-1272). Refer to Chapter 6 for details.
TTL level 232
Decoder
Digital Video
VGA CMOS
Aiming LEDs
Illumination LEDs
LensImager
(8 bit)USB 1.1
0/5X80 Integration Manual 1 - 1
Host Interface Connection Pin Out
1. Signal can be driven internally to a logic low level by software configuration.
2. Signal polarity is selectable using pin 1 or via software configuration.
3. USB signal has 22 Ohm series termination resistors and speed select resistor on board I/O – I = Input, O = Output, I/O = bi-directional, P = Pull up, WP = Weak Pull up, od = Open Drain
4. Pull up resistors may be applied to these signals. The resistor values should be >10k ohms.
5. AIM function reserved for future use. Not supported at this time.
Host Interface Signal DescriptionsWarning! Do not connect a flex strip to the host interface connector when power is present on the flex strip. Damage
to the image engine could result.
Pin TTL level 232 I/O USB I/O
1 232 INV1 I, WP NC -
2 Vin - Vin -
3 GND - GND -
4 (n)RxD2 I D- I/O3
5 (n)TxD2,4 O <reserved> O
6 (n)CTS2 I D+ I/O3
7 (n)RTS2,4 O <reserved> O
8 PWRDWN O, od, P PWRDWN O, od, P
9 nBEEPER O, od nBEEPER O, od
10 nGoodRead O, od nGoodRead O, od
11 AIM/nWAKE5 I, P AIM/nWAKE5 I, P
12 nTrig I/O, od, WP nTrig I/O, od, WP
TTL Level 232
Signal Description
232INV Input - TTL level 232 polarity control with 68k ohm pull-up. Connect to ground for UART to UART serial signal polar-ity and override internal polarity control. This signal can also be driven to a logic low level internally and tying or pull-ing this input to Vcc is not recommended.
Vin Power – Supply voltage input. Refer to on page 3-1 for specified input values.
GND Power – Supply and signal ground.
(n)RxD Input – TTL level 232 receive data (default) and not receive data. (Polarity is menu selectable.)
(n)TxD Output – TTL level 232 transmit data (default) and not transmit data. (Polarity is menu selectable.)
(n)CTS Input – TTL level 232 Clear to Send signal (default) and not Clear to Send. (Polarity is menu selectable.)
(n)RTS Output – TTL level 232 Request to Send (default) and not Request to Send. (Polarity is menu selectable.)
PWRDWN Output – Open Drain, 10K Pull up; active high indicator that 5010/5080 is in power down mode.
nBEEPER Output – Open Drain; idle high signal that can be an active low DC or PWM controlled AC signal used to drive an external beeper.
nGoodRead Output – Open Drain; active low signal for driving a low current Good Read LED circuit.
AIM/nWAKE Input, 100K Pull up – When in power down mode active low wake up signal to the 5010/5080.
nTrig Input/Output, Open Drain, Weak Pull up – signal can be used a trigger input to the 5010/5080 to indicate trigger depressed and when programmed for host notify mode, as an output to the host system to indicate the need to ser-vice a decoder scanning occurrence.
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TTL Level 232 Interface
Interface Signal Polarity ControlThis control allows the user to configure the output for TTL level 232 or inverted TTL level 232 signal polarities. This can be done internally through a menu command or externally through the 232INV signal. The default menu setting for the polarity setting is TTL level 232 logic. This means that the signals are driven at logic levels that would normally be presented to the inputs of an RS-232 (EIA-232) serial port. Setting the signals for inverted TTL level 232 will cause the 5010/5080 to invert the signals’ polarity but maintain the TTL compatible signal levels. The signals are then driven at logic levels that can interface directly to another UART. The 232INV signal allows external control. Pulling this input to Vcc is not recommended. Tying this input to GND is recommended to invert the signal polarity and allow direct interface to another UART.
USB InterfaceThe 5010/5080 supports the following USB client interfaces:
Note: USB-capable 5010/5080 engines also support TTL 232 for development purposes.
KeyboardThe bar code data is sent as it would be typed. The scanner can be configured to send certain keystrokes before and after the bar code. Typical speed is 10..15ms per character. This interface cannot be used to transfer images to the host.
COM Port EmulationThe COM port emulation performs as if the scanner was connected to a typical COM port. A custom driver is provided.
HIDPOSThe 5010/5080 conforms to the USB Bar Code Reader Interface definition.
IBM SurePOSThis interface is used if you want to connect via USB with IBM SurePOS capabilities. (This is the best choice when connecting to the USB port of an IBM POS terminal).
Note: For additional USB programming and technical information, refer to Hand Held Products’ “USB Application Note,” available at www.handheld.com.
Trigger Modes
The 5010/5080 supports three basic trigger modes: Manual/Serial, Low Power Manual Trigger, and Presentation Mode.
Manual/Serial TriggerManual and serial trigger modes are used to initiate a scanning session. The 5010/5080 waits in a reduced power state for a trigger indication in the form of a command from the TTL Serial or USB interface or an active low signal from the nTRIG pin of the host interface connector.
The serial command strings that activate and deactivate the trigger function are:
USB
Signal Description
D- Input/Output with 22 Ohm series termination resistor; USB D- differential data signal.
D+ Input/Output with 22 Ohm series termination resistor; USB D+ differential data signal. A USB speed indication resistor (menu selectable based on terminal ID) is also incorporated.
5X10/5X80 Integration Manual 1 - 3
TTL SerialActivate: [SYN]T[CR] or [SYN]t[CR]Deactivate: [SYN]U[CR] [SYN]u[CR]
where [SYN] = 0x16 and [CR] = 0x0d
USBActivate: &h4Deactivate: &h0
The scanner may be set to automatically deactivate the trigger after a specified time period.
