integration to existing systems management & technology ... · pdf fileiso 50001...
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Integration to Existing Systems Management & Technology Requirements
Dipl.-Ing. Thomas FrankEnvidatec GmbH
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AGENDA
● Integrated Management / Tasks
● Energy Monitoring – Technical
Requirements
3 – 21
22 – 45
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Energy Management System ISO 50001
Integrated Management / Tasks
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● ISO 50001 structured like ISO 14001 and ISO 9001
● Easy integration into already existing management systems
● Uniform surface
● Easy access to all management systems
● Usage of synergies of each management system
● Holistic view of business processes
Integrated Management
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ISO 50001
OSHAS 18001
ISO 14001
ISO 9001
Integrated Management
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● Adaptation of the manual and the procedures and work instructions
● Less work for the establishment of a new system
● Maintenance costs are minimized
● Management representative can oversee all management systems
● Resource pooling
● Greater acceptance of employees
Integrated Management
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• Same structure (PDCA-Cycle)
• Same sections / Denomination of elements
• Same “Philosophy” (Continuous improvement, System configuration, Management representative “Energy manager”)
Similarities ISO 14001 / ISO 50001
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● Additional energy specific Terms and Definitions
● Provision of resources for the implementation of the energy management system
● Identification of potential energy savings, energy efficiency ratios characteristic
● Designation of an energy manager - reports directly to the Management
● Requirements for controlling (e.g. purchasing power)
Differences ISO 14001 / ISO 50001
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● Estimation of the potential for improving energy efficiency
● Management Review: decisions and actions to improve the energy performance
● Regular, detailed energy audits (not just once like in the environmental review)
● Checklists
Differences ISO 14001 / ISO 50001
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Energy Policy:
● includes the term Energy Efficiency
● Energy objectives have to be measurable, documented, and labeled with a time-frame
● includes a commitment to ensure the availability of information and of all necessary resources to achieve objectives and targets
Integration of ISO 50001 into ISO 14001 (1)
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Planning
To add to ISO 14001:
● Energetic aspects
● Energy indicators
● Prominent areas of energy consumptions: summary of changes in retrospective and estimation of future energy consumptions
Integration of ISO 50001 into ISO 14001 (2)
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Implementation and Operation
To add to ISO 14001:
● Qualification and competence of management representative concerning energy efficiency
● Additional topic for training: energy
● Energetic consideration in procurement, energy efficiency as a criterion
● Rate the energy consumption in the interpretation, modification or repair of any assets, including buildings, with substantial impact on energy consumption
Integration of ISO 50001 into ISO 14001 (3)
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Monitor and Measure
To add to ISO 14001:
● Set the relationship between energy consumption and associated factors for every practicable case and assess the actual energy consumption compared to the expected at fixed time intervals.
● Hold records of all significant unplanned deviations from the expected energy consumption, including the reasons and remedies.
● The relationships between energy consumption and energy factors must be reviewed at set intervals and revised as necessary.
● Whenever possible, the organization has to compare the indicators for their energetic performance with similar internal or external organizations or constellations.
Integration of ISO 50001 into ISO 14001 (4)
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Top-Management(Energy Manager)
Energy Representativeother leader boards
Finance / Controlling Production Marketing Personnel
Energy Officer
...
Energy Officer
...
...
Energy Officer
...
Energy Officer
...
...
...
...
