interface gea man controlmodule tvis m1 rev16 1206 us
DESCRIPTION
Manual Válvula GEA ASITRANSCRIPT
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Issue 2012-06 Revision 16Part no. 430-510English
GEA Mechanical Equipment / GEA Tuchenhagen
Original-Operating instructions
Control Module T.VIS M-1 forPMO Valve Type M_O (06)PMO Valve Type M_OB (06) PMO Valve Type MT/T_R 08 (PMO)Made by GEA Tuchenhagen
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2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)
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ContentsImportant Abbreviations and Terms .................................................... 2
Safety Instructions ................................................................................ 3Designated use .................................................................................. 3Personnel ............................................................................................ 3Modifications, spare parts, accessories ............................................ 3General instructions .......................................................................... 3Marking of safety instructions ........................................................ 3Further symbols.................................................................................. 3
Transport and Storage .......................................................................... 4
Designated Use .................................................................................... 4
Function .................................................................................................. 4Interface module 24 V DC ................................................................ 5Adaptor module DeviceNet .............................................................. 6Adaptor module AS Interface .......................................................... 7Adaptor module AC-Interface .......................................................... 7
Design .................................................................................................... 9
Mounting.............................................................................................. 10Mounting on to VARIVENT valve .................................................. 10
Pneumatic Connections ...................................................................... 11Installing the air hose...................................................................... 11Control air connections .................................................................. 11
Electrical Connections.......................................................................... 12
Commissioning .................................................................................... 13Step 1 Control air .......................................................................... 13Step 2 Valve actuation .................................................................. 13Step 3 Voltage .............................................................................. 13Step 4 Feed back of the valve activation .................................... 14Step 4.1 Adjusting the sensors in the control module................ 15Step 4.2 Adjust external proximity switch in the lantern for balanced double-disk ........................................ 16
Test procedure for PMO valve Type M_O (step 5 of commissioning) 17
Maintenance ........................................................................................ 18Inspections........................................................................................ 18Dismantling ...................................................................................... 18
Wiring diagram T.VIS M-1.................................................................... 23
Wiring diagram for control systems with N-Logic .................................................... 24for control systems with P-Logic .................................................... 25
Technical Data ...................................................................................... 26General ............................................................................................ 26List of Tools / Lubricant .................................................................... 26Equipment ........................................................................................ 26Specification interface module 24 V DC.......................................... 27Specification Adaptor module AC interface .................................. 27Specification Adaptor module DeviceNet ...................................... 28Specification Adaptor module AS interface.................................... 29
AnnexSpare parts lists ................................................................................ 30Dimension sheet .............................................................................. 35
12012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)
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PLC Programmable logic control
see Chapt. see Chapter
T.VIS Tuchenhagen Valve Information System
T.VIS E adaptor for mounting the control moduleT.VIS on to an ECOVENT valve
T.VIS SHO adaptor for mounting the control module T.VIS on to a Short valve
V+ Supply+ DeviceNet
V Supply DeviceNet
V DC Volt direct current
V AC Volt alternating current
W Unit of measure for powerWatt
Important Abbrevia-tions and TermsO Output
C Unit of measure for temperaturein degrees centigrade
CAN_H Communication DeviceNet
CAN_L Communication DeviceNet
I Input
ext. external
GEA GEA AG group of companiesGEA stands for Global Engineering Alliance
IP Protection class
LED Light-emitting diode
L+ Positive conductor
L- Negative conductor
mA Unit of measure for current in milliampere
mm Unit of measure for length in millimetre
M metric
Nm Unit of measure for workNewton metreUnit for torque1 Nm = 0,737 lbftPound-Force (lb) + Feet (ft)
NOT-Element Logic element
NPN current sinking, negative logic
PA Polyamide
PE-LD Polyethylene low density
PNP current supplying, positive logic
Prox. Proximity switch
2 2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)
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32012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)
Marking of Safety Instructions in the Operating ManualSpecial safety instructions are given directly before theoperating instructions. They are marked by the follow-ing symbols and associated signal words. It is essential that you read and observe the texts belong-ing to these symbols before you continue reading theinstructions and handling the control module.
Symbol Signal word Meaning
DANGER Imminent danger, which may cause severe bodily injury or death.
CAUTION Dangerous situation, which may cause slight injury or damage tomaterial.
ATTENTION Danger from electrical power
Further symbolsSymbol Meaning
Process / operating steps which must be performed in the specified order.
Information as to the optimum use of the control module.
General enumeration
Safety InstructionsDesignated Use The Control Module T.VIS is designed exclusively forthe purposes described below. Using the control modulefor purposes other than those mentioned is consideredcontrary to its designated use. Tuchenhagen cannot beheld liable for any damage resulting from such use; therisk of such misuse lies entirely with the user.The prerequisite for the reliable and safe operation ofthe control module is proper transportation and storageas well as competent assembly. Operating the control module within the limits of itsdesignated use also involves observing the operating,inspection and maintenance instructions.
PersonnelPersonnel entrusted with the operation and mainte-nance of the control module must have the suitablequalification to carry out their tasks. They must beinformed about possible dangers and must understandand observe the safety instructions given in the relevantmanual. Only allow qualified personnel to makeelectrical connections.
Modifications, Spare Parts, AccessoriesUnauthorized modifications, additions or conversionswhich affect the safety of the control module are notpermitted. Safety devices must not be bypassed,removed or made inactive.Only use original spare parts and accessories recom-mended by the manufacturer.
General InstructionsThe user is obliged to operate the control module onlywhen it is in good working order.In addition to the instructions given in the operatingmanual, please observe the following: relevant accident prevention regulations generally accepted safety regulations regulations effective in the country of installation working and safety instructions effective in the user's
plant.
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Transport and Storage
DANGERThe synthetic materials of the control modules are fragile.
In the case that during transport or storage the controlmodule was exposed to temperatures 0C, it must bestored in a dry place against damage. We recommend, prior to any handling an intermediatestorage of 24 h at a temperature of 5 C so that any icecrystals formed by condensation water may melt.
Designated UseThe Control Module T.VIS M1 (Tuchenhagen ValveInformation System) is used for the pneumatic and electrical connection of VARIVENT and ECOVENT
process valves.
Control Module T.VIS M-1 consists of a 24 V DC interface module with 1 or 2 sensors for the
detection of the two actuated valve positions
an additional Adaptor module for the interface modules AS-Interface, DeviceNet and 20130 V AC(optional).
at least three solenoid valves maximum for the actua-tion of the main stroke and the lift strokes,
a logic element NOT (optional) for backup of the valve`s main spring or for the actuation of indifferentactuators (air/air) and
a connection for an external proximity switch for mon-itoring the non-actuated position of the double-disk(optional).
an exhaust air throttle (optional) for variable setting ofthe closing velocity of the main stroke.
T.VIS M-1 allows
monitoring the non-actuated position of the valve disk,
monitoring the actuated position of the valve disk (only for interface module with 2 sensors),
provision of PNP- or NPN output for feedback ,
coloured visualisation of the valve position and statusvia the luminous cap fixed on the control module
T.VIS M-1 allows in addition
monitoring the non-actuated position of the double-disk via a proximity switch in the lantern.