Low Power Manual Trigger (Power Down Mode)Note: This selection is only valid in TTL-232.
Lower power trigger mode causes the 5010/5080 to power off between scans. A manual trigger activation causes the power to be turned on. The scanner scans until decode, indicates the appropriate status (beeper and good read LED), outputs the data, and, if the trigger has been released, turns off the power.
Presentation ModeIn Presentation Mode the scanner turns the illumination LEDs off when it does not sense the presence of a bar code in the field of view. The next time the 5010/5080 detects a target, it turns the illumination on and begins to search for a bar code. A 5010/5080 in Presentation mode may also be triggered manually.
Note: Presentation mode requires a minimum ambient light level of 50 lux.
Host Notify ModeHost Notify Mode bypasses the decoder and notifies the host that there has been a hardware trigger pull. It is up to the host to switch to another trigger mode.
Status Indicators
Good Read LEDThe 5010/5080 provides a pin on the host interface connector (n Good Read) that can be used to drive an LED to indicate a Good Read status. The driver for the Good Read LED signal is an Open Drain 74LVC device with a VOmax = 5.5V. It is capable of sinking 32 mA at Vin = 4.5V (5010/5080 supply voltage) or 20mA at Vin = 3.3V.
BeeperThe nBEEPER signal provides a PWM output for generating audible feedback to the user. This signal is used to indicate the status of the device using a variety of patterns and frequencies.
The 5X80 nBeeper pin is driven by an Open Drain 74LVC device with a VOmax = 5.5V. It is capable of sinking 32 mA at Vin = 4.5V (5010/5080 supply voltage) or 20mA at Vin = 3.3V.
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2I
5X1
llumination/Aimer Power Control
LED Power Control Using the PWRLDC Command
The LED Power Control using the PWRLDC command controls a PWM used by the system to control the current drawn by the LEDs.
The current values specified above are measured at the LEDs. The current value as it translates to the host system depends on the voltage the host is providing to the 5010/5080 Vin pin. The equation below can be used to estimate the host current at each setting when operating in interlaced mode.
Aimer Modes
Interlaced In interlaced mode, the illumination and aiming timing is automatically synchronized to the imager exposure period by the Image Engine. The engine turns illumination on while the image is being exposed, and it turns the aiming on at all other times. The interlaced mode provides the lowest overall current draw and is recommended for most applications. It also provides the brightest aimer in most applications. The Image Engine software automatically maintains an approximate 25% aimer duty cycle, even when the imager exposure time is at its maximum in dark operating environments.
Concurrent Concurrent mode is provided for backwards compatibility with the IT4X00 Image Engine series, and is not recommended for most applications. In concurrent mode, the illumination LEDs are on continuously, while the aimer LEDs turn off during the imager exposure period, and on while the imager is not exposing. Concurrent mode is used to eliminate any flicker of the illumination LEDs that may be objectionable to the user, especially when running the engine at 12 MHz. The illumination LED current is reduced compared to interlaced mode to limit engine peak current. The image engine software automatically maintains an approximate 25% aimer duty cycle, even when the imager exposure time is at its maximum in dark operating environments.
Concurrent mode provides the brightest appearance of the illumination LEDs of any of the imager operating modes. This mode may be useful for applications when an operator is using the illumination LEDs for aiming, such as in fixed mount, kiosk, or auto-trigger applications.
Thermal Considerations
Care must be taken when designing the Image Engine into any system. Internal heating of the Image Engine can occur in high duty cycle scanning applications in several ways. The 5300 high visibility aimer dissipates a significant amount of power as heat. The illumination and aiming LEDs also release heat, and are a major contributor to thermal increases in high use or in presentation mode.
An increase in temperature around an Image Engine can cause noise levels on the imager, degrading image quality. The thermal rise can also affect the laser diode. In a continuous scanning or high use environment, the Image Engine temperature can rise 15° to 20°C. Under high ambient temperature conditions, the laser diode is at risk of thermal breakdown and possible failure. The image quality and decode performance will also degrade.
PWRLDC Setting Approximate LED Current (mA)
100 35
90 32
80 28
70 24
60 21
50 17
40 14
30 10
0 LEDs Off
Ihost = 0.70 Vhost
9.0 ILED
0/5X80 Integration Manual 2 - 1
The Power Control PWM can be used to reduce the effect of the illumination LEDs on thermal rise, however, this also reduces the intensity of the illumination. Reducing the intensity of the illumination reduces total power used but can also reduce the depth of field in low light environments.
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3E
5X1
lectrical
DC Characteristics
Operating Voltage
Note: 3.0V must be maintained at the 5010/5080 input connector during scanning.
Warning! Do not connect a flex strip to the host interface connector when power is present. Damage to the image engine could result.