= Energy Team
Integration of ISO 50001 into ISO 14001 (5) – The Special Role of the Energy Team
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● Commitment of the company to meet certain rules and specifications
● Rules and specifications can the defined by the company
● According to the energy policy and the strategic and operative action plans
● Compliance of all legal requirements
● Compliance must be confirmed through the compliance management
Compliance Management
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4 keystones of the Compliance Management
Identification of risks
Internal control system
Internal and external communication system
Internal information system
ComplianceManagement
Compliance Management
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● Identification and analysis of legal risks● Knowledge about the legal framework
● Evaluation of needed trainings● Development and improvement of company policies
Identification of risks
Internal information system
Compliance Management
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Internal and external communication system
● Reporting system for violations ● Development of a method for complaints ● Contacts with authorities
● Call of a compliance manager ● Development of a control method for the communication
Internal control system
Compliance Management
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http://www.energymanager.eu/
● Several years of professional experience in related areas
● Not necessarily, but definite advantages are:
● Education that corresponds to the activity
● e.g. technical education or technical studies
● Certificate as energy manager from recognized certification bodies
● European training for energy managers (EUREM)
The Energy Manager: Training, Qualifications, Requirements
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● Looks after the implementation of EnMS
● Checks and controls the results, counteracts for non-compliance
● Communicates all results with top management
● Interface between the top management and the remaining employees
● Controls the energy team
● Size of the energy team depends on the size of the company
The Energy Manager: Training, Qualifications, Requirements
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Internal Marketing
Do good things and talk about it
● An energy manager must represent his actions in the company as well
● Periodical reports for the employees and the management
● Achieved savings must be communicated
● Set the achieved performance into a striking ratio
The Energy Manager: Training, Qualifications, Requirements
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Energy Monitoring
Technical Requirements
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● Energy-review has to contain:● Historical and actual energy consumption on the basis of measurements
and other data
● Goals of energy reduction = relative measurement of energy use● Energy use per piece, per kg, per m² or something comparable● Goal of energy independent of change in production
Energy Management System ISO 50001 – Monitor and Measure
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● Define operative goals● Analysis of energy consumptions (e. g. of processes, compressed-air, heating,
illumination,...) is facilitated● Intermittent estimation and validation of energy consumptions● Introduction of performance indicators for energetic power
● e. g. kWh per production unit● e. g. kWh per m² building area● Use key values for ongoing control, to assure intervention in the case of
deviations
Energy Management System ISO 50001 – Monitor and Measure
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Examples for Monitor and Measure:● Ongoing monitoring and recording● Summary in the form of key values● Analysis of key values for validation● Intervention in case of deviations● Examination of power and adaptation of goals
Energy Management System ISO 50001 – Monitor and Measure
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● Calibration of measurement set-up and storage of data recordings● Requirement: identification of improvements● Measurements as well as measurement techniques have to be comprehensible
at every status● The reproducibility is leading, not the accuracy of the measurements
Energy Management System ISO 50001 – Monitor and Measure
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Procedures should describe the following:● How are energy consumptions measured, recorded and monitored ● The comprehension of monitoring, including the measuring intervals● Calibration and maintenance of the measurement set-up● Tasks and responsibilities of the relevant personnel● How energy consumption is presented against the performance indicators
for energetic power
Energy Management System ISO 50001 Monitor and Measure – Introduction of Procedures
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JEVis Service Center
JEVis Network
Datenlogger VIDA350
DB
Energy Management System ISO 50001 – System Setup (Distributed Solution)
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LON
!2 0 0
!2 0 0
EVU
Synchr.
0 0 0 0 0 1 8
User Panel
Ethernet-TCP/IP
Full Client
Database
GPRS / Ethernet-TCP/IP / GSM
MY JEVis Portal Printe
rDatabase
Web Client
Internet
Software
Energy Management System ISO 50001 – System Setup (In-house Solution)
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● Converter measurements● Direct measurements● Switching operations
● Bellow-, rotary piston-, turbine gas meter
Electric Meter
● Vortex-, ultrasonic flow meter
Energy Management System ISO 50001 – Measuring Technique
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● Fan-, volume meter, Woltmann meter● Ultrasonic flow meter
● Flow meter ● Thermometer
● Pressure-, partial pressure transmitter
Energy Management System ISO 50001 – Measuring Technique
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● The advantage of the split core type (left), is an easy integration into running systems. Normally no switching-off is necessary
● Must of course right dimensioned for the existing power rails or cables
● In switched-on systems installing by an electrician only!
Note: The operation of a Current Transformer in idle state generates a large magnetic flux in the input winding and can destroy the CT. Therefore, the CT must always be short-circuited during installing / de-installing
Current Transformer
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• Flexible metering coil to be placed around power line• Metering principle based on rogowski effect (induction)
Mode select voltage Um Mode
0V ≤ Um ≤ 12V Analog output in VAC
12V < Um ≤ 18V Digital pulse output
18V < Um ≤ 24V Debug mode
Medaflex Clamp-on Ammeter
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● The pulse generator of a meter is connected with 24V DC (for example by a digital input from the Vida350). If the optocoupler gets a pulse of the counter, the circuit is closed and the Vida adds one pulse.
● According to the standards, the voltage can be around 20-30 V and the current can be around 20-30 mA (approximate values)
● Meters that have not a S0 standard pulse output can be destroyed by too much voltage or current!