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)4
FunctionPneumatic and electronic modules are located insidethe control module.The pneumatic modules are in this case solenoid valves,the number of which varies between 0 and 3, depend-ing on their use. The logic element NOT is used for pressure backup ofthe actuator spring. Control air is supplied to the rele-vant control air chambers via air connections at the out-side of the control module.
PMO valves type M_O (06) are supplied with main con-trol air via the switch bar. The exhaust air of the main actuator is evacuated via anair connection with sound absorber or optionally via anadjustable air exhaust throttle. Exhaust air of theoptional lifting actuator is evacuated via a deaerationmembrane or via a disk reflux valve (optional).
The main task of the 24 V DC Interface module with itssensors is to determine the valve position on the basis ofthe valve stem position and to generate for this positionthe corresponding feedback signals for sending them tothe master control system.
The illuminated cap integrated into the hood of the con-trol module allows the visualisation of the light emit-ting diodes (LED) arranged on the interface module,even if the hood is closed. The 2 differently colouredLEDs indicate the main functions of the valve:
non-actuated valve position green
actuated valve position yellow
valve deviated from its adjusted actuated positions yellow flashing.
valve idle no indication
The basic equipment 24 V DC allows for upgrading tothe interface modules AS-Interface, DeviceNet or ACvoltage by simple installation of an Adaptor module. (See pages 6-8 here for interface descriptions and pages27-29 for interface module specifications)
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52012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)
Statement of Equivalency
All Control Module options as described in this T.VISM-1 Operating Instructions as well as all Control Mod-ule options as described in the VARIVENT ControlModule Type S for PMO Valve Type M_O (06) andM_OB (06) operating manual can be considered asequivalent to the T.VIS M-1 Control Module with 24V DC Interface for use with the PMO valve Type M_O(06) and M_OB (06) as far as meeting the applicationconditions of FDA Memorandum M-b-353.Specifically these alternative Control Module optionsare as follows:1.T.VIS M-1 Control Module with DeviceNet Adapter
Module (described here on pages 7 and 28)
2.T.VIS M-1 Control Module with AS-Interface AdapterModule (described here on pages 8 and 29)
3.T.VIS M-1 Control Module with AC-Interface AdapterModule (described here on pages 8 and 27)
4.Control Module Type S with AS-Interface Module(described Control Module Type S Operating manualon page 19)
5.Control Module Type S with DeviceNet Module(described Control Module Type S Operating Manualon page 20)
6.Control Module Type S with 3-wire 24 V DC InterfaceModule (described Control Module Type S OperatingManual on pages 17)
7.Control Module Type S with AC voltage InterfaceModule (described Control Module Type S OperatingManual on page 18)
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6 2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)
Functional Description of the Terminals
Contact Designation Functional description
1* Seat lift Prox+ Connection of ext. prox.L+ (brown lead)
2* Seat lift Prox Connection of ext. prox.L (blue lead)
3 Y1.1 Connection solenoid valve 1+
4 Y1.2 Connection solenoid valve 1
5 Y2.1 Connection solenoid valve 2+
6 Y2.2 Connection solenoid valve 2
7 Y3.1 Connection solenoid valve 3+
8 Y3.2 Connection solenoid valve 3
9/10 PNP/NPN With contact bridge:Common corresponds to PNP control
system; without contact bridge: corresponds to NPN control system
see Chapt. Commissioning, Step 311 Start Feedback for the valve disk
in non-actuated position12* End Feedback for the valve disk
in actuated position (main stroke).
13* Seatlift Y3 Feedback for the double-diskin non-actuated positionPLC-information only with ext. prox.
14 PV Y1 Actuation of solenoid valve Y1 (main stroke)
15 PV Y2 Actuation of solenoid valve Y2 (valve disk lift stroke)
16 PV Y3 Actuation of solenoidvalve Y3 (double-disk lift stroke)
17/18 Y-Common with contact bridge L(+/) for solenoid valves
18/19 internal contact bridge19/20 24 V DC Auxilary power
* only for interface module with 2 sensorspart no. 221-589.20
CAUTIONAvoid direct looking at the LED A and B, because theyemit a very bright light that might blind the eyes!
Light emitting diode A (LED A)
Colour: greenIndication: Permanent light
Valve in start position (non-actuated)
Light emitting diode B (LED B)
Colour: yellowIndication: Permanent light
actuated valve position
Flashing Valve deviated from the set positions
Interface Module 24 V DC
Interface module with 1 sensor: Part no. 221-589.19Interface module with 2 sensors: Part no. 221-589.20
1 2 3 4 5 6 7 8 91011121314151617181920
LED A LED B
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72012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)
Y1
E 0.1
E 0.2 E 0
.3
A 1.0
A 1.1
A 1.
2
L-
L+
L+ L- L+F1
F2
+ -NA
MUR Y
2 Y3
DC
DC
L-
L-
L-
24 V
DC
L-
**
Y1
.1
Y1
.2
Y2.1
Y2.2
Y3.1
Y3.2
PNP/
NPN
Star
t
End
Seat
lift
PV Y
3
Y-Co
mmon
L(-)
Comm
on
PV Y
1
PV Y
2
24 V
DC
Seatl
iftpr
ox -
Seatl
iftpr
ox+
**1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
pro
xim
ity
swit
ch m
ou
nte
d o
n t
he
lan
tern
*
For
sole
no
id v
alve
s co
mm
on
L
sele
cted
!
If e
lect
rica
lly is
olat
ed c
ircu
its
are
used
for
val
ve a
ctua
tion
and
fee
dba
ck a
re u
sed
, the
jum
per
betw
een
term
inal
17
and
18
mus
t be
rem
oved
.N
otic
e: *
only
for
inte
rfac
e m
odul
e w
ith
2 se
nsor
s, p
art n
o. 2
21-5
89.2
0
T.V
IS o
utp
uts
(PN
P-cu
rren
t su
pp
lyin
g)
wit
h J
um
per
Pow
er s
up
ply
24 V
DC
Typ
e: 2
4 V
DC
Part
. no
.221
-589
.19;
20
Inte
rfac
e m
od
ule
T.V
IS M
-1
Mas
ter
PLC
I/O le
vel 2
4 V
DC
(P
NP)
Wir
ing
dia
gra
mm
fo
r co
ntr
ol s
yste
ms
wit
h P
-Lo
gic
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8 2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)
Y1
Y1.1
Y1.2
Y2.
1
Y2
.2
Y3
.1
Y3
.2
PN
P/N
PN
Sta
rt
En
d
L(+)
L-
F1
F2
+ -N
AM
UR Y2
Y3
Com
mon
DC
DC
24 V
DC
L-
L-
L-
24 V
DC
L+
*** *
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Seatl
iftpr
ox prox
Seatl
ift
+ -
Seat
lift
PV Y
1
PV Y
2PV
Y3
Y-Co
mmon
L-L- L+ L+A 1.
2
A 1.1
A 1.0E 0
.3
E 0.2
E 0.1
Inte
rfac
e m
od
ule
T.V
IS M
-1
Mas
ter
PLC
I/O le
vel 2
4 V
DC
(N
PN)
pro
xim
ity
swit
ch m
ou
nte
d o
n t
he
lan
tern
*
For
sole
no
id v
alve
s
com
mo
n L
+se
lect
ed!