Absolute Maximum Ratings (T=23°C)
DC Operating (Vcc +3.3V, T=23°C)
DC Operating (Vcc +4.5V, T=23°C)
Min Typ Max
Vin 3.0 - 5.5
Inputs (V) -0.3 - 5.5
VNoise (mV peak to peak) 100
Parameter Signals Min Typ Max Unit
VInput Voltage applied to any Input -0.5 - 5.5 V
VOutput Voltage applied to any Output, Power Off
-0.5 - Vcc +0.5 V
Parameter Signals Min Typ Max Unit
VILnRXD, nCTS, nWAKE
- 0.8 V
VIH 2.0 - V
VIL Wake on receive activity via nRXD signal
- 0.8 V
VIH 2.0 - V
VOLnTXD, nRTS (lo=16mA)
- 0.4 V
VOH 2.4 - V
Parameter Signals Min Typ Max Unit
VILnRXD, nCTS, nWAKE
- 0.8 V
VIH 2.0 - V
VIL Wake on receive activity via nRXD signal
- 1.0 V
VIH 2.5 - V
VOLnTXD, nRTS (lo=16mA)
- 0.56 V
VOH 3.8 - V
0/5X80 Integration Manual 3 - 1
Current Green Aiming LEDs
(Vin = 3.3V, T= 23° C)
1. External beeper or good read LED current not included.2. In-rush peak limit for switched power-on condition with on board power supplies starting from 0V. Plug-in or rapid power cycle (off/
on in <1 minute) in-rush current limit is 700mA at 5.0V for a duration of 100 µSec. Multiple peaks may be observed.3. LED current set to 40mA (100% LED Current)4. Concurrent Aimer Mode may also be referred to as ALD Mode.
Current Red Aiming LEDs and Laser Aimer
(Vin = 3.3V, T= 23° C)
1. External beeper or good read LED current not included.2. In-rush peak limit for switched power-on condition with on board power supplies starting from 0V. Plug-in or rapid power cycle (off/
on in <1 minute) in-rush current limit is 700mA at 5.0V for a duration of 100 µSec. Multiple peaks may be observed.3. LED current set to 40mA (100% LED current)4. Concurrent Aimer Mode may also be referred to as ALD Mode.
Min Typ Max
IInrush2 - - 600mA
IPeak3 - - 600mA
IPeakCAMode3,4 - - 820mA
IOpAvg3 - - 510mA
IOpCAModeAvg3,4 - - 715mA
IStandby - - 120mΑ
IStop - - 10mA
IPowerDown - - 500µΑ
Min Typ Max
IInrush2 - - 350mA
IPeak3 - - 350mA
IPeakCAMode3,4 - - 475mA
IOpAvg3 - - 340mA
IOpCAModeAvg3,4 - - 475mA
IStandby - - 50mΑ
IStop - - 10mA
IPowerDown - - 500µΑ
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3 - 2 5X10/5X80 Integration Manual
Current Green Aiming LEDs
(Vin = 5V, T= 23° C)
1. External beeper or good read LED current not included.2. In-rush peak limit for switched power-on condition with on board power supplies starting from 0V. Plug-in or rapid power cycle (off/
on in <1 minute) in-rush current limit is 700mA at 5.0V for a duration of 100 µSec. Multiple peaks may be observed.3. LED current set to 40 mA (100% LED current).4. Concurrent Aimer Mode may be referred to as ALD Mode.
Current Red Aiming LEDs and Laser Aimer
(Vin = 5V, T= 23° C)
1. External beeper or good read LED current not included.2. In-rush peak limit for switched power-on condition with on board power supplies starting from 0V. Plug-in or rapid power cycle (off/
on in <1 minute) in-rush current limit is 700mA at 5.0V for a duration of 100 µSec. Multiple peaks may be observed.3. LED current set to 40 mA (100% LED current).4. Concurrent Aimer Mode may be referred to as ALD Mode.
Power Conditioning and Interruptions
Always apply power to the imager after connecting to the interface device. Connecting the imager to live power (“hot plugging”) may damage the electronic components of the imager.
A clean and stable power source is recommended for the imager. Momentary power interruptions or fluctuations within the first 2 seconds of power up puts the imager into Low Power Manual Trigger mode (see page 1-4), regardless of the manual trigger mode setting. When in Low Power Manual Trigger mode, the power automatically shuts off when the imager is idle. An active low signal on the nTRIGGER or the nWAKE input powers the imager back up. A serial trigger command, however, does not power the scanner back up. It is therefore recommended that the host device activate the nWAKE signal directly to power up the scanner.
Min Typ Max
IInrush2 - - 550mA
IPeak3 - - 350mA
IPeakCAMode3,4 - - 480mA
IOpAvg3 - - 310mA
IOpCAModeAvg3,4 - - 470mA
IStandby - - 75mΑ
IStop - - 10mA
IPowerDown - - 500µΑ
Min Typ Max
IInrush2 - - 300mA
IPeak3 - - 300mA
IPeakCAMode3,4 - - 425mA
IOpAvg3 - - 290mA
IOpCAModeAvg3,4 - - 325mA
IStandby - - 50mΑ
IStop - - 10mA
IPowerDown - - 500µΑ
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5X10/5X80 Integration Manual 3 - 3
In applications where the imager does not need to use the Low Power Manual Trigger mode, it is recommended that a 10k pull down resistor be added to the nWAKE input.
AC Characteristics
The following diagrams indicate the typical timing for the Power-up, Power-down, and Scan and Decode sequence.
Vin
GND
GND
Vin
GND
Vin
PWR DWN
nTRIG
nWake
600 msec
1.1 sec
Vin
GND
GND
Vin
GND
Vin
PWR DWN
nTRIG
nWake
600 msec
1.1 sec Ready To Scan
Scanning
5010/5080 Power Up Timing Sequence
3 - 4 5X10/5X80 Integration Manual
The following imager interface timing diagrams may be used for reference when designing a custom image engine to decoder flex circuit for a non-bracketed system. The diagrams indicate the timing signals as they originate from the imager and timing relationship that is required at the decoder board connector.