● Therefore these meters need a S0 converter
Meter <-- --> Data Logger (e.g. VIDA350)
S0-Pulse Interface Functional Scheme
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● Connection up to 3 water or gas meters
● 3 galvanically insulated digital inputs
● With a voltage of < 5V and a current of < 6mA suitable for connection of sensitive pulse generators
→ for details see manual of VIDA350
Meter <-- --> Data Logger (e.g. VIDA350)
S0-Converter
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• Acquires active energy (import) with electronic reverse-action lock
• 2, 3 or 4-wire systems with any load• Long distance transmission of energy import pulses
via S0 interface with pulse rate according to selected features, LON, M bus or L bus interface
• For household, industrial and commercial applications
• Class 1, PTB approval• Direct (U128x) connection or via transformer
(U138x) – fixed or programmable transformation ratio
• LCD for:– Active energy and instantaneous power– Phase and phase sequence– Reversed current transformer polarity and
exceeded ranges– Positive or negative active or reactive power– Parameters enabling
• CT, VT and S0 parameters can be:fixed, calibrated, adjusted, enabled and disabled
• Test LED for calibration purposes
U1389 Electronic Active Energy Meter from GMC
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● The three phases L1, L2, L3 are connected to the terminals 2, 5, 8. The neutral wire N to terminal 11
● The two connections of the secondary circuit of the three current transformers (K and L) are connected to the terminals 1, 3 / 4, 6 / 7, 9
● The 24V DC for the S0 pulse generator are connected to the terminals 20 and 21 - or - if an inverted one is necessary at 22 and 21
● The terminals 23 and 24 are for a bus connection, like LON, M-Bus, etc.
U1389 Meter – Connection Scheme
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U Main display is not/cannot be calibrated, if U is displayed.
Correct connection:Continuously lit phase symbolsPhase failure:Symbol for affected phase is cleared from display.Incorrect phase sequence:Phase symbols blink in the following order: 3-2-1.Negative power:Respective phase symbol blinks.
4 quadrant display of instantaneous power: positive or negative active power P, positive or negative reactive power Q.
For bus connection: appears when themeter transmits a data packet.
U1389 Meter – Display
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The DS18B20 perform a measuring range from -55°C up to 124°C. For the operation above 100°C, an external voltage supply is recommend.Connections: 1: GND 2: DATA 3: VDD
1-Wire Temperature Sensor DS18B20
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• VIDA350 supports up to 18 compatible (DS18B20) 1-Wire temperature sensors
• The 1-Wire bus provides different types of wiring (tree, star or chain structure)
• The 1-Wire devices are connected to the VIDA350 using screwing clamp 7 (Data) and 9 (GND)
• To offer a well structured bus communication every 1-Wire sensor has an explicit ID number
1-Wire Temperature Sensor
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Points for consideration in a Metering Point Concept:
● which are the most interesting measuring points, regarding minimal wiring and installation costs
● check the existing counters for compatibility, are maybe new meters or pulse converters necessary
● what is the best equipment (Standard or maybe LonWorks Components, if additional
● are interesting)
● definition of data transfer and interfaces for existing systems
● where is the best locations for the installation of data loggers (consideration economically aspects, cabling effort, GSM reception, etc.)
● what are the best measurement intervals (for example 15 minutes)
If these points are clarified, a Metering Point Concept table should be created. This is a good overview and makes the integration of the measuring points in JEVis easier.
Energy Management System ISO 50001Metering Point Concept (What to Measure, How and Where)
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Number of Input
Metering Point Concept Table (1)
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Pulse, LON, MBus, ...
Metering Point Concept Table (2)
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= “m”m = CTF / PF (kWh) orm = x * CTF / PF (kW)
x = number of intervals / hour
If “no” than raw data will be displayed, senseful e.g. for further calculations
Metering Point Concept Table (3)
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Metering Point Concept Table (4)
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Questions?
Suggestions?
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Thank you for your attention
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Envidatec GmbH
Veritaskai 2
D-21079 Hamburg
Phone.: +49 (0) 40 / 300 857 – 0
Fax: +49 (0) 40 / 300 857 – 70
Email: [email protected]
Internet: www.envidatec.com
Internet: www.ISO50001.de
Internet: www.JEVis.de