If e
lect
rica
lly is
olat
ed c
ircu
its
are
used
for
val
ve a
ctua
tion
and
fee
dba
ck a
re u
sed
, the
jum
per
betw
een
term
inal
17
and
18
mu
st b
e re
mov
ed. T
he is
o-la
ted
ref
eren
ce p
oten
tial
is th
en a
ssig
ned
to te
rmin
al 1
7 N
otic
e: *
only
for
inte
rfac
e m
odul
e w
ith
2 se
nsor
s,pa
rt n
o. 2
21-5
89.2
0
T.V
IS o
utp
uts
(N
PN-c
urr
ent
sin
kin
g)
wit
ho
ut
Jum
per
Wir
ing
dia
gra
mm
fo
r co
ntr
ol s
yste
ms
wit
h N
-Lo
gic
Pow
er s
up
ply
24 V
DC
Eart
hin
g
Typ
e: 2
4 V
DC
Part
. no
. 221
-589
.19;
20
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92012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)
DC
DC
Seat
liftp
rox
+
Seat
liftp
rox
-
24 V
DC
Y1.
1
Y1.
2
Y2.
1
Y2.
2
Y3.
1
Y3.
2
PNP/
NPN
Com
mon
Star
t
End
Seat
lift
PV Y
1
PV Y
2
PV Y
3
Y-Co
mm
on
L(+/-)
24VD
C
32
54
,
~St
art
~En
d
~Se
atlif
t
~PV
Y1
~PV
Y2
~PV
Y3
PE
N LPE
*** *
+ A
S-i
- AS
-i
V+ V-CAN_
H
CAN_
L
* *
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Wir
ing
dia
gra
m T
.VIS
M-1
M12
Co
up
ling
, by
cust
om
er
Ad
apto
r m
od
ule
AS-
Inte
rfac
eTy
pe:
AS-
Inte
rfac
ePa
rt N
o.: 2
21-5
89.2
4
Inte
rfac
e m
od
ule
T.V
IS M
-1Ty
pe: 2
4 V
DC
Part
no.
: 221
-589
.19
+ 2
21-5
89.2
0
Ad
apte
r m
od
ule
AC
Type
: 20-
130
V A
CPa
rt N
o.: 2
21-5
89.2
1
Ad
apte
r m
od
ule
Dev
iceN
etTy
pe: D
evic
eNet
Part
No.
: 221
-589
.22
Ext
erna
l pro
x. (
opti
onal
)
Inte
rnal
wir
ing
Swit
chin
g fu
ncti
on (
Jum
per)
Internal connection point
Internal connection point
Internal connection point
Bu
s ca
ble
, by
cust
om
er
brown
blac
k red blue w
hite
blue
Not
ice:
* on
ly fo
r in
terf
ace
mod
ule
wit
h 2
sens
ors,
part
no.
221
-589
.20
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Adaptor module DeviceNet
Functional Description of the Terminals
Terminal Designation Functional description
1 CAN_H Communication
2 CAN_L Communication
3 V+ Supply+
4 V Supply
Adaptor module DeviceNet: Part no. 221-589.22
Light emitting diode (LED)
Colour: greenIndication: Permanent light
working properlyFlashing On line not connected
Colour: redIndication: Permanent light
connection not possibleFlashing Time out or I/O failure
Colour: green/redIndication: Flashing
Power up test
Colour: amberIndication: Flashing
Autobaud detect
LED
Switch 3...8 MAC ID
DIP 3 DIP 4 DIP 5 DIP 6 DIP 7 DIP 8 MAC IDOFF OFF OFF OFF OFF OFF 0ON OFF OFF OFF OFF OFF 1OFF ON OFF OFF OFF OFF 2... ... ... ... ... ... ...OFF ON ON ON ON ON 62
*ON ON ON ON ON ON 63
*Factory setting
Switch 1...2 Baudrate
DIP 1 DIP 2 BaudrateOFF OFF 125 kBaudON OFF 250 kBaudOFF ON 500 kBaudON ON selectable via software
1 2 3 4 5 6 7 8
ON12481632
BaudrateMAC ID
DIP Switch
Switch 3 to 8 = MAC ID (address)Switch 1 and 2 = Baudrate
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)10
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~Start~End~Seatlift~PV Y1~PV Y2~PV Y3PEPENL
LED
1 2 3 4 5 6 7 8 910
AC-Interface AC Voltage
Adaptor module AC: Part no. 221-589.21
Functional description of the terminals
Contact Designation Functional description
1 Start Feedback for the valve diskin non-actuated position
2* End Feedback for the valve diskin actuated position (main stroke)
3* Seat lift Feedback of the double diskin non-actuated positionPLC signal evaluation with ext. proximity switch only
4 PV Y1 Actuation solenoid valve Y1main stroke
5 PV Y2 Actuation solenoid valve Y2lift stroke valve disk
6 PV Y3 Actuation solenoid valve Y3lift stroke double disk
7 PE Protective conductor8 PE Protective conductor9 N Neutral conductor10 L Live wire
* only for interface module with 2 sensorspart no. 221-589.20
Light emitting diode (LED)
Colour: greenIndication: Permanent light
Power supply ON
LED
+ASI-ASI
12
Adaptor module AS-Interface
Functional description of the terminals
Terminal Designation Functional description
1 + ASI Communication andSupply+
2 ASI Communication andSupply
Adaptor module ASI: Part no. 221-589.24
Light emitting diode (LED)
Colour: greenIndication: Permanent light
Data exchange active
Colour: redIndication: Permanent light
no data exchange Address 0Flashing Error peripheral equipment
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 11
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Design1 Switch bar
5 Base plate
7 Hood
8 Pneumatic block
15 Clamps
21 Sound absorber
21.1 Exhaust air throttleoptional for 21
24 Cable glands24.2 Plug M 12/4-poles
for ASI24.3 Plug M 12/5-poles
for DeviceNet24.4 Terminal box ASI
26 Sound absorber
26.1 Reflux valve(optional)
43 Interface module
47 Adaptor module
50 Cable gland for external prox.
63 Solenoid valves
64 Logic element NOT
65 Steering/Blind plate
170 External proximity switch (optional)
7
63
65
24
2121.1
8
64
26 26.1
4743
50
170
155
1
CAUTIONThe permanent magnet on the switch bar (1) is fragile andmust therefore be protected against mechanical impactstress. The magnetic fields can delete data carriers and affect ordestroy mechanical components.Avoid influence of external magnetic fields on the sensor system!
CAUTIONDo not perform weldings in vicinity of the control module,as otherwise this could cause data losses.
24.2/24.3
24.4
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)12
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B39
15
A.1
1
1.1
1.2
Mountingthe Control Module on to aVARIVENT valve
CAUTIONWhen mounting the control module, make sure that theair hoses do not get kinked.
CAUTIONThe permanent magnet on the switch bar (1) is fragileand must therefore be protected against mechanicalimpact stress.
The magnetic fields can delete data carriers and affector destroy mechanical components.
Check that the switch bar (1) is firmly in place. Ifneeded, tighten using an Allen key at (1.1) or an openspanner, size 13 at (1.2): tightening torque 2Nm (1.4lbft).
Pass the control module (B) over the valve stem (1)and place it on to the actuator (A.1).
Fix the clamps (15) by tightening the screws (39) at atorque of 1 Nm (0.7 lbft).
Align the pneumatic and electrical connectionsaccording to the valve block configuration.
Carry out commissioning, see Chapt.Commissioning.