Vin
GND
GND
Vin
PWR DWN
nTRIG
MenuProgrammable
Time
GND
Vin
nWake
nWake released in this region
5010/5080 Power Down Timing Sequence
2.5% to 50% Duty Cycle
GND
Vin
GND
VinnTRIG
nBeeper2
100-150msec1
40 HZ to 8kHz Frequency
Vin
GNDnGood Read2
Menu
TimeProgrammable
2Assumes 10k pull-up to Vin.
1Assumes good quality bar code placed at sweet spot.
5010/5080 Scan and Decode Timing Sequence
5X10/5X80 Integration Manual 3 - 5
Line Valid Timing Diagram
Frame Valid Timing Diagram
LINE_VALID
PIXCLK
DOUT9-DOUT0
FRAME_VALID
LINE_VALID
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4O
5X1
ptics and Illumination
Window Placement
Distance from Window
The window should be mounted close to the front of the Image Engine (parallel, no tilt). The maximum distance is measured from the front of the imager housing to the farthest surface of the window. Since unwanted reflections can occur at either surface and the window thickness can vary, the further side is the worst case.
Uncoated Window (or inside only coated): 2.25 mmCoated Window (2-sided or outside only): 3 mm
Window Size and Material Requirements
1. Window material must be clear. Clarex (cast acrylic) is preferred. Polycarbonate and CR39 are also acceptable.
2 A minimum thickness of .03 inches (.076 mm) is recommended for this window, with a maximum allowable thickness of .062 inches (1.57mm). These dimensions prevent reflections from the window that can be seen by the camera.
3 Window clear aperture shown in the following Window Size Diagram is for the location shown. The window size must increase as it is moved away from the optics module to accommodate the aiming and illumination envelopes shown.
0/5X80 Integration Manual 4 - 1
5X10/5X80 Window Size Diagram
4 - 2 5X10/5X80 Integration Manual
IT5300 Window Size Diagram
Bar Code Presentation Angle
Bar codes printed on glossy or laminated paper are best read at angles greater than 5° in relation to the Image Engine. This prevents bright illumination reflections from being returned to the Image Engine.
Ambient Light
The Image Engine performs best in the presence of at least 50fc (535 lux) of ambient light.
5X10/5X80 Integration Manual 4 - 3
Eye Safety Standard for 5010/5080 and 5110/5180 Series Engines
The standard, "IEC 60825-1 Safety of Laser Products"1 ("Standard") gives guidelines as to the acceptable brightness of lasers and LEDs. This depends on how bright the LED is itself, but also how it is arranged in a device. The Standard sets the acceptable levels of light and testing conditions for the product. This Standard, like many others, is written by a group of technical experts and undergoes a rigorous approval process prior to adoption. One should also note that the specifics of this Standard assume exposure conditions and distances that present a worse case operation of the product as compared to the typical and intended operation of this device. Class 1 instruments are required to carry the following symbol either on the item, or in manuals to indicate the level of safety when compared against the Standard:
The Standard also recommends that the following be included in user documentation:
"Caution - Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure."
Note: This warning states that altering the inner parts of the scanner in a way not specified in the user guide may cause light levels to exceed Class 1 limits. It is not an issue when using a handheld scanner under normal conditions.
Eye Safety Standard for 5310/5380 Series Engines
The standard, "IEC 60825-1 Safety of Laser Products"1 ("Standard") gives guidelines as to the acceptable brightness of lasers and LEDs. This depends on how bright the laser is itself, but also how it is arranged in a device. The Standard sets the acceptable levels of light and testing conditions for the product. This Standard, like many others, is written by a group of technical experts and undergoes a rigorous approval process prior to adoption. One should also note that the specifics of this Standard assume exposure conditions and distances that present a worse case operation of the product as compared to the typical and intended operation of this device.
The Standard also recommends that the following be included in user documentation:
"Caution - Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure."
Note: This warning states that altering the inner parts of the scanner in a way not specified in the user guide may cause light levels to exceed Class 2 limits. It is not an issue when using a handheld scanner under normal conditions.
LEDs
The 5010/5080 and 5110/5180 engines have no lasers. The 5010/5080 and 5110/5180 engines have light emitting diodes (LEDs) that create the aimer line and illumination. These LEDs are bright, but testing has been done to demonstrate that the engine is safe for its intended application under normal usage conditions.
1. A copy of the Standard may be found at http://www.iec.ch.
CLASS 1 LED PRODUCTIEC 60825-1 ED 1.2:2001
4 - 4 5X10/5X80 Integration Manual
5M
5X1
echanical Specifications
5010/5080 Engine Bracketed Mounting
The illustrations below show the mechanical mounting dimensions for the 5010/5080. See 5110/5180 Engine Bracketed Mounting (page 5-5) for information on mounting the 5110/5180.
Units = Inches [mm]Note: M2 mounting screws should be sized so that they do not protrude above the mounting surface.
0/5X80 Integration Manual 5 - 1
The illustration below shows the lens center dimensions for the 5010/5080:
5010/5080 Connector Position
Units = Inches [mm]
5 - 2 5X10/5X80 Integration Manual
5010/5080 Unbracketed Mounting
The illustration below gives the 5010/5080 decoder board dimensions for separate (no-bracket) board mounting.
Units = Inches [mm]
The illustration below shows the 5010/5080 decoder board imager connection – side mechanical dimensions.
Units = Inches [mm]
Note1: PCB and imager should be spaced so that the flex does not exceed 6 inches (15.24 cm) in length.
5X10/5X80 Integration Manual 5 - 3
The illustration below gives the 5010/5080 decoder board thickness and component height.
Units = Inches [mm]
Note: Vertical location of PCB subassembly relative to the imager is dependent on the integrator’s requirements.
