intelligent power solutions presented by mike drescher

Intelligent Power Solutions

Presented by Mike Drescher

Smart Water for Smart Cities Smart Water for Smart Cities WorkshopWorkshop2:00pm Tuesday May 20, 20142:00pm Tuesday May 20, 2014


What are Intelligent Power Solutions?

Why is this important to Me?

What are the advantages?

How do we accomplish this?

Motor Control Centers Switch Gear


TODAY “My Power Distribution System does it’s job to deliver Safe Power throughout my facilities and

processes.”

“I require all installations of Switch Gear to include a main metering section so I can see the power

usage and also use the meter to examine additional information if there is a cause to troubleshoot. They should be capable of being networked, but we never hooked them up.”


Today “Everything in my MCC is wired back to the PLC to run my processes. Except the Powerlogic power

meter. We

run our plant and pumps based on the PLC program. I do not know if effeciency or overall asset utilization are

concerns for how the program is setup, besides how would we measure the requirements of the individual loads without adding a whole bunch of additional equipment and cost?”

Schneider Electric – PowerPact with Micrologic Power Communication 5

PowerPactTM with MicrologicTM in Model 6 LVMCC

1. Process AvailabilityBenefits of the :● Complete Protection

Intelligent components provide advanced diagnostics

● Advanced MonitorKnow Why, When and How often, not just What

● Informed ControlAutomate decisions for critical processes, increase quality

● Predictive Maintenance (Tesys T)Asset management strategy - repair focused to reliability focused

● Know that your people and processes are always productive and safe.

Intelligent Power Systems Deliver



2. Equipment FlexibilitySimple reliable pieces make complex productive systems

● Complete Offer

Power distribution, power monitoring, motor control, automation

● Incorporated FunctionalityFewer components, less wiring, more compact,

less maintenance Common Devices with Expanded Capabilities and Functionality.

● Software AdvantageHardware trade-off

● Enterprise IntegrationCommissioning, Automation, SCADA




3. Energy Management

Make the most of your Energy.

● Energy Efficiency (passive) versus Energy Management (active)

● Reporting ComplianceLegislation, Tax, Reporting, Rebates, Incentives,

Social Pressure

● Device-Level MeteringLine, Process, Batch, Customer level information

● Power QualityMotor Optimization - PF, Over/Under voltage, Over/Under load,

Phase imbalance




4. Remote OperationMonitor and control your system safely and efficiently anywhere.

● Electrical SafetySeparation of people and equipment

● Operational Efficiency Simplify large complex process with concentrated information

● Isolation AccessibilityEquipment location versus resource locations

● Security

Control access to your system




5. Customer Site IntegrationAssure equipment is right for your enterprise.

● Compact System

Intelligent integration of power, automation and communication

● Certified Solution

Manufacturer tested, labeled, and documented● Turn Key Installation

Simplify customer connections, commissioning and troubleshooting

● Efficient Maintenance


A Full Tool Kit of intelligent

Devices and Components

Provide Network Connectivity &

Access to Energy Information

A Full Tool Kit of intelligent

Devices and Components

Provide Network Connectivity &

Access to Energy Information

MCC Fundamentals

●Single source for coordination of components

●Less line side power wiring thanseparate controls

●Space-efficient packaging

●Optimum configuration flexibility

●Concentrate maintenance to acentralized area

●Fault containment

●Electrical component isolation


●Intelligent Power Solutions are●Motor Control Centers and components upgraded to include high speed communications to:

– Monitor status, condition and potentially energy usage of connected loads and components.

– Monitor overall power and energy.– Provide information to aid maintenance and

troubleshooting.– Provide advanced control for connected devices

simplifying and reducing control system components, reducing wiring and improving control and information.

Intelligent Model 6 MCC Components

AC Drives

Network Cabling

IntelligentOverload Relays

Motor Starters

SoftStarts

Automation

Mains & Feeders

Metering & Monitoring

http://www.pwrm.com/products/ION7650/

Traditional Field Wired System

• Stand alone control panel remotely located

• Typically PLC, PC, DCS, or Remote I/O

• Field wired to terminal blocks in MCC

• Field tested for correct device operation

• Field documentation and labeling

MCC

PLC or Remote I/O Drop

Control Network

Control Panel

Centralized

• Full section I/O construction in each MCC

• Factory inter-wired apart terminal blocks

• Factory tested for correct device operation

• Factory documented and labeled

Hardwired I/O

Distributed

• I/O Unit located in each shipping split

• Factory interwiring within ship split

• No need to re-connect terminal blocks

• Factory tested for correct operation

• Communication connects I/O Units

Centralized

• Full section I/O construction in each MCC

• Factory inter-wired apart terminal blocks

• Factory tested for correct device operation

• Factory documented and labeled

Hardwired I/O

PLC or Remote I/O Drop

Control Network

Hardwire vs. Network

● Control System Architecture● DCS● PLC

● Amount and type of data desired● Primarily digital data● Few Drives, speed reference