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 13
-
N Y1 Y2 Y3
E1 E2 P
S1
S2
Y1 Y2 Y3
E1 Exhaust air of the main stroke Y1(sound absorber or exhaust air throttle, optional)
E2 Safety vent against excess pressureand exhaust air of the lifting actuators Y2 + Y3(reflux valve, optional)
CAUTIONThe safety vent E1 and E2 must not be closed!
Control module with 3 solenoid valves
P Central air supply
N Air connection for spring force backup(only with logic element NOT)
Y1 Air connection for external main stroke connection
Y2 Air connection for lifting the valve disk
Y3 Air connection for lifting the double-disk
S1 Adjustment lower seatproximity switch
S2 Adjustment valve activatedproximity switch
CAUTIONControl air pressure may build up at closing plugs ofthe air connections! Before removal of a closing plug(23) make sure that the specific air connection is free ofpressure.
Y1 Air connection for external main stroke connection (with closing plug (23)
Control Air Connections
PneumaticConnectionsInstalling the Air HoseTo ensure optimum seat in the air connector, the
pneumatic hoses must be cut square with a hosecutter.
Shut-off the compressed air supply. Push the air hose into the air connector (P) of the
control module. Re-open the compressed air supply.
23
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)14
-
DANGEROnly allow qualified personnel to make electricalconnec tions. Prior to making electrical connections check the maxi-mum permissible operating voltage.
Undo cylinder screws (25) and remove hood (7).
Insert the cable into the cable gland (24.1) and connectit in the control module to the terminals (K) accordingto the wiring diagram.
Connections ASI
Terminal Box ASI (24.4)
Open terminal box.
Insert flat cable (4) into the insulation displacementconnection (3).
The guides have different widths. Polarity reversal isthus excluded.
Close the terminal box.The electrical contact is produced by pressing theupper part.
Tighten locking screw (24.43).
3
4
24.43
Electrical Connection
K
24.1
725
50
170
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 15
-
10
S
Plug (24.2) M12/3-poles for ASI
Connect cable using plug-in connections M 12/3-poles.
Plug (24.3) M12/5-polesfor DeviceNet
Connect cable using plug-in connections M 12/5-poles.
External Proximity Switch(170)
Insert the cable into the cable gland (50) and connectit in the control module to the terminals K1 and K2according to the wiring diagram.
CAUTIONUse only proximity switches that are specified in Chapt.Technical Data, Equipment.
Step 3 Voltage
In idle state, the control system may be changed fromPNP output to NPN output. Remove the jumpers inserted at factory between theterminals 9 and 10, see Chapt. "Wiring diagramm forcontrol systems with P and N logic".
CAUTIONFirmly tighten terminals for jumper.
Switch on operating voltage.
K1
K2
24.2 /24.3
CommissioningCommissioning can take place if the control module hasbeen mounted correctly on the valve and if the electricaland pneumatic connections have been attached proper-ly.
Step 1 Control air
Switch on control air supply.
Step 2 Valve Actuation
Check valve functions by activating the solenoidvalves using the manual operating element on thesolenoid valves: use a screwdriver to turn the screw(S) by 90 in direction 1.
All solenoid valves have to be switched on and thenoff again one after the other in the order Y1, Y2 and Y3 if fitted.
Y1 main actuatorY2 valve disk liftY3 double-disk lift
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)16
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Step 4 Feedback of the valve actuation
Sensor S2
Ill.: Control module shown w.o.pneumatic block
S1 Module input S2
Module output
PMO Valve Type M_O (06) or M_OB (06)
Position of the sensor downSetting the switchpoint in upward position,
1 clockwise rotation
PMO Valve Type M_O (06) or M_OB (06)
Position of the sensor upSetting the switchpoint in downward position,
1 anti-clockwise rotation
Sensor S1
StartValve not actuated
EndValve main stroke actuated
Non-actuated position of the spring closing valve: actuator selection Z
Valve closed Valve opened
Valve closedValve opened
PMO Valve Type M_O (06) or M_OB (06)
Position of the sensor upSetting the switchpoint in downward position,
1 anti-clockwise rotation
PMO Valve Type M_O (06) or M_OB (06)
Position of the sensor downSetting the switchpoint in upward position,
1 clockwise rotation
Non-actuated position of the spring opening valve: actuator selection A*
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 17
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43
1 2
S2
Step 4.1 Adjusting the Sensorsin the Control Modulefor the start position of the valve disk Valve non-actuated
CAUTIONWhen actuating the valve for adjusting the sensor or forchecking the switching function, make sure that nomedia are inside the valve.
Clockwise rotation of the setting screw (1) moves thesensor upwards, anti-clockwise rotation downwards!
CAUTIONThere is a risk of overwinding the setting screw (1)! Therefore turn the setting screw (1) with a torque of 0.3 Nm max. up to the upper or down to the lower limitstop of the sensor.
Presetting
Slacken the locking screw (2).
Turn setting screw (1) of the sensor S1, until light emit-ting diode A at the interface module shines green
Move sensor using the setting screw (1) in the direc-tion of the lower switching edge (4) of the switchingrange (3) until the diode goes out.
Setting the switch point
Setting the switch point as shown in the table Step 4 Feedback of the valve actuation.Light emitting diode A at the interface module shinesgreen.
Tighten the locking screw (2).
or the actuated position of the valve disk valve main stroke actuated
Move the valve disk to the upper position either by electrical or manual actuation of the solenoidvalve Y1, (see chapterCommissioning)
Presetting
Slacken the locking screw (2).
Turn setting screw (1) of the sensor S2, until light emit-ting diode B at the interface module shines yellow.
Move sensor using the setting screw (1) in the direc-tion of the upper switching edge (4) of the switchingrange (3) until the diode goes out.
4
3
12
S1
Setting the switch point
Setting the switch point as shown in the table Step 4 Feedback of the valve actuation.Light emitting diode B at the interface module shinesyellow.
Tighten the locking screw (2).
Deactivate solenoid valve Y1. Valve disk moves intothe non-actuated position. LED B yellow goes out and LED A green switches on.
Check feedback function by actuating the valve.
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)18
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2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 19
31
1
2
42
Step 4.2 Adjusting the External Proximity Switch in the Lantern
Screw off first nut (1) from sensor (2).
Unscrew second nut (3) until approx. 10 mm beforethe end of the sensor.
Insert proximity switch (2) into the correspondingbore in the lantern (4).
Position nut (1) inside and screw-in proximity switch(2).
Hold position of the nut (1) in lantern and with thehelp of a feeler gauge screw in the sensor (2) until adistance of approx. 1.1 mm (0,43 inch) to the upperdouble disk (5) remains.
Tighten nut (3).
CAUTION Actuate the valve once to check the switching function.
The diode will go off, as soon as the double disk is mov-ing upwards.
If necessary, adjust the gap clearance until the correctswitch point is achieved.
Pull safety plate (7) for the switch over the shaft of theproximity switch.
Insert the hex. screw from the inside into the correspond-ing bore and tighten from the outside with the cap nut (8)
Thread seal wire (9) through the bore and seal.
1,12
13
5
7
8
9
-
Step 5 Test Procedures forTuchenhagen PMO Valve TypeM_O
Purpose1.The purpose of test procedure 1 is for the Regulatory
Inspector to check and ensure that the 2 proximityswitches which detect and confirm the closed positionof the upper and lower seats of the PMO valve respec-tively (as per PMO Item 15p.(B) Point 1.b.(2)) areadjusted and functioning properly.