The illustration below shows the 5010/5080 engine, flex connector, and decoder board in a non-bracketed orientation.
5 - 4 5X10/5X80 Integration Manual
5110/5180 Engine Bracketed Mounting
The illustrations below show the mechanical mounting dimensions for the 5110/5180.
Units = Inches [mm]Note: M2 mounting screws should be sized so that they do not protrude above the mounting surface.
5X10/5X80 Integration Manual 5 - 5
The illustration below shows the lens center dimensions for the 5110/5180:
5110/5180 Connector Position
Units = Inches [mm]
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5110/5180 Decoded Out Unbracketed Decoder Board Mounting
The illustration below gives the 5110/5180 decoder board dimensions for separate (no-bracket) board mounting.
Units = Inches [mm]
The illustration below shows the 5110/5180 decoder board imager connection – side mechanical dimensions.
Units = Inches [mm]
Note: The PCB and the imager should be spaced so the flex does not exceed 6 inches (15.24 cm) in length.
5X10/5X80 Integration Manual 5 - 7
The illustration below gives the 5110/5180 decoder board thickness and component height.
Units = Inches [mm]
Note: Vertical location of PCB S/A relative to the imager is dependent upon the integrator’s requirements.
The illustration below shows the 5110/5180 engine, flex connector, and decoder board in a non-bracketed orientation.
5 - 8 5X10/5X80 Integration Manual
Standard Mounting Configuration for 5000-11 Optics ModuleThe illustration below shows a 5010/5080 bottom flush mount with self tapping screws.
Units = Inches [mm]
5X10/5X80 Integration Manual 5 - 9
Optional Mounting Configuration for 5000-12 Optics Module
The illustration below shows the 5010/5080 mounting tabs.
Units = Inches [mm]
MODEL 5000VGA (OPTIONAL MOUNTING)
5 - 10 5X10/5X80 Integration Manual
Standard Mounting Configuration for 5100-11 Optics Module
The illustration below shows a 5100-11 optics module bottom flush mount with self tapping screws.
Units = Inches [mm]
5X10/5X80 Integration Manual 5 - 11
Optional Mounting Configuration for 5100-12 Optics Module
The illustration below shows mounting tabs.
Units = Inches [mm]
MODEL 5100VGA (OPTIONAL MOUNTING)
5 - 12 5X10/5X80 Integration Manual
Standard Mounting Configuration for 5300-11 Optics ModuleThe illustration below shows a 5300-11 optics module bottom flush mount with self tapping screws.
Units = Inches [mm]
5X10/5X80 Integration Manual 5 - 13
Optional Mounting Configuration for 5300-12 Optics Module
The illustration below shows mounting tabs without inserts. (Also available with inserts.)
Units = Inches [mm]
MODEL 5300VGA (OPTIONAL MOUNTING)
5 - 14 5X10/5X80 Integration Manual
Protecting the Engine from Movement
Care should be taken to mount the Image Engine in a configuration that does not allow relative movements between the flex connector and the flex strip within the connector. Such movements could cause fretting corrosion and lead to intermittent connections. The Image Engine should be protected so that no external forces are placed on the engine during shock and vibration events that might cause the relative movement mentioned above. The flex strip should have a sufficient service loop that prevents this relative movement. In addition, the flex strip design should be consistent with the connector manufacturer’s recommendations including the manufacturer’s recommendations for flex strip thickness, contact material, and geometry.
5X10/5X80 Integration Manual 5 - 15
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6C
5X1
onnectors and Flex Circuits
Interface Connector
Molex FFC/FPC Connector 54809-2175 drawings taken from Molex Catalog page MX01. 0.3 mm (0.012 in.) pitch, Right Angle, SMT, ZIF, Bottom Contact.
Imager Connector View
Connector Mechanical
Units = Millimeters Inches
0/5X80 Integration Manual 6 - 1
Decoder Board Imager Interface Connector
The connector used to mate the imager flex circuit to the decoder board is a Molex 54722-0228. This is the receptacle side of a board-to-board connector pair. The 54722-0228 is mounted on the flex circuit.
Imager Flex Circuit
The imager flex circuit is a custom component. There are two flex circuit options available; one for bracketed and non-bracketed applications and a longer one for non-bracketed applications only.
Warning! Do not connect a flex strip to the host interface connector when power is present on the flex strip. Damage to the image engine could result.
The standard flex circuit/connector assembly, which is approximately .95 inches (24.00 mm) in length is illustrated below. This option is available in bracketed and non-bracketed configurations. Refer to Imager to Decoder Flex Circuit for design details for the flex circuit options.
Units = Millimeters [in]
6 - 2 5X10/5X80 Integration Manual
2” Flex CircuitThe 2 inch (50.8 mm) flex strip, which is for non-bracketed applications only, is illustrated below. Refer to Imager to Decoder Flex Circuit for design details for the flex circuit options.
Units = Millimeters [in]
Note: The flex strip should be routed and secured so that the connector does not lose connection during a drop event. An alternative is to use a double-sided adhesive to adhere the flex strip to the RAM chip.
5X10/5X80 Integration Manual 6 - 3
Host Interface Connector
The host interface connector is a Molex 52559-1252, 12 pin 0.5mm pitch vertical surface mount FFC/FPC connector.