● Skill Level Of Technicians● Familiar construction and operation● Common with other equipment● Set up with dials and switches

● Network benefits● Flexibility and Expandability of data ● Single network solution● Multiple networks available● Network parameter management on

one cable● Monitor analog data such as motor

current

● Networks● CANopen● DeviceNet● Modbus● PROFIBUS● Ethernet (Modbus TCP)

Trunk and Drop Fieldbus● Modbus & PROFIBUS

● Class 2

● 600V

• DeviceNet & CANopen• Class 1

● Cable● Factory-molded Enclosed● “Trunk and Drop”

● Expandable● Unit mounted sections contain 6

drops

● Network Communication Barrier● Optional for DeviceNet / CANopen● Accessibility

Ethernet (Modbus TCP)

Cable● Star topology● Homerun to switch

● Expandable● Limited by switch port count

● Network Communication Barrier● Required● Accessibility

Model 6 Intelligent Motor Control Center

●Standardize with a TeSys T in iMCC

Standard Motor Loads

Protection & Control Details

● Thermal Overload Trip Curve● Inverse Thermal class 5 - 30

● Current dependent● Current, Frequency● Long start, Jam● Over current, Under current ● Current unbalance● Phase Loss, Phase Reversal● Ground fault (internal or external)

● Temperature● PTC, PT100 / NTC analogue

● Voltage and Power Monitoring● Voltage unbalance● Phase Loss, Phase Reversal● Over voltage, Under voltage● Load shedding, Auto Restart● Process Overload / Underload ● Power kW, Power Factor

● Control Power● 24Vdc● 100 – 240Vac

● Current Rating● 0.4 – 8A● 1.35 – 27A● 5 – 100A

● Inputs & Outputs● 6 inputs● 4 outputs● Ground CT● PTC input

● Expansion Module● 4 discrete inputs ● 3 Phase Voltage inputs

(0~690VAC)

Protection & Control Overview

Voltage Expansion Module

Additional Motor Protection• Over / Under Voltage• Over / Under Power Factor• Over / Under Power• Load shedding• Auto Restart • Voltage phase imbalance, lost and reversal

Additional Inputs• 4 discrete inputs (externally powered, isolated)•Input Power supply (24 VDC or• 100-240 VAC 50/60Hz)• 3 Phase Voltage inputs (0~690VAC)• Powered by Motor Management Controller

Control Operator Unit

● Functions● Configure parameters● Display selected values● Local Control● Monitor Alarms

● Use● Commissioning● Operation

●Functions● Configure parameters

● Monitor Alarms

● Display real-time values

●Use● Commissioning

● Operation

● Storage and Transfer

PowerSuite Configuration Software

Native protocol connectivity

Voltage & I/O functions

Remote control and monitoring

For up to 810A

Hearth Leakage protection

XX X

External CT

Ground CT

PC withPowerSuite

Ethernet TCP/IP

TeSys T: Motor Management System

Control Unit Operator

Fast Device Replacement (FDR)

● Allows replacement without re-configuration

● Server automatically stores IP address and operating parameters

● Server automatically configures the replacement TeSys T with IP addressing and operating parameters.

● Central Servers

● Premium, Quantum, M340, M580 PLC’s /PAC’s

iPMCC

• One network technology for the plant

• Devices directly accessible from the Engineering station

• Embedded web pages are used to build flexible local HMI station with full device information

Detailed Energy Data from iPMCCAllows for individual intelligent load control of the plants largest consumers.

http://images.google.com/imgres?imgurl=http://www.controlengrussia.com/img/8dfebf15.jpg&imgrefurl=http://www.controlengrussia.com/focus11.php4?num=&h=182&w=200&sz=6&hl=en&start=54&um=1&tbnid=z5ODqGwdRclk7M:&tbnh=95&tbnw=104&prev=/images?q=connexium&start=40&ndsp=20&um=1&hl=en&sa=N

Web Server - Ethernet

PowerPactTM with MicrologicTM

Molded Case Circuit BreakersDirect Access to Energy Information in Gear and MCC’s

New-generation circuit breakers with industry leading performance, measurements and protection

Smart: A meter in every breaker

Safe: Combine safety and performance

Simple: Easy to select, install, and use

PowerPact with Micrologic Circuit BreakersDirect Access to Energy Management

Increased energy availability

Safety and Protection

Energy measurement and control

Square D by Schneider Electric LV Electronic circuit breakers

PowerPact P100 to 1200 A

Masterpact800 to 6000 A

PowerPact H & J15 to 250 A

PowerPact L70 to 600 A

PowerPact H, J, and L with Micrologic Circuit breaker and automatic switch Fixed or draw-out