2.The purpose of test procedure 2 is to allow the Regula-tory Inspector to confirm the proper controls inter-locking of the PMO Valve type M_O during an activecircuit CIP operation.
Test Procedure Overview
The methodology behind the test procedure 1 is for theRegulatory inspector to manually implement the upperseat lift and the lower seat lift operations locally at thevalve, thereby verifying that the 2 proximity switchesused for upper and lower seat closed position detectionDO change status.
Hardware Description :
1.The (blue-colored) T.VIS M1 Control Module on thetop of the valve will house 3 solenoid valves (see page10):
a.Solenoid Y1 Main Valve Activationb.Solenoid Y2 Lower Seat Lift Activationc. Solenoid Y3 Upper Seat Lift Activation
These valves can be activated using a small screwdriverto move the screw at the top of each solenoid valve fromthe 0 position to the 1 position.
2.The lower seat closed position is detected by proximi-ty switch S1 inside the control module as shown onpage 14 of the Operating instructions. The correctadjustment of this switch to detect the closed positionof the lower seat is given in detail on page 14 of theOperating instructions.
a.The sensitivity of the proximity switch is 0.1 mm.
3.The upper seat closed position is detected by theexternally-mounted lantern proximity switch S3 asshown on page 15 of the Operating instructions. Thecorrect adjustment of this switch to detect the closedposition of the upper seat is given in detail on page 15of the Operating instructions.
a.The sensitivity of this proximity switch is also 0.1 mm.
Test procedure 1Step 1The valve should be in the closed position. This can beseen by the GREEN LED on the top of the control mod-ule. In this case, the lid of the control module should beremoved with a screwdriver
Step 2 Activate the lower seat lift operation by turning the
screw position at the top of solenoid Y2 from the 0position to the 1 position.
When the seat moves downwards (approx. 6 mm), theGREEN LED on the top of the control module will turnoff to indicate that the proximity switch S1 no longersees the lower seat in its closed position. If the GREEN LED does not turn off, the lower seatproximity switch S1 is NOT adjusted correctly and theadjustment procedure described on Page 14 of the Oper-ating instructions should be repeated.
Step 3 Activate the upper seat lift operation by turning the
screw position at the top of solenoid Y3 from the 0position to the 1 position.
When the seat moves upwards (approx. 2 mm), theYELLOW LED on the externally-mounted lantern prox-imity switch will turn off to indicate that the proximityswitch S3 no longer sees the upper seat in its closedposition. If the YELLOW LED does not turn off, theupper seat proximity switch S3 is NOT adjusted correct-ly and the adjustment procedure described on page 15of the Operating instructions should be repeated.
Test procedure 2The methology behind test procedure 2 is to allow theRegulatory Inspector to manually force open the seatopposite to the valve housing which is part of an activeCIP circuit to ensure that proper control system inter-locking is in place. In this case, the CIP supply pump orthe source of the CIP solution pressure should be deacti-vated.
CAUTIONPlease note that great care should be taken with test pro-cedure 2 as there is danger of CIP mixing with productif the proper control system interlocks are not in place.Ensure that product is NOT present in the valve hous-ing opposite to the housing which is part of the activeCIP circuit for the duration of this test!
Step 1Ensure that the valve being tested is part of an activeCIP circuit program and determine which housing(upper or lower) of the valve is part of that active CIPcircuit.
Step 2Remove the control module cap with a screw driver andmanual activate either the lower seat lift ( by turning thescrew position at the top of solenoid Y2 from the 0position to the 1 position) if the upper housing is partof the active CIP circuit OR the upper seat lift (by turn-ing the screw position at the top of solenoid Y3 from the0 position to the 1 position) if the lower housing ispart of the active CIP circuit.
Step 3If the control system is properly interlocked, the CIPsupply pump or the source of the CIP solution pressurewill be deactivated. If the CIP supply pump or thesource of the CIP solution pressure does NOT deacti-vate, the system should be shut down immediately foran investigation of the control system interlocking soft-ware.
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)20
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39
15
5
257
MaintenanceInspections Check cap nut of the cable gland (24.1) for firm seat.
Check air hose connection for firm seat.
Check cable connections at the adaptor module andinterface module.
Check that screw connection between interface module (43) and base plate (5) is firmly in place.
Check that screw connection between hood (7) andbase plate (5) is firmly in place.
Check that clamp (15) is firmly in place.
If the external proximity switch (170) is fitted: checkthat counternut (3) is firmly in place.
If the adaptor module (47) is mounted:check that union for the base plate (5) and in the terminal strip of the interface module (43) is firmly in place.
Check locking screw of the setting screws (43.1) forfirm seat.
Check solenoid valves (63) and logic element NOT(64), if provided, for pressure sealed seat.
Check closing plug (23) for firm seat.
Dismantling
Separate control module fromthe valve
CAUTIONTake care that no solenoid valve is actuated electricallyor manually.
The pneumatic and electrical connections can remainon the control module.
Undo screws (39) and remove clamps (15).
Pull off control module (5) upwards. The light emitting diode A (green) will go out and thelight emitting diode B (yellow) will flash.
7
63
24.1
64
47
4343.1
50
170
15
5
1
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 21
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75
25
63
65
65.1
4353
54
63.1
8
Dismantle the control module
The control module can be fitted with: 3 solenoid valves (63) and
with or without 1 logic element NOT (64)
DANGERSwitch off electrical current and control air before takingapart the control module.
Undo the 3 screws (25) of the hood (7) and removehood (7) from base plate (5).
Change the O-ring (53) and (54).
Dismantling solenoid valves andcontrol plate
CAUTIONRisk of burns from the solenoid valve as a result of longswitch-on time and high ambient temperature. Allow to cool before dismantling.
Disconnect cable of the solenoid valve from the termi-nals of the interface module (43).
Undo screws (63.1) and separate the solenoid valve(63) from the pneumatic block (8).
Undo screws (65.1) and separate the control plate (65)from the pneumatic block (8).
CAUTIONAdhere to the assignment of the cable between the sole-noid valve and the interface module Solenoid valveY1 to be connected to terminal Y1.1/Y1.2.
CAUTIONUse only solenoid valves which are specified in theChapt. Technical Data, Equipment.
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)22
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64.2
6464.1
8.1
8.2
8
Assemble the solenoid valves and control plate in thereverse order.
Prior to installation, slightly lubricate seals to preventthem from falling out!
On use of the pneumatic block (8.1) complete withcontrol plate (65), the groove (65.12) must be providedon the left side. The two screws (65.11) are located inthe left location bores.
On use of the pneumatic block (8.2) with 1 or 2 con-trol plates (65), the groove (65.22) must be provided onthe top. The screws (65.21) are located in the lowerlocation bores.
Dismantling the logic element NOT(gasket package)
CAUTIONLogic element NOT is provided in connection with thepneumatic block T.VIS/NOT!
Undo screws (64.2) and remove logic element NOT(64) complete with flat gasket (64.1).
If needed, change the gasket package only (64.1), con-sisting of screws and gasket.
CAUTIONFaulty assembly may cause failures, as the spring forcebackup is then not given.