Host Interface Connector Dimensions
Units = Millimeters Inches
Host Flex Circuit/Strip
The host interface flex should be compatible with a Molex 52559 (gold plated, lead free) style connector. The following is an example of a flex circuit:
Recommended characteristics:
Trace Width.010 in. (.25 mm)Copper Weight1 oz. (28.4 g)
Dimension
Circuits Order No. A B C Carrier Tape Width
12 52559-1252 11.70 (.461) 5.50 (.217) 10.40 (.429) 24.00 (.945)
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Suppliers Part Number
MolexParlex 050-12-51BDynaflex
5X10/5X80 Integration Manual 6 - 5
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7D
5X1
epth of Field
Depth of Field/Field of View Charts
The depth of field is defined as the distance over which the 5010/5080 is able to resolve and decode a bar code symbol. This distance is referenced from the end of the 5010/5080 lens tube. All depth of field data is verified at T = 23° C (73° F), Vin+5V, ambient light = 0 lux.
Depth of Focus for Standard Range(SR)
Depth of Field for Smart Focus (SF)
Code Size Near Distance Far Distance
MaxiCode 35 mil 2 inches (5.1 cm) 13 inches (33 cm)
Data Matrix 15 mil (ECC200) 2.3 inches (5.8 cm) 10.2 inches (25.9 cm)
PDF417 10 mil (ECL4) 3.1 inches (7.9 cm) 9 inches (22.9 cm)
PDF417 8.3 mil (ECL4) 3.3 inches (8.4 cm) 8 inches (20.3 cm)
PDF417 6.6 mil (ECL4) 4.5 inches (11.4 cm) 6.25 inches (15.9 cm)
Code 39 15 mil 2.1 inches (5.3 cm) 12.8 inches (32.5 cm)
Code 39 10 mil 3.2 inches (8.1 cm) 9.2 inches (23.4 cm)
Code 39 8.3 mil 3.5 inches (8.9 cm) 7.6 inches (19.3 cm)
UPC 13 mil, 100% 2.1 inches (5.3 cm) 13.2 inches (33.5 cm)
Postnet 4 inches (10.2 cm) 5.9 inches (15 cm)
QR Code 15 mil 3.1 inches (7.9 cm) 8.8 inches (22.3 cm)
OCR A,12 pt 2.3 inches (5.8 cm) 9.4 inches (23.9 cm)
OCR B, 12 pt 2.5 inches (6.4 cm) 10.4 inches (26.4 cm)
Code Size Near Distance Far Distance
MaxiCode 35 mil 2 inches (5.1 cm) 10 inches (25.4 cm)
Data Matrix 15 mil (ECC200) 1.8 inches (4.6 cm) 7.5 inches (19 cm)
PDF417 10 mil (ECL4) 2.2 inches (5.6 cm) 7.6 inches (19.3 cm)
PDF417 8.3 mil (ECL4) 2.4 inches (6.1 cm) 6.8 inches (17.3 cm)
PDF417 6.6 mil (ECL4) 2.8 inches (7.1 cm) 6.0 inches (15.2 cm)
Code 39 15 mil 1.5 inches (3.8 cm) 9.2 inches (23.4 cm)
Code 39 10 mil 2.2 inches (5.6 cm) 7.6 inches (19.3 cm)
Code 39 8.3 mil 2.3 inches (5.8 cm) 6.8 inches (17.3 cm)
Code 39 7.5 mil 2.5 inches (6.4 cm) 6.5 inches (16.5 cm)
Code 39 5 mil 3.6 inches (9.1 cm) 4.2 inches (10.7 cm)
UPC 13 mil, 100% 2 inches (5.1 cm) 8.9 inches (22.6 cm)
QR Code 15 mil 2.2 inches (5.6 cm) 7.2 inches (18.3 cm)
OCR A, 12 pt 2.1 inches (5.3 cm) 7.8 inches (19.8 cm)
OCR B, 12 pt 2.3 inches (5.8 cm) 7.6 inches (19.3 cm)
OCR A, 16 pt 2.3 inches (5.8 cm) 10.6 inches (26.9 cm)
OCR B, 16 pt 2.5 inches (6.4 cm) 9.5 inches (24.1 cm)
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Depth of Field for High Density (HD)
Field of View/Resolution for Standard Range and Smart Focus
Note: The Field of View measurements are in IMGVGA0 (752x480) mode, which is not the default setting. The default setting is 640x480.
Field of View for High Density
Code Size Near Distance Far Distance
MaxiCode 35 mil 2 inches (5.1 cm) 7.9 inches (20.1 cm)
Data Matrix 10 mil 2.2 inches (5.6 cm) 5 inches (12.7 cm)
Data Matrix 8.3 mil 2.6 inches (6.6 cm) 4.6 inches (11.7 cm)
PDF417 (ECL 4) 15 mil 2.2 inches (5.6 cm) 7.2 inches (18.3 cm)
PDF417 (ECL 4) 10 mil 1.9 inches (4.8 cm) 5.8 inches (14.7 cm)
PDF417 (ECL 4) 6.6 mil 2.1 inches (5.3 cm) 5 inches (12.7 cm)
Code 39 15 mil 1.6 inches (4.1 cm) 6.9 inches (17.5 cm)
Code 39 6 mil 2.2 inches (5.6 cm) 4.7 inches (11.9 cm)
Code 39 5 mil 2.4 inches (6.1 cm) 4.3 inches (10.9 cm)
UPC 13 mil, 100% 2.1 inches (5.3 cm) 6.7 inches (17 cm)
QR Code 12 mil 2.2 inches (5.6 cm) 5.2 inches (13.2 cm)
QR Code 10 mil 2.2 inches (5.6 cm) 5.3 inches (13.5 cm)
Position1
1. Z distance relative to front of engine
Vertical, avg Horizontal, avg Tolerance Resolution
5 inches (12.7 cm)
2.42 inches (6.15 cm) 3.8 inches (9.65 cm) .1 inch (.25 cm) 195 DPI
7 inches (17.78 cm)
3.4 inches (8.64 cm) 5.3 inches (13.46 cm) .17 inch (.43 cm) 140 DPI
9 inches (22.86 cm)
4.31 inches (10.95 cm) 6.7 inches (17.02 cm) .23 inch (.584 cm) 105 DPI
Position1
1. Z distance relative to front of engine
Vertical, avg Horizontal, avg Tolerance
3 inches (7.62 cm)
1.4 inches (3.56 cm) 2.2 inches (5.59 cm) .18 inch (.457 cm)
5 inches (12.7 cm)
2.33 inches (5.92 cm) 3.6 inches (9.14 cm) .25 inch (.635 cm)
7 - 2 5X10/5X80 Integration Manual
8C
5X1
ustomer Support and Warranty
Troubleshooting
The imager automatically performs self-tests whenever you turn it on. If your imager is not functioning properly, review the following Troubleshooting Guide to try to isolate the problem.