New

PowerPact R240 to 3000 A

NEWFrame

●Cost-effective metering circuit breakers allow users to monitor, analyze, and adjust energy consumption throughout facilities

●Reduce Energy Consumption:

●Identify large consumers

●Optimize Energy Costs:

●Manage consumption peaks and avoid penalties

●Improve energy Availability:

●Identify overloaded equipment or power reserves and communicate

PowerPactTM with MicrologicTM Circuit BreakersDirect Access to Energy Management


●System Flexibility

● Adjustable protection settings shapes profile of trip curve to fit each load

● Zone selective interlocking allows coordination of short-time and ground fault

● Easily modified configurations and functionality for changing customer needs

PowerPact H, J, and L with Micrologic flexible and efficient●LV circuit breaker ( 600 V)

●Fixed, I-line, draw-out or plug-in ●3 frames, 6 ratings

● H-frame: 60/100/150 A: 3P

● J-frame: 250 A: 3P

● L-frame: 250/400/600 A: 3P, 4P

●4 performance levels: ● 18, 35, 65, 100 kA @ 480 V ratings

●Accessories and auxiliaries ● Accepts same accessories as thermal

magnetic PowerPact range

● Plus, new and innovative options for communications, status indication and monitoring

Fixed

Draw-out

Plug-in base

I-line

Trusted Micrologic protection for basic applications

●Micrologic 3 Standard Electronic Trip Units

● LI version●Long time pickup, ●Long time delay●Instantaneous

●Reliable Micrologic technology now delivering solid state protection in a compact design

● Long time settings in amperes (no need for multiplier calculations)

Micrologic 3.2 (LI) Micrologic 3.2S (LSI)

● LSI version● Long time pickup● Short time pickup● Instantaneous

Micrologic with integrated measurement & communication●Micrologic 5 and Micrologic 6 incorporating

measurement ● Built-in LCD display unit● Measurement A: Ammeter● Measurement E: Energy and Ammeter● Micrologic 5 (LSI) includes five adjustments

●LT pickup and delay●ST pickup and delay●Instantaneous

● Micrologic 6 (LSIG) adds ground fault equipment protection – pickup and delay adjustments

●Capability for front display module● Optional remote display unit for Micrologic 5/6

●Communication with Modbus● Optional communication module available


H, J, and L(15 – 600A)

Standard Ammeter Energy

P and R(up to 3000A)

Standard Ammeter Energy Power Harmonic

Current Meter

LED Trip Ind.

ZSI

Adj. Protections

True RMS

Thermal Imaging

Power & Energy Meter kWh

Frequency

Power FactorTHD

Choose the right trip unit model for each application…



Communications and Networking

● Remote (& Secure) monitoring of

energy consumption and power

quality

● Data availability wherever &

whenever

● Maintenance Operations Enablers:

● Centralization

● Simplification

● Predictive Strategies

●What is the purpose of combining communications with CB protection and measurement in every MCC unit?

The circuit breaker is the direct source of relevant information (protection, metering, and maintenance) to be transmitted instantaneously whenever and wherever it is needed



● Plug and Play connections● IFM Module & Front Display Module● No tools, no parameter setting● RJ45 Connectors

● Communications & Networking● Interface to Modbus, PROFIBUS,

DeviceNet, Ethernet (Modbus TCP) networks

● Compatible with ION-E software

● Web page enabled

● Flexible easily-upgradeable architecture

● Free software available for simple set-up and programming of trip units outside of networked system● Download from Schneider Electric website

Communication: flexibility and simplicity



Communication Module (IFM)●Safe and simple device connection to a Modbus

network● NSX cord provides Plug and Play RJ45 connection to

circuit breaker trip unit and communicating accessories

●Modbus address switches● Modbus address range is 1 to 99● Set easily with dials on front of device

●Automatic configuration● Automatic adaptation to the Modbus network

Parameter (speed, parity)

●Modbus locking pad ● Inhibits Modbus writing to Micrologic trip unit

●Test button for easy connection verification● Tests the connection between all the modules

connected to the Modbus interface module



Network Topology – iMCC with Modbus

Modbus IFM

MCC Communication Bus (Trunk & Drop)

Communication interface(MCC Network Connector)

FDM121 Display

CustomerCommunication Network

. . .

24Vdc

Modbus

. . .

ULPModbus24vdc Power SupplyCustomer Network

. . .

VFDTesys TFVNRFeederMasterpact MeterFeeder

Supervisory Level(PLC, DCS, SCADA, Enterprise Mgmt)



Network Topology – iMCC with Web Pages

Modbus IFM



FDM121 Display


. . .