Mount the logic element NOT (64) in reverse order.Insert the positioning peg of the logic element NOTinto the bore (8.1) of the pneumatic block (8) and takecare that the position of the bore (8.2) fits with flat seal(64.1).
Pneumatic block 8.1 for 1 solenoid valve max.
Pneumatic block 8.2 for 3 solenoid valves max.
8.1
6565.11
65.12
8.2
65.22
65.21
65
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 23
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Dismantling the adaptor module
Remove all cables from the connection terminals onthe adaptor module (47).
Unscrew and remove screws (57.2).
Slacken screws K (11-16 + 19-20) of the connection ter-minals of the interface module (43) and pull adaptormodule (47) in direction of the arrow by approx. 7 mmout of the interface module for removing it from thebase plate (5).
Assemble the adaptor module in reverse order.Observe the wiring diagrams. (see Chapt. Wiring dia-gram)
Dismantling the Interface module
Dismount the adaptor module (47), if provided seeChapt. Dismantling the adaptor module.
Disconnect all cables from the connection terminals ofthe interface module (43).
Unscrew and remove screws (57, 56.2).
Remove the interface module (43) from the base plate(5).
Mounting in reverse order, in this case tighten screw(56.2) first .
Dismantling the pneumatic block
Loose all cables on the solenoid valves (63)) from theconnection terminals of the interface module (43).
If only the O-rings (42) and (55) are to be changed, thesolenoid valves (63) /control plate and the logic ele-ment NOT (64) on the pneumatic block (8) can remainscrewed in place.
Undo screws (57.1, 57.2).
Pull out pneumatic block (8).
47
5
57.2
43
K
43
64
63
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)24
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31
2626.1
21
21.1
54
CAUTIONLubricate the O-rings (42) slightly before installingthem, to prevent them from falling out.
Change the 3 O-rings (42) on the pneumatic block (8.1)
Change the 6 O-rings (42) on pneumatic block (8.2)(without logic element NOT 5 pces.).
Prior to installation, slightly lubricate the seals to pre-vent them from falling out!
Change the O-ring (55).
When installing the pneumatic block, first screw inscrew (57.1) and then screw (57.2): tightening torque 2Nm (1.4 lbft).
For other mounting parts (interface module, adaptormodule, solenoid valves, control plate, logic elementNOT), see the corresponding chapter on the precedingpages.
Changing gaskets on the base plate
Remove the two O-rings (31, 54) and replace them.
CAUTIONOn VARIVENT actuators with a vent hole in the actua-tor cover the control module may only be fitted withoutO-ring (54)!
Sound absorber, Exhaust air throttle andreflux valve
Check sound absorber (21, 26), exhaust air throttle(21.1) and reflux valve (26.1) for free exit of the controlair and replace, if required so.
CAUTIONUse no other reflux valve (26.1) and sound absorber (21,26) or exhaust air throttle (21.1) than the ones specifiedin the Chapt. Technical Data, Equipment.
57.2
8.2
8.1
57.1
57.2
42
42
57.2
55
55
Pneumatic block 8.1 for 1 solenoid valve max.
Pneumatic block 8.2 for 3 solenoid valves max.
4242
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 25
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Equipment Type Technical DataProximity switch as per NAMUR M12x1 normally closed contact part no. 505-095 4,5...30 V DCin the lantern Ambient temperature: 25...+85 C
Protection class IP 67non-metal contact switching
Logic element NOT pressure range: 2,0...8,0 bar part no. 512-137 Ambient temperature:
20...+70 C, Solenoid valve 24 V DC+20%/-12,5%, 0,85 Wpart no. 512-151 Ambient temperature: 20...+60 C
Protection class IP 51pressure range: 2,0...8,0 bar
Sound absorber Filter material: stainless steel wool 6 mm Ambient temperature:part no. 933-981 20...+70 C
Temperature of the medium: +70 Cmax. pressure 10 bar
Sound absorber Filter material: stainless steel woolG 1/2" Ambient temperature:part no. 933-967 20...+70 C
Temperature of the medium: +70 Cmax. pressure 10 bar
Check valve pressure range: 0 up to 10 barpart no. 602-060 opening pressure: 0,15 bar
flowrate at p 6 bar: 600 dm3n/min +/-5%
Exhaust air throttle Filter material: sintered s/s 6 mm Pressure range 0 to10 barpart no. 933-976 variable flow rate setting,
at p 6 bar: 200 dm3n/mintemperature of the medium +70 Cambient temperature:20...+70 Cflow rate setting at 0...+70 C
Technical DataGeneralMaterial Noryl
Ambient temperature 20 up to +50 C
Control air acc. to ISO 8573-1:2001 Solid particle content: quality class 6
particle size max. 5 mpart. density max. 5 mg/m3
Water content: quality class 4max. dew point +3 C If the valve is used athigher altitudes or at low ambient temperatures,the dew point must beadapted accordingly.
Oil content: quality class 3, preferably oil free max. 1 mg oil in 1m3 air
Air hosemetric material PE-LD
outside dia. 6 mminside dia. 4 mm
Inch material PAoutside dia. 6.35 mminside dia. 4.3 mm
Protection class IP 66, IP 67 on option
Lists of Tools/LubricantTool Part no.
Hose cutter 407-065Allen key, size 3 and 8 408-112Open spanner, size 12x13 408-034Open spanner, size 14x17 408-045Open spanner, size 20Open spanner, size 22 408-039Open spanner, size 24x27 408-040Open spanner, size 25Face wrench, pin 4 9065837Screw driver Torx 10 IPScrew driver Torx 20 IP PlusPhillips head screw driver size 2Slotted screw driver A 0.4 x 2.5Flat-nosed pliersLubricant
Rivolta F.L.G. MD-2 413-071 PARALIQ GTE 703 413-064
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)26
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Specifications adaptor module AC-Interface
Type 221-589.21 AC-MODULOperating voltage Uv 48...130 VACNo-load current 11 mA*Load current max. Rated isolalation voltage 1,5 kVReverse voltage protection yes
InputsActuation voltage > 48V = High**; < 30V = LowActuation current > 1,5 mA = High*; < 0,4 mA = Low
OutputsPower rating IAx 100 mASignal voltage ULx Uv 5 V)
Design E/A-module fr/I/O Module for T.VISDimensions 85 x 61 x 32 mmHousing material PA6-GF30-V0Connection 10-polig/poles, 0,5...1,5 mm 2Pin strip 10-polig/poles (ohne /w.o. 7 + 8),
Raster/grid 3,5 mmVibration proof 55 Hz (1 mm)Shock proof 15 x gProtection class IP 20Temperature range 25...+70 C
* Note operating current for interface module!** When PLC modules with electronic outputs are used, leakage currents can be generated. If leakage currents above
1.5 mA are present, a loading resistor must be provided in parallel to the interface module. Recommendation: 15k/ 2 W
Specifications interface module 24V DC
Type 221-589.19 / 221-589.20Power supplyNominal and suppply voltage 24 V DC (+20%, 15%)No-load current 40mA (with ext. Initiator 50mA)Operating current interface module (24 V DC) No-load current + Current consumption
solenoid valve + Current load feedback outputOperating current interface module with adaptor module No-load current interface module+ No-load (ASI, DeviceNet, AC) current adaptor module + Current consumption
solenoid valveAllowable residual ripple < 5%
OutputsMaximum power rating per feedback output 50mAVoltage drop at the outputs 3VShort ciruit and overload protection
Inputs for solenoid valve actuationControl voltage 24 V DC (+20% 12,5%) Current consumption solenoid valve 35 mA
External proximity switchType digital 2-wire configuration (Namur)
Ambient conditionsAmbient temperature 20 ... +70CConnection terminals for conductor cross section up to 1,5mm2
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 27
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Specification adaptor module DeviceNet
Type 221-589.22 DeviceNet T.VISEDS-File F1022_R4.edsOperating voltage VBUS 21...26 VDCNo-load current 18 mA for 24 VDC*Load current max. 180 mARated isolation voltage 0,5 kVReverse voltage protection yes
Inputs- Input 1 Start Databit DI 0- Input 2 End Databit DI 1- Input 3 Seatlift Y3 Databit DI 2
Outputs Output 1 PV Y1 Databit DO 0 Output 2 PV Y2 Databit DO 1 Output 3 PV Y3 Databit DO 2
Design I/O Module for T.VISDimensions 85 x 61 x 32 mmHousing material PA6-GF30-V0Connections 2-polig/poles, 0,5...1,5 mm 2
Pin strip 10 poles ( w.o. 7 + 8), grid 3,5 mm
Vibration proof 55 Hz (1 mm)Shock proof 15 x gProtection class IP 20Temperature range 25...+70 C
* Note operating current for interface module!