If the 5010/5080 series loses power while being programmed with menu codes, all the settings revert back to factory defaults.
Troubleshooting Guide
Is the power on? Are the illumination LEDs on? If the illumination LEDs in the imager aren’t illuminated, check that:
1. The optics module is properly connected to the decoder board.
2. Power is applied to the Image engine.
Is the imager having trouble reading your symbols?If the imager isn’t reading symbols well, check that the symbols:
1. Aren’t smeared, rough, scratched, or exhibiting voids.
2. Aren’t coated with frost or water droplets on the surface.
3. Are enabled in the imager or in the decoder to which the imager connects.
0/5X80 Integration Manual 8 - 1
Product Service and Repair
Hand Held Products provides service for all its products through service centers throughout the world. To obtain warranty or non-warranty service, return the unit to Hand Held Products (postage paid) with a copy of the dated purchase record attached. Contact the appropriate location below to obtain a Return Material Authorization number (RMA #) before returning the product.
North America
Hand Held Products Corporate OfficesTelephone: (800) 782-4263, Option 3Fax: (704) 566-6015E-mail: [email protected]
América Latina
Hand Held Products América LatinaTeléfono: (704) 998-3998, opción 8, opción 4 Fax: (239) 263-9689E-mail: [email protected]
Brasil
Hand Held Products São PauloTeléfono: Int+55 (11) 2178-0500Fax: Int+55 (11) 2178-0502
Hand Held Products Rio de JaneiroTeléfono: Int+55 (21) 2178-0500Fax: Int+55 (21) 2178-0505
São Paulo and Rio de JaneiroE-mail: [email protected]
México
Hand Held Products MéxicoTeléfono: Intl+52 (55) 5203-2100Fax: Intl+52 (55) 5531-3672E-mail: [email protected]
Europe, Middle East, and Africa
Hand Held Products EuropeTelephone: + 31 (0) 40 29 01 633Fax: + 31 (0) 40 2901631E-mail: [email protected]
Asia Pacific
Hand Held Products Asia/PacificTelephone: +852-2511-3050 Fax: +852-2511-3557E-mail: [email protected]
Japan
Hand Held Products JapanTelephone: +81-3-5770-6312 Fax: +81-3-5770-6313 E-mail: [email protected]
Online Product Service and Repair AssistanceYou can also access product service and repair assistance online at www.handheld.com.
8 - 2 5X10/5X80 Integration Manual
Technical Assistance
If you need assistance installing or troubleshooting your scanner, please call your Distributor or the nearest Hand Held Products technical support office:
North America/Canada:
Telephone: (800) 782-4263, option 4 (8 a.m. to 6 p.m. EST)Fax: (315) 685-4960E-mail: [email protected]
América Latina:
Teléfono: (704) 998-3998, opción 8, opción 3E-mail: [email protected]
Brasil
São PauloTeléfono: Int+55 (11) 2178-0500Fax: Int+55 (11) 2178-0502
Rio de JaneiroTeléfono: Int+55 (21) 2178-0500Fax: Int+55 (21) 2178-0505
São Paulo and Rio de JaneiroE-mail: [email protected]
México
Teléfono: (704) 998-3998, opción 8, opción 3E-mail: [email protected]
Europe, Middle East, and Africa:
Telephone-European Ofc: Int+31 (0) 40 79 99 393U.K. Ofc: Int+44 1925 240055E-mail: [email protected]
Asia Pacific:
Telephone: Int+852-3188-3485 or 2511-3050 E-mail: [email protected]
Online Technical AssistanceYou can also access technical assistance online at www.handheld.com.
5X10/5X80 Integration Manual 8 - 3
Limited Warranty
Hand Held Products, Inc. ("Hand Held Products") warrants its products to be free from defects in materials and workmanship and to conform to Hand Held Products’ published specifications applicable to the products purchased at the time of shipment. This warranty does not cover any Hand Held Products product which is (i) improperly installed or used; (ii) damaged by accident or negligence, including failure to follow the proper maintenance, service, and cleaning schedule; or (iii) damaged as a result of (A) modification or alteration by the purchaser or other party, (B) excessive voltage or current supplied to or drawn from the interface connections, (C) static electricity or electro-static discharge, (D) operation under conditions beyond the specified operating parameters, or (E) repair or service of the product by anyone other than Hand Held Products or its authorized representatives.