24Vdc

Ethernet

. . .

ULPModbus24vdc Power SupplyCustomer NetworkEthernet

. . .

VFDTesys TFVNRFeederMasterpact MeterFeeder

Supervisory Level(PLC, DCS, SCADA, Enterprise Mgmt)

EGX300



Network Topology – iMCC with Ethernet (Modbus TCP)

MCC Network (Star Topology)

Communication interface(Ethernet Switch) Ethernet Switch (Managed or

Unmanaged)


. . .. . .

VFDTesys TFVNR Meter

ULPModbusEthernet (Modbus TCP)24vdc Power SupplyCustomer Network

FeederMasterpact Feeder

Modbus IFM

24Vdc

Tesys Port

. . .

FDM121 Display

Ethernet (Modbus TCP)

Ion Enterprise / Power Logic SCADA



Network Topology – iMCC with PROFIBUS

Modbus IFM



FDM121 Display

VFDTesys TFVNRFeederMasterpact


. . .

Meter

24Vdc

PROFIBUS

. . .

Anybus Gateway

. . .

Feeder


ULPModbusPROFIBUS24vdc Power SupplyCustomer Network



Network Topology – iMCC with DeviceNet

Modbus IFM



FDM121 Display

VFDTesys TFVNRFeederMasterpact


. . .

Meter

24Vdc

DeviceNet

. . .

Anybus Gateway

. . .

Feeder


24Vdc

ULPModbusDeviceNet24vdc Power SupplyCustomer Network



Breaker Status Control Module (BSCM)Remote status indication & Remote control●Applicable to all PowerPact H, J, and L with

Micrologic Circuit Breakers● NSX cord is required for communication system

connection

●Status indications:● ON or OFF position (O/F)● Trip indication (SD)● Fault-trip indication (SDE)● Number of operations (Micrologic 5/6)● Number of trips (Micrologic 5/6)● Event time-stamping: O/F, tripping (Micrologic 5/6)

●Control functions:● When combined with Communicating Motor

Operator● Allows remote control of Open, Close, and Reset



SDxRemote indication relay module

●Applicable to PowerPact H, J and L with Micrologic Circuit Breakers● Trip units include Micrologic 3, 5 and 6

●2 static outputs:● SD2 : overload trip indication

● SD4 : (not utilized with Micrologic 3)● Overload prealarm Micrologic 5● Ground fault trip indication Micrologic 6

● Both outputs can be re-programmed for Micrologic 5 and 6

●Automatic reset when closing the breaker

●Outputs characteristics● 24 up to 415 VAC/VDC . Max 80 mA

* Exclusive of MN/MX and OF1



SDTAMEarly break of contactor

●Applicable to PowerPact H, J, and L with Micrologic Circuit Breakers equipped with motor trip units

●2 static outputs● SD2 : Overload trip indication

● SD4 : opening of the contactor 400 ms beforethe breaker trip order● Micrologic 2 M: overload, phase unbalance● Micrologic 6 M: overload, phase unbalance, Jam,

Underload and Long start

●Reset● Manual : pushbutton to switch off the supply

● Automatic : adjustable delay from 1 to 15 min

●Outputs characteristics● 24 up to 415 VAC/VDC . Max 80 mA

* Exclusive of MN/MX and OF1



Communicating Motor OperatorRemote Control

●Applicable to PowerPact H, J, and L with Micrologic Circuit Breakers● Demand response / Load shedding

● Automated distribution systems

● Centralized control

●Modbus communication allows commands via remote system● BSCM required to send and receive signals

●SDE adapter connected in series for tripping action

●220 / 240 Vac control power



●Auto/manual selection ● Protected by a sealable cover switch

●Manual selection: switch set to “manu” ● Charging via a lever ● Open and close commands via two pushbuttons O

and I ● Remote position indication

●Automatic: switch set to “auto” ● Open and close commands via two impulse-type

orders● Remote action only

● Blocks the ON/OFF buttons and the setting lever

● Manual reset required if trip due to electrical fault

Communicating Motor Operator (cont.)Remote Control



View device data through a simple

browser – no software needed

EGX300 web page

Trend plots

Data log files

EGX300

Pull information into web pages from other

PowerLogic proxy (PM8ECC, EGX100)

ION 6200

PM800

Micrologic

Trip Unit

Sepam

●Full supervision features to manage an electrical distribution network

ION-Enterprise Software (interface with PowerLogic)

● All the communicating devices in one or several MCCs are connected to a server with installed electrical distribution management software

● To take advantages of the information available on LV circuit breakers

● To access easily with the web browser from your computer

● To monitor several factories/MCCs/Equipment

● To create reports, analysis tool



Networked Intelligent Power Solution

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intelligent power solutions presented by mike drescher

Documents

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micrologic power communication

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