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)28
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Specifications adaptor module AS-Interface
Type 221-589.24 AS-I MODUL Operating voltage VBUS 23,5...31,6 VDCNo-load current 22 mA*Load current max. 170 mARated isolalation voltage 0,5 kVAS-i-Specifications AS-i V2.11 (max. 62 slaves with master V2.11)ID-Code/ID2-Code 7.A.EReverse voltage protection yes
InputsInput (E/A ACTIVE HIGH)Feedbeck Input 1 Start Datenbit DI 0 Input 2 End Datenbit DI 1 Input 3 Seatlift Y3 Datenbit DI 2 Input 4 (not used)
OutputsOutput (I/O ACTIVE HIGH) Actuation of solenoid Output 1 PV Y1 Datenbit DO 0 Output 2 PV Y2 Datenbit DO 1 Output 3 PV Y3 Datenbit DO 2 Output 4 (reserved for A/B identification)
Design E/A-Modul fr/for T.VISDimensions 85 x 61 x 32 mmHousing material PA6-GF30-V0Connections 2-polig/poles, 0,5...1,5 mm 2
Pin strip 10-polig/poles (ohne/w.o. 7 + 8), Raster/grid 3,5 mm
Vibration proof 55 Hz (1 mm)Shock proof 15 x gProtection class IP 20Temperature range 25...+70 C
* Note operating current for interface module!When using an A/B slave with Version 2.0 ASI-Master, you must ensure that parameter P3 = 1 and output DO3 = 0are set.
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 29
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Date: 2011-11-07 Page 1 of 4 221ELI008999EN_0.DOC
Spare parts list
Control Module T.VIS M-1 / PMO
GEA Mechanical Equipment GEA Tuchenhagen GmbH
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)30
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Date: 2011-11-07 Page 2 of 4 221ELI008999EN_0.DOC
Spare parts list
Control Module T.VIS M-1 / PMO
GEA Mechanical Equipment GEA Tuchenhagen GmbH
Control module T.VIS M-1;24VDC/PNP/NPN with cable connections in metric and air connections in inch
Item Designation Material Without logic element NOT With logic element NOT
TM1L..A. TM1Y..A.
5 Base PZM-T.VIS Noryl/ GFN2 221-589.13 --
Base PNZM-T.VIS Noryl/ GFN2 -- 221-589.14
5.1 Filter PE gesintert 221-003869 221-003869
5.2 Plug-in screw connector Ms/vern. 933-144 933-144
7 Cap T.VIS wih screws (919-008) Noryl/ GFN2 221-589.02 221-589.02
8 Pneumatic block with NOT Noryl/ GFN2 -- 221-589.04
Pneumatic block without NOT Noryl/ GFN2 221-589.05 --
15
Clamp incl. screw
GRIVORY 221-320.93 221-320.93
21
SRXQGDEVRUEHU
Ms/vern. 933-958 933-958
22
Round plug
HD-PE 922-284 --
23
Locking plug
PP 922-280 922-280
24
Cable gland
PA 508-995 508-995
26
Sound absorber 1/4"
Ms/vern. 933-967 933-967
31
O-ring
NBR 930-041 930-041
42
O-ring
NBR 930-436 930-436
43.2
Interface module (24V DC max. 3 sensors)
-- 221-589.20 221-589.20
50
Cable gland
PA 508-914 508-914
52
O-ring
EPDM 930-148 930-148
53
O-ring
NBR 930-833 930-833
54
O-ring
NBR 930-093 930-093
55
O-ring
NBR 930-038 930-038
56
Thread cutting screw
A2 514-749 514-749
57
Thread cutting screw
A2 514-750 514-750
63 Solenoid valve 24V DC without screws with seals PPS 512-151 512-151
63.1
Seal package T.VIS PV
-- 221-589.15 221-589.15
64
Logic element NOT
-- -- 512-137
64.1
Seal package T.VIS NOT
-- -- 221-589.16
66
Thread-cutting screw
A2 514-751 514-751
67
Thread-cutting screw
A2 -- 514-758
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 31
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Date: 2011-11-07 Page 3 of 4 221ELI008999EN_0.DOC
Spare parts list
Control Module T.VIS M-1 / PMO
GEA Mechanical Equipment GEA Tuchenhagen GmbH
Control module T.VIS M-1;24VDC/PNP/NPN with cable connections and air connections in inch
Item Designation Material Without logic element NOT With logic element NOT
TM1L..AZ TM1Y..AZ
5 Base PZ-T.VIS Noryl/ GFN2 221-589.11 --
Base PNZ-T.VIS Noryl/ GFN2 -- 221-589.12
5.1 Filter PE gesintert 221-003869 221-003869
5.2 Plug-in screw connector Ms/vern. 933-144 933-144
7 Cap T.VIS wih screws (919-008) Noryl/ GFN2 221-589.02 221-589.02
8 Pneumatic block with NOT Noryl/ GFN2 -- 221-589.04
Pneumatic block without NOT Noryl/ GFN2 221-589.05 --
15
Clamp incl. screw
GRIVORY 221-320.93 221-320.93
21
6RXQGDEVRUEHU
Ms/vern. 933-958 933-958
22
Round plug
HD-PE 922-284 --
23
Locking plug
PP 922-280 922-280
24
Cable gland
PA 508-299 508-299
26
Sound absorber 1/4"
Ms/vern. 933-967 933-967
31
O-ring
NBR 930-041 930-041
42
O-ring
NBR 930-436 930-436
43.2
Interface module (24V DC max. 3 sensors)
-- 221-589.20 221-589.20
50
Cable gland
PA 508-913 508-913
52
O-ring
EPDM 930-148 930-148
53
O-ring
NBR 930-833 930-833
54
O-ring
NBR 930-093 930-093
55
O-ring
NBR 930-038 930-038
56
Thread cutting screw
A2 514-749 514-749
57
Thread cutting screw
A2 514-750 514-750
63 Solenoid valve 24V DC without screws with seals PPS 512-151 512-151
63.1
Seal package T.VIS PV
-- 221-589.15 221-589.15
64
Logic element NOT
-- -- 512-137
64.1
Seal package T.VIS NOT
-- -- 221-589.16
66
Thread-cutting screw
A2 514-751 514-751
67
Thread-cutting screw
A2 -- 514-758
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)32
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Date: 2011-11-07 Page 4 of 4 221ELI008999EN_0.DOC
Spare parts list
Control Module T.VIS M-1 / PMO
GEA Mechanical Equipment GEA Tuchenhagen GmbH
Item
Designation Material part no. Application
21.1* &KRNHYDOYH* Ms/vern. 603-042 for reduced closing speed of the main stroke (Exhaust air outlet with silencer, item 21)
21.2* &KRNHYDOYH* Ms/vern. 603-042 To reduce the opening speed during the main stroke (cunnection with plug-in screw connector, item 5.2)
21.3* Pluggable exhaust throttle Ms/vern. 933-976 for reduced closing speed of the main stroke (only for exhaust outflow with inserted air connection) 24.1* Connector M12/8-pole/M20x1,5 Ms/vern. 508-060 24VDC cable connection with cable socket, M12/8-pole/A-coded
24.2* Connector M12/5-pole/4-wire/ M20x1,5 Ms/vern. 508-981 DeviceNet cable connection with cable socket, M12/5-pole/A-coded (Option for cable gland 508-995)
24.3* Connector M12/2-pole/M20x1,5 Ms/vern. 508-996 ASI cable connection with cable socket, M12/4-pole/A-coded (Option for cable gland 508-995) 24.4* Connecting box M20 x 1,5 Ms/vern. 221-359.65
Cable connection ASI with cable and connecting box (Option for cable gland 508-995)
24.4.1 reducer PA 508-980 24.4.2 cable gland M16 x 1,5 PA 508-914 24.4.3 vampire contact for ASI PA 508-019
26.1* disk reflux valve Ms/vern 602-060 in case of protection class IP 6, in addition to sound absorber 933-967 26.2* flat seal PVC 928-676 only with reflux valve 602-060
47.1* AS interface adapter module -- 221-589.24 Connection type ASI 4E/4A (Connection at interface module 24V DC 221-589.20)
47.2* Device Net adapter module -- 221-589.22 Connection type DeviceNet 4E/4A (Connection at interface module 24V DC 221-589.20)
47.3* AC interface adapter module -- 221-589.21 Connection type 48 - 130V AC (Connection at interface module 24V DC 221-589.20) 170* proximity switch M12x1 external A2 505-095 use with the lantern for PMO
) 171* switch locking plate 1.4404 221-478.08 221-478.02 only with proximity switch item 170
) 172* Hex. screw A2-70 901-350 901-020 only with proximity switch item 170
) 173* Cap nut Hex. Nut 1.4301
A2 912-002 910-009 only with proximity switch item 170
) 175* Nut Ni / M / 06 1.4305 221-478.07 only with proximity switch item 170
1* Switch bar LFT-R compl. T.VIS M-1: See separate spare parts list 221ELI008224G and dimension sheet 221MBL008208G
) In case of a separate order for proximity switch (Item170)
Please see more detail in the spare parts list of the valves typ M.
Accessoirs (please order separately)
Angular cable socket, M12/5-pole/A-coded / 24 V DC / Device Net
508-963 electrical connection to connector Item 24.2 / 24.5
Straight cable socket, M12/8-pole/A-coded / 24 V DC
508-061 electrical connection to connector Item 24.1
Angular cable socket, M12/4-pole/A-coded / ASi
514-161 electrical connection to connector Item 24.3
Straight cable socket M12 with 1.0m cable and ASi insulation displacement connector
508-027 electrical connection to connector Item 24.3
Straight cable socket M12 with 2.0m cable and ASi insulation
508-028 electrical connection to connector Item 24.3
quick air vent valve D6 (double -sided with connection for hose 6mm)
603-039
2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 33
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34 2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)
Process Equipment Division
Mablatt / Dimension sheet
Anschlusskopf T.VIS A-7 und T.VIS M-1 Control module T.VIS A-7 and T.VIS M-1
TUCHENHAGEN Datum/date: 2006-03-23 221MBL000380G_2.DOC
196
46
22
164
146
9720
44
21
Zuordnung N, Y1, Y2, Y3, E1, E2 und P siehe Betriebsanleitung 430-232 und 430-398 Allocation for N, Y1, Y2, Y3, E1, E2 and P see operating instruction 430-232 and 430-
398
N Y1
Y2 Y3
Externer Initiator external proximity switch
Anschluss Elektrik Electrical connection
E1
E2
P
Ansicht ohne Haube dargestelltView is presented without cap
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352012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)
Datum/date: 2011-05-26 Seite / Page 1 von / of 1
221ELI008224G_0.DOC
Ersatzteilliste / Spare parts list Schaltstange LFT-R T.VIS A-8 und M-1 fr Ventile mit Lift /
Ventil Typ R; T_R; L; M_O (06); MT/T_R (08) Switch bar LFT-R T.VIS A-8 and M-1 for Valve with Lift
Valve type R; T_R; L; M_O (06); MT/T_R (08)
* Gesichert mit UHU Endfest 300 / Secured with UHU Endfest 300
Schaltstange LFT-R T.VIS A-8 / switch bar LFT-R T.VIS A-8
Schaltstange LFT-R T.VIS M-1 / switch bar LFT-R T.VIS M-1
Typ / type 125 200 205 166 256 125 200 205 166 256 Pos. item
Benennung / Designation Sach-Nr. / Part no.
Schaltstange kpl. / switch bar kpl. 221-618.07 221-618.08 221-618.09 221-618.10 221-618.11 221-618.02 221-618.03 221-618.04 221-618.06 221-618.05
1 Schaltstange / switch bar LFT-RM7 -- -- -- -- -- 221-618.01 221-618.01 221-618.01 221-618.01 221-618.01
2 Schaltstange LFT-R / switch bar LFT-R 221-615.06 221-615.08 221-615.09 221-615.07 221-615.10 221-615.01 221-615.02 221-615.03 221-615.05 221-615.04
3 Gleitstck / slide 221-619.02 221-619.02 221-619.02 221-619.02 221-619.02 221-619.01 221-619.01 221-619.01 221-619.01 221-619.01
4 Fhrungsring / rod guide ring -- -- - -- -- 935-085 935-085 935-085 935-085 935-085
5 Sechskantmutter / hex. nut -- -- -- -- -- 910-018 910-018 910-018 910-018 910-018
6 Magnet / magnet 221-589.41 221-589.41 221-589.41 221-589.41 221-589.41 -- -- -- -- --
*Sicherheitshinweise siehe Datenblatt fr UHU Endfest 300 / see safety specification in data sheet for UHU Endfest 300.
Schaltstange LFT-R T.VIS A-8 switch bar LFT-R T.VIS A-8
Schaltstange LFT-R T.VIS M-1 switch bar LFT-R T.VIS M-1
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GEA Mechanical Equipment
GEA Tuchenhagen GmbH
Am Industriepark 2-10, 21514 Bchen, Germany
Phone +49-4155 49-0, Fax +49-4155 [email protected], www.tuchenhagen.com