This warranty shall extend from the time of shipment for the duration published by Hand Held Products for the product at the time of purchase ("Warranty Period"). Any defective product must be returned (at purchaser’s expense) during the Warranty Period to Hand Held Products’ factory or authorized service center for inspection. No product will be accepted by Hand Held Products without a Return Materials Authorization, which may be obtained by contacting Hand Held Products. In the event that the product is returned to Hand Held Products or its authorized service center within the Warranty Period and Hand Held Products determines to its satisfaction that the product is defective due to defects in materials or workmanship, Hand Held Products, at its sole option, will either repair or replace the product without charge, except for return shipping to Hand Held Products.
EXCEPT AS MAY BE OTHERWISE PROVIDED BY APPLICABLE LAW, THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER COVENANTS OR WARRANTIES, EITHER EXPRESSED OR IMPLIED, ORAL OR WRITTEN, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
HAND HELD PRODUCTS’ RESPONSIBILITY AND PURCHASER’S EXCLUSIVE REMEDY UNDER THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT. IN NO EVENT SHALL HAND HELD PRODUCTS BE LIABLE FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, AND, IN NO EVENT, SHALL ANY LIABILITY OF HAND HELD PRODUCTS ARISING IN CONNECTION WITH ANY PRODUCT SOLD HEREUNDER (WHETHER SUCH LIABILITY ARISES FROM A CLAIM BASED ON CONTRACT, WARRANTY, TORT, OR OTHERWISE) EXCEED THE ACTUAL AMOUNT PAID TO HAND HELD PRODUCTS FOR THE PRODUCT. THESE LIMITATIONS ON LIABILITY SHALL REMAIN IN FULL FORCE AND EFFECT EVEN WHEN HAND HELD PRODUCTS MAY HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH INJURIES, LOSSES, OR DAMAGES. SOME STATES, PROVINCES, OR COUNTRIES DO NOT ALLOW THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
All provisions of this Limited Warranty are separate and severable, which means that if any provision is held invalid and unenforceable, such determination shall not affect the validity of enforceability of the other provisions hereof. Use of any peripherals not manufactured/sold by Hand Held Products voids the warranty. This includes but is not limited to: cables, power supplies, cradles, and docking stations. Hand Held Products, Inc. extends these warranties only to the first end-users of the products. These warranties are nontransferable.
The limited duration of the warranty for the 5X10/5X80 Series is for 27 months.
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AI
5X1
mager to Decoder Flex Circuit
Imager to Decoder Flex Circuit Design
Below are the non-bracketed flex circuit dimensions.
Units = Millimeters [in]
0/5X80 Integration Manual A - 1
Imager to Decoder Flex Circuit Etch Dimensions
The imager to decoder flex circuit etch dimensions are shown below.
Units = Millimeters [in]
Imager to Decoder Flex Circuit Details
An illustration of the imager 0.3mm connector etch detail (B) for the imager to decoder flex circuit is shown below.
Units = Millimeters [in]
A - 2 5X10/5X80 Integration Manual
BS
5X1
pecifications
EMI Considerations
Electro-magnetic interference is a concern in all electronic designs. The effects of EMI become more prevalent as designs become more digital in nature and the speed of the digital circuits increases. The 5X10 and 5X80 are no exception.
The 5010/5080 product is comprised of two major components, each with its own base frequencies.
The Decoder BoardThe decoder board is based on a 32KHz crystal that is used to generate a 150MHz clock for the core and a 96MHz clock for the memory interface. There are a number of other frequencies that may be generated at any given time depending on what interface the decoder board is set up to use or various intermittent signatures that occur in a typical image capture and decode process.
There are two switching power supplies on the decoder board that operate between 1MHz and 1.5MHz
The Image EngineThe imager runs based on a 24MHz crystal. The frequency to generate its video timing signal is defaulted at 24 MHz, but can be configured to run at 12 MHz. The clock frequency is 24 MHz and is used as the basis for clocking out pixel data from the imager.
The aiming and illumination LEDs are powered by a boost switching regulator running nominally at 800kHz.
Design Considerations
There are several considerations that must be made when designing a system to utilize the 5010/5080.
Positioning of the 5010/5080 to other components in the system, use of a clean power supply and good signal ground integrity (the quieter the better) are some of the basics.
The other major consideration in any system is interconnects. The 5010/5080 uses flex strips/flex circuits for its interconnect to the host system and between the decoder board and image engine. Flexes, although good for many reasons, can introduce a level of complexity to the product design relative to EMI. The length, impedance, shape, and routing path of the flex can play big roles in the EMI signature of a product. A short list of considerations when designing with flexes follows:
Watch the impedance - flexes have specifications for impedance and resistance per unit length. Try to make sure your impedance is matched to the typical 50 ohms of a CMOS circuit and keep the resistance as low as possible.
Length - shorter is better. Flexes tend to act like antennas and usually the longer they are, the more EMI transmission and reception can occur.
Routing - keep the flex from passing over other high frequency components or input/output paths. This helps to reduce coupling in or out of the flex. Also, as a rule, avoid loops in the flex. Loops can add to the antenna effect.
Test Results
The 5010/5080 is designed to meet EN55022 B emission levels. The 5010/5080 has been tested for compliance using representative models. Model 1 is based on a PDT (Dolphin 7200) platform (Figures 1 and 2). Model 2 is based on a cabled platform (Figure 3) and Model 3 is an alternate cabled platform (Figure 4) that uses the non-bracketed version with a 2 inch (5.08 cm) engine flex. The following reports the results of the testing that was performed and provides a guide for the emission countermeasures to use to meet compliance.
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™
Hand Held Products, Inc.700 Visions DriveP.O. Box 208Skaneateles Falls, NY 13153-0208
5X10-80-IM Rev A